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®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Fluid Measurement
and Metering

Section 8
Oil and Gas Measurement Metering and Calibration

Custody Transfer – Sales (Manage Revenue)


– Extreme Accuracy, Repeatability
Data Gathering (Manage the Resource)
– Periodic Well Tests
– Allocation to Reservoir
Monitoring and Control (Manage the Process)
– Flow Rates
– Fluid Density
– Temperature
– Pressure
– Fluid Level
– Type Fluid
– “Smart Wells” – Adjust Choke / Slugging

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Oil Field Liquid Measurement – Static Volume
TANK MEASUREMENT ••• STANDARD •••
and CALIBRATION API ASTM ANSI
Upright Cylindrical 2550 D 1220 Z 11.197
Horizontal 2551 D 1410 Z 11.198
Spherical 2552 D 1408 Z 11.199
Barges 2553 D 1407 Z 11.200
Tank Cars 2554 D 1409 Z 11.201
Petroleum Tanks 2545 D 1085 Z 11.196
Known Vol. Calibration 2555 D 1406 Z 11.202
Temperature 2543 D 1086 Z 11.172
API Gravity 2544 D 287 Z 11.31
BS & W Testing 2542 D 96 Z 11.8
Automatic Dump 2502
Automatic Liquid Level Gauging API Bulletin 2509 B

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Radar Tank Level Gauge
FMCW
– Frequency
Modulated
Continuous Wave

 Frequency
– Send – Received

Saab TankRadar PRO


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Metering Devices: Energy

Energy Additive
– Sonic (Ultrasonic)
– Magnetic
– Thermal Mass

Energy Extractive
– Positive Displacement
– Head
– Turbine
– Vortex
– Coriolis

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Head Meters
Most Common for Gas Measurement
Measures: Pressure Drop ( Head)
– Caused by Constriction in Pipe
– Velocity Increases / Pressure Decreases

Advantages
– Inexpensive
– Easy Install / Maintain
– Readily Available
– Reproducible Results
– Durable
– Simple
Disadvantages
– Low Rangeability (Usually < 3)
– Paraffin / Asphaltene Coating
– Emulsions / Foams
– Liquid Build Up
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Orifice Meter
Most Common for Gas Measurement
 Good Repeatability
 98% Accuracy
  65% P Recovery
 Operates at low P
Primary Elements
– Meter Run (Tube)
– Orifice Fitting
– Orifice Plate
Secondary Elements
– Measures and Records (Transmits)
 Pressure Drop
 Static Pressure
 Temperature
– Recording Chart
– Electronic Flow Measurement
 Transducers
 Flow Computer

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Orifice Meter

Most Common for


Gas Measurement
– Good Repeatability
– 98% Accuracy
–  65% P Recovery
– Operates at low P

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Orifice Fittings
Flanged: Simple Companion Flanges
– Plate Fits Between Flanges
– By-Pass and Bleed to Inspect or Change
Simplex: Modified Flanged
– Single Chamber Holds Plate
– By-pass and Bleed Required
– Clamping Bar Removed (Flange Not Unbolted)
Junior: Modified Simplex
– Easier Plate Removal
– Gear Raises Plate
Senior: More Complex
– Plate is Geared from Lower Chamber to Upper
– Plate Removed without Bleeding Pressure

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Flanged Orifice Fittings

SIMPLE COMPANION
FLANGES

PLATE FITS
Between FLANGES

BY-PASS , BLEED
and Unbolt to
INSPECT or
CHANGE PLATE

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Simplex Orifice Fittings

MODIFIED FLANGED

SINGLE CHAMBER HOLDS PLATE

BY-PASS and BLEED


REQUIRED

CLAMPING BAR REMOVED


SIMPLEX
( Flange NOT Unbolted )

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Simplex Orifice Plate Changing

Plate
Orifice
Carrier
Plate

Clamping Bar
(prevents removal
under pressure)

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Junior Orifice Fittings

EASIER PLATE
REMOVAL

GEAR RAISES PLATE

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Senior Orifice Fitting
More Complex
Plate Removed Without
Bleeding Pressure
Plate is Raised from
Lower Chamber to
Upper Under Pressure
with Geared Extractor

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Senior Orifice Fittings

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Senior Orifice Fitting

Upper
Chamber

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Orifice Meter Specs and Installation Requirements

Issued Jointly By:


– AGA American Gas Association
– ANSI American National Standards Institute
– GPA Gas Processors Association
– API American Petroleum Institute
Manual of Petroleum Measurement Standards
– Chapter 14 Section 3 Part 2
– “Specifications and Installation Requirements”
Plate:
– Flat, Clean, Installed in Center of Pipe
– Installed Perpendicular to Pipe Axis
– Upstream Edge Must be Square and Sharp
– If Beveled: Bevel Faces Downstream

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Orifice Plate Dimensions

MIN Thickness: (2 – 10 inch PIPE) = 0.115 inch


(12 + inch PIPE) = 0.175 inch
MAX Thickness: varies 0.130 to 0.398 inch
1/50 of D (Pipe I.D.)
1/8 of d (Orifice O.D.)
If Beveled: Square – Edge Side = Inlet

d Orifice Diameter
= =
D Actual I. D. Pipe
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Orifice Meter Runs

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Gas Meter Run Installation

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2nd Turn
Upstream
of Meter Run

1st Turn Beginning of


Upstream Meter Run
of Meter Run

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Replaced in 2000
“Grandfathered”
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
2nd Turn
Upstream
of Meter Run

1st Turn Beginning of


Upstream Meter Run
of Meter Run

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Straightening Vanes and Flow Conditioners

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Straightening Vanes

d < .25 D L > 10 d


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Straightening Vanes
19 Tube “Bundles”
“Concentric” Design

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Meter Tube Lengths
The April 2000 Revision to AGA-3/API 14.3 on Orifice Meter Tubes
Figure 3 Figure 4
Meter Tubes with Tube Bundles Meter Tubes with Tube Bundles
17 to 29D Upstream 29D and Greater Upstream

Category Was Beta Is Beta Category Was Beta Is Beta


Max Max Max Max
1 Ell 16.5D .75 17-29D .75 1 Ell 16.5D .75 29D/+ .75
2 Ells 15D .75 17-29D .67 2 Ells 15D .75 29D/+ .75
out of plane out of plane
Tee N/A - 17-29D .54 Tee N/A - 29D/+ .75
Valve 50% Min 17.5D .75 17-29D .47 Valve 50% 17.5 .75 29D/+ .75
Open Open +
High Swirl w/90 N/A - 17-29D .54 High Swirl N/A - 29D/+ .75
Tee combined with
single 90 Tee
Any 17.5D .75 17-29D .46 Any 17.5D .75 29D/+ .67
Configuration Configuration
(Catch All) (Catch All)
2 Ells 13.5D .75 N/A N/A 2 Ells 13.5D .75 N/A N/A
close coupled close coupled
2 Ells/10D+ 16.5D .75 N/A N/A 2 Ells 16.5D .75 N/A N/A
Space between 10D + space
between
Concentric 13.5D .75 N/A N/A Concentric 13.5D .75 N/A N/A
Reducer Reducer

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Flow Conditioners
Straight Lengths of Piping
Flow Straightener
Flow Conditioner
Counteracts Swirl by Splitting Flow into 2+ Streams
– AGA Radial Tube Bundles
– AGA Hexagonal Tube Bundles
– ISO 5167 Tube Bundles
– AMCA Honeycomb
– Etoile
Generates Axisymmetric Profile
– Single or Series Perforated Grid
 Sprenkle
 Mitsubishi
Creates Turbulence Structure
– “Pseudo-fully Developed” Profile
 Zanker
 Bosch & Hebrand
 Z-Labs & Laws
 Sens & Teule

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Flow Conditioners

Perforated Grids

Sprenkle
Mitsubishi
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Counter Swirl
AGA RADIAL TUBE BUNDLES
AGA HEXAGONAL TUBE BUNDLES
ISO 5167 TUBE BUNDLES
AMCA HONEYCOMB
Etoile

Splits Flow into 2+ Stream


Induces Counter-Acting Swirl

Eliminates Swirl and Velocity Profile Distortions


Improves Meter Accuracy and Repeatability
Reduces Upstream Meter Run to Only 7 Diameters
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Conditioning Orifice Plate

± 0. 5% Accuracy
2 Pipe Diameters Run

Rosemount
Emerson Process Management
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Pressure Profile (Orifice)

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


2 Pen Chart Recorder:
“static pressure”
pressure differential

Meter
Chart

Orifice Plate Holder


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Meter Chart

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Orifice Meters: Errors
Common Sources of Measurement Errors
– Orifice Plate No Longer Flat
– Orifice Edge Not Sharp
– Orifice is Backwards (up to 25% Low)
–  is too Large
– Corrosion
– Meter Run I.D. Recorded Wrong
 (Using 4 inch vs. 3.825 inch gives 3% Error)
– Gauge Lines too Small for Length
 ¼ or ⅜ inch Tubing for Dry Gas Close to Meter
 ½ inch Tubing for 5 feet to 50 feet
– Straightening Vanes Shift in Line
– Pressure or Temp Tap Added Too Close Upstream
– Pinch, Sag or U in Gauge Line
– Liquid, Foam, Debris or Hydrates in Gas Flow Stream

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Metering Errors Due to Liquid in Gas Flowstream

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Temperature Effect on Manometer: Water

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Temperature Effect on Manometer: Mercury

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Venturi Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Venturi Meters

Creates and Measures P


P thru a Convergent Cone

Very Low Permanent Press Loss


– (Recovers 90% of P Loss Created)
Handles Fluids with Solids
Less Affected by Foam Solids Paraffin

More Expensive than Orifice


Bulkier than Orifice Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Venturi Meter
Flow velocity Flow velocity
V1 V2

2(P1 - P2 )
V1 =
 (A1 / A 2 ) - 1
 2

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Herschell or Classical Venturi Tube

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Flow Tubes

All Proprietary Designs

Larger P than Venturi

Lower Permanent P Loss


– (More Accurate with Less Permanent P)

No API Standards Yet

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Flow Tubes
“LO-LOSS” “DALL” “FOSTER”
Very Low Pressure Loss

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Flow Nozzle Assembly

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


ASME Long – Radius Flow Nozzle
 Handles Abrasive Fluids
X More Expensive
X Low Rangeability


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Sonic – Flow Nozzle

Proves P.D. and Turbine Meters

Matt – Matz Sonic – Flow Nozzle


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Pitot Tube
Use in Large Diameter Pipe
Clean Liquid or Gas
Installed at Point of
Average Velocity
Very Small Pressure Loss

Can Be Used to Measure


Flow Profile

Measures Velocity:
Converts to Volume

Not Used for Custody


Transfer
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Pitot Tube

Use in Large Diameter Pipe


Clean Liquid or Gas

Installed at Point of Average Velocity

Measures Velocity: Converts to Volume

Very Small Pressure Loss

Easily Fouled with Dirty Fluid

Not Used for Precise Custody Transfer

Can be Used to Measure Flow Profile


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Types of Head Meters

Named for Device Creating Constriction

– Orifice Plate
– Venturi Tube
– Flow Tubes
– Flow Nozzle
– Pitot Tube
– Annubar
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Annubar

Special Pitot Tube with 5 Ports


– 4 Impact Ports (Calculate Average Velocity) 1 Static

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Head Meters
Most Common for Gas Measurement
Measures: Pressure Drop ( Head)
– Caused by Constriction in Pipe
– Velocity Increases / Pressure Decreases

Advantages
– Inexpensive
– Easy Install / Maintain
– Readily Available
– Reproducible Results
– Durable
– Simple
Disadvantages
– Low Rangeability (Usually < 3)
– Paraffin / Asphaltene Coating
– Emulsions / Foams
– Liquid Build Up
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Gas Turbine Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Turbine Meters for Gas Measurement

Measures Gas Velocity at Flowing Conditions


Flow Parallel to Rotor Axis
Rotation Speed Proportional to Rate
Rotor Revolutions Counted by
– Mechanical Gear Train
– Electromagnetic Pickup Coil
Applied Calibration Constant
– Geometry
– Bearing Friction
– Aerodynamic Forces
– Counter Resistance

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Gas Turbine Meter
PARTS
A Housing
B Cover Plate
C Inner Housing
D Oiler
E Preamp and Housing
F Flow Deflector
G Pressure Tap
H Rotor Hub
I Rotor
J Bearings
K Magnet Housing

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Turbine Meter Rangeability

Meter Size Max Rate Range


Inches MMCFD
2 4.5 10:1
4 18 15:1
6 36 15:1
8 60 20:1
12 150 20:1

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Turbine Meter Installation Considerations

Sensitive to Spiral Motion of Gas


Conventional Configuration

}
– 10 Pipe Diameters – Upstream
– 3 Pipe Diameters – Meter 18 Pipe
Diameters
– 5 Pipe Diameters – Downstream
– Straightening Vanes
– Downstream Restricting Orifice (Critical Flow Orifice)
 Limit Flowrate to Accuracy Range
 Keep Flowrate Below Bearing Damage Range

Short – Coupled Meter Run


– Full – Sized Ell or Tee Upstream and Downstream
– Meter Calibrated in Position

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Installation and Operation Recommendations

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Liquid or Gas Turbine Meter

Repeatability Within 0.2%


Pressure Loss 4 – 6 psi at Max Flow
½ psi at Mid-Range Flow
Resolution Extremely High
Rangeability 10:1 with 0.125% Accuracy
Pulsation Handles Well

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Liquid Turbine Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Turbine Meters – Sizing Guide

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Liquid Turbine Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Gas and Liquid Turbine Meters

Wide Range of Operating Rates


More Accurate Registration of Low Flow

Lower Pressure Loss

Low Maintenance

Longer Life

Handles Wide Range of Fluids

Fast Response Time

Easily Recorded and Transmitted


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
“X” Turbine Flow Meter

Meter = 3D Meter Run = 7D


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
“X” Gas Turbine

Meter Length = 3 D
Built-in Flow Conditioner
Meter Run Length = 7 D

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Positive Displacement Meters

Principle:
– Known, Discrete Volumes are Repeatedly Allowed to
Flow
– Number of Passages are Counted and Recorded

Diaphragm Meters

Rotary Meters

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Diaphragm Meters
Large Capacity Range

Common in Commercial Use

Superior Rangeability (50:1)

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Diaphragm Meters

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Sliding Vane Rotary Meter

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Lobed Impeller Rotary Meter

Smaller and Lighter than Diaphragm

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Dual Rotor Positive Displacement Meter
Dual Rotor

Positive
Displacement
Meter
Sine Curves
Represent Rotor
Pulsation

Synchronized
Rotors Shift Phase
to Cancel Pulsation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Vector Meter

Very LOW
ΔP

Handles Very Viscous Fluids with Solids (Asphalt Slurries)


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Vector Positive Displacement Flow Meter

Higher Flowrate with Lower Pressure Drops

Double Helical Three – Lobe Impeller


Large Pockets Between Impeller Lobes

No Axial, Side or End Loads


Handles Very Viscous Fluids
Handles Asphalt Slurries

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Sonic Meter

Ultrasonic Meter
– No Additional Pressure Drop
– All External to Piping
– Diagonal Beam: With and Against Flow
– Piezo – Electric Transducers
– Easily Automated Communication

 Travel Time  Flow Rate

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Principle of Operation at Sonic Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Dynamic Metering Devices
Head Meters Positive Displacement
(Measures Induced (Known Volume Repeated)
Pressure Drop) – Diaphragm
– Orifice – Rotary Types
– Venturi Sonic Meters
– Flow Tubes (Acoustic Wave Travel Time)
– Flow Nozzle – Sonic
– Pitot Tubes – Ultrasound
– Annubar
New Generation
Turbine Meters – Coriolis
(Flowrate Imparts Spin)
– Vortex Shedding
– Gas Turbines
– Thermal Mass
– Insertion Tube
– V-cone
– Liquid Turbines
– Vx Multi-tester
– X-Turbine
– Fluid Oscillation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


New Generation of Meters

CORIOLIS – Multi-Phase Flowmeter

GLCC (“Red-Eye”) – Multi-Phase Flowmeter


– Gas Liquid Cylindrical Cyclone

V-Cone

Vx Multi-Phase Tester

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Coriolis Mass Flow Meter

Principle:
– Mass Moving Through a Vibrating Tube  Generates
a Coriolis Force
Method:
– Elastic Tube Walls Deform
– Motion of Inlet vs. Outlet Shifts
– Shift Proportionate to Mass
Accuracy:
–  0.1%
Repeatability:
–  0.05%

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Coriolis Mass Flow and Density Meters

Directly Measures Mass Flow, Volume, Temperature and Density


♦ Liquids  Gases  Slurries  1, 2 or 3 Phase Flow
 Few Moving Parts  No Flow Conditioning
Up to 6,000 psi (413 BARS) Up to 650F (343C)
Rates Up to 40,000 BFPD (6400 m3) or 60 MMCFD (1.7 MMm3)
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Coriolis Mass Flow and Density Meters
Tube Vibrating at its
Natural Resonant
Frequency

Fluid Resists Upward and


Downward Motion

Fluid Momentum Causes Tube to


Twist Coriolis Effect)

Twist Angle – Proportional to the


Mass Flow Rate
Coriolis Mass Flowmeter
Reproduced with permission of the American Institute of
Chemical Engineers,  1990 AIChE, All rights reserved.
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Gas Liquid Cylindrical Cyclone
GLCC
“Red Eye”
Multi-Phase
Metering

Cyclone G – L
Separation
Gas Meter
Liquid Meter
Water – Cut
Meter

Premier Instruments
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Gas Liquid Cylindrical Cyclone: Multi – Phase Metering

Technical Development
Tulsa University
Separation Technology
Projects

Up to: 500 MMscfD  250 KBLPD  2500 psi


(Oil - in - Water % from 0 to 100)
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
“Red-Eye” Multi-Phase Metering

Oil Scatters InfraRed Light Beam, Water Doesn't


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
V – Cone P Meter
Internal Cone Shapes Flow Profile Minimal Abrasion from Dirty
Measures P: Static and at Cone’s Fluid
End Handles Any Flow Regime
Self – Conditions Flow Low Pressure Flow OK
– (Meter Run = 3 Diameters) Repeatably Accurate to  .5%

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


V – Cone P Meter

3 Diameters
Meter Run

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


V-Cone
Measurement

Orifice
Measurement

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


V – Cones vs. Orifice Plates
3 Month Inspection
– Sour and Wet Gas Installation
– Byron, WY

Orifice Plate Downstream View


No Visible Damage – Irregular Contaminant Deposits
– Beta Edge Damaged

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Vx Multi – Phase Tester

Venturi

Detector
Source

Composition
Meter

Flow
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
“Phase Watcher”
3 Phase METER without
Separation
Slugs / Motion / Heavy Oil
TDR  10 Δ P < 15 psi

Barium – 133 Source


Gamma Ray
– Non-hazaradous

Requires Electricity
SUBSEA Design
Axio Alliance: SPL Framco Schumberger
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Trailer Mounted Multiphase Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Critical – Flow Prover
Open Flow Test of Gas Wells Prove Gas Orifice
Meters Et Al Orifice Plate at Outlet
12" Long 2" or 4" O.D.

Select Orifice to Reach Sonic Velocity at Desired


Rate

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Prover – Objective

Bi-Directional Type

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Appendix 8A

Terminology and Calibration


Measurement Terminology
Error: Difference Between Measured and True Values
Expressed as:
– “Average Absolute” or
– “Relative” Error

V - V 
E absolute
= true measured abs

n
1 V - V 
E relative
=  true measured abs
x 100%
n V true

Uncertainty: Half the Range within which the True Value is


Expected to Lie with a Stated Probability

Repeatability: Closeness of Agreement Between Results of


Successive Measurements

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Measurement Terminology – Continued
Lower Range Limit: Minimum Value of Quantity to be Measured,
for which the Instrument has been Constructed, Adjusted or
Set.

Upper Range Limit: Maximum Value of Quantity to be


Measured, for which the Instrument has been Constructed,
Adjusted or Set.

Span: Algebraic Difference Between the Upper and Lower


Values Specified as Limiting the Range of Operation of a
Measurement Instrument.
– Example: a Thermometer Intended to Measure Over the Range of -40C
to +60C has a Span of 100C

Range: Interval Between the Lower and Upper Range Limits.

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Instrument Calibration

10
9
8
7
Measured Value

6
5
4
3
2
1
0
0 2 4 6 8 10
True Value

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Repeatability and Accuracy

Repeatability:
– Ability to give the same
quantity several times
in succession.

Accuracy:
– It is a measure of
instrument ability to tell
the truth.

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Appendix 8B

Well Testing
Well Testing

Production Allocation

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Battery

Most Wells Commingled Each Well Connected to


Before reaching Battery Platform – Individually
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Production
Separator 1
Low Press

Production
Separator 2

TANK
TEST
Separator

Each Well Connected to


Platform – Individually
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Production
Separator 1
Low Press

Production
Separator 2

TANK
TEST
Separator

Test each Well Individually thru


Test Separator Monthly Each Well Connected to
– (4 Hrs / 12 Hrs / 24 Hrs) Platform – Individually
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Production
Low Press

Separator 1

Production
Separator 2
TANK
TEST
Separator

Allocate Sales
W #1 / All Well Test x Sales Volume
W #2 / All Well Test x Sales Volume
Each Well Connected to
W #3 / All Well Test x Sales Volume
Platform – Individually
W #4 / All Well Test x Sales Volume
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
To TEST #1 at Battery: SI #2
To TEST #2 at Battery: SI #1

#1 To TEST #5 at Battery: Shut


in Wells – 6, 7, 8, and 9
Battery #2
OR

Test Wells 5, 6, 7, 8, and 9


Individually at Each Well
#5 Using Portable Testing
#6 #8
Equipment

#7
#9

Most Wells Commingled


Before Reaching Battery
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
To TEST #1 at Battery: SI #2
To TEST #2 at Battery: SI #1

#1 To TEST #5 at Battery: Shut


in Wells – 6, 7, 8, and 9
Battery #2
OR

Test Wells 5, 6, 7, 8, and 9


Individually at Each Well
#5 Using Portable Testing
#6 #8
Equipment

OR
#7
#9
Use 3-Phase Metering
Equipment at Each Well
Most Wells Commingled
Before Reaching Battery
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Trailer Mounted Multi – Phase Meter

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Test Separator Operation

to Sep 1
M gas out
gas to Sep 2
gas out

Test
Separator
to Sep 1
inlet
fixed fixed
from
choke choke
individual to Sep 2
inlet M M
wells

Production/Test
snap acting controller
Manifold
quick opening trim
water oil

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Appendix 8C

Fluid Sampling
Fluid Sampling

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Representative Sample

Sample Frequency Must be Adequate

Representative Sample
– Settling at Low Velocity
 Accelerate with Pump
 Accelerate with Reduced Diameter
 (8 + ft / sec: if Horizontal )
 Use Vertical Loop (5 + feet / sec)

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Fluid Sampling Techniques

Spot Sampling
1. Purge and Fill Container
2. Apply Heat – Maintain Flowline Temp

Composite or Continuous
– Taken Over Extended Time Period
– “Fill Rate” Controlled by
 Time (Period Sampling)
 Flowrate (Proportionate Sampling)
– Sample Withdrawn at Line Press and Temp to
Prevent Condensation or Flashing

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Liquid Sampler

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Constant Pressure Sample Cylinder

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Gas Sampler

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Liquid Fluid Sampling
Automatic Sampling Systems
– In – Line System
– Fast – Loop System
Probe
– Middle 1/3 of Pipeline
– Grabs a Sample ( 1.5 cc)
Controller
– Opens / Closes Probe Chamber
– Flow Proportional / Time Proportional
Sample Receiver
– Permanent / Portable
– Security Seals
– Piping: Slope Downward to Receiver
– Controlled Pressure (Temperature)

API Manual of Petroleum Measurement Standards


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Representative Sample

Sample Frequency Must be Adequate

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Sample from Middle Third of Flowline

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Horizontal Flow

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Vertical Flow

Flow Velocity of 5 fps or More Should Give


Adequate Mixing

← PROBE

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Adequate Mixing

Slotted Plate Static Mixer

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Automatic Sampling Systems

1. In – Line Type

2. Fast – Loop Type

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


In – Line Sampler

. . .

PROBE

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Fast Loop System

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Sample Frequency: Time or Volume

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Device

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Permanently Installed Receivers

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Portable Receivers

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Portable Receivers

Carrying Handles

Quick Opening Removable Covers

Quick Release Connections

Security Seals

Light in Weight

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Security Seals

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Sample

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Manual of Petroleum
Measurement Standards
Chapter 8 – Sampling

Section 2 Automatic Sampling of Petroleum


and Petroleum Products

American Petroleum Institute

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Lease Automatic Custody Transfer (LACT) System

Arrangement of
Equipment Designed for
Unattended Transfer of
Liquid Hydrocarbons
from Producing Leases
to Sales Pipeline.

Additional Requirements
– Quality (% BS&W)
– Net Volume Determination
– Fail – Safe Operations.

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Lease Automatic Custody Transfer (LACT) System

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Flow Computer

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


®

DELIVERING KNOWLEDGE. DEVELOPING COMPETENCE.

Appendix 8D

Miscellaneous Meter Matters


Vortex Shedding Flowmeter
Karman: Vortex Shedding Principle
Stationary Obstruction Sheds Vortices
– (Created Downstream)
Frequency Proportional to Velocity
Piezo – Electric Sensor Records Frequency and Transmits a
Pulse
Good Clean Fluid is Required

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Vortex Shedding Flowmeter
1  1 
V =V   f d    f
S b
  t
 St 
Vf
Vf
V = Velocity
St = Strouhal Number
db = Width of Bluff Body
f = Vortex Shedding
Frequency
Re = Reynolds Number = UD/v

Flow Regimes Across Smooth Circular Cylinders


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.
Thermal Mass Flowmeter
Fluids Conduct Heat in Proportion to Mass Flow Rate
– In-Line Spool
– Inserted Probe
 Two Sensors:
1. Temperature
2. Flow
Temperature Sensor
– Measures the Heat of the Flowing Fluid
– Sets the Temp of the Flow Sensor to a Precisely Higher
Temperature
Flow Sensor
– Measures Δ T from Precisely Set Temperature as Flowing Fluid
Cools Temperature
– Bridge Voltage Controller Transmits Signal Proportionate to Δ T

© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.


Fluid Oscillation Meter
Flow Conditioner Dividing and Recombining Flow Stream
Nozzle: Creates Jet Flow Eliminates Upstream Disturbances
Fluidic Oscillator Chamber Creates a Well – Conditioned Flow

Flow Rate  Oscillation Frequency

No Moving Parts Large Rangeability  400:1


© 2011 Dr. O. Barkat & PetroSkills, LLC. All rights reserved.

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