TOTAL 11 PAGES

Project Work Instruction (Including Cover)

Purpose
● PROJECT CODE : A70003CB
□ For Review
● PROJECT NAME : Angamos Thermoelectric Power Plant
□For Comment
● DOCUMENT No. : 0-WD320-CM250-00002

● TITLE : Pneumatic Test of Condenser ■ For Construction

□ For Information
● OWNER : EMPRESA ELÉCTRICA ANGAMOS S.A.
□ For ( )

CONSTRUC
0 15/Aug/2010
TION CS Lee P.S. Han DH Lee JK Han

PREP REVIEW APPR MECH HSE QAQC SM

Rev. DESCRIPTI
DATE
No. ON
EMGESA POSCO E&C

Owner: Date
EMPRESA ELÉCTRICA
ANGAMOS S.A. Acknowle
dge

Contractor:
 12780:;·MEC-PIX

PROCEDURE
Rev 0 DATE 12108/20 I 0
PNEUMATIC TEST CONDENSER AREAS

j I
•

I I I
0 12-8-2010 Carlos PadllZ S
J
REV i DATE ENGINEER
J CHECK BY I
i
PASS BY MODIFICATIONS

PROCEDIMIENTO PARA PRUEBA NEUMATlCA BAJA PRESION - PLACAS CONDENSADOR

PROCEDURE FOR PNEUMATIC LOW TEST PRESSURE - PLATES CONDENSER
I
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I
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SISTEMA DE GESTION DE CALl DAD ,

SYSTEM OF QUALIT MANAGEMENT

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I DOCUMENT FOR i
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I SITE WORK
,
I PNEUMATIC

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UNIDAD 0 • DESCRIPTOR
MECANICA
Control de Calidad I 1 deS
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 I27805·MEC·PI X

: Rev 0 ,DATE 1110812010

AREAS
Pag of7

1. OBJETIVO

Establecer la cOlTecta ejecucion de los

po placas. Para tal efecto se procedenl a
y presion debidamente contrastadas con manometro.

1.1

To establish the conditions the correct execution of the works related for the
putting in march of the Equipment Condenser of plates. For such an effect one will to
effect tests and pressure due confirmed with gauge.

2. ALCANCES

, Este imiento se icara a las para efectuar la puesta en marcha de

la unidad condensador de
Se entendera como em presa del ala empresa que realice la prueba 0 la limpieza
de cafierias

2.

procedure will be applied to the operations to the putting in march the unit
conderiser plates.
He wi I understand hi as executing company of work to the company that the
test or the cleanliness of
 12780~"MEC"PIX

PROCEDURE

RESPONSABILIDADES
RESPONSIBILITIES

AO: Site

JOT: ure

JTER: Site qual

3. METODOLOGIA

Las observaciones e i en este

en claro la de proceder, para la real de las pruebas neumaticas " a realizar en las
Ifneas de Placas; como tambien claramente el a real izar
realizar el contrastado COil man6metro para la estanqueidad.

3.

observations and contained in this procedure, have as purpose clarify in the way
of ng, for the of the tests - to realize in the lines and in
Condenser since also established to realizing to I confirmed
one with gauge to check the test
 12780S-MEC-PIX

PROCEDURE
Rev 0 DATE 1210812010
PNEUMATIC TEST CONDENSER AREAS

Plig 5 01'7

4.1 Prueba Neumatica.

maxi mas de deben exceder 2 veces la presion

vas Ifneas. .).

EI Aire a utilizar para la las I sera Aire de

las li!leas del FRL.

de las I se real Lin rnetodo adecuado para evitar que estas se

saturen can exceso de aire y que el Para que el proceso de I sea optimo
se vera la que un venteo en la valvula de que la de
excedente que puedan la prueba.

4.1 Pneumatic Test.

work the test must not exceed 2 times pressure of work the
a pressure 50 ).

The Air to using to verify the staunchness of the lines will be An Air the I after the
FRL.

The filling of the lines realized means of a method adapted to prevent these being
air excess and that exceeds the pressure. In order that the process of fill
one that exists one I in the regulatory valve of pressure that assures the el
could alter the test.

4.2 Prueba de IIneas capilures del condensador.

La de a alcanzar la prueba en la linea de los capilares es la

eleva la presion de la linea partiendo de ]0 PSI, en una secuencia de 2 PSI. alcanzar la
solicitada en cada linea, manteniendo interrned a la ma, en un periodo de 5
fiuctuaciones, que delatarian en la
ademas en este deben ser visual todas las uniones en busca de

Si no se en el se procedera con la si de presion.

En caso se dara por final la hasta que la linea sea yla debe
el inicio.
 PROCEDURE
Rev: 0 DATE. 1210811010
PNEUMATIC TEST CONDENSER AREAS

Pag 6 of7

Test capilla ry lines of the condenser.

The sequence of pressures to during the test in the line of the II aries is the fol ng
one:
The pressure of line rises departi from l O i n a 2 PSI. up to reaching the
requested in every line, intel'111ediate pressures to the maxim, in a of 5
mill., time which the fl which would escapes in the I
in addition in time they must in search escapes.
If they do not present escapes in the circuit one will proceed the lowing scale of
In opposite case the test wi II give finished until the line is and the test must begin
n from

AI alcanzar la maxi ma de la esta debe ser mantenida durante al menos 15 0

bien el las de prueba, donde el man6metro se debe manteher
en la linea. Cumplidos estos requerimientos la sera
como termino a esta.

On having reached the maximum pressure the test, this one must be at
15 min., or the remaining time to I hI'S. test, where the gauge must kept and they
must not escapes the line. Fulfilled requirements the test will be considered to be like
and will on term to this one.
The gauge to us wi II be calibrated and certificate to the moment to realize the test of
pressure.

EI man6metro a utilizar estara debidamente cal y al momento de real izar la

prueba de presion.
Antes de realizar esta (ten'eno), en verbal, para que
este en dicha y se de presi6n ill-situ.
Se en claro que la prueba se realizara pOI' tramos
siendo estos los mas para garantizar, que las Iineas

will be due calibrated and to the moment 10 realize the test of pressure.
this test it will be wamed to the inspection in verbal in order that
above mentioned test and was si ng or the
There is clarified in the test was ng
most to that the lines
 I 2780S-M EC-P I X

PROCEDURE
PNEUMAT1C TEST - CONDENSER AREAS

Pag 7 of?

4.3 Protocolos de entrega de la Iineas.

Se entendera pOl' finalizada la prueba y se entregara el correspondiente protocolo con las presiones
alcanzadas y los ensayos real por los tramos

of of the lineas.

The test wi I be understood fin and the was delivered the reached
pressures and the tests realized the needed sections.

4.4 uematico de Arbol de carga.

Se adjunta al procedim

Schematic Tree of load.

It is attached to the

EMGESA SA. INEERING DEPARTMENT AND

 ManuOl1elruO -50 PSI

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S clio poster i(;r c ~-p:.l ncti ~
IArhol de Carg" ["Ira Prlleba I
He,ible con Acuplc Rapi<ID 112 NPT

LEGEND:

Stainless Steel

Project Designee:

Jose Diaz I
Project Contact: I
I
Juan Carlos Palma
PRUEBA DE ESTANQUEIDAD NEUMATICA
Ptojeci # WO"
00443608 100131
Date: Rev . Date :

12-8-2010 12-8-2010
 --- PROTOCOL fOR TESTS OF AIRTIGHTNESS CONDENSER I
I 'ROTOCOLO PARA I'Rt:EflAS DE ESTANQUEIDAD CO ~DEN'A oORI I PACK:

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2.- TEST AUTHORIZATION IAtiTORIZACION DE PRUEBAI

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 CONTROL DE PRESIONES PRUEBA NEUMATICA

MANOMETRO W 1 MANOMETRO W 2
HORA PRESION
SERlE SERlE

NOTA: Describir lectura cada 10 min . Por una hora .

 A 8 c o G

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96 [0. SPCS = 2375.68
META~ STA),IP CO)JPI..El£
CO),lPONENl NUMB ER
e N8ESHm I
¢ COND .
TUBESHEET

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IN THIS MEA

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;1 UNrr 12 mE SANE ORA\\1NG wrrH THIS DRAWING.

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1. ALL DI"[NSIOIIS ARE IN mm UNLESS OlliERWIS[ NOTED.

2. TO' BE filE[ Of CHIPS ' ANO WORKING OIl.

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1U8ESH£ET 1U8ESHEET
146 - c28 DRill HOlfS • . "ETAl STAAIP CENTER UN[ _KS W1l1i j-POINT'S IN INOICATEO BY O'
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- All O'I[R TOLERANCE UP TO A WoX. or
- TUBE HOU nNISH TO 8E ~AX. 250 RNS. (255)
0.152mm IS PERUmEO ON {% or HOLES.

DETAIL OF TUBE LAYOUT

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NUUBER
PER BUNOI!
or TU8ES
CONDEIlSEJ!
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TOTAL
258WG (min.)

22BWG (min.)

2S8WG+22BWG
10822

222

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2164<

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22088
TOTAL WEIGHT = 53530.0 kg

t WORIW·.!G LINE
o MARKED TUIl[ : 22!1NG (min.)
THE REST : 25BWG (min.) 0<
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02
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STUO BOLT / 2HD:. NUTS
TUBE
llBE
llOESHEET
119Hl/119HlI 292
BJ38-Gr.2
BJj8-Gr.2 21644
IlI.. mBl~-1
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1.0
1.6
2.2
296.0 1",BUN-I85l
710.{ 0.07/B',Z2BWG(mfl.)-9146l
{7616.8 0.07/8"x25BVlG(mln.)-9146l

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NO . DESCRIPnON

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2760
2004. OS. 11 fOR CONSTRUCTON
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