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It is not possible to prepare a project without the assistance and encouragement of other
people. This one is no exception.
I would like to express my deep gratitude to Dr. V. Krishna, Dean of Student Affairs,
PES University, Bangalore, for providing me with the facilities to go forth with this
study. I would like to express my gratitude and my humble thanks to Dr. Suryaprasad J.,
Vice Chancellor, PES University, Bangalore, Dr. K. S. Sridhar, Registrar, PES
University and Dr. Keshavan B. K., Dean of Engineering, PES University, Bangalore
for all support extended for completion of this work.
I am thankful to all the faculty members and non-teaching staff of the Department of
Mechanical Engineering, PES University, Bangalore, for the necessary knowledge and
cooperation given in accomplishing this work. I am very thankful to my friends who have
been cooperative and helpful in carrying out this work. Lastly, I would like to thank my
parents for their unwavering guidance and continuous encouragement throughout, without
whom I would be nowhere near where I am today.
ABSTRACT
One of the most significant and useful forms of transportation is the two-wheeler. Due
to their light weight, affordability, convenience of parking, and potential to cut down on
traffic time, two-wheelers, such as bicycles and bikes, may be found all over the world
and are frequently used for transportation.
A two-wheeler will invariably tip over once tilted past a certain angle, unlike four-
wheelers. Hence, a two-wheeled vehicle's stabilization is crucial for the transportation
system since it lowers the number of accidents that two-wheelers are responsible for.
Three techniques can be used to balance a two-wheeler: balancing with rotating discs,
balancing with a flywheel, and balancing with a stabilizing wheel (Gyroscope Approach).
Every civilization in the world has bicycles since they are a universal product. They are
widely utilized for transportation, don't cause pollution, and are simple to make. Yet,
stability is a significant consideration when riding a bicycle. Children, in particular, could
benefit greatly from a device that can help a cyclist balance without impairing the
experience of riding a bicycle. Both as a teaching tool and a physical therapy aid, a
system like this might be used.
Gyroscopes are extremely stabilizing tools that are utilized for aircraft flight control and
ship stabilizing systems. Three techniques can be used to balance a two-wheeler:
balancing with rotating discs, balancing with a flywheel, and balancing with a stabilizing
wheel (Gyroscope Approach).
Since gyroscopes are utilized in other stabilizing systems like ship stabilizers and aircraft
in-flight control, they can significantly contribute to the stabilization of two-wheeled
vehicles and gyroscopically stabilized vehicles would be safer than ordinary two-
wheelers. The same concept also holds true for bicycles. In this project, we built a self-
balancing two-wheel bicycle for kids learning cycling using a flywheel type gyroscope.
In order to create a self-balancing two-wheeler prototype that uses a gyroscope and PID
(Proportional Integral Derivative) controller to balance itself, the optimal construction
technique must be determined. When the bicycle tilts, the gyroscope will provide it the
proper pseudo force which helps with the balance. In order to create a driver-operated a
two- wheelers with less need of human effort and excertion, the concept of a self-
balancing bicycle can also be applied. Finally, this report also discusses the potential
applications and emerging strategies for self-balancing.
Table of Contents
Chapter 1 INTRODUCTION....................................................................................................................... 5
Chapter 3 OBJECTIVE.......................................................................................................................... 11
Chapter 4 METHODOLOGY................................................................................................................ 11
4.1.1 BRUSHLESS DC MOTOR................................................................................................12
A2212/13T 1000KV BLDC MOTORSPECIFICATIONS........................................................................13
4.1.2 LITHIUM ION BATTERY.......................................................................................................13
4.1.3 SERVO MOTOR/MOTOR CONTROLLER...............................................................................15
CCPM Servo Consistency Master/Servo Tester Specifications:......................................................15
4.1.4 ELECTRONIC CONTROLLER.................................................................................................15
BLDC ESC - Brushless Motor Speed Controller...............................................................................16
Brushless Motor Speed Controller Specifications:.........................................................................16
4.1.5 FLYWHEEL...........................................................................................................................17
FLYWHEEL..................................................................................................................................17
Flywheel Specifications:.................................................................................................................17
Chapter 5 EXPERIMENTAL WORK........................................................................................................... 18
Chapter 6 CALCULATIONS...................................................................................................................... 22
6.1 DESIGN CALCULATIONS OF FLYWHEEL........................................................................22
6.1 DESIGN CALCULATIONS FOR BALANCING...................................................................22
Chapter 7 ADVANTAGES AND DISADVANTAGES.........................................................................24
ADVANTAGES:...........................................................................................................................24
DISADVANTAGES:.....................................................................................................................24
Chapter 8: CONCLUSION.................................................................................................................... 25
CHAPTER 9: REFERENCES....................................................................................................................... 26
Chapter 1 INTRODUCTION
Bicycles are a common, everyday mode of transportation that can also be used for
exercise. Since bicycles also serve as a form of skill development for balance, power,
stamina, and muscle memory, they have evolved into an indispensable part of human life
over time. So, the most fundamental and straightforward illustration of the employment
of wheels in locomotion is a bicycle. Even while most people consider riding a bicycle to
be a straightforward task, this is not be the case for some individuals, such as children and
adults who have not yet learned to ride, those who have been wounded, or those who
have some sort of cognitive disability.
Problem Proposition:
The majority of traffic accidents today involve two-wheelers, according to global
accident statistics. And, needless to say, despite significant financial investments being
made in the production, research, and development of high-quality, technologically
advanced motorbikes, none have been found to guarantee the safety of both the driver and
the passenger on the road. Here, safety is simply a function of the rider's abilities and
driving style. Moreover, bike accidents are inevitable since the rider loses control of the
bike and it topples over its center of gravity. Hence, a mechanism that may help a cyclist
maintain balance is required in this situation.
• Centrifugal force, which happens when the bicycle rotates, or stops moving straight
ahead.
• Then, although it is a relatively little aspect in comparison to the ones stated above,
forward/backward is a factor that presents a problem when learning to ride a bicycle.
Possible Remedies:
Hence, a mechanism that may help a cyclist maintain balance is required in this situation.
A bicycle typically includes the following parts: Frame, gearing and the drive train
Handles, seating options, brakes, suspension, wheels, and tires are some examples of
accessories.
Now, from a mechanical standpoint, a non-gear cycle transmits around 99% of the power
generated by the rider onto the pedals to the wheels, and a geared cycle reduces or lessens
this proportion by about 10% to 15%.
Bicycles' physical dynamics have been studied by scientists, engineers, and mathematics.
The possibility of self-stability balance while riding a bicycle hasn't been widely
researched or tested.
A biker is incredibly susceptible to mistakes and mishaps on the road. Several reasons,
such as different road conditions, negligence, severe driving, speeding, and overloading,
might contribute to the rider's loss of balance. As a result, a device that the cyclist can use
to help with balance is required.
The bicycles can be equipped with a mechanical gyroscope to prevent similar situations.
It is based on the notion of an inverted pendulum.
Our design adds a safety feature to the two-wheeled bicycle by enabling the rider to keep
their balance while experiencing different tilts and vibrations.
The main justifications for employing a gyroscope for stabilization are as
follows: They give more stabilization and provide a smaller stabilized system.
• They are clear and simple to comprehend.
A rotating wheel or disc having an axis that can freely rotate in any direction is referred to
as a gyroscope. Because of the conservation of angular momentum, tilting or rotation of
the mounting does not change the orientation of this axis while it is rotating.
In 2005, D.P. Anderson created a prototype for self-balancing two wheelers under the
title "Nbot, a two-wheel balancing robot" [1]. The experiment described in the paper was
done to give the prototype a gyroscopic effect. The vehicle prototype has two wheels and
revolving discs that operate as gyroscopes to provide a pseudo force and a gyroscopic
effect, when it loses balance on either side. As a result, the car balances itself. Due to the
presence of two gyroscopes utilized in the vehicle, even if an
external force is provided to the system, the gyro sensors deployed in it perceive the force
and create a force of a comparable size but in the opposite direction, preventing the
vehicle from losing its balance.
Utilizing a control moment gyro, Yuan Lam designed and developed a self-balancing
bicycle in 2012[3]. Similar to an inverted pendulum, a self-balancing robot bicycle
employs sensors to measure the roll angle of the vehicle and actuators to restore balance
as needed. As a result, the nonlinear system is unstable. There are various ways that a
self-balancing robot bicycle can be used. In this paper, we evaluate these approaches and
present our methodology, which makes use of a control moment gyro (CMG), a device
used to control the attitude of spacecraft [6]. A CMG consists of a rotating rotor that tilts
due to the angular momentum of one or more motorized gimbals. The shifting angular
momentum of the rotor creates gyroscopic precession torque, which balances the bicycle
as it tilts.
Murata created Murata Boy, a well-known self-balancing robot bicycle, in 2005 [5].
To balance the bicycle, Murata Boy uses a reaction wheel within the robot that functions
as a torque generator and actuator. The response wheel consists of a rotating rotor with a
nominally zero spin rate. It has a fixed spin axis, and by varying its speed, it may produce
response torque around the spin axis. The simplest and most affordable momentum-
exchange actuators are reaction wheels. The lack of ground 3 reaction, simplicity, and
inexpensive cost are its benefits. Its drawbacks include higher energy consumption and a
limited ability to generate powerful torque.
Chapter 4 METHODOLOGY
CONSTRUCTION OF SELF BALANCING BICYCLE
• A 2D model sketch is created using the measurements. The parts needed for the model
are purchased with the aid of a 2D sketch.
• A lathe is used to precisely machine the flywheel, which is constructed of mild steel.
With a lathe and grinding equipment, the flywheel is finished.
• The hydraulic press machine is used to prepare the hub cover, which is composed of
mild steel. The servomotor, switch, and battery holder are afterwards fitted into slots on
the lid, and holes are drilled to allow for attachment to the wheel. For simple wheel
movement, bearings have been affixed to the center of the cover.
• A support that is attached to the wheel has the back end of a BLDC motor centered on
it. In order to reduce friction between the flywheel and the hub cover, a spring is required.
• The connector, also known as the hard fiber[9], is used to link the flywheel and the
BLDC motor. The hard fiber begins to flow when the BLDC motor is turned on, which
then aids in the motion of the flywheel.
• The hub cover and wheel are connected by nuts and bolts.
• The flywheel is powered by three 3.7V DC batteries, and the motor controller regulates
the flywheel's speed.
ICR - 18650 3.7V 2600 mAh Lithium-Ion Rechargeable Battery Cell Specifications:
Voltage 3.7 volts
Capacity 2600 mAh
Rechargeable Yes
Battery Size Diameter- 18mm x Length- 67mm
Charging Method CC-CV
Brand Hongli ICR18650
4.1.3 SERVO MOTOR/MOTOR CONTROLLER
Up to three servo motors can be tested simultaneously using the CCPM Servo
Consistency Master/Servo Tester. It's a useful tool for servo motor testing, ESC testing,
and figuring out motor directions.
A signal can be produced by the ESC (Electrical Speed Controller) without the need for a
transmitter or receiver. With an input voltage ranging from 4.8V to 6.0V, it can produce a
1.5ms/0.5ms output signal.
A flywheel that revolves around an axis parallel to the bicycle's frame. With this
configuration, the bicycle becomes an inverted pendulum with a fixed pivot where the
wheels contact the ground. A motor mounted on the bicycle applies a torque to the
flywheel as it tips over, creating a reactive torque that pulls the bicycle back into balance.
The bicycle could also move in a straight line with minimal to no variations because to
this design.
FLYWHEEL
Flywheel Specifications:
Mass 3 kg
Material Mild Steel
Diameter of flywheel 10 inch/254 mm
Chapter 5 EXPERIMENTAL WORK
FLYWHEEL
FLYWHEEL COVER
COMPOMENTS ATTACHED
Picture of the complete kid bicycle with flywheel at front
SL NO TITLE SPECIFICATION
1. BICYCLE 16 INCH WHEEL BASE
2. FLYWHEEL HUB MOUNTED
3. FLY WHEEL DRIVE BLDC MOTOR 3000RPM
4. POWER SUPPLY 12V LI ION
5. HUB CAPS MS DISC
Chapter 6 CALCULATIONS
Using the standard equation, N1D1=N2D2, we will find out the speed of the flywheel.
N1D1=N2D2
11000 × 50 = N2 ×
rpm
= (150×60) / (2×3.14×2165.35)
= 0.6618 N-m
Weight of Li-ion cells+ BLDC motor + servo motor+ wires+ switch + support =
Given Data :
r = 0.252/2 = 0.126 m
rad/sec
I = 0.233 N-m2
ωp = 1.24 rad/sec
T = 0.233*226.75*1.24
ADVANTAGES:
• Assists elders and physically disabled individuals in travelling greater distances.
• Environment friendly.
DISADVANTAGES:
• Riding uphill with battery run- out is difficult due to flywheel weight
• Front wheel does not have tube and air, faster wear and tear due to the more weight
The self-driving cycle fabricated is well suited for its target audience of ages 10 and
below. The self-balancing cycle requires no external support to remain upright.
The self-corrective pseudo force felt during the rider's forward motion as a result of the
energy in storage in the flywheel exerts a tangential force towards the inner radius of the
vehicles trajectory, reducing a level of human effort required while riding the bicycle.
Unlike traditional bicycles, the self-balancing cycle is suitable for people of all ages and
skill levels, making it an excellent option for those who are not confident in their cycling
abilities. Furthermore, its compact and lightweight design makes it ideal for urban
commuting and reducing traffic congestion.
Safety is the top priority, and the self-balancing cycle’s braking system is not hindered by
the flywheel wheel rim in any way. The cycle still has functional front brake and rear
brake.
The cycle could easily be fitted with a built-in GPS, allowing the rider to navigate
easily while keeping track of their speed, distance, and time. This feature is
particularly useful for long-distance riders and outdoor enthusiasts.
The flywheel could be made of a lighter material so that the center of mass of the
flywheel is approximately (more towards) at the center of the vehicle.
The servo motor chosen could be of larger size so that more of the energy is
transferred to the flywheel.
In conclusion, the self-balancing cycle is a notable step forward that is set to make the
way we travel move convenient. Its cutting-edge technology, ease of use, and practicality
make it the perfect choice for anyone looking for means of transportation with reduced
human effort, reduced fear of falling and having fun while doing a healthy outdoor
activity.
CHAPTER 9: REFERENCES
[1] http://www.geology.smu.edu/~dpa-www/robo/nbot/
[2]https://ijesc.org/upload/634a76b17a3a9a1b815df9f2610d913e.Design%20&%20Dev
elopment%20of%20Self-Balancing%20Bike%20using%20Reaction%20Wheel-
converted.pdf
[3] https://core.ac.uk/download/pdf/48657545.pdf
[4] https://www.ijeast.com/papers/228-234,Tesma601,IJEAST.pdf
[5]https://corporate.murata.com/en-sg/more_murata/robots/mboy
[6]https://deepblue.lib.umich.edu/bitstream/handle/2027.42/148871/MastersThesis_Fi
nalDraft%20(3).pdf?sequence=1
[7] https://www.enggjournals.com/ijet/docs/IJET17-09-03-206.pdf
[8] Wikipedia contributors. (2020, May 14). Jyrobike. In Wikipedia, The Free
Encyclopedia. Retrieved 10:53, September 13, 2020,
fromhttps://en.wikipedia.org/w/index.php?title=Jyrobike&oldid=956690959
[9] https://www.irjet.net/archives/V5/i7/IRJET-V5I7369.pdf
[10] https://www.researchgate.net/publication/
283470310_Control_System_Design_of_Self-
balanced_Bicycles_by_Control_Moment_Gyroscope