Document Type: Inspection & Test Plan

BRIDGE & ROOF CO. (INDIA) LTD

A GOVERNMENT OF INDIA ENTERPRISE Document No: B&R/70909/EQP/ITP/001
Rev 0

PROJECT: PHASE - II EXPANSION PROJECT AT NALCO, DAMANJODI

NAME OF WORK: BALANCE PIPING WORK
JOB NO: 70909

INSPECTION TEST PLAN FOR EQUIPMENT ERECTION (STATIC)

Records to be
Sl.
Activity Contractor EIL Submitted/
No
Format No

1 BEFORE ERECTION
a. Execution scheme of equipment foundation WC Rw Format F28
b. Materials supply
- Owner's supply WC Rw Format F12
- Contractor's supply, including check testing, if
any WC HP Format F12
c. Readiness for erection
i) Centre line marking on equipment and
foundation WC W Format F28
ii) Level of foundation (shims/packing with marking
to be prepared & kept ready) WC W Format F28
iii) Correctness of no. & size of foundationbolts WC W Format F28
iv) Hole dia and no. of holes in base/ structure of
equipment columns WC W Format F28
v) Matching equipment base bolt holes with actual
foundation bolt layout WC W Format F28
vi) Marking orientation WC Rw Format F28
vii) Checking the threads of bolts & nuts WC S Format F28
viii) Chipping & roughening of foundation WC S Format F28

2 ERECTION SCHEMES FOR CRITICAL EQPTS

a. Approval of Rigging procedure WC HP

3 SAFETY TEST
a. Load test of crane, lifting beams, siling and shackles, WC W/Rw Yes
length and dia of sling & condition of wire rope

b. Placement of Main & tailing crane as per approved WC Rw

rigging procedure
----

Page 1 of 5
 Document Type: Inspection & Test Plan
BRIDGE & ROOF CO. (INDIA) LTD
A GOVERNMENT OF INDIA ENTERPRISE Document No: B&R/70909/EQP/ITP/001
Rev 0

PROJECT: PHASE - II EXPANSION PROJECT AT NALCO, DAMANJODI

NAME OF WORK: BALANCE PIPING WORK
JOB NO: 70909

INSPECTION TEST PLAN FOR EQUIPMENT ERECTION (STATIC)

Records to be
Sl.
Activity Contractor EIL Submitted/
No
Format No

4 DURING ERECTION

a. Deployment of competent Rigging crew WC Rw ---

b. Orientation to be checked WC W ---

c. Placement of packing as per AFC drg WC S ---

d. Outside cleaning, coating/wraping, painting (for WC W Yes

underground equipment only)

e. Orientation of equipment as per AFC drg. WC Rw ---

5 AFTER ERECTION
a. Tightening of Bolts and Providing washers WC S Format F13A,
F13B
b. Leveling and Alignment of equipments

i) Critical equipments /ODCs WC HP Format F13A,

F13B
ii) Others WC W Format F13A,
F13B
c. Corresponding requirement elevation & distance WC W Format F13A,
between nozzles in special cases F13B

d. Cleaning of Sleeves before grouting WC S Format F13A,

F13B

e. Grouting

i) Availability of Specified grouting materials WC Rw Format F13A,

F13B
ii) Placement of grouting WC W Format F13A,
F13B
iii) Curing of grout WC S Format F13A,
F13B
f. Final tightening of bolts WC S Format F13A,
F13B

Page 2 of 5
 Document Type: Inspection & Test Plan
BRIDGE & ROOF CO. (INDIA) LTD
A GOVERNMENT OF INDIA ENTERPRISE Document No: B&R/70909/EQP/ITP/001
Rev 0

PROJECT: PHASE - II EXPANSION PROJECT AT NALCO, DAMANJODI

NAME OF WORK: BALANCE PIPING WORK
JOB NO: 70909

INSPECTION TEST PLAN FOR EQUIPMENT ERECTION (STATIC)

Records to be
Sl.
Activity Contractor EIL Submitted/
No
Format No

6 PACKED EQUIPMENTS
1 Before Installation

a. Identify the material, check thickness, WC S Yes

dimensions, no and angle of fingures of packing
rings

2 During Installation
a. Degreasing and cleaning of packing material WC S Yes
b. Check packing support plate WC S Yes
c. Check for stacked or dumped peacking as per WC S Yes
specifications

d. Check for nesting WC S Yes

e. Check that packings are touching bed limiter WC S Yes

INSPECTION & TEST DOCUMENTS

Completeness of Inspection and Test Records WC Rw Yes

Page 3 of 5
 Document Type: Inspection & Test Plan
BRIDGE & ROOF CO. (INDIA) LTD
A GOVERNMENT OF INDIA ENTERPRISE Document No: B&R/70909/EQP/ITP/001
Rev 0

PROJECT: PHASE - II EXPANSION PROJECT AT NALCO, DAMANJODI

NAME OF WORK: BALANCE PIPING WORK
JOB NO: 70909

INSPECTION TEST PLAN FOR EQUIPMENT ERECTION (STATIC)

Records to be
Sl.
Activity Contractor EIL Submitted/
No
Format No

Yes
ERECTION SCHEME FOR CRITICAL EQUIPMENT
(Rigging Procedure)
1 Befor Erection
Checking proper sequence for lifting of the
a. equipment WC Rw
b. To check weight of equipment WC Rw
c. To check the centre of gravity WC Rw
d. To check suspension points WC Rw
To check maximum/minimum radius at which
e. the lifting tackle will operate WC Rw
To check the max. Load to be lifted including wr.
Of slings, hook-block, lifting beams and
f. equipment etc. WC Rw

g. To identify the safe crane with requisite capacity WC Rw

2 During Erection
a. To check counterweight of crane and Boom WC Rw
length
b. To check slew limitations of crane WC Rw
c. To check ground conditions are adequate for WC Rw
supporting fully rigged crane and load
d. To check the crane can be traveled in loaded WC Rw
condition
e. To check clearances from overhead clectric WC Rw
power cables
f. To check maintenance certificates WC Rw
g. To check whether operators, riggers have WC Rw
received proper instructions
h. To verify that safe load indicator on the crane is WC W
in working condition

Page 4 of 5
 Document Type: Inspection & Test Plan
BRIDGE & ROOF CO. (INDIA) LTD
A GOVERNMENT OF INDIA ENTERPRISE Document No: B&R/70909/EQP/ITP/001
Rev 0

PROJECT: PHASE - II EXPANSION PROJECT AT NALCO, DAMANJODI

NAME OF WORK: BALANCE PIPING WORK
JOB NO: 70909

INSPECTION TEST PLAN FOR EQUIPMENT ERECTION (STATIC)

Records to be
Sl.
Activity Contractor EIL Submitted/
No
Format No

i. To check the provisions of bracing of equipment WC Rw

as per Engg/Manufacturer's Requirement/
Approved drags.
j. To check the guys, shoring, bracing, WC S
interference with other works

Page 5 of 5