MADE EASY 2 0 23 WworkbO0K @| Detailed Explanations of a Try Yourself Questions Mechanical Engineering Industrial Engineering bs GE] MADE EASYBreak Even Analysis Detailed Explanation of Try Yourself Questions a TC1 = 100+ 2x x< 80098 T.Cll = 200+ 1+x x< 80098 Now both machine are run combinally So both combined will produce 2x unit Let s = Rs. 3funit 6 8.5junit Rs Sfunit Then Total cost = Total salos 100 + 2r+200+x = 2x3 x = 100units Itis not possible as Rs. 3 selling price is given for x > 800, So, now take s = Rs. 3.5/unit 100 + 2x+200+x = 2xx35 x = 75units ‘This is possible as x < 800 units for = Rs. 3.5/units 9000 wwwmadeeasypublications.org MADE ERSY © CopyrightInventory Control Detalled Explanation 9 of Try Yourself Questions ceed D = 10000 units/year Ordering cost. (CG) = © 100/order Carrying cost (C) = © 0.Sjunityear 5 xa 0 £0Q = [2G _ [20000%700 _ 2699 units Ce 05 a | y= De = 10000 _ 5 ® = Foa~ 2000 ~ | £0a (ii T= BO L02 x 12 = 24 months | 200 x 4 tn w) moo = py = 83sunis [24 months +t (v) Total cost = Material cost + TIC. Given: A=% 10000, Ordering cost, C, = & 25/order, Carrying cost, C,, = ° 12.5% of unit cost per year Interest, i= 0.125 m aDC, _ [2AC, _ [2x10000x25 |. “0 (G0) = Je = | = J gaze = € 2000 (where, A= DxC, G,=ixC) 000 x 2 + J2DC,C, = %21000 © Copyright MADE EASY wowmadeeasypublications org4 Mechanical Engineering ¢ Industrial Engineering MADE EASY Publieatone (ii) Number of orders per year, _A__ 10000 _¢ Foa~ 2000 (ii) Carrying cost, Cz = Number of orders per year x carrying cost per order = 5x25=% 125/year (o) Ordering cost per year, C, = carrying cost per yeat at EOQ e125lyear As CG, + C, = 10000 + 125 + 125 = 8 10250 per year N= (») Total annual cost, TC. 0000 (omamadeensypubiatonsong mADE ERS4 | econ)Sequencing and PERT/CPM @ Detalled Explanation 9 of Try Yourself Questions ceed In this case, we soive the problem, by converting 3 machine problem into 2 machine problem by following method, Max(M,) < Min(M, or M,), then we will add m, to the other machines Since, Max(M,) = 5 = Min(M,) Also, Max(M,) = 5 = Min(M,) For machine X = M, + M, For machine Y= M, + M, obs nM, | Y=M+ My A 18 14 8 8 10 © 10 9 > ° 8 Now by solving the problem by normal procedure, we get the order as, 8 - A- C- D. This sequence has to be projected on the original machines. Mm M " w | our | w ajo, s|s|sfe 6 als] w|wl 2 fa] 2 ce |i] 2 | a] a |e) a7 a p fa] a | at] 93 | 37 | cyctotme) © Copyright MADE EASY wowmadeeasypublications orgPublications 6 Mechanical Engineering © Industrial Engineering MADE EASY Publleaons Gantt Charts: % tote ° sw “8 For machine yy, B A c D = xs00= 279% os 6 2 m2 3 33 “3 For machine my 2] lal le] |o = 2B etove ren o 8 6 2 2 7 4 For machine 8 aloe > 8 xo-ara1% oe aeaoo | me | Sat [Sem | Gh [Se [ew [er [er [or | 12 | 2 7 | 90 | vo | 4 | 0 | | o| | o 1 | 2s 2% | 20 | a | o |o || s| | s 23 | 10 » | 30 | «0 | 7 | 2 | | 2 | 2 | 0 24 | 2 6 | 400 | 70 | so | 2 | a | 2a | as | 3 a 5 2 | s0 | «0 | 4 | a | a | | a | o 45 | 10 s | a0 | oo | | a5 | 4 | a | a5 | o 48 5 3 00 | 0 | 150 | a5 | a | a2 | a7 | 7 s7 | 10 s | so | eo | oo | as | 65 | as | 55 | 0 67 8 3 | «0 | 70 | 0 | | a | a7 | ss] 7 3600 worwmadeeasypublications org MADE EASYMADE EASY Detailed Explanations of Try Yourself Questions: ESE + GATE 2023 7 Publestions For activity 1-2: EST =0,LFT=20 EFT =LFT +t, ,=0+20=20 LST =LFT—t,,=20- 20-0 TF =LST~ EST = LFT—EFT= 0 ‘Therefore 1-2 is critical activity, similarly 2-3, 3-4, 4-6, 5-7 have 0 total loat. Total float of 1-3 is 5 days and total float of 2-4 is 3 days. So we can crash 3 days on activity 3-4 and 1 day on activity 1-2. Therefore project cost = Total normal cost + 4(40) = 3760 ‘Thus the precedence diagram becomes Now, there are two critical paths 1-2-3-4-5-7 and 1-2-4-5-7 2000 Publlaations © Copyright MADE EASY wwmimadeeasypublications.orgForecasting @ Detalled Explanation ot Try Yourself Questions ceed 1. (a) In simple moving average method 3 point moving forecast for 13" year {three years demand 36.167 1. (b)In weighted moving average method 3 point moving forecast for 13" year (12 demand) x(12 weightage) +(11" demand) (11 weightage) + (10" demand)» (10 weightage) - 12" weightage 1 weightage + 10" weightage _ 860.5 +35.2%0.3+34.3x0.2 05403402 840 wwwmadeeasypublications.org MADE ERSY © CopyrightMADE EASY Detailed Explanations of Try Yourself Questions : ESE + GATE 2023 9 Publestions Yow | bomana ‘Simple Moving | Waited Moving 1 26.0 f Fo 2 | 20 - > 3 | 2s : - «| so 28.50 28.55 = | 382 29.50 29.85 6 | sar 3128 32.10 7 | 335 32.02 3281 3 | se 2347 39.40 e | sie 3267 3249 10 | 3a 3240 32.19 n | as2 |b 30m | 267 3008 12 | 960 33.00 3427 8 3517 9542 de-A) . wap = = 2. (a) ‘D 7 25+4.7+1.47+0.87 +1.67+0.77+1.9+253+2.2 ~ 9 = 2.067 Le -Al 2.(b) Map = S—— 2.45 + 4.95 40.6+0.69+1.6+0.5942.1142.1241.73 9 = 1.8044 2000Line Balancing @ Detalled Explanation f Try Yourself Questions Prod By largest candidate rule Step |: List all the element in the decreasing order of their task time. Step Il: Assigning element in workstation Element | Time (minutes) | Precedance | [Workstaon | Element | 7, _| lletime (To= Ty 3 08 1 1 1 1 ° 10 08 68 2 6 06 3 4 1 08 - f 3 | 09 on 5 8 08 35 7 rv as 1 ° 2 oO T v os 02 8 03 7.8 4 02 1 v 08 02 5 on 2 where T, = Staton time, T,= Gyele ime Total work content, (TWC) = 4.5 minutes Cyole time, (T,) = 1 minutes Theoretically minimum number of workstation required (n) = Actual number of workstations, n= § Te —TWC os 2000 wwwmadeeasypublications.org MADE ERSY © CopyrightQueuing Theory ® Detalled Explanation eet Try Yourself Questions Deeg ‘A(Arrival rate) = 1.5 per minutes u(Servicerate) = 2 per minutes Utilization factor (p) 0 Average queue length, Ly = 2s (i) Average length of non-empty queue = 1-1-4 een ey “1p 1-075 ® O75 (ii) Average number of worker in the system, L, & _ (0.75) Rh (=plk (1-0.75)x15 & 1.5 minutes (iv) Mean waiting time of an arrival (v) Average waiting lime of an arrival who waits 2 minutes (v) When one attendent L=3 [p= 0.75 Total cost a 2000LPP, Transportation and Assignment ® Detalled Explanation f Try Yourself Questions Deon By introducing slack variable s,, s,, s, and s, the problem may be written as follows Maximum Z = 3x, + 2x, + Os, + Os, + 0s, + Os, x tx, +8, = 6 Pe, +x + 8 = 8 ryt, tse mts =2 Kye Tps Sy Spy Spy S; 2 0 The above information is tabulated a ]oa| | ss 1 o|o t}oftfolollal] os fa [a] ofolalo 4 ox fo] t|ofolola - 6 |ofo|ofolale and &, The entering column is identified and the @ values are calculated, then the leaving row are identified The pivotal elementvalue is identified from the table Gare calculated wwwmadeeasypublications.org MADE ERSY © CopyrightMADE EASY Detailed Explanations of ry Yourself Questions: £SE+GATE2023 | 43 Publestions 5, leaves the basis, x, enters the basis ‘The following row operations are performed Bonen = Fooal2 Boowy =F nem = rots ~ Ronen Renew = Bois + Ronen Then the table 1 becomes E,and E,— C, are calculated The entering column is identified and the @ values are calculated, then the leaving row are identified The pivotal elementvalue is identified from the table s, leaves the basis, x, enters the basis Table - 2 5 al -[-|. sls b 1 [wt [wl olol2] 4 1 [12] 0/12 ° oll s|ols | 103 ° ol; {olii2|2 & | 3 [se] 0 /s2| oo a4 | ° - o jaa] oo ‘The following row operations are performed Penon = Preis ~ (Renew)? Ronen = Bogs ~ (Rengy)!2 Renew = 2Rrog~ 8(Renou)!2 ‘Then the table 2 becomes table 3 E,and E;— C; are calculated Table - 3 osPo | © [ft [wl o [wala os, | 0 | o |fo laa] + & [3 | 2 | 9)s2/0 |i z-6 | o | 0 | o/s] 0|1 © Copyright MADE EAS wwwmadeeasypublications.org114 | Mechanical Engineering © Industrial Engineering MADE EASY It is an optimum matrix since all the values obtained in 'E - C) row are positive Thus the optimum solution will change as S- §, = of Nonbasic varabies ¥ Poesy The simplex problem can be expressed in the form of matrices as follows m)X 4 Minimum 2 = (5 2 2)"| x» x 231%» (20)e eas|(™ 30 713//%| * |4o t2aj 50 primal p S\ Bxec Bly sal So the dual for the given problem becomes vr Maximum Z = (2030 40 50)| ¥2 Ya Ya 267 1" 8 381 2i?| <|2 153 4/8} Ya Let s,, 8, 8 be slack variables then the constraints become rey+s,= 9 y+ 2y+ 5, = 8 rey 5, = 50 TY, 8 8p, S 2 90 = Z = abx + 40y + Os, + 08, + Os, The above information is tabulated, E, and E, - C, are calculated. The entering column is identified and the @ values are calculated, then the leaving row are identified q ) www.madeeasypublications.org MADE ERSY © CopyrightMADE EASY Detailed Explanations of ry Yourself Questions :ESE+GATE 2023 | 45 Publiestions Table - 1 5 we) *)") "11° > sl y}alala)e)o +f 4 0 | 0 | %| 9 +} 2) 0]+] 0 2) 8 +} o)o} 4) 50} so & |o]o}ojolo 5-9 [4 ]] efe]e s, leaves the basis and x enters into the basis, then the table 1 becomes table 2, € and &,— C, are calculated Table - 2 Ss) ]o;oje 3 sly ]alalal o os, fo] of to 40 os, | o Olt 20 ax | 4 oo} 1) 50 & | a5] as | 0 | 0 Jas g-¢ | o| 5] | 0 |as As 'E,— C} values present in the matrix are positive. So solution can be read out from matrix i.e x= 50, y=0, - by puiting (x, y) = (50, 0) in the objective function So it is an optimum matrix the maximum value of Z= 45x + 40y = 2250. Steps | If the number of lines is equal to the order of matrix then itis the optimal table, Ifthe number of ines is less than the order of matrix, then select the minimum number which is not covered by the lines, Subtract this value from each and every element which is uncovered and add this value at the intersection point of lines. Here adding "3" minimum uncovered value at intersection and subtracting at non covered © Copyright MADE EASY peppery Publlasions nD16 | Mechanical Engineering © Industrial Engi MADE EASY Publieatone values, + [ta] > | ¢[* x] 2/15) Kk] 9 | 3 fol) oa fa false) {> 2[6/3 le We will continue to repeat step |, til number of lines are equal to the order of the matrix. Now number of lines are equal to the order of the matrix, so select zeros such that every column and row consists of one zeroi.e., one allocation for one machine. 1[lxlels x| 2] 2/0» nie |a| 3 |b Gls |«[+|« 2|s|lx|s Acll, BHIV, C-¥, 0-1, E-il The total processing timo is 34. 9000 (ovmumadessypbleatonsorg mADE .ERSS | econ)