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APSEZ Business

APSEZ BUSINESS - JOB DESCRIPTION FORMAT


Position Maintenance Mechanical HOS – MPT –Liquid terminal
(Use separate template for each position)

Role of the Position Monitoring and setting responsibilities for the continuous running of equipment and
machinery in industrial settings.  Review routine maintenance and organise repairs.
Maintain efficiency, development and progress of activities of Liquid Operation. Setting
goals to improve operational facilities, reduce the incidence of costly breakdowns and
develop strategies to improve overall reliability and safety of terminal, personnel and
operational processes. Ensures smooth operation of systems and plant health monitoring
for continued productivity.

Responsible to co-ordinate with HOD for day to day activities of plant.


Most important  Standardize, design maintenance strategies, procedures and methods
contribution and outcome  diagnose and review breakdown problems
needed from the position  Budget planning and monitoring
 monitor and control maintenance costs
 deal with emergencies, monitor unplanned problems and repairs
 improve health and safety policies and procedures
 To Audit maintenance activities for execution and quality of work.
 Monitor KPI/KRA, skill assessment, develop skill development plan of
subordinates

Primary Responsibilities To overall maintain the integrity of assets of Liquid Terminal, Jetty area, Docklines,
Structures, Takfarms, TLFs, Pumps, compressors, burners and N2 Plant.

Ensuring workplace safety in line with organization safety policy.


Ensure compliance to Gensuite and take actions in define time to complete them.

 Review and monitor project details, scope engineering documents and cost
estimate for the execution of the planned maintenance works together with
(main) contractors and other departments and disciplines;
 Governance on quality, legal and or safety requirements during the whole
maintenance job including execution;
 Responsible for monitoring & coordinating procurement of materials and
contracting services together with internal specialists;
 Responsible for handover the maint. Job/project to operational domain and
ensure closure of maint. Job/project including timely completing of job.
 Review and monitor technical proposals for improvements of technical
installations;
 Support or promote innovations, new products and methods to enhance
operational efficiency.
 Review and monitor terminals in issues related to customer satisfaction.
 Standardize way of working over terminals and within team;
 Review and monitor project evaluations and Management of Change.
 Review and monitor risks and seeks for mitigation to enhance safety
 Monitors annual maintenance plan by ensuring Monthly, Weekly daily plans are
executed as per maintenance planning process.
 Ensures weekly maintenance plans are reviewed daily to avoid a bar-wave of
backlog of maintenance as per SAP PM Schedules;
 Ensures that quality maintenance is performed by conducting audits of completed
works.
 Conducts analysis of repetitive failures of Equipments installed and positively
engages with team to find solutions to prevent recurrence of such failures;
 Review and monitor Periodic internal audits in Liquid Terminal and also
coordination with any such external technical Auditors to ensure the integrity of
the plant health is upheld;
 Monitor supply of the spares and consumables needed with Commercial
APSEZ Business
Department
 Critical planning of the preservation of the equipment that will not be fully
utilized so that maintenance is in such a way that preserves the integrity for when
that plant is needed to operate; Review plan and monitor to minimize MTTR and
maximize MTBF.
 Review and monitor Occupational Health, Safety and Environmental procedures
and strategies are adhered to in order to have incident free operation;
 Seamless communication and good relationship with internal & external stake
holders.
 Monitors machines’ productivity are in line with the business requirement and
that of customers in Collaborations with Operation team;
 Review and monitor to ensures that plans are implemented to minimise any
negative business impacts, such as demurrages, dead-freight, penalties, energy
consumption and asset damages;
 Enhancing productivity by system upgrading & Cost saving initiative Energy
conservation & energy saving Initiative.
 Monitors Breakdown maintenance in co-ordination with HODs and cross
functional teams.

Other Responsibilities  Investigate, record and report on all maintenance incidents and ensures the
learnings are captured to facilitate continuous improvement
 Review SOPs for LT maintenance are effectively implemented and followed.
 Ensure that all processes are captured in a manner that identifies improvement
areas and seek to improve the same with a sense of urgency.
 Review JSA, HIRA, SOP, WI update and implementation.
 Monitor Utilities system availability, Reliability, Monitoring of Utility operations
efficiency.
 Establish a culture of safe practices & methods
 Coordination with OEM.
 Monitor Implementation of IMS, SMS, COE modules.
 Review and monitor Up keeping of drawing and documentation.

Requisite skills & Functional Behavioural Physical Standard (if any)


Attributes 1.Major Maintenance 1. Achievement / Result 1.
monitoring Orientation 2.
2. monitoring fabrication 2. Service / Customer 3.
activities execution Orientation
3. Review Break down 3. Communication &
Maintenance, RCA Listening
4. Review Proactive 4. Resilience &
maintenance Adaptability
5. Review Equipment 5. Leadership
availability
6. PM Audit
7. Departmental project
Monitoring
8. Knowledge of Pumps,
Valves, Compressors,
Burners N2 plants.
9. Understands a range of
engineering functions and
procedures in relevance to
need of Liquid Terminal.

Special Skills w.r.t. Job (if Decision Making, Alertness, Crisis management, Business Skills, Leader, motivator, team
APSEZ Business
any) working, negotiating, problem solving skill, people management skill.
Essential areas/ factors/ Experience in Project management, Maintenance of Pumps, Valves, Compressors,
conditions in which Burners, N2 plants, FMS system, Knowledge of API 650, 653,570 standards. OISD STD-
incumbent should have 105,119,120,122,129,130,140,244, PESO guidelines, Factory Act.
experience

Education Qualification B. E. / B.Tech. in Mechanical Engineering

Experience Range No of 12 to 16 yrs. Experience.


Yrs

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