Eaton Corporation ES-12003

Torque Control Products Division Date: 07-18-75

Marshall, Michigan 49068
Page 1 of 37

SUBJECT:
Engineering Standards
Casting Specification Issued By: PRODUCT
ENGINEERING

1. PURPOSE
1.1. To establish general minimum guidelines for the control of surface defects and internal
voids/porosity for ferrous and non-ferrous castings.

2. SCOPE
2.1. This specification applies to all non-ferrous VCC castings and ductile iron differential case
castings and defines the requirements that supplement engineering drawing requirements.

3. REFERENCE
3.1. Engineering Blue Print Specifications.
3.2. ES-03008W & ES-03011, Material Specifications.
3.3. Distribution of ECN’s, Drawings, Part Lists.
3.4. ASTM E689, Standard Reference Radiographs for Ductile Iron Castings.
3.5. ASTM E446, Standard Reference Radiographs for Steel Castings Up to 2in. (51 mm) in
Thickness.
3.6. AIAG PPAP Manual

4. GENERAL
4.1. The functional manager of Product Engineering and/or designee is responsible for the
implementation, approval, and maintenance of this specification.
4.2. Revisions to this specification require written approval of the manager(s) or designee(s) within
Product Engineering department.

5. POROSITY FOR VCC

5.1. Clutch castings for VCC: Castings that do not meet the following criteria are unacceptable. If
on the machined surface, in a 10mm X 10mm square area of the casting there shall not be more
than 25 open pores over 0.25mm [.010 inch] in diameter and no pores greater than 1.25mm
[.050 inch] in diameter nor are they interconnected.

6. SPECIFICATION FOR DUCTILE IRON CASTINGS

6.1. General:
6.1.1. The supplier shall be responsible for providing radiographic examination per ASTM E446
and E689 on pre-production / PPAP samples. The radiographs and report of results will
be submitted with samples to the using Plant Quality Department for the purpose of an
evaluating system.
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Marshall, Michigan 49068
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6.1.2. The casting production process sampling plan /PPAP sampling for radiographic
examination, the sectioning of samples of production process, or a hardness evaluation, is
to be approved by the using Plant Quality Department and Supplier Quality Department.
6.1.3. Suppliers to Eaton are expected to maintain the technical expertise for defect prevention,
problem solving, and process improvement to decrease variability in the parts and
establishing a technically sound process.
6.1.4. Heat treatment to castings (where applicable based on drawing) must be approved for
source and location. Significant process changes require the prior knowledge and approval
of the Eaton Quality Engineer or Supplier Quality.
6.1.5. Casting Discontinuities – All parts families:
6.1.5.1. Gross shrinkage cavities, voids, rust, and gross porosity are not permissible. Minor
casting discontinuity limits must be defined and agreed upon between the supplier
and Eaton Product Engineering.
6.1.5.2. Parting lines that occur at windows must be smooth with minimum mismatch.
6.1.5.3. These criteria define limits of minor casting imperfections that have been determined
to be non-detrimental to part function and using plant processing.
6.1.5.4. Porosity extending to surface in any area is not permissible except as allowed by this
document per the part family and size/type (Refer to paragraphs 6.1.5.5 and 6.1.5.6)
6.1.5.5. Surface Discontinuities on 7.6 , 8.0 and 8.6 Mechanical Locker Part Families:
6.1.5.5.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.5.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.5.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.5.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.5.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
6.1.5.5.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.5.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures A1, A2
and A3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.5.14)
6.1.5.5.8. On machined surfaces marked as Magenta zones in Figure A3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.3 mm depth.
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Marshall, Michigan 49068
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There shall be no more than 1 occurrence per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.5.14)
6.1.5.5.9. On machined surfaces marked as Red zones in Figures A1 and A3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.5.14)
6.1.5.5.10. On casting surfaces marked as Orange zones in Figures A1 and A3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.5.14)
6.1.5.5.11. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 6mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.5.12. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.5.10 or 6.1.5.5.11).
6.1.5.5.13. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.5.14. MAGENTA ZONES – Machined Surfaces. See Figure A3
ZONE 1. Within 5 mm of large window (outside - on machined surface)
BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures A1,
A2 and A3
ZONE 2. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 3. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures A1 and A3
ZONE 4. Ring gear flange area and the ring gear bolt holes
ZONE 5. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 6. Both hubs including shoulder areas
ZONE 7. 8 Ear guide holes (bell end and flange end) + 8 areas defined on
bell end as intersection between the holes and disc pocket (Figure
A3) (5mm x 8 mm)
ZONE 8. Cross shaft holes and within 5 mm (inside on spherical cuts and
outside on barrel diameter) of either cross shaft hole diameter
ZONE 9. Internal gear hub diameter and end hub surface (flange and bell
end)
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ORANGE ZONES – Casting surfaces. See Figures A1 and A3

ZONE 10. Within 5 mm of any ear guide hole (casting area) diameter – inside
and outside
ZONE 11. Within 5 mm of large window (inside – on casting surface)
ZONE 2

ZONE 6

ZONE 10

ZONE 7
ZONE 8

ZONE 4 ZONE 5

ZONE 3

Figure A1

R 3 PLACES

Figure A2

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Marshall, Michigan 49068
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ZONE 2
ZONE 10
ZONE 6

ZONE 8
ZONE 4

ZONE 1
ZONE 7

ZONE 11 ZONE 9

Figure A3

6.1.5.6. Surface Discontinuities on 10.5 Two-piece case Mechanical Locker Part Family:
6.1.5.6.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.6.2. Surface discontinuities caused by hit marks, nicks, etc, in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.6.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.6.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.6.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
6.1.5.6.6. Blue zone is defined as a machined ZERO DEFECTS area (Figures B1, B2
and B5). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645 mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.6.13)

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Marshall, Michigan 49068
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6.1.5.6.7. On machined surfaces marked as Red zones in Figures B1 and B5 surface

discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.6.13)
6.1.5.6.8. On machined surfaces marked as Green zones in Figures B1 and B5 surface
discontinuities are limited to less than 2.0 mm x 2.0 mm by 1.5 mm depth.
There shall be no more than 5 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.6.13)
6.1.5.6.9. On casting surfaces marked as Orange zones in Figures B1 and B5 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.6.13)
6.1.5.6.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 6mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.6.11. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.6.8 or 6.1.5.6.9). Casting defects cannot extend
into ring gear pilot diameter.
6.1.5.6.12. On other machined surfaces discontinuities are limited to less than 1.5mm x
1.5m by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.6.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures B1,
B2 and B5
ZONE 1. The case S/A machined barrel surface
ZONE 2. The internal machined surface on disc pockets (5mm x 5mm all
around) opposing internally the S/A machined barrel surface
ZONE 3. The round between the flange and ring gear-mating surface –
between the 2 tangency points.
ZONE 4. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures B1 and B5
ZONE 5. Ring gear flange area and the ring gear bolt holes
ZONE 6. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 7. Both hubs including shoulder areas
ZONE 8. 12 Ear guide holes (both cases)
ZONE 9. Yoke shaft holes and within 5 mm (inside on spherical cuts) of any
yoke hole diameter

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Marshall, Michigan 49068
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ZONE 10. Internal gear hub diameter and end hub surface (both ends)
ORANGE ZONES – Casting surfaces. See Figures B1, B5 and Detail B3
and B4
ZONE 11. Within 5 mm of yoke shaft holes (outside) of any yoke hole
diameter
ZONE 12. Within 5 mm of any ear guide hole (casting area) diameter
ZONE 13. 2 radial zones (8 mm) on the 2 points where locking mechanism
hole in the flange is intersecting the ring gear radius
GREEN ZONES – Machined surfaces. See Figures B1 and B5
ZONE 14. Flange outside diameter on both half cases
ZONE 15. Flange matting surface defined as Datum A on both half cases
ZONE 4
ZONE 7

ZONE 10
ZONE 12

ZONE 1 ZONE 9

ZONE 6
ZONE 5
ZONE 13 (see
Detail B3 and B4)

ZONE 3
ZONE 8

ZONE 11
ZONE 14

Figure B1

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Marshall, Michigan 49068
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R 3 PLACES

Figure B2

Detail B3 Detail B4
ZONE 13

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Marshall, Michigan 49068
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ZONE 4

ZONE 7 ZONE 8

ZONE 15

ZONE 12

ZONE 9

ZONE 11
ZONE 5

ZONE 2

ZONE 10

Figure B5

6.1.5.7.Surface Discontinuities on 9.5 , Dana 60 Mechanical Locker Part Families:

6.1.5.7.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.7.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.7.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.7.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.7.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
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Marshall, Michigan 49068
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6.1.5.7.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.7.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures C1, C2
and C3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.7.13)
6.1.5.7.8. On machined surfaces marked as Red zones in Figures C1 and C3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.7.13)
6.1.5.7.9. On casting surfaces marked as Orange zones in Figures C1 and C3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.7.13)
6.1.5.7.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 9 mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.7.11. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.7.9 or 6.1.5.6.10). Casting defects cannot extend
into ring gear pilot diameter.
6.1.5.7.12. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.

6.1.5.7.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures C1,
C2 and C3
ZONE 1. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 2. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures C1 and C3
ZONE 3. Ring gear flange area and the ring gear bolt holes
ZONE 4. Ring gear pilot diameter and the chamfer within 2.5 mm of the ring
gear pilot diameter
ZONE 5. Both hubs including shoulder areas
ZONE 6. Ear guide holes (bell end and flange end; total of 8 ear guide holes
for Mechanical Locker)

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ZONE 7. Cross shaft holes and within 5 mm inside on spherical cuts of

either cross shaft hole diameter
ZONE 8. Internal gear hub diameter and end hub surface (flange and bell
end)
ORANGE ZONES – Casting surfaces. See Figures C1 and C3
ZONE 9. Within 5 mm of any ear guide hole (casting area) diameter – inside
ZONE 6 and outside
ZONE 10. Within 5 mm of large window (outside and inside – on casting
surface)
ZONE 11. Within 5 mm of either cross shaft hole diameter (outside on barrel)

ZONE 1 ZONE 5

ZONE 9
ZONE 6

ZONE 11

ZONE 2

ZONE 3
ZONE 4
ZONE 8
ZONE 7

Figure C1

R 3 PLACES
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Figure C2

ZONE 5
ZONE 1

ZONE 9

ZONE 3

ZONE 11
ZONE 6

ZONE 7

ZONE 8

ZONE 10

Figure C3

6.1.5.8.Surface Discontinuities on Dana 70 Mechanical Locker Part Family:

6.1.5.8.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.8.2. Surface discontinuities caused by hit marks, nicks, etc, in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.

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6.1.5.8.3. No hit marks, nicks, etc. are allowed on machined surfaces.

6.1.5.8.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.8.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
6.1.5.8.6. Blue zone is defined as a machined ZERO DEFECTS area (Figures D1, D2
and D3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645 mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.8.12)
6.1.5.8.7. On machined surfaces marked as Red zones in Figures D1 and D3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.8.12)
6.1.5.8.8. On casting surfaces marked as Orange zones in Figures D1 and D3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.8.12)
6.1.5.8.9. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 6mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.8.10. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.8.8 or 6.1.5.8.9) Casting defects cannot extend
into ring gear pilot diameter.
6.1.5.8.11. On other machined surfaces discontinuities are limited to less than 1.5mm x
1.5m by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.8.12. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures D1,
D2 and D3
ZONE 1. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 2. The round between the flange and ring gear-mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures D1 and D3
ZONE 3. Ring gear flange area and the ring gear bolt holes
ZONE 4. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 5. Both hubs including shoulder areas

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ZONE 6. 12 Ear guide holes (both cases)

ZONE 7. Cross shaft holes and within 5 mm inside on spherical cuts of
either cross shaft hole diameter
ZONE 8. Internal gear hub diameter and end hub surface (both ends)
ORANGE ZONES – Casting surfaces. See Figures D1 and D3
ZONE 9. Within 5 mm of any ear guide hole (casting area) diameter
ZONE 10. Within 5 mm outside on barrel diameter (both halves of the case)
of either cross shaft hole diameter

ZONE 5 ZONE 1 ZONE 9

ZONE 10

ZONE 6

ZONE 7

ZONE 4

ZONE 3

ZONE 2

ZONE 8

Figure D1

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R 3 PLACES

Figure D2

ZONE 5
ZONE 1

ZONE 9
ZONE 3

ZONE 10

ZONE 7

ZONE 6

Figure D3

6.1.5.9.Surface Discontinuities on 11.5 Mechanical Locker Part Families:

6.1.5.9.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.9.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions

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according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.9.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.9.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.9.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
6.1.5.9.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.9.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures E1, E2
and E3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.9.14)
6.1.5.9.8. On machined surfaces marked as Red zones in Figures E1 and E3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.9.14)
6.1.5.9.9. On casting surfaces marked as Orange zones in Figures E1 and E3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.9.14)
6.1.5.9.10. On casting surfaces marked as Yellow zones in Figures E1 and E3 surface
discontinuities are limited to less than 2.3 mm x 2.3 mm by 1.5 mm depth.
There shall be no more than 3 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.9.14)
6.1.5.9.11. On all other un-machined surfaces (not marked as Orange or Yellow)
discontinuities are limited to no more than 16mm2 x 2.3 mm deep and there
shall be no more than 4 occurrences per 645mm2 and cannot be
interconnected.
6.1.5.9.12. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.9.9 or 6.1.5.9.10 or 6.1.5.9.11). Casting defects
cannot extend into ring gear pilot diameter.
6.1.5.9.13. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.9.14. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures E1,
E2 and E3
ZONE 1. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
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ZONE 2. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures E1 and E3
ZONE 3. Ring gear flange area and the ring gear bolt holes
ZONE 4. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 5. Both hubs including shoulder areas
ZONE 6. 8 Ear guide holes (bell end and flange end)
ZONE 7. Cross shaft holes and within 5 mm inside on spherical cuts of
either cross shaft hole diameter
ZONE 8. Internal gear hub diameter and end hub surface (flange and bell
end)
ORANGE ZONES – Casting surfaces. See Figures E1 and E3
ZONE 9. Within 5 mm of any ear guide hole (casting area) diameter – inside
and outside
ZONE 10. Within 5 mm of Cross shaft holes outside on barrel diameter of
either cross shaft hole diameter
YELLOW ZONES – Casting surfaces. See Figure E3
ZONE 11. Within 5 mm of large window

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ZONE 1

ZONE 9

ZONE 5

ZONE 10
ZONE 4

ZONE 3
ZONE 2

ZONE 6

ZONE 7 ZONE 8

Figure E1

R 3 PLACES

Figure E2

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ZONE 1 ZONE 5

ZONE 9
ZONE 3

ZONE 10

ZONE 6 ZONE 7

ZONE 8

ZONE 11

Figure E3

6.1.5.10. Surface Discontinuities on 8.6 Trac Aide (LSD) Part Families:

6.1.5.10.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.10.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not
get machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.10.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.10.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.10.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.

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6.1.5.10.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.10.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures F1, F2
and F3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.10.13)
6.1.5.10.8. On machined surfaces marked as Red zones in Figures F1 and F3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.10.13)
6.1.5.10.9. On casting surfaces marked as Orange zones in Figures F1 and F3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.10.13)
6.1.5.10.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 6mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.10.11. Where machined surfaces intersect cast surface the casting acceptance
criteria will apply (paragraph 6.1.5.10.9 or 6.1.5.10.10).
6.1.5.10.12. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.10.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures
F1, F2 and F3
ZONE 1. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 2. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures F1 and F3
ZONE 3. Within 5 mm of large window (outside - on machined surface)
ZONE 4. Ring gear flange area and the ring gear bolt holes
ZONE 5. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 6. Both hubs including shoulder areas
ZONE 7. 4 Ear guide holes (bell end and flange end)
ZONE 8. Cross shaft holes and within 5 mm (inside on spherical cuts and
outside on barrel diameter) of either cross shaft hole diameter

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ZONE 9. Internal gear hub diameter and end hub surface (flange and bell
end)
ORANGE ZONES – Casting surfaces. See Figures F1 and F3
ZONE 10. Within 5 mm of any ear guide hole (casting area) diameter – inside
and outside
ZONE 11. Within 5 mm of large window (inside – on casting surface)

ZONE 1
ZONE 6

ZONE 10

ZONE 7 ZONE 8

ZONE 4 ZONE 5

ZONE 2

Figure F1

R 3 PLACES

Figure F2
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ZONE 1
ZONE 10
ZONE 6

ZONE 4

ZONE 8
ZONE 7

ZONE 3

ZONE 11
ZONE 9

Figure F3

6.1.5.11. Surface Discontinuities on 9.5 Trac Aide (LSD) Part Families:

6.1.5.11.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.11.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not
get machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.11.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.11.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.11.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.

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6.1.5.11.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.11.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures G1, G2
and G3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.11.13)
6.1.5.11.8. On machined surfaces marked as Red zones in Figures G1 and G3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.11.13)
6.1.5.11.9. On casting surfaces marked as Orange zones in Figures G1 and G3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.11.13)
6.1.5.11.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 9mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.11.11. Where machined surfaces intersect cast surface the casting acceptance
criteria will apply (paragraph 6.1.5.11.9 or 6.1.5.11.10).
6.1.5.11.12. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.11.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures
G1, G2 and G3
ZONE 1. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 2. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures G1 and G3
ZONE 3. Within 5 mm of large window (outside - on machined surface)
ZONE 4. Ring gear flange area and the ring gear bolt holes
ZONE 5. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 6. Both hubs including shoulder areas
ZONE 7. 4 Ear guide holes (bell end and flange end)
ZONE 8. Cross shaft holes and within 5 mm (inside on spherical cuts and
outside on barrel diameter) of either cross shaft hole diameter

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ZONE 9. Internal gear hub diameter and end hub surface (flange and bell
end)
ORANGE ZONES – Casting surfaces. See Figures G1 and G3
ZONE 10. Within 5 mm of any ear guide hole (casting area) diameter – inside
and outside
ZONE 11. Within 5 mm of large window (inside – on casting surface)

ZONE 1
ZONE 6

ZONE 10

ZONE 7 ZONE 8

ZONE 5
ZONE 4

ZONE 2

Figure G1

R 3 PLACES

Figure G2
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ZONE 1
ZONE 6

ZONE 4

ZONE 8
ZONE 7

ZONE 3

ZONE 11
ZONE 9

ZONE 10

Figure G3

6.1.5.12. Surface Discontinuities on 8.6 ELocker (Pin style) part Families:

6.1.5.12.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.12.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.12.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.12.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.12.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.
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6.1.5.12.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.12.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures H1, H2
and H3). Zero defects on machined surface are defined as being smaller than
0.25 mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4
occurrences per 645mm2 and cannot be interconnected. (Refer to paragraph
6.1.5.12.13)
6.1.5.12.8. On machined surfaces marked as Red zones in Figures H1 and H3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.12.13)
6.1.5.12.9. On casting surfaces marked as Orange zones in Figures H1 and H3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.12.13)
6.1.5.12.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 6mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.12.11. Where machined surfaces intersect cast surface the casting acceptance
criteria will apply (paragraph 6.1.5.12.9 or 6.1.5.12.10).
6.1.5.12.12. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.12.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures
H1, H2 and H3
ZONE 1. All Induction Harden pin holes
ZONE 2. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 3. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures H1 and H3
ZONE 4. Ring gear flange area and the ring gear bolt holes
ZONE 5. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 6. Both hubs including shoulder areas
ZONE 7. The flange side machined area around the pin holes
ZONE 8. Cross shaft holes and within 5 mm (inside on spherical cuts and
outside on barrel diameter) of either cross shaft hole diameter

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ZONE 9. Internal gear hub diameter and end hub surface (flange and bell
end)
ZONE 10. Within 5 mm of large window (outside - on machined surface)
ORANGE ZONES – Casting surfaces. See Figures H1 and H3
ZONE 11. Within 5 mm of any pin hole (casting area) – inside of the case
ZONE 12. Within 5 mm of large window (inside – on casting surface)

ZONE 6 ZONE 2

ZONE 9

ZONE 8
ZONE 1

ZONE 3

ZONE 4

ZONE 11 ZONE 5
Figure H1

R 3 PLACES

Figure H2

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ZONE 2
ZONE 6
ZONE 1
ZONE 7

ZONE 8
ZONE 4

ZONE 9

ZONE 12

ZONE 10

Figure H3

6.1.5.13. Surface Discontinuities on 9.5 ELocker (Pin style) part Families:

6.1.5.13.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.13.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.13.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.13.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.13.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.

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6.1.5.13.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.13.7. Blue zone is defined as a machined ZERO DEFECTS area (Figures J1, J2 and
J3). Zero defects on machined surface are defined as being smaller than 0.25
mm x 0.25 mm by 0.25 mm depth. There shall be no more than 4 occurrences
per 645mm2 and cannot be interconnected. (Refer to paragraph 6.1.5.13.13)
6.1.5.13.8. On machined surfaces marked as Red zones in Figures J1 and J3 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.13.13)
6.1.5.13.9. On casting surfaces marked as Orange zones in Figures J1 and J3 surface
discontinuities are limited to less than 1.0 mm x 1.0 mm by 1.0 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.13.13)
6.1.5.13.10. On all other un-machined surfaces (not marked as Orange) discontinuities are
limited to no more than 9mm2 x 1.5mm deep and there shall be no more than
4 occurrences per 645mm2 and cannot be interconnected.
6.1.5.13.11. Where machined surfaces intersect cast surface the casting acceptance
criteria will apply (paragraph 6.1.5.13.9 or 6.1.5.13.10). Casting defects
cannot extend into ring gear pilot diameter.
6.1.5.13.12. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.13.13. BLUE ZONES – Machined Surfaces (ZERO DEFECTS). See Figures J1,
J2 and J3
ZONE 1. All Induction Harden pin holes
ZONE 2. The round between the bearing hubs and shoulders (both ends) -
between the 2 tangency points.
ZONE 3. The round between the flange and ring gear mating surface –
between the 2 tangency points.
RED ZONES – Machined Surfaces. See Figures J1 and J3
ZONE 4. Ring gear flange area and the ring gear bolt holes
ZONE 5. Ring gear pilot diameter and within 2.5 mm of the ring gear pilot
diameter
ZONE 6. Both hubs including shoulder areas
ZONE 7. The flange side machined area around the pin holes
ZONE 8. Cross shaft holes and within 5 mm (inside on spherical cuts and
outside on barrel diameter) of either cross shaft hole diameter

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ZONE 9. Internal gear hub diameter and end hub surface (flange and bell
end)
ORANGE ZONES – Casting surfaces. See Figures H1 and H3
ZONE 10. Within 5 mm of any pin hole (casting area) – inside of the case
ZONE 11. Within 5 mm of large window (inside – on casting surface)
ZONE 12. Within 5 mm of either cross shaft hole diameter (outside on barrel)
ZONE 6 ZONE 2

ZONE 9

ZONE 8
ZONE 1

ZONE 12

ZONE 4

ZONE 3

ZONE 10 ZONE 5

Figure J1

R 3 PLACES

Figure J2

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ZONE 2
ZONE 6
ZONE 1
ZONE 7

ZONE 4 ZONE 8

ZONE 12

ZONE 9

ZONE 11

Figure J3

6.1.5.14. Surface Discontinuities on Fiat ELocker (Collar Style) Part Families:

6.1.5.14.1. Minor casting surface discontinuity limits refer to gas porosity, sand holes,
shrinkage, hit marks, nicks, etc.
6.1.5.14.2. Surface discontinuities caused by hit marks, nicks, etc. in areas that do not get
machined must fall within minimum and maximum material conditions
according to the casting print and must not affect material integrity regardless
of defect size and depth.
6.1.5.14.3. No hit marks, nicks, etc. are allowed on machined surfaces.
6.1.5.14.4. Parting lines, riser contacts, etc. which do not receive grinding must be
positive material and must not exceed 1.5mm in height from the surrounding
cast surface unless otherwise specified on the casting drawing.
6.1.5.14.5. Parting lines, riser contacts, etc. which receive grinding must fall within
minimum and maximum material conditions according to the casting print.

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6.1.5.14.6. Parting lines that occur at windows must be smooth with maximum 1 mm
mismatch.
6.1.5.14.7. On machined surfaces marked as Red zones in Figures K1 and K2 surface
discontinuities are limited to less than 0.5 mm x 0.5 mm by 0.5 mm depth.
There shall be no more than 4 occurrences per 645 mm2 and cannot be
interconnected. (Refer to paragraph 6.1.5.14.11)
6.1.5.14.8. On all other un-machined surfaces discontinuities are limited to no more than
6 mm2 x 1.5mm deep and there shall be no more than 4 occurrences per
645mm2 and cannot be interconnected.
6.1.5.14.9. Where machined surfaces intersect cast surface the casting acceptance criteria
will apply (paragraph 6.1.5.14.8). Casting defects cannot extend into ring gear
pilot diameter.
6.1.5.14.10. On other machined surfaces discontinuities are limited to less than 1.5 mm x
1.5 mm by 1.0 mm depth. There shall be no more than 4 occurrences per 645
mm2 and cannot be interconnected.
6.1.5.14.11. RED ZONES – Machined Surfaces. See Figures K1 and K2
ZONE 1. Ring gear flange area and the ring gear bolt holes (including the
round with the barrel on RH case)
ZONE 2. Ring gear pilot diameter and round between the flange and ring
gear mating surface
ZONE 3. Both outer hubs including shoulder areas and the round between
the bearing hubs and shoulders
ZONE 4. Both internal hubs
ZONE 5. Cross shaft holes and within 5 mm inside on spherical cuts and
outside on barrel of either cross shaft hole diameter
ZONE 6. Plate Ramp pilot diameter Round

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ZONE 3

ZONE 6

ZONE 1

ZONE 5 ZONE 4

Figure K1

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ZONE 3
ZONE 4

ZONE 1
ZONE 2

ZONE 5

Figure K2

6.1.6. Internal minor casting discontinuity limits, i.e. shrinkage, voids, etc.:
(1) Radiographic Severity. Subject radiograph is compared to ASTM E446
reference radiographs and rated with single number level. This rating is for
informational purposes only and is a different severity level than the
sectioned sample severity level acceptance criteria.
(2) Sectioned Sample.* Visual severity level--see classification levels, Sketch
Nos. 1 and 2, and acceptance criteria for designated areas of the casting.
(a) Sectioned sample is taken at the worst-condition area, as indicated by
the subject radiograph.
(b) Sectioned sample is rated with a single number level.
6.1.6.1 Visual severity level (Sketch 1) and diameter maximum are determined from
sectioned samples and mutually agreed upon between supplier and Plant Quality
Department and Supplier Quality Department.

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6.1.6.2 Diameter maximum (Sketch 2) is defined as the approximate maximum diameter

(mm) of the circular area that the collective measured surface or internal condition,
i.e. shrink, void, porosity, etc., falls within.
6.1.6.3 Specific Part Acceptance Criteria.

FAMILY Sectioned Sample - Visual

Severity Level
7.6/8.0/8.6 1
9.5/9.25/xx 60/9.75 1
10.5/ xx70 1
11.5 1
Fiat 1

SKETCH 1: VISUAL SEVERITY LEVELS

Level 1 Level 2 Level 3 Level 4 Level 5

SKETCH 2: DIAMETER MAXIMUM*

1 mm 3 mm 5 mm 7 mm 9 mm
Level 1 Level 2 Level 3 Level 4 Level 5

7. CAUSES FOR REJECTION

7.1 Nonconforming castings are subject to rejection.

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7.2 Any defects which, in the judgment of the Engineering Department, will materially affect the
casting strength or wear resistance or otherwise alter the serviceability of the end product will be
rejected.

LET DATE / ECN ALTERATION APPROVED

A 7-18-75 PARAGRAPH 2.2 REVISED
B 11-28-77 PARAGRAPH 1.1 & 2.2 REVISED RS
C 12-15-97/97D0931 REVISED AND RETYPED RS/TKK
D 3-26-04/04C3862 SECTION 4 ADDED (POROSITY) LW/
E 8-02-04/04C3992 PARAGRAPH 4.1 REVISED LMC/GS
F1 04-28-05/05D4269 ISSUED BY PRODUCT ENGINNERING WAS ISSUED BY METLAB GFR/ANE
2 SUBJECT CASTING SPECIFICATION WAS CASTING APPROVAL
PROCEDURE
3 PARAGRAPH 2 SCOPE REVISED (WAS PARAGRAPH 1)
4 PARAGRAPH 2 SAMPLE SUBMISSION BY RECEIVING INSPECTION
REMOVED
5 PARAGRAPH 3 METALLURGICAL LABORATORY INSPECTION
REMOVED
6 PARAGRAPH 5 POROSITY FOR VCC WAS PARAGRAPH 4
POROSITY
7 PARAGRAPH 7 CAUSES FOR REJECTION REVISED (WAS
PARAGRAPH 5)
8 PARAGRAPH 6 DISPOSITION REMOVED
9 PARAGRAPH 1 PURPOSE, PARAGRAH 3 REFERENCE,
PARAGRAPH 4 GENERAL, PARAGRAPH 6 SPECIFICATION FOR
DUCTILE IRON CASTINGS ADDED
G1 11-11-05/05D4457 DEFINITION FOR ALL UN-MACHINED SURFACES MOVED AFTER GFR/ANE
DEFINITION FOR CASTING SUFACES MARKED AS ORANGE
(PARAGRAPH 6.1.5.5.7 BECAME 6.1.5.5.10 FOR CLARIFICATION)
(PAGE 3)
2 DESCRIPTIONS FOR ZONE 2 AND 3 FOR 8.6 CASE SWITCHED TO
MATCH THE FIGURES A1 AND A3 (PAGE 3)
3 PARAGRAPH 6.1.5.6, SURFACE DISCONTINUITIES ON 10.5 TWO-
PIECE CASE MECHANICAL LOCKER PART FAMILY ADDED
4 VISUAL SEVERITY LEVEL 1 FOR 10.5 FAMILY WAS TBD (PAGE 9)
H 5-5-06/06D4534 ES-03011 ADDED TO LINE 3.2. DF/AE
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J1 03-28-07/ 07D4813 PARAGRAPH 6.1.5.5.8 (MAGENTA ZONES) ADDED AND FIGURE A3 GFR/GFR
UPDATED WITH MAGENTA ZONE (ZONE 1 MAGENTA WAS BLUE)
2 ON OTHER MACHINED SURFACES DISCONTINUITIES 1.5 MM X 1.5
MM BY 1.0 MM WERE 1.25 MM X 1.25 MM BY 1.0 MM DEPTH
(paragraphs 6.1.5.5.13 AND 6.1.5.6.11)
3 PARAGRAPH 6.1.5.7 SURFACE DISCONTINUITIES ON 9.5 , DANA 60
MECHANICAL LOCKER PART FAMILIES - ADDED
4 PARAGRAPH 6.1.5.8 SURFACE DISCONTINUITIES ON DANA 70
MECHANICAL LOCKER PART FAMILIES - ADDED
5 PARAGRAPH 6.1.5.9 SURFACE DISCONTINUITIES ON 11.5
MECHANICAL LOCKER PART FAMILIES - ADDED
6 PARAGRAPH 6.1.5.10 SURFACE DISCONTINUITIES ON 8.6 TRAC
AIDE (LSD) PART FAMILIES - ADDED
7 PARAGRAPH 6.1.5.11 SURFACE DISCONTINUITIES ON 9.5 TRAC
AIDE (LSD) PART FAMILIES - ADDED
8 PARAGRAPH 6.1.5.12 SURFACE DISCONTINUITIES ON 8.6
ELOCKER (PIN STYLE) PART FAMILIES - ADDED
9 PARAGRAPH 6.1.5.13 SURFACE DISCONTINUITIES ON 9.5
ELOCKER (PIN STYLE) PART FAMILIES - ADDED
10 PARAGRAPH 6.1.5.14 SURFACE DISCONTINUITIES ON FIAT
ELOCKER (COLLAR STYLE) PART FAMILIES - ADDED
11 VISUAL SEVERITY LEVEL 1 FOR 9.5/9.25/XX 60/9.75, XX70, 11.5
AND FIAT ADDED (paragraph 6.1.6.3)
K1 07-23-13 / 0050277 PARAGRAPH 6.1.5.6.8 (GREEN ZONES) ADDED SSG/GFR
2 PARAGRAPH 6.1.5.6.13 (GREEN ZONES) ADDED, FIGURE B1, B3,
B4 AND B5 UPDATED WITH GREEN ZONE (ZONE 14 AND ZONE 15
GREEN ADDED)
3 IN PARAGRAPHS 6.1.5.6.6 , 6.1.5.6.7 AND 6.1.5.6.9 (REFER TO
PARAGRAPH 6.1.5.6.13) WAS (REFER TO PARAGRAPH 6.1.5.6.12)

FRM-M-PE-003
4/26/99