RUNGTA MINES LIMITED

Chaliyama Plant, Jharkhand, India

TECHNICAL QUOTATION No.19191

20 ton LF, FES & RMHS

AUXILIARY EQUIPMENTS

PART 11 – SCOPE OF SUPPLY

LADLE REFINING FURNACE

Rev. 01
Date : 30th September, 2021
1
Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 INDEX

Content Page

21. SCOPE OF SUPPLIES AND SERVICES. ______________________________ 3

21.1. Definitions. _________________________________________________________ 3
21.1.1. Basic Data (BD) _____________________________________________________ 3
21.1.2. Basic Engineering (BE)________________________________________________ 3
21.1.3. Detail Engineering (DE). ______________________________________________ 4

22. SCOPE OF SUPPLIES AND SERVICES. ______________________________ 6

2Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 SCOPE OF SUPPLIES AND SERVICES.

DEFINITIONS.
These engineering definitions determine the content and scope of
engineering to be released to the customer, which will be required in the
following phases:
 Basic Data (BD)
 Basic Engineering (BE)
 Detailed Engineering (DE)
The responsibilities for the elaboration of the individual engineering
phases are assigned to the contractual partners according to the “Scope of
Supply”.

BASIC DATA (BD)

Basic data is the necessary information to determine the general

specification, which shall be fundamental for the basic and detail
engineering works.
This information includes:
 preliminary data
 operational data & design criteria
 regulations, standards and safety aspects, which are to be
considered

BASIC ENGINEERING (BE)

Basic engineering is the necessary information to determine the detail
drawings, for the purchase of equipment and machinery specified in the
division list.
This information includes:
 general layout drawings for equipment and steel structures
(including preliminary weights of equipment)
 general schematic diagrams: flow sheets, time & motion study,
and P&I diagrams
 final foundation drawings and load data, for civil works
 functional descriptions of the various equipment
and installations introduced
 operating conditions
 technical speciation if available
3 Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 For electrics, instrumentation and basic automation, the BE includes:
 preliminary motors, components and instruments list
 preliminary P & I diagrams
 preliminary single line drawings
 requirements for power supply and auxiliaries
 preliminary layout of operator's station
 preliminary functional description

The electrical diagrams will be provided in EPLAN and PDF format. The
PLC and screens programs will only be provided in soft format.

DETAIL ENGINEERING (DE).

Detail engineering is the whole information including final layout drawings,
detailed assembly & sub-assembly drawings and bill of materials,
necessary for manufacturing, installation, purchasing or making additional
shop drawings by manufacturer.
Mechanical Engineering
 Final equipment layout drawings
 Detailed assembly & sub-assembly drawings with general
dimensions and weights
 Shop drawings and complete specification for consumable parts,
for maintenance purpose
 Final connection points (TOP)
 Detailed spare part list
 Documentation of erection, cold tests and commissioning (incl.
sub-suppliers standard information and data)

Piping Engineering
 P&I diagrams
 General arrangement work drawings, including instrumentation
 Functional description
 Detailed spare part list (incl. consumables: oil, grease, chemicals)
4 Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 Electrical Engineering:
 Arrangement drawings of electrical equipment in switchgear and
control room
 Drawing of Cubicles
 Bills of material
 Spare part lists
 Single line diagrams (final)
 Cable lists
 Documentation of hardware and standard software
 Documentation of application software
 Operation and maintenance manuals

5Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 SCOPE OF SUPPLIES AND SERVICES.

The scope and distribution of supply and services, as well as their

limitations are specified in this Section and others in the quotation.
The following designations will be used:

 S ...................................................................................... SARRALLE

 C ................................................. Buyer’s Performances– CUSTOMER.

 - ....................................................................It does not correspond.

 + ......................................................................................... Existing.

 * .......................................................................................... Option.

 Set....................................................................... Set, batch, system.

 Unit ........................................................................................... Unit

SCOPE OF SUPPLY

SCOPE OF
SUPPLY.xlsx
6 Page

1711-19191-11-Scope of Supply_R1.docx SARRALLE Equipment India Pvt. Ltd.

NH-6, P.O.- , Mouza – Madhabpur,
P.S. – Uluberia, Dist.- Howrah – 711 303
http://www.sarralle.com
 Cust RUNGTA MINES LTD
S SARRALLE
OPT OPTIONAL

QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

specificat. item

ERECTION
Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

ERECTION

START-UP
DETAIL
Amount

BASC
INFO
Unit
1 x 20Tn
Description

PART 2 - SECTION 1 LADLE FURNACE

ITEM1 MECHANICAL EQUIPMENT

3.1 1 Set FOUNDATIONS
3.1.1 1 Set Foundation Bolt for Gantry Fixed Part S S S S S S Cust
3.1.2 1 Set Foundation Bolt For Column Cylinder S S S S S S Cust
3.1.3 1 Set Foundation Bolt & Rail For Ladle Car S S S Cust S S Cust

3.2 Gantry for Arms and Roof (Fixed)

3.2.1 Gantry Support Structure S S S S S S Cust
3.2.1.1 1 Unit Gantry Fixed Support Frame S S S S S S Cust
3.2.1.2 1 Set Gantry Protection Assembly S S S S S S Cust
3.2.1.3 1 Set Limit Switch for Gantry S S S S S S Cust

3.2.2 Column Guiding System (ROLLER)

3.2.2.1 12 Sets Electrode Arm / Column Guiding System S S S S S S Cust
3.2.2.2 4 Sets Roof lifting column guiding system S S S S S S Cust

3.2.3 Roof Lifting / Lowering System

3.2.3.1 1 Unit Roof Lifting / Lowering System Structure S S S S S S Cust
3.2.3.2 1 Set Hydraulic Cylinder for lifting & lowering S S S S S S Cust

3.3 Electrode Guiding Columns

3.3.1 3 Unit Guiding Column with Mast S S S S S S Cust
3.3.2 3 Unit Hydraulic Cylinder for Column / Electrode regulation S S S S S S Cust

3.4 Conductive Electrode arms

3 sets Electrod Arm S S S S S S Cust
3 sets Arms fixation and insulation S S S S S S Cust
3 sets Electrode clamping device S S S S S S Cust
3 Unit Clamping cylinder S S S S S S Cust
1 Unit Hydraulic jack for arms tightening S S S S S S Cust

3.5 Water Cooled Roof

3.5.1 1 Set Roof Lower Part S S S S S S Cust
3.5.1.1 1 Set Inspection Door S S S S S S Cust
3.5.1.2 1 Unit Pneumatic Cylinder for Door Opening S S S S S S Cust
3.5.1.3 1 Set Additive Feeding Gate S S S S S S Cust
3.5.1.4 1 Set Wire Feeding Gate S S S S S S Cust
3.5.1.5 1 Set On Board piping for Pneumatic Interconnection S S S S S S Cust
3.5.2 1 Set Roof Upper part - Sde draft hood S S S S S S Cust
3.5.3 2 Set Roof Upper part - Centre Piece (Delta) S S S S S S Cust

3.6 Access and Platforms

1 Set Access and Platforms S S S Cust S S Cust
 Cust RUNGTA MINES LTD
S SARRALLE
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QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

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SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

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Amount

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Unit
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Description

PART 2 - SECTION 1 LADLE FURNACE

3.7 GROUNDING NETWORK. (Only for Equipment) S S S S S S Cust
1 Set GROUNDING NETWORK. (Only for Equipment)

4.0 MEDIA DISTRIBUTION EQUIPMENT

4.1 COOLING WATER:
1 Set Equipment for Control and regulation S S S S S S Cust
4.1.1 Piping:
1 Set Fixed Interconnection Piping & Support S S S S S S Cust
1 Set Flexible piping S S S S S S Cust

4.2 HYDRAULIC SYSTEM:

4.2.1 1 Set Equipment for Control and regulation S S S S S S Cust
4.2.2 Piping:
1 Set Fixed Interconnection Piping & Support S S S S S S Cust
1 Set Flexible piping S S S S S S Cust

4.3 COMPRESSED AIR:

1 Set Equipment for Control and regulation S S S S S S Cust
4.3.1 Piping:
1 Set Fixed Interconnection Piping & Support S S S S S S Cust
1 Set Flexible piping S S S S S S Cust

4.4 LUBRICATION:
1 Set Equipment for Control and regulation S S S S S S Cust
4.4.1 Piping:
1 Set Fixed Interconnection Piping & Support S S S S S S Cust
1 Set Flexible piping S S S S S S Cust

4.5 INERT GAS:(ARGON)

1 Set Equipment for Control and regulation Cust Cust Cust Cust Cust Cust Cust
Piping:
1 Set Fixed Interconnection Piping & Support Cust Cust Cust Cust Cust Cust Cust
1 Set Flexible piping Cust Cust Cust Cust Cust Cust Cust

5.0 AUXILIARY EQUIPMENT

5.1 1 Set Electrode Jointing Stand (Manual) Cust Cust Cust Cust Cust Cust Cust
1 Electrode Jointing Stand (Manual)

5.2 1 Sets Ladle Transfer Car S S S S S S Cust

5.3 MATERIAL HANDLING SYSTEM N/A N/A N/A N/A N/A N/A N/A

5.4 FUME EXTRACTION SYSTEM

5.4.1 1 Set FES Foundation Bolt S S S Cust S S Cust
5.4.2 1 Set LF Primary Circuit - Single Wall Duct S S S Cust S S Cust
 Cust RUNGTA MINES LTD
S SARRALLE
OPT OPTIONAL

QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

specificat. item

ERECTION
Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

ERECTION

START-UP
DETAIL
Amount

BASC
INFO
Unit
1 x 20Tn
Description

PART 2 - SECTION 1 LADLE FURNACE

5.4.3 1 Set Bag Filter House
Support Structure S S S Cust S S Cust
Panels S S S S S S Cust
Hoppers S S S S S S Cust
Bag & Cages S S S S S S Cust
Cleaning System S S S S S S Cust
Pulse Valves S S S S S S Cust
Access Platform and Stair S S S Cust S S Cust
Top Enclosure S S S Cust S S Cust
5.4.4 1 Set Bag Filter House Outlet Duct S S S Cust S S Cust
5.4.5 1 Set Main Fan Unit with Motor S S S S S S Cust
5.4.6 1 Set Gas Outlet Chimney S S S Cust S S Cust
5.4.7 1 Set Dust Removal System - RAV S S S S S S Cust
5.4.8 1 Set Support Structures & Access Platforms S S S Cust S S Cust
5.4.9 Regulation Valves for FES Control
1 Nos LF Main Fan Inlet Valve - Manually Operated S S S S S S Cust
5.4.10 1 Nos Auxiliary Regulation Equipment S S S S S S Cust
5.4.11 Media - Compressed Air
1 Set Equipment for Control and regulation S S S S S S Cust
Piping:
1 Set Fixed Interconnection Piping & Support S S S S S S Cust
1 Set Flexible piping S S S S S S Cust

Manual Temperature measuring & sampling

5.5 1 Set Cust Cust Cust Cust Cust Cust Cust
equip.

5.6 Ladle Cust Cust Cust Cust Cust Cust Cust

5.7 Ladle Slide Gate Cust Cust Cust Cust Cust Cust Cust

5.8 1 Set Wire Feeding Machine Cust Cust Cust Cust Cust Cust Cust

SERVICES.
Civil work for supplied equipment
1 Set Drawings of shapes and loads S S - - - - -
1 Set Civil work tasks - Concreate Cust Cust Cust Cust Cust Cust Cust

Utilities.
Storage and supply stations, emergency supply
1 Set systems (overhead water tank), purification and Cust Cust Cust Cust Cust Cust Cust
preparation units, Pump house etc.
1 Set Ventilation and/or air conditioning. Cust Cust Cust Cust Cust Cust Cust
1 Set Gas alarm system Cust Cust Cust Cust Cust Cust Cust
1 Set Fire protection - Fire alarm systems Cust Cust Cust Cust Cust Cust Cust
1 Set Lighting Cust Cust Cust Cust Cust Cust Cust
 Cust RUNGTA MINES LTD
S SARRALLE
OPT OPTIONAL

QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

specificat. item

ERECTION
Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

ERECTION

START-UP
DETAIL
Amount

BASC
INFO
Unit
1 x 20Tn
Description

PART 2 - SECTION 1 LADLE FURNACE

1 Set Telecomunication system Cust Cust Cust Cust Cust Cust Cust

Consumable materials.
Gases, liquids and energy starting from the beginning
1 Set Cust Cust Cust Cust Cust Cust Cust
of the assembly
1 Set First fill: Greases, oils, lubricants, hydraulic liquids Cust Cust Cust Cust Cust Cust Cust
1 Set Cleaning fluids and flushing Cust Cust Cust Cust Cust Cust Cust
1 Set Refractory material Cust Cust Cust Cust Cust Cust Cust
Materials for operation, start-up, maintenance and
1 Set Cust Cust Cust Cust Cust Cust Cust
service
Spares & consumables as may be required during
1 Set erection & commisSoning of instrumentation & Cust Cust Cust Cust Cust Cust Cust
automation systems

Technical services.
1 Set Bays, cranes, and crane operators Cust Cust Cust Cust Cust Cust Cust
1 Set Mobile cranes for preassembly and erection Cust Cust Cust Cust Cust Cust Cust
1 Set Lifting platforms Cust Cust Cust Cust Cust Cust Cust
Security for erection and construction Ste as well as
1 Set Cust Cust Cust Cust Cust Cust Cust
Ste office and warehouse.
x Mandays General Ste superviser (Mechanical Engineer) Cust Cust Cust S Cust Cust S
x Mandays Start-up assistance and commissoning Cust Cust Cust S Cust Cust S
x Mandays General site superviser (Electrical Engineer) Cust Cust Cust S Cust Cust S
Electrical & Automation Start-up asSstance and
x Mandays Cust Cust Cust S Cust Cust S
commisSoning
x Mandays Training Cust Cust Cust S Cust Cust S
1 Set Final layer of paint Cust Cust Cust Cust Cust Cust Cust
1 Set Space for storage. crew. meals. offices. etc. Cust Cust Cust Cust Cust Cust Cust
1 Set Sanitary equipment and first aid Cust Cust Cust Cust Cust Cust Cust
1 Set Acceptance by local authorities Cust Cust Cust Cust Cust Cust Cust
 Cust RUNGTA MINES LTD
S SARRALLE
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specificat. item QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

ERECTION
Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

ERECTION

START-UP
DETAIL
Amount

BASC
INFO
Unit
1 x 20Tn
Description

PART 3 - ELECTRICAL & AUTOMATION

2.2 1 Set Power Supply by CUSTOMER:

2.2.1 1 Set Meltshop LF Dirty Bus Power Supply (TOP_1) S Cust Cust Cust Cust Cust Cust
2.2.2 1 Set Meltshop 415VAC Clean Bus Power Supply (TOP_2) S Cust Cust Cust Cust Cust Cust

2.3 1 Set Medium Voltage Distribution S Cust Cust Cust Cust Cust Cust

2.4 Low Voltage Distribution:

2.4.1 1 Unit LV Power Distribution Boards (PDB): S S Cust Cust Cust Cust Cust

2.4.2 Motor Control Centre (MCC):

2.4.2.1 1 Unit Meltshop LF - MCC S S S S S S Cust
2.4.2.2 1 Unit Meltshop RMHS - MCC N/A N/A N/A N/A N/A N/A N/A
2.4.2.3 1 Unit Meltshop FES - MCC S S S S S S Cust

2.4.3 Uninterrruptable Power Supply (UPS):

1 Unit LF UPS S S S S S S Cust

3.0 MV DIRTY BUS POWER SUPPLY

3.1 1 Unit 11kV MV SWITCHGEAR:
Units of Cells:
1 Unit - LRF Furnace VCB Cell (Meltshop LF) S S Cust Cust Cust Cust Cust

3.1.1 1 Set LRF MV INSTALLATION 33kV: S S Cust Cust Cust Cust Cust
1 Unit - Motor Operated Disconnector Switch S S Cust Cust Cust Cust Cust
1 Unit - ManualOperated Disconnector Switch S S Cust Cust Cust Cust Cust
1 Set - RC Filter S S Cust Cust Cust Cust Cust
1 Set - Surge Arresters S S Cust Cust Cust Cust Cust
1 Set - Support Insulators S S Cust Cust Cust Cust Cust
1 Set - LV Special Control Cables S S Cust Cust Cust Cust Cust
1 Set - Inhibited Insulation Oil S S Cust Cust Cust Cust Cust
1 Set - Earthing Copper Cable S S Cust Cust Cust Cust Cust
1 Set - Assembly Accessories (nuts, screws, bolts, clamps….) S S Cust Cust Cust Cust Cust
1 Set - Copper Bus bars S S Cust Cust Cust Cust Cust
1 Unit - Battery Charger S S Cust Cust Cust Cust Cust

3.1.2 1 Unit LRF Furnace Transformer

1 Unit Meltshop LF - TRAFO S S Cust Cust Cust Cust Cust

3.1.4 1 Set LRF High Current Cables S S S S S S Cust

3.1.5 1 Set 33kV MV CABLES S S Cust Cust Cust Cust Cust

3.1.3 1 Set LRF High Current Bus Tube System S S S S S S Cust

4.2 LRF AUTOMATION:

4.2.1 1 Unit LRF PLC Cabinet :
- 1 x Rack S S S S S S Cust
- 1 x PS S S S S S S Cust
- 1 x CPU S S S S S S Cust
- 1 x Flash EPROM (memory card) S S S S S S Cust
 Cust RUNGTA MINES LTD
S SARRALLE
OPT OPTIONAL

specificat. item QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

ERECTION
Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

ERECTION

START-UP
DETAIL
Amount

BASC
INFO
Unit
1 x 20Tn
Description

PART 3 - ELECTRICAL & AUTOMATION

1 Set LRF Remote I/O unit S S S S S S Cust

1 Set LRF PLC Software S S S S S S Cust

4.3 RMHS AUTOMATION:

4.3.1 1 Unit MHS RIO Cabinet :
1 Set MHS Remote I/O unit N/A N/A N/A N/A N/A N/A N/A
1 Set MHS PLC Software N/A N/A N/A N/A N/A N/A N/A

4.4 FES AUTOMATION:

4.4.1 1 Unit FES RIO Cabinet :
1 Set FES Remote I/O unit S S S S S S Cust
1 Set FES PLC Software S S S S S S Cust

4.5 ELECTRODE REGULATION SYSTEM - SARCON

1 Unit Measuring Box S S S S S S Cust
1 Set Rogowski Coils S S S S S S Cust
1 Set Software Regulation Program S S S S S S Cust

4.6 HMI SYSTEM:

4.6.1 HMI PROGRAMME:
4.6.2 1 Set LRF HMI AND RMHSProgramme - Project S S S S S S Cust
4.6.4 Set LRF HMI Server & Engineering Station for PLC S S S S S S Cust
1 Unit - Laptop Based PC HMI Sever & engineering station for PLC S S S S S S Cust
1 Unit - Windows 7 ProfesSonal License S S S S S S Cust
1 Unit - RunTime/Run Control License S S S S S S Cust
1 Unit - McAfee Antivirus License S S S S S S Cust
1 Unit - Step 7 Programming License S S S S S S Cust
1 Unit Network Switch S S S S S S Cust
1 Unit Printer S S S S S S Cust
1 Unit Engineering station spare with Programme as spare S S S S S S Cust

4.6.5 1 Set CLIENT HMI PC

1 Unit - Office grade PC S S S S S S Cust
1 Unit - Windows 7 ProfesSonal License S S S S S S Cust
1 Unit - WinCC client License S S S S S S Cust
1 Unit - McAfee Antivirus License S S S S S S Cust
S S S S S S Cust
4.7 NETWORKING
4.7.1 1 Set ETHERNETBUS NETWORK SYSTEM S S S S S S Cust
4.7.2 1 Set FIELD-BUS(Profibus DP) S S S S S S Cust
4.7.3 1 Set Field instrumentation S S S S S S Cust

5.2 DESKS & LCB FOR THE LF

5.2.1 1 Unit LF Main Control Desk S S S S S S Cust
5.2.2 1 Set LF Local Control Boxes S S S S S S Cust
5.2.3 1 Unit MHS Local Control Boxes N/A N/A N/A N/A N/A N/A N/A
5.2.4 1 Unit FES Local Control Boxes S S S S Cust Cust Cust
 Cust RUNGTA MINES LTD
S SARRALLE
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specificat. item QUANTITY Offer 1711-19191 - Rev. 01 of 30/09/2021 ENGINEERING SUPERVISON

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Technical

SUPPLY
RUNGTA MINES LTD, Chaliyama Plant

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Amount

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Unit
1 x 20Tn
Description

PART 3 - ELECTRICAL & AUTOMATION

6.0 CABLE & ELECTRICAL INSTALLATION MATERIALS

6.1 LV CABLES:
6.1.1 1 Set General Purpose Cables S S Cust Cust Cust Cust Cust
6.2 INSTALLATION MATERIALS
1 Set Cable Routing S S Cust Cust Cust Cust Cust

6.3 GROUNDING SYSTEM:

6.3.1 1 Primary Grounding System Cust Cust Cust Cust Cust Cust Cust
6.3.2 1 Secondary Grounding System S Cust Cust Cust Cust Cust Cust
6.3.3 1 set Instrumentation Grounding System S Cust Cust Cust Cust Cust Cust