SAFETY CHECK-LIST FOR BATCHING PLANT A-2.

2-21-17-03

Machine Sl. No.: Month:

Site: Date
Sl. Action, if
Activity Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
No. not OK
1 Check for any abnormal noise and vibration Daily Correct
2 Check all the fasteners & Locks Daily Correct
3 Check all the electrical components Daily Correct
4 Verify all the instructions and safety labels/components in place Daily Provide
5 Check for any foreign material from the steps,handholds and operator's cabin Daily Clean
Repair/
6 Check all safety device Daily Replace
7 Check the plant for externally perceptible damage and defects Each shift Correct

8 Check all limit switches Daily Repair/

Replace

9 Check area under the skip and the skip track Daily Repair/
Replace
10 Check the direction of rotation of all the motors Weekly Ensure
11 Inspect the Wire Rope for loosening, twisting or any other deformation and distortion Daily Replace
12 Apply the lubrication for the wire ropes Daily Replace
13 check the bull dog clamp Daily Replace
14 List of authorized operators and emergency contact numbers displayed in the cabin Daily Provide

15 Check pneumatic lines for any leakage. Daily Repair/

Replace
16 Check the safety guard of the conveyor Daily replace
17 Check all safety guards Daily replace
18 Check the Star bin wall supports Weekly Ensure
19 Check the guide rollers,bearings of the skip bucket Weekly Replace
20 Check all the foundation bolts Monthly tighten
21 Check emergency stop switch Daily Replace
22 Check for insulation of cables. Installing Provide
23 Check the first aid kit avaliability in plant Weekly Ensure
Check function valves,cylinders,drives,mixers,pumps,dampers,water batching device & wear
24 plates. Weekly Replace

25 Check hoses,pipes,couplings Weekly Replace

26 Check the Health condition of the operator Daily Ensure
Repair/
27 Check the door locks Weekly Replace
28 Provide safety training to the operator as well as maintenance team Weekly Provide
Sign. Of the Operator/Technician - Done Daily
Signature of the Engineer - P&M - Checked Daily
Signature of the Safety Engineer - Verified Daily

Safety Instructions on the Batching plant:

1 Operation and Maintenance Personnel have read and understand all safety instructions 5 Never allow anyone to stand/move in between the plant/rotating parts,conveyors while plant is working.
2 Before starting/actuating the machine/plant,make sure that nobody is endangered by starting machine/plant. 6 while transporting, transport lock should be properly mounted.
3 While carrying out maintenance activity/repair work,plant must be safeguarded against unexpected switching - on. 7 Donot allow any unathorised persons to operate the batching plant.
4 Lightning arrester should be provided to the plant. 8 Always wear PPE's while working.