Company: Hari Bhargo Engineering, Date: 16-02-2021, Rev:03

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PART DETAILS
Project Client Part No Part Name Material Spec Date & Ver
D22 YFG TTIA 63316-55T00A_004 EXTENSION, QTR INNER UPPER JSC270CC 004

EXTENSION, QTR INNER UPPER Analysis Type Simulation Type

Part Name (CHILD PART)
Part Number 63316-55T00A
Drawability √ Drawing -
Cad version/Revision Number Received on 5.2.2021
Part Material JSC270CC Springback √ All Drawing -
OP
Material used for Simulation JAC270CN (ref slide no. 3)
Thickness 0.8mm Compensation - Full Process √

OP05 Blanking

OP10 Form & FL-1

OP20 Form & FL-2 G

OP30 Restrike
OP40 Pierce-1
OP50 Pierce-2 G

Note: simulation done for one side part only; the other side is identically symmetrical
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PROCESS DETAILS

OP05-Blanking OP10-Form & FL-1 OP20-Form & FL-2

OP30-Restrike OP40-Pierce-1 OP50-Pierce-2

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OP05: BLANK DETAILS

Material JSC270CC
Thickness 0.8 mm
Blank size (Strip size) 463mm X 217mm
Part weight 0.027 kg
Blank weight 0.629kg
60.4%
Yield
(14parts per strip)

Cutting force: 17.4Tf

Stripping force: 1.74 Tf
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MATERIAL DETAILS

Customer material properties

Part Material JSC270CC R bar: 1.1-1.3 N-value: 0.17-0.19

Material used for JAC270CN (available in
R bar: 1.3 N-value: 0.18
Simulation AutoForm library)

Note: Material used falls with in the range of part material

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OP10: FORM & FL-1 TOOL SETUP

Total force: 3.2 Tf
Pad force: 1 Tf
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OP10: FORM & FL-1 FORMABILITY

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OP10: FORM & FL-1 THINNING

Thinning max 8.5%

Thickening max 4.5%

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OP10: FORM & FL-1 MAX FAILURE

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OP10: FORM & FL-1 WRINKLES

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OP10: FORM & FL-1 SPRINGBACK

Spring back maximum displacement 0.1mm

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OP10: FORM & FL-1 BREAKDOWN

Gravity Pad holding 20mm above 15mm above 10mm above

5mm above 3mm above 2mm above 1mm above At BDC

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OP20: FORM & FL-2 TOOL SETUP

Total force: 2.6 Tf
Pad force: 0.9 Tf
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OP20: FORM & FL-2 FORMABILITY

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OP20: FORM & FL-2 THINNING

Thinning max 8.6%

Thickening max 4.6%

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OP20: FORM & FL-2 MAX FAILURE

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OP20: FORM & FL-2 WRINKLES

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OP20: FORM & FL-2 SPRINGBACK

Spring back maximum displacement 0.67mm

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OP20: FORM & FL-2 BREAKDOWN

Gravity &
pad holding 70mm above 40mm above 20mm above 10mm above

5mm above 3mm above 2mm above 1mm above At BDC

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OP30: RESTRIKE TOOL SETUP

Total force: 5.6Tf
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OP30: RESTRIKE FORMABILITY

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OP30: RESTRIKE THINNING

Thinning max 13.9%

Thickening max 4.6%

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OP30: RESTRIKE MAX FAILURE

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OP30: RESTRIKE WRINKLES

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OP30: RESTRIKE SPRINGBACK

Spring back maximum displacement 0.25mm

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OP40: PIERCE-1 TOOL SETUP

Total force: 2.1 Tf
Pad force: 0.8 Tf
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OP40: PIERCE-1 SPRINGBACK

Spring back maximum displacement 0.2mm

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OP50: PIERCE-2 TOOL SETUP

Total force: 1.9 Tf
Pad force: 0.5 Tf
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OP50: PIERCE-2 SPRINGBACK

Spring back maximum displacement 0.21mm

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FINAL PART FORMABILITY

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FINAL PART THINNING

Thinning max 13.9%

Thickening max 4.6%
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FINAL PART MAX FAILURE

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FINAL PART WRINKLES

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FINAL PART SPRINGBACK

Spring back maximum displacement 0.21mm

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OBSERVATIONS

1. Material used for simulation is JAC270CN.

2. Simulation has done as per the latest data 63316-55T00A Received on 5.2.2021
3. The part is clear from splits and wrinkles.
4. Thinning maximum 13.9% observed within the part.
5. Thickening maximum 4.6% observed within the part.
6. Spring back maximum displacement 0.21mm observed within the part.
7. Simulation results are as per ideal condition, real results may vary due to external factors.