Responsibility

DAILY AND WEEKLY MACHINE CHECK SHEET

MACHINE No & TONNAGE: D-3 - 250t MAKE SEYI Shift First
MACHINE MAINTENANCE DEPARTMENT (PRESS)
Sl.
DESCRIPTION OF WORK FREQ. DAILY-WEEKLY CHECK SHEET OF D PRESS MACHINE MONTHAUG YEAR2017
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS
1 Check condition of indication lamps. Daily
2 Check condition of stroke indicator. Daily
3 Check the air pressure (Std:5.0 to 5.5 kg/sq.cm.) Daily
4 Check condition of die cushion air pressure guage Daily
5 Check condition of die light. Daily
6 Check for Abnormal noise from slide during operation. Daily
7 Check the functioning of safety sensor Daily
8 Check the grease flow in both jibs. Daily
9 Check Gear Box oil level Daily
10 Check Con Rod Daily
11 Check Grease level in grease pump Daily
12 Check overload unit oil level Daily
13 Check worm shaft gear oil level Daily
14 Drain Moisture in FRL unit & Check condition of FRL Unit Daily
15 Check air leakage. Daily
16 Check oil Leakage Daily

17
Check for all Push Button wiring condition Daily
(Lugs, sleeve, laying, gland tightness)
18 Check Push Button Box Condition (Box & Stand Damage) Daily
19 Check the working condition of Emg Push button. Daily
20 Check the safety plug working condition. Daily
21 Condition of Slide cables,Push button cables, air hoses. Daily
22 Check overflow of jib grease in collection tray. Daily
23 Check side safety guard condition Daily
24 Check the Counter & Buzzer working condition Daily
25 Check the condition of fan secondary rope Daily
26 Drain Moisture in air reciever tank. Weekly
27 Lubricate the Balancer Weekly
28 Check main motor current. (Max.:32A) Weekly
29 Check slide motor current (Max.:3A) Weekly
30 Check condition of slide motor drive chain & greasing Weekly
31 Check the working of safety sensor bypass circuit Weekly
32 Check the mounting condition of safety sensor Weekly
33 Check Condition of sensor reflector acrylic sheet Weekly
34 Check condition of routing of all cables & gland tightness Weekly
35 Check condition of air receiver tank safety valve Weekly
Check by MMD staff/TM Daily
Signature of Sup weekly
FORMAT NO
Note : For Instruction please refer daily check method instruction sheet REV NO 0
DATE
PAGE 1
GROUP LEADER TEAM LEADER
 Responsibility
DAILY AND WEEKLY MACHINE CHECK SHEET
MACHINE No & TONNAGE: D-1- 250t MAKE SEW Shift Second
MACHINE MAINTENANCE DEPARTMENT (PRESS)
Sl.
DESCRIPTION OF WORK FREQ. DAILY-WEEKLY CHECK SHEET OF D PRESS MACHINE MONTHJun YEAR2020
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS
1 Check condition of indication lamps. Daily
2 Check condition of stroke indicator. Daily
3 Check the air pressure (Std:5.0 to 5.5 kg/sq.cm.) Daily
4 Check condition of die cushion air pressure gauge Daily
5 Check condition of die light. Daily
6 Check for Abnormal noise from slide during operation. Daily
7 Check the functioning of safety sensor Daily
8 Check the grease flow in both jibs. Daily
9 Check Gear Box oil level Daily
10 Check Con Rod Daily
11 Check Grease level in grease pump Daily
12 Check overload unit oil level Daily
13 Check worm shaft gear oil level Daily
14 Drain Moisture in FRL unit & Check condition of FRL Unit Daily
15 Check air leakage. Daily
16 Check oil Leakage Daily

17
Check for all Push Button wiring condition Daily
(Lugs, sleeve, laying, gland tightness)
18 Check Push Button Box Condition (Box & Stand Damage) Daily
19 Check the working condition of Emg Push button. Daily
20 Check the safety plug working condition. Daily
21 Condition of Slide cables, Push button cables, air hoses. Daily
22 Check overflow of jib grease in collection tray. Daily
23 Check side safety guard condition Daily
24 Check the Counter & Buzzer working condition Daily
25 Check the condition of fan secondary rope Daily
26 Drain Moisture in air receiver tank. Weekly
27 Lubricate the Balancer Weekly
28 Check main motor current. (Max.:32A) Weekly
29 Check slide motor current (Max.:3A) Weekly
30 Check condition of slide motor drive chain & greasing Weekly
31 Check the working of safety sensor bypass circuit Weekly
32 Check the mounting condition of safety sensor Weekly
33 Check Condition of sensor reflector acrylic sheet Weekly
34 Check condition of routing of all cables & gland tightness Weekly
35 Check condition of air receiver tank safety valve Weekly
Check by MMD staff/TM Daily
Signature of Sup weekly
FORMAT NO
Note : For Instruction please refer daily check method instruction sheet REV NO 0
DATE
PAGE 1
GROUP LEADER TEAM LEADER
 MONTHLY MACHINE CHECK SHEET Responsibility

MACHINE No & TONNAGE: D-2- 250t MAKE SEW

MACHINE MAINTENANCE DEPT. (PRESS)

Sl. MONTHLY CHECKSHEET FOR D MACHINE Year 2020
No. DESCRIPTION OF WORK
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar REMARKS
1 Lubricate Balancer Cylinder (pour 20-30ml of H100 oil to Cyl)
2 Cleaning of the machine
3 Check functioning of HOLP by releasing bleed valve & function of Reset Valve
4 Check for damages in grease lube lines
5 Check functioning of overrun & ant repeat protection circuit
6 Check functioning of operation locking
7 Check for discolouration of con rod oil
8 Check electrical connections in the panel & tighten if loose
9 Clutch brake dual valve muffler cleaning & terminal check
10 Clean inlet air filter & lubricator (FRL unit) with compressed air & washing
11 Overload protector pump condition
12 PLC battery power check
13 Slide up/down cut off
14 Motor fan side ventilation cap air flow
15 Motor rubber mounting pad lock nut tightness check
16 Check controlling & supply Voltage (100-120VAC) (400-440VAC)
17 Check clutch oil level
18 Check slide motor working current
19 Check grease pump running condition
20 Check working condition of ejector
21 Check for functioning of Push buttons in panel
22 Check fan mounting condition
23 Check photo safety light curtains
Check by MMD Staff/TM
Signature Of Supervisor
Format No. Approved By Checked By Prepared By
Rev No.
Date
Page
 QUARTERLY MACHINE CHECK SHEET Responsibility

MACHINE No & TONNAGE: D-1- 250t MAKE SEW

MACHINE MAINTENANCE DEPT. (PRESS)
Sl. QUARTERLY CHECKSHEET FOR D MACHINE Year 2020
No. DESCRIPTION OF WORK
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar REMARKS
Check the CAM switches for any damage, loose connections
1
& its marketting
Check the Main Motor V belts for its proper belt tension and
2 any crack

Cleaning of dust & soil from all electric components and

3
checking for its smooth operation

4 Change Con Rod Oil

5 Cleaning of balancer cylinder breather pad

6 Check air pressure switch condition & setting

7 Check motor vibration and mounting

8 Check for Damages in bolster

9 Check the top perforated sheets for locking

Check by MMD Staff/TM

Signature Of Supervisor

Format No. Approved By Checked By Prepared By

Rev No.
Date
Page
 HALF YEARLY MACHINE CHECK SHEET Responsibility

MACHINE No & TONNAGE: D-1 - 250t MAKE SEW

MACHINE MAINTENANCE DEPT.(PRESS)
Sl. HALF YEARLY CHECKSHEET FOR D MACHINE Year 2020
No. DESCRIPTION OF WORK
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar REMARKS

1 Check & clean Clutch/Brake Muffler

2 Check the Clutch/Brake operation strokes as per

procedure given in manual & replace the C/B cover

3 Check all relays and contactors for its contacts &

humming & replace if required
Check the levelling of machine & maintain within 50
4 micrometer/meter

Check the winding resisitance of motors & record. Check

5 for balance resistance in all phases.

Check voltage drop in isolation switch and contactor

6
(<1 volt)

7 Check Shut Height Indicator Accuracy

8 Check the bed Parallelism

9 Lubricate die cushion with grease

Check by MMD Staff/TM

Signature Of Supervisor

Format No. Approved By Checked By Prepared By

Rev No.
Date
Page
 YEARLY MACHINE CHECK SHEET Responsibility

MACHINE No & TONNAGE: D1 - 250t MAKE SEW

MACHINE MAINTENANCE DEPT.(PRESS)
Sl. YEARLY CHECKSHEET FOR D MACHINE Year 2017
No. DESCRIPTION OF WORK
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar REMARKS
1 Do the insulation test of motor & other circuit

Check the solenoid valves for loose connection,

2 foul condition, humming sound

Check solenoid valves for any dust or scaling inside

3 port

4 Replace clutch oil (TransQ)

5 Replace worm shaft oil (H100)

6 Check the condition of jibs for any scoring

7 Top up HOLP Unit Oil (H32)

8 Top up gear box oil (H100)

Check by MMD Staff/TM

Signature Of Supervisor

Format No. Approved By Checked By Prepared By

Rev No.
Date
Page
 MACHINE MAINTENANCE DEPT. (PRESS) Responsibility

MACHINE No & TONNAGE: MAKE Date:

MONTHLY CHECKSHEET FOR D MACHINE Year 2020

Sl. No. DESCRIPTION OF WORK
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC REMARKS
1 Lubricate Balancer Cylinder (pour 20-30ml of H100 oil to Cyl)
2 Cleaning of the machine
3 Check functioning of HOLP by releasing bleed valve & function of Reset Valve
4 Check for damages in grease lube lines
5 Check functioning of overrun & ant repeat protection circuit
6 Check functioning of operation locking
7 Check for discolouration of con rod oil
8 Check electrical connections in the panel & tighten if loose
9 Clutch brake dual valve muffler cleaning & terminal check
10 Clean inlet air filter & lubricator (FRL unit) with compressed air & washing
11 Overload protector pump condition
12 PLC battery power check
13 Slide up/down cut off
14 Motor fan side ventilation cap air flow
15 Motor rubber mounting pad lock nut tightness check
16 Check controlling & supply Voltage (100-120VAC) (400-440VAC)
17 Check clutch oil level
18 Check slide motor working current
19 Check grease pump running condition
20 Check working condition of ejector
21 Check for functioning of Push buttons in panel
22 Check fan mounting condition
23 Check photo safety light curtains
QUARTERLY CHECKSHEET FOR D MACHINE Year 2018
Sl. No. DESCRIPTION OF WORK
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC REMARKS
1 Check the CAM switches for any damage, loose connections & its marketting

2 Check the Main Motor V belts for its proper belt tension and any crack

Cleaning of dust & soil from all electric components and checking for its smooth
3
operation

4 Change Con Rod Oil*

5 Cleaning of balancer cylinder breather pad

6 Check air pressure switch condition & setting

7 Check motor vibration and mounting

8 Check for Damages in bolster

9 Check the top perforated sheets for locking

HALF YEARLY CHECKSHEET FOR D MACHINE Year 2018
Sl. No. DESCRIPTION OF WORK
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC REMARKS
1 Check & clean Clutch/Brake Muffler

2 Check the Clutch/Brake operation strokes as per procedure given in manual &
replace the C/B cover

3 Check all relays and contactors for its contacts & humming & replace if required

4 Check the levelling of machine & maintain within 50 micrometer/meter

Check the winding resisitance of motors & record. Check for balance resistance in
5 all phases.
Check voltage drop in isolation switch and contactor
6 (<1 volt)
7 Check Shut Height Indicator Accuracy

8 Check the bed Parallelism

9 Lubricate die cushion with grease

YEARLY CHECKSHEET FOR D MACHINE Year 2018
Sl No. DESCRIPTION OF WORK
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC REMARKS
1 Do the insulation test of motor & other circuit
Check the solenoid valves for loose connection, foul condition,
2 humming sound
3 Check solenoid valves for any dust or scaling inside port
4 Replace clutch oil (TransQ)*
5 Replace worm shaft oil (H100)*
6 Check the condition of jibs for any scoring
7 Top up HOLP Unit Oil (H32)*
8 Top up gear box oil (H100)*
Format No. * Approved By Checked By Checked by
Rev No.
Date
Page