PART NO:

PART NAME:

CUSTOMER: ACTUANT

5,/5
FILE NO:
 STANDARD OPERATING PROCEDURE FOR 558/037CYD0

MODEL NAME PART NAME JACK BRACKET

WORK INSTRUCTION SHEET
PROCESS STAMPING PART NO. 558/037CYD0
CHECKING
S. NO OPERATION SEQUENCE KEY POINT SAFETY POINT.. RESPONSIBILITY 01
METHOD

Load 558/037CYD0 Stage 1/2-Blanking Die as per WIS for Die Refer Die loading WIS die change Wear all safety wears before
1
Loading Line.PIC.1 data sheet loading the die.
Prod Associate N
Before starting process compare the material dimension along
2
with raw material identification
Ensure the correct part number Prod Associate N
Remove the strap which is used for material packing and dispose
Take care of hands and
3 it in scrap box.Take the sheet of good condition as well as rust
free(white mark and damages) / if in bin use the same.
Use cutter for cutting the strips
subordinates
Prod Associate N
02

Check sides stopper

Place Strip on the on the tool and butt the strip to stopper &start
4
the process,
condition.Compare the part with
master reference part.
Prod Associate N

Load 558/037CYD0 Stage 2/2-PIERCING & BENDING Die Refer Die loading WIS die change Wear all safety wears before
5
as per WIS for Die loading Line.PIC.2 data sheet loading the die.
Prod Associate N
Place semi finished part which has completed stage 1/2 in 2/2
6
locate to the die profile.OF PIERCING
Check stopper condition Prod Associate N
Operate the machine and complete the stroke.Take the part and Compare the part with master
7 ensure the visual inspection.Remove the cover when each process reference part.Ensure the Restrike
completed. condition
Prod Associate N
Place semi finished part which has completed stage 2/2in 2/2 Refer Die loading WIS die change Wear all safety wears before
8
locate to the die profile.OF BENDING data sheet loading the die.
Prod Associate N
Compare the part with master
Operate the machine and complete the stroke. Take the part and
9
ensure visual inspection.
reference part -Edge Burr,Leg
Burr.Remove scrap once 10parts
Prod Associate N
Ensure part quality by visual
Ensure bin neat and clean. Keep the finished part and ensure the inspection once in 10 Nos.Refer SUPPORT
10
Box Quantity . Put the KANBAN and move to the next process. KANBAN card and ensure with part
details.
MEMBER N

IN CASE OF ABNORMALITY PPE'S

PREPARED BY CHECKED BY APPROVED BY
STOP the machine CALL the superior inform the abnormality WAIT upto giving result HELMET,EAR PLUG,HAND GLOVES,SAFETY SHOES,ARM GUARD

MANJUNATH PUNITH MURALI

Doc.No-Q3-PWP081 Issue Date:04/Jun/15.Rev.No:00

 DIE CHANGE DATA SHEET
PART PART
558/037CYD0 JACK BRACKET LINE E CLASS
NUMBER NAME

STAGE PROCESS MACHINE SHUT

1/2 BLANKING 110 TON 342.0
NUMBER NAME CAPACITY HEIGHT

RAW MATERIAL RAW MATERIAL NO.OF TARGET

Grade-- Q 235 4.00± 0.29X 68 ±0.5 2 300
GRADE SIZE OPERATORS GSPH

DIE CUSHION
NA
PIN LENGTH 0

NA
PIN STROKE 62.5

CUSHION NA
PRESSURE 125

PIN NA
QUANTITY 187.5

REMARKS 250

0 62.5 125 187.5 250 312.5

FRONT

Prepared By :MANJUNATH Checked By PUNITH Approved By :MURALI

Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 3 of 6

 DIE CHANGE DATA SHEET
PART PART
558/037CYD0 JACK BRACKET LINE E CLASS
NUMBER NAME

STAGE PROCESS PIERCING & MACHINE SHUT

2/,2 110 TON-2 353.6
NUMBER NAME BENDING CAPACITY HEIGHT

RAW MATERIAL RAW MATERIAL NO.OF TARGET

Grade-- Q 235 4.00± 0.29X 68 ±0.5 1 300
GRADE SIZE OPERATORS GSPH

DIE CUSHION
mm
PIN LENGTH 0

mm
PIN STROKE 62.5

CUSHION
Kg/cm 2
PRESSURE 125

PIN Nos
QUANTITY 187.5

REMARKS 250

0 62.5 125 187.5 250 312.5

FRONT

Prepared By :MANJUNATH Checked By PUNITH Approved By :MURALI

Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 4 of 6

Doc.No-Q3-PDP081 Issue Date : 04/Jun/15.Rev.No:00 Page 5 of 6
 PROCESS PARAMETER CHECK SHEET
PART NUMBER 558/037CYD0 PART NAME JACK BRACKET MODEL
CUSTOMER ACTUANT RM GRADE/SIZE 4.00± 0.29X 68 ±0.5 Grade-- Q 235 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110 -2

STAGE NO. 1/2

1ST DIE(BLANKING)

SHUT HEIGHT 342

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110-2

2ND DIE(PIERCING & BENDING )

STAGE NO. 2/2

SHUT HEIGHT 352.60

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Doc.No-Q3-PPCS081 Issue Date:20/Jan/16.Rev.No:00