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Example Interpretation
The point must lie in a circle 0.03 dia-
roLERANCE ZONE
a03 DM. meter in the plane of the surtace which
has its centre at the speciiC point o
intersection. If the point has to be located
in
three dimensions (instead of two di
mensions as in the example) the toler
ance will be a sphere.
NES
9H,05
between
006 0.05 The position of each line lies
two parallel straightlines òn the surtace,
0.05 apart, which are symmetrically dis-
posed about the specified true position of
thelline.
OATUM AXS B
( ROO
the two holes
surtace A.
in relation to the datum
Tabie 972 Symmetry
Fxanple Inte/prelalion
e n e A U s e befween wO prali
D A T S 5LC
L
ATU IMEAN PLAM
to the biane
is
Profile of a line the true
coniour, and valuo equal
the
o
circia w ole includes a sharp corner th
ATEs wACED AY * 0
CATES S C E D AT 2
y O pre to the pisne o
inierprelalion
EXBmpie
A T U SUMG
the dat
Y
-DATUM
ZATa,
the inclined hole must.07
lie
apartwhich are incin
dsfum a.
DATUM ASA
A OATUM SUFACE A
w d Cyun06r or dlamete3r cylinder.
DATUM SURFACE
ZlaozA
The axis of the
O.07 inclined hole must lie
between two parallel straight
apart which are inclined linesO.07
at
datum axis. 60 to the
DATUM AXIS A
24
9.Geometrical tolerancing
Symbols
APplicstion he
symbeols shown in Tables 9.1 and 92 are those
ueomelriC tolerancing symbols provide a precise.and ny geometric toierances
n o d or indicating complete geometic requir
Notes specityk 9eor Den
been intematignallya savig many years the form
in
General definítions
Palles
A9edmtrcl
sutace or tolarance of afeature (paint. Iine, axis.
median plane) specities the tolerance one ENTATON encvarily
114
"osition
Symmet
DOSNoeranco controls tha location ot one Symmetry
is the
soimoly perallelismand souarenesol th
condition
where a Teaure
n t o wo dentical parts by a line or plane.
is
dvided
nes h loleranco value is the specilied deviation naali y ne oDhe area between two
om tne tru0 position.
r , a n d ihe value is the distance betwe
Symmetry also implies perpendicularity with the plane-
l e 9. Positio
Example
nierpretd
The point must lie in a ciece 0.03 dia
meter in ihe plane of the surace which
ance wl De a Spnse,
O.01 DA
AN
Table 9.14
Example Interpretation
ZONE EXTENDS' TO THIS
PONT UNLESS OnHERWIE
SPECIFIED
TOLERANCE 2ONES
THEORETCAL PROFILE
QI NORMAL TO
TO THEOAETICAL PROFILE
R7,
The theoretical or perfect form of the surface is defined Runout is the permissible variation of position of any
by boxed dimensions. point fixed on
a surtace which
occurs the
when partis
Profile tolerance controls the deviation of a surtace rotated through 360 about its own axis. The resultant
its pertect
formand the tolerance zone is the space indications with
include eTors of other characteristics
from
between two surfaces which envelope spheres of out differentiating them. Ihe combined erros must not
Example -
Interpretation
THEORETICAL SURFACE
SPHERE OOa2
: The curved surtace of the part must lie
127
nami n e connected in a car
line and trangle the datum identification letter
trictive specifications
datum i plan
feature pOnS 0 areas dre indicated on the drawing Manu-
AT
t the
l3)
datum icated
A apoint: s inaEaea Dy r
(b) a linr it is indicated by two crosses, connected by
ected tolerancad zone
d by a hatched a
C)
sometimes necessary to tolerance the aterra n thin double dashed chain
Cuono a componant f e a t u r e i e n e t i u s O n
117
Parallelism
arlielia erLurls 4
hs condition whereby twounitorm lines or
narailiel distance
u s N e d Dy n Itis
elaubn
ampartani to note the position of the ledder ine
to m e edturo iT Contro5
abie ParanensT
Example Interpretatron
he upper axis
must arelie between two
lines 0.2)apart
daturm sXis
which
a n d i e in
paralel to the
the vertical plane.
CATUM A*
p s U invndric.a
alel to the datum.
ATM ANS A
ATUM SAE
123
Table . Hunout
Interpretatron
Exemple
qaceed 0.1
to measured
Runout not 1o the surface, withoup
any point normal
azial moveme
Sured
Runout not 1o xE Fadius
paral movement.
w
otal tunout
abie .7 epr on
Exampe
RT AOUT o exCeedo3measured
moveman
Kceed 0.1 measured
he featur
w olutions about its
own axis without axinl moveren
128
W h e r e t h e d a t u m s y s t e m C o n s i s t s or d n u m o e r of datu
ble 9.2 Other symbols
features the datum letters are placed together ir th
third compartment of the tolerance trame. No signiti.
DESCRIPIION SYMBOL cance or order is implied.
TOLERANCED
IRECT 2
EATURE
THEORETICALLY EXACT
DIMENSION Procedure for positioning remarks
which are related to tolerance
PROJECTED TOLERANCE
2ONE
Remarks related to the tolerance for example 4 holes,
2 surfaces' or "6x' should be written above the frame.
MAXIMUM MATERIAL
ONOITION
4HOLE
E toence 0ne
i pher a3vEX
If it is necessary to specity more than one
tolerance
characteristic for a feature, the tolerance specification
in trames positioned one
lelated characteristics should be given tolerance
under the other as shown.
Jrd companment Datum identslicalion lelter D
Toleranced features
atum features.
115
rentation and/or location and parmits addtion
tolerunce as the considered foature depans Tioin
matera Condition
ents depends on th
combined tfect of the actual finished sizes and th
D o n or p o s o n o the parts, wnen a 108un
atrnl rsnt
Practical ne same ume the maximum r r o s permted by h
application of datum targetss
overantes
0eometric tolerances Hssisu
manutacture they should in all cases be established by
jeoca
egntnoss
A and A3 establish Datum A
M
de s s undesurabla, the drawing must equally disposed bi-lateral tolerance A unia
qu ent Dy specitying a ma ance zone may din which case the surte
pnors
tpuch
the heoretical surface
9eneral note, for example all cornes p oO
Yegaraless of the profile tolerance ther width normal to the theorntical surfac Th tang
u tOr 0e praced in a
true positio" Do vaiue ts the diaherer o the spheres
14
BDle
ENBmple
nterprel,aron
etEO TO T s
TOLERACE tOES
woiectio
al prot
Profile of a surtace
Hunout
ensons uno
o n O n e beviain o suace rotated through 360 about its own axis. The resultant
between two surfaces which anvelops spheres ot out dfferetatina t h T Characteristics with
omcn arros must not
Exampie
nterpretato
EOMICAL SAUTCE
1 O2
The curvod surface
between Two surfaces which eovaa
es .spnetes O 02 diameter with
v i n g the
cortect oenmetie C
127
ble 9.2 Other symbols Where the datum system consists of a number of datum'
teatures the
datum letters are placed together ir
third compartment of the tolerance lrame. No signit
DESCRIPTION SYMBOL cance or order is implied.
DIRECT
TOLERANCED
FEATURE
INDICATIONS BY Where the appication of the datum features is required
TTER in a particular order, the designating letters are quoted
in separale boxes.
DIRECT O
DATUM
INDICATIONS PRMARY SECONDARY
3Y
LETTER
TERTIARY
DATUM TARGETS
THEORETICALLY EXACT
DIMENSION
Procedure for positioning remarks
which are related to tolerance
PROJECTED TOLERANCE
zONE
Remarks related to the tolerance for example '4 holes,
MAXIMUM MATERIAL 2 surfaces or "6x should be written above the frame.
CONDIT1ON
HOLE
Toleranced features
The tolerance
datum frame is
connected to the toleranced
system described later may include reference feature
bya leader line terminating
o n e or more teatures. The tollowing procedures are outline ot the teature
with a artow on the
or an extension of the
sed. outline.
Reference may be made to more than one datum
placing lerters
ature, bY a hyphen between the two
hich designate a single dalum established by the two
atum features.
second method is to
extend a dimension line
when
4-8 the tolerance rerers to the axis or median plane of the
dimensioned features.
115
eUnensioned eature.
A A
Alternative methods of
Individual tolerance zones shown applying the datum
symbol are
referring to an axis or median plane.
Individualto tolerancezones of the same value can be
applied more than one
separate feature.
2A
0 -OATUM AXIS
A -
Datums
A datum feature be
may a plane suface or axis. For When the datum symbol is on the axis
practical purposes the piain surtace or axis is Used tor or
median plane,
the datum is understood to be the axis or median plane
manufacture and inspection. If a toleranced feature is
of the whole component.
this is shown by datum letters which
related to datum,
a
are indicated in a tolerance frame. A capital leter
-DATUM AXS
box to a
enclosed in a square datum and connected
datum identifies triangle a
solid or blank equilateral
datum.
-DATUM
Datum features
116
exceod the staled
lolorance value.
a0e . o ne ovemen
Juring one ca
without axial movement. n e tied pon
fromothee m n 8Class upart
rotation tes1. Runout tolerance may sometimes be
Bppi op0 teance pCe o separote
n e s , TOf Bxample, round-
ness and conce
Total runout
he runour toeance ton tne
m8umun per
misaibievaaion O
poso oe convoerco u r he ditference between simpie and
h e rormer, one measurement is totai ruhout
complete hat
revolution about the datum one taken durin
volubon, in total runout the measuring instrument is
n n e w s uated, ths Variation is measure
w e end or ne 1eader linne several
revolutions. In both cams sho unng
pO me toieranced teature.
10 BxiBI movement ol the component.
Exercises
What do the
lolowng symbois
indicate .Consider the part shown in qumstion5to have a
Prone
nded a5
eticitvw n thit tuletan iat spacs
n l s thaerOn
n e s s s arn unvelateu a ace e teraten the. d tor a uphe
iterpe
aneta Ce betwsen two parellel
lee
blaneo:
On a
EATp
The entira peripherY at the considere
CuOss Becon penpedu O
wide. lormied by OPCec circle
ne penpney
n at the considered
must lie in an annular toleranca
one 0.05
wid ormed by wo concentric circles
Example
Interpretation
The line AA must lie between fwo parall
Straightlines, O.05 apart, symmetrically
disposed between the datums B and C.
DATUNS BLCc
ORA
of the hole must lie withina
The axis the box
narrówer sides 0.05 épart,
having
parale and symmetrically disposed
about the common median plane of thhe
0.1
slots A and B. The wider sides being
Profile of a line the true contour, and the value is equal to the dia
of circles which determine the zone.
the controlled profile includes a sharp corner
A profile tolerance controls the ideal contour of a E
the tolerance zone finishes
feature which is defined by boxed dimensions. The
the inner boundary of outer of the toler
intersection, and the boundary
tolerance zone is assumed to be equally disposed abou
THEORETICAL PROFLE
AT 20
S ORDINATES SPACED
26
Squareness
uces it Gan a'so be the space contair
Exampie nrerpretauon
/ao|aA
lie
1 DATUuW ARIS
aS tho vertc hole must
belweon wOplanes 0.03iperrwhich are
perpendCular 1a the common axis of Uhe
o n t a i nole
7 P 0 3
DO.0
The axis
of the pillar must be contained
der0.03 diameterd th in
wnich is
perpendicular to the datum."
-DATU FACE
he
laran must lie in a boxe
oler
pendicular
w h i c h is per
to the datum.
LDATUM FCE
FACE
ylindricity Concentrcy
ancentricity is the relationship between two Cylinders
inoncity combination of roundness, straight
5and paralelism applied to the surface of a cylinder or circles, which have a common cenre o
the
Oncbnncy orncecoo eeaon o
he annular space between two eud coaal centre of the datum feature The tolerance zone is the
s value,
g the radial drstance in
area contained Dc e
Afthough the contral ot deviaton h he tiarancad
rouhdness
l m by means of a cylindricity tolerance may feature and the datum loature are Circles or cylinders
checking of The is the diamoter or tne toieranco
Onveent techniqun. the tolerance value
0e. Sea
1abie 9.7.
commended that
th the individual
mprso yundneiyY ar 1oleranced separately
trampie erpretOron
o.
The entire periphory
an annular toleranc zon O 02 d
formed by two concentric cylinders
abe 9 ConcetTHCiTy
EXape nterprelation
D.03 A
The axis of nght
the hano
O80
The axes of the lett hand and the nght
nand cylndncal portions must lie within
a cylinder 0.02 diameter.
The axis
o the coaxial
with the mean axis of the end projuctions
0725!l336
O72 7og217
in the plane shown.
LDATUM FACE
o.03
HI6o.03A The axis of the pillar must be contained in
a pylinder 0.03 diameter the axis of
which is perpendicular to the datum.
DATUM FACE
-DATUM FACE
DATUM FACE
122
Table 9.16 Runout
Example
interpretation
ROTATE PART ABOUT
CATUM AXIS
Zlalao Runout not
to'exceed 0.3 measured
any point normal to the surface without
at
axial movement.
Example Interpretation
ROTATE PART ABOUT
DATUM AAS
Total runout not to exceed 0.3 méasured
Za3|a-B] at
any point normal to the aurface whilst
moving the measuring instrument
the feature when the is
along
part rotated
through a
series of revolutions about its
own axis
Without axial movement.
28
9 Geometrical tolerancing
Tolerancing together with the use and application or space between two coaxial cylinders
by IsO the
Symbols, which are internationally agreed ne space between two equidistant
surtaces
of geometic require
indicating complete
Notes specitying geometrical
in the form such as:
brief method
on engineering drawings.
The symbols having9 used tor many years
Straight within 0.01
ments not
iim within 0.05
0een internationalyagreed, interpretation is Parallelwith a specified related feature
barriers. Geometrig tolerancing Position within 0.08 with respect
to another feature.
ited by languag9e where conventiona
in circumstances
should be used however well applied
is
the -modern method to
and tolerancing.
dimensioning
that parts wil 8s
These notes are obsolete,
inadequate and does not ensure specity 9eometrical tolerance requirements is showr
satistactorily after manutacture. below in a
frame
rectangular divided into two or more
semble and function advantage tor draw-
may be used to particular compartments.
They manutactured
in
or component parts that are to be or characteristics
ings sub-contracting Symbols of toleranced
widespread locations especially it Table 9.1
such c a s e s com
is involved. In
overseas manutacture Characteristics to
statements of requirements, provide
plete and explicit s leance e foieranceo
ensures
that
the designer
by geometric tolerancing ambiguity.
without Straightness
understood
are
instructions not
neGess Flalness
Indicating geometrical tolerances does method of rcuary trounOnS
the use particular
of any
arily imply measurement or gauging. FORM Cylindniciy
production,
Proile of any line
rone ol any surfac
General definitions Parallelis
line, axis, ORIENTATONPerpendicularity
114
Table 9.16. The tolerance value is
the tull indicator movemer
exceed the stated tolerance value. the de- during one complete revolution at the fixed point
to
Although runout tolerance conforms without axial movement.
finition of a geometric tolerance, it is in a class apart
from other geometric tolerances, demanding a practical
sometimes be
rotation test.
Runout tolerance may
applied as a composite tolerance in place of separate
of tolerances, for example, round-
specifications other
ness and concentricity. Total runout
The runout tolerance zone is the maximum per
missible variation of position of the considered feature
to during one complete
The diforence between simple and total runout is that
in the fomer, one measurement is taken during one
with respect any point fixed
revolution about the datum without axial movement. revolution, in total runout the measuring instrument is
stated, in
Unless otherwise this variation is measured
of the leader line
moved along the component sutace during several
revolutions. In both cases shown in Table 9.17 there is
the direction of thearrow at
the end
which points to the toleranced feature. no axial movement of the component.
Exercises
1. What do the following symbols indicate 6. Consider the part shown in question 5 to have a
thickness and now consider the geometrical charac
te) teristic to be Profile of a Surtace. Sketch an end
view tolerance diagram assuming a thickness of
b) (d) 10mm to illustrate permissible variation of the
Surtace protile.
7. On each of the tollowing drawings illustrate by
2.
The centre of ashaft must be straight and contained
within a means of a sketch the interpretationof the geometric
cylinder of 0.4 mm diameter regardless o
feature size. Sketch the tolerance control shown and datums where specified.
diagram showing
this permissible variation.
3. The top of a suface plate is required to be flat
maximumof o.01 mm and not concave. Show how to
appy thistolerance to a drawing and sketch the toler- a)
4.
ance diagramis ashowing this permissible variation.
Cylindricity combination of what form
toler
ances?
5.
The figure below shows the profile of a line geomet
ric tolerance applied to a thin lamina sheet. Sketch
to illustrate permissible vari-
the tolerance diagram
ation of profile.
04]
(b) 005 A
zzz
A
129
t h 8
distance
tolerance or
he annular 5pace is t h e
radial deviation p o s i t i o n a l a r e Circles t o l e r a n c e
value, a
other and
ts of feature or the
ith
each ano case and
the datum d i a m e t e r
is the
straightness feature
nen.
roundness, may value
the
control
ot cylindricity
tolerance
or
T h e tolerance
Table
9.7,
Although
Dy
means
of a technique, the cheCking z o n e .
See
rallelism c o n v e n i e n t
Is
a dificulties.
to be
pear considerable whicn
presents i n d i v i d u a l characteristiCS
indricity the
nended that
separately
toleranced
are
cylindriciny
mprise
Interpretation
ble 9.6 CylindticityY
Exampie lie in
an annular two
linders.
c o n c e n t r i c
tormed by
Interpretelion
able 9.7Concentnicity
ExBmpie
CPCLE O, DA
lie in a
the outer circle myst
The centre of c o n c e n t r i C
with centre
A
CHLE
CENTRE O
CTLINDER O.06 DA
CATUM AS EAN
AJ AMIS A
OF
D
072 SI33
072 70g217