Results

Before after
thickness 10 6.7

Calculations
1- Finding load :
P
=1.2 S L p
w
Where:
P: Load
W: Width=20
S: 1.15 Yf(flow stress)= 1.15(10)=11.5Mpa
LP: Projected length= √ R(t o−t f )= √ 45(10−6.7)=12.186 mm
P=20 × 1.2× 11.5× 12.19=3363.3 N = 336.33 Kg
2- Finding Torque
T =L p × P × λ
Where:
T: Torque applied during deformation
 λ: 0.5 (hot forming)
T =0.012186 ×336 . 33 ×0.5=2 .05 Kg . m
3- Finding horsepower
a) power required for deformation of sample
2 πN
H Pdeformation=2 × × T × 0.0136
60
Where:
HPdeformation: power used in deforming the sample in horsepower
N: angular velocity of roll in rotation per minute = 60 rpm
2 π ×60
H Pdeformation=2 × ×2 . 05× 0.0136=0.35 hp
60

b) power required to overcome friction

2 πN dn
H Pfriction =4 × × P × μ n × × 0.0136
60 4
Where:
HPfriction: power used in overcoming friction
Dn: diameter of roll neck = 0.5(diameter of roll) =0.045 m
µn: coefficient of friction=0.002
2 π × 60 0.045
H Pfriction =4 × × 336 .33 × 0.002× ×0.0136=0. 0 03 hp
60 4

c) Total power used

H Pdeformation + H Pfriction
H Prequired =
ηmotor × ηtransmission
Where:
ηmotor: thermal efficiency of motor=0.9
ηtransmission: thermal efficiency of power transmission system such as belts, gears, pulleys, etc =0.9
 0.35+ 0.0 03
H Prequired = =0. 435 hp
0.9 ×0.9