40DBST Rig HMI System Operation Manual

40DBST Rig
HMI System
Sichuan Honghua Oil Equipment CO., LTD

DBS HMI 自动送钻操作
General introduction for HMI ......................................................................................................... 4

1. Main interface ................................................................................................................... 5
2. Function for Operation System ........................................................................................ 5
Trip operation ................................................................................................................................... 7
1. General for interface: ........................................................................................................ 7
2. interface describes： .......................................................................................................... 8
2.1status bar： ................................................................................................................ 8
2.2 Operation part ........................................................................................................... 12
2.3. interface(screen) switching： .................................................................................. 20
Conventional drilling mode ............................................................................................................ 21

1 genera: .................................................................................................................................. 21
2 operation part ： ................................................................................................................ 22
2.1 RT operation ............................................................................................................. 22
2.2 RT torque limit set ................................................................................................... 23
2.3 RT RPM ： ............................................................................................................. 23
2.4 Motor parameters: .................................................................................................. 24

2.5 conditions to start RT .............................................................................................. 24
2.6 conditions to set RT speed ........................................................................................ 25
2.7 conditions to stop RT ............................................................................................... 25
2 .8 DW operation ........................................................................................................ 25
2.9 WOB Reset ： ........................................................................................................ 26
2.10 calibrates hook load: ................................................................................................ 26

2.11 parameters displaying ............................................................................................. 27
Auto Drill Operation .................................................................................................................. 29
1. General: ........................................................................................................................... 29
2. Description: ...................................................................................................................... 29
2.1 For RT: ...................................................................................................................... 29
2.2 For DW motor: ......................................................................................................... 29
2.3 Set WOB: .................................................................................................................. 30
2.4 Reset WOB: ............................................................................................................... 31
Mud pump operation ...................................................................................................................... 33
1. General: ........................................................................................................................... 33
2. Description: ......................................................................................................................... 33
2.1 Status column: ........................................................................................................... 33
2.2 Operation: ................................................................................................................. 34
Hyd&Air control ............................................................................................................................. 38
1. general ............................................................................................................................ 38
2

2. Interface specification ......................................................................................................... 38
2.1 oil temperature and level .......................................................................................... 38
2.2 parameters display .................................................................................................... 38
2.3 local and remote operation ....................................................................................... 39
2.4 HPU main motor control .......................................................................................... 39
2.5 DW lube pump .......................................................................................................... 39
2.6 Disc brake motor 1，2 .............................................................................................. 39
2.7 Circulating oil pump ................................................................................................. 39
2.8 Cooling fan ................................................................................................................ 40
2.9 Heater ........................................................................................................................ 40
2.10 HPU aux. motor auto startup ................................................................................. 40
2.11 Cellar pump ............................................................................................................. 40
2.12 Brake reset .............................................................................................................. 40
Parameters setting .......................................................................................................................... 41
1. General: ........................................................................................................................... 41
2. Description: ......................................................................................................................... 41
2.1 Manual Brake Release ............................................................................................... 41
2.2 Parameter initialization ............................................................................................ 42
2.3 protective parameter setting： ................................................................................. 42
2.4 Data Management ..................................................................................................... 43
Calibration parameters set ............................................................................................................. 43
1. General ........................................................................................................................... 44
2. operation ............................................................................................................................. 45
2.1 calibration ................................................................................................................. 45
2.2 Data management ..................................................................................................... 45
Set Hookheight ............................................................................................................................... 46
1. General ........................................................................................................................... 46
2. Interface Description ...................................................................................................... 46
2.1 Drum encoder counting setting ............................................................................... 46
Zero Back of Motor Running Time ............................................................................................... 47
1. General Instruction ........................................................................................................ 48
2. Interface Description ...................................................................................................... 48
Well depth calibration .................................................................................................................... 49
1. General specifications: ........................................................................................................ 49
3. interface describes： ....................................................................................................... 49
Alarm & Fault ................................................................................................................................. 51
1. General Instruction ........................................................................................................ 51
2. Description: ..................................................................................................................... 51
Caution: .......................................................................................................................................... 54
3

General introduction for HMI
HMI system is installed inside the driller’s cabin; it remotely controls

most equipment on the rig yard. Also, RT, mud pump motor RPM , auto
bit feed can all be operated through the touch screen; WOB, penetration
speed, mud return flow, mud pump strokes, standpipe pressure, RT RPM,
RT torque, hook speed, travelling block height, cathead pull, etc can all
be displayed as well.
The driller must be familiar with driller’s cabin operation regulation and
all the control devices’ function and usage. When the system
communication is in a good condition, the two touch screens can be
operated at the same time. Before operate, air supply valve shall be
opened, and DW brake joystick should be at maximum position .It is
forbidden to blindly press system E-stop button and drive E-stop button
while the system is in use or use them to substitute the normal
shut-down operation.
SiemensMP377 touch screen
Specifications:
4

15” TFT screen
1024×768 pixels
Protection grade: front panel IP65, back panel IP20
1. Main interface
Welcome interface is comprised of three sections. At the top, there is

displayed system status; at middle, there are language switchover
interface and buttons by which users can enter into the
corresponding operation interface; at the bottom, there is the edition
number for PLC and HMI, as well as buttons for interface exit.
2. Function for Operation System
5

1) Metric/Britain System:
It is Adopted Metric and British system and which can be switched

over each other.
2) Language
English, Spanish and Chinese supplied
3) Status and data displaying
Include operation instructions, fault alarm and data displaying
4) Password protection
There has been set password to protect the important parameters to

against incorrect operation
5) Parameters setting
Include hook height calibrate, and parameters calibrate
6) Rig operation
Include trip in/out, drilling, auto bit feed, mud pump and HPU; Hyd&air
control, fault alarm, protective parameters setting and block height
setting and calibration parameters setting, etc.
6

Trip operation
Click for the following screen :
1. General for interface:
“Tripping interface” is to complete part of operations for tripping work.

It can be divided into three sections: status bar at the top, operation part
in the middle and interface switching part at right.
At status bar, there mainly displays the running fault status of

important controlling equipments, and there are 4 controlling buttons
respectively for horn, silence, drum engaging and RT engaging.
7

At the operation section, the user can complete operation on trip pump,
DW, and cathead, etc. Meanwhile here are displayed some important
drilling technology parameters, hook height and motor performance
parameters;
2. interface describes：
2.1status bar：
For running and not running; “Green “means the former,” White
“means the latter.
For normal and fault, “white means the former, “Red” means the
latter.
SPARKLING
Equip status GREEN WHITE GRAY

RED
DWA RUN GET ――― FAULT/ALARM
READY
DWB RUN GET ――― FAULT/ALARM
READY
RT RUN GET ――― FAULT/ALARM
READY
MP1 RUN GET ――― FAULT/ALARM
READY
MP2 RUN GET ――― FAULT/ALARM
READY
DW AUX. MOTOR RUN GET ――― FAULT/ALARM
READY
8

DWA AUX. CLUTCH RUN GET ――― FAULT/ALARM
READY
DSU1 GEGAGE ON OFF ――― ―――
DSU2 ENGAGE ON OFF ――― ―――
BU ENGAGE ON OFF ――― ―――
RT BREAK/RELEASE(BUTTON） RELEASE ――― ――― BRAKE
DRUM BRAKE ON/OFF RELEASE ――― ――― BRAKE
（BUTTON）
SLIENCE（BUTTON） WORK/SILENCE ――― BUFFER SOUND
RESET/NOT
SILENCE
HORN（BUTTON） WORK/ALARM ――― NOT ―――
WORKIKNG/NOT
SOUND
2.1.1 Fault display ：
“K” means alarm has been triggered, “KG” means alarm trigger reset,
“KGQ” means the operator has confirmed the fault information already.
Master PLC, Sub-PLC
It will display running status of PLC main channel and PLC spare
channel,
The buzzer shall remind the operator to be aware of the prompt on

9

touch screen when the fault and alarm occurs; after the operator
confirmed the information and then press this button to silence
Time displaying
It will display the present system running time and date
2.1.2 Drum Brake Control
Drum brake is paramount for the whole rig’s protective function. The
operation on it directly influences the safety of workers and equipment.
“DW BRAKE ON/OFF”
When the drum brake engaged, the button will turn red and display
“DRUM BRAKE ON’ as the figure shows
When the drum brake releases, the button will turn green and display
“DRUM BRAKE OFF” as the figure shows .
The drum brake is comprised of two kinds of hydraulic tong, service

tong (open) and safety tong (closed).
Working principle of service tong:
With the brake at off status, pull the joystick backward to control
electromagnetic valve for oil inlet braking. And then the working tong
releases after self reset;
Working principle of safety tong:
With the brake at off status, operate parking-brake knob or button to

control the electromagnetic valve, and then to realize brake on/off.
10

With the DW at running status, both the service tong and safety tong
can achieve brake-on once press the “drum brake engaged on”. At this
time, any operation on brake joystick or parking brake button (knob) is
useless, for all the tongs are kept at braking status.
2.1.2.1 Conditions to release drum brake
If the drawworks and auto bit-feed motor are at work, the drum brake
can be engaged at any situation if the brake released, if the following
items satisfied, the drum brake will be engaged automatically.
◆ the drawworks shut down
◆ air supply pressure less than 0.65 MPa
◆ clutch suddenly disconnected when the bit feed motor running
◆ engage the clutch when bit feed motor shut down
◆ crown –o matic has been triggered
◆ HPU oil temperature higher than 90℃
◆ The converters malfunctioned when the drawworks in use
◆ Auto bit feed motor shut down
◆ DW inverter malfunctioned
◆ DW encoder malfunctioned
◆ Auto bit feed encoder malfunctioned
◆ DW feedback RPM higher than 2300RPM

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◆ DW and auto bit feed motor all shut down
◆ DW inverter at local control
◆ Auto bit feed at local control
◆ E- Stop
◆ Rectifying malfunctioned
◆ Upper/lower stop
2.1.3. RT brake control
If the RT brake is released, it is proper to operate RT brake engage at

any situation, for other any situations, program will control the RT to
engage, with the following items satisfied, the brake will be engaged
automatically:
◆ RT inverter malfunctions during running process
◆ RT shutdown
◆ Encoder malfunctions
◆ Rectifying malfunctions
2.2 Operation part
2.2.1 Trip pump
Trip pump is designed to adjust the trip tank level by starting or

stopping the motor accordingly.
12

Press start or stop to control the trip pump
2.2.2 Single DW operation
Set the DW speed through this
click one time to decrease 1rpm
click one time to increase 1rpm
click one time to decrease 10rpm

13

click one time to increase 10rpm

DW start-up and motor RPM setting are both interlocked in HMI
program.
DW start-up condition: auto bit-feed motor and auto bit-feed function
of main motor are both not started; at the same time, with the
corresponding condition not satisfied during operation, there will be
prompts displayed on the screen as the following:
Click “OK”, the above prompts will disappear.
2.2.2.1 conditions to start single drawworks
●DSU is closed
● OESL main swtich is closed
● control mode on the DW inverter control panel to be “remote”

*other motors connected to DW at running status, such as auto-bit feed
motor.
● Service switch is at work
● Air supply pressure higher than 0.65MPa,
● HPU oil temperature less than 90 degree

* Crown o-matic signal (high electric level as normal)
● DW oil pump is running (manual start-up)

* Other limit conditions, such as cover protective switch, etc
With the above conditions satisfied, the relative order can be executed.
Click “start”, and then, only with the RT blower, oil pump (select “auto”)
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normal running and feedback signal, can the RT motor be started.

The program can automatically start AUX. motors, such as DW blower,
and oil pump (select “AUTO”). Then with feedback signal, program will
start converter.
2.2.2.2 Conditions to set single DW RPM
DW rpm setting can be achieved by operating HMI or by joystick, the
latter having precedence over the former. That is to say, although
selecting HMI, once joystick acts, the program will take the speed set by
joystick as the final.
With the following conditions satisfied, the two methods to set RPM
can be adopted; as for the maximum rpm, it depends on the motor power
or the quantity of module.
●DW inverter is in use; status bar of DW is green
● Drum brake has been released
● Caliper pressure less than 0.2Mpa
● Safety clamp pressure higher than 7.5Mpa
● Braking resistor temperature less than the set fault limit value
● cover traveling switch signal
● Free of encoder fault
● At travelling block protective condition

2.2.2.3 Conditions to reset RPM when single DW running
●caliper pressure higher is than 0.2Mpa
●safety clamp pressure is higher than 7.5Mpa
● Power limited or one of the generators shut down suddenly when

using handler
● when set the RPM by touch screen and joystick is activated, service
15

switch is activated
● inverter control board to be locally control
● braking resistor fault limit higher than the set fault value see(Setup
Braking Resistor Fault Limit)
● encoder is faulty
● speed is higher than 2300RPM；
● at travelling block protective status, reach up to or beyond the set

upper/lower stop point
2.2.2.4 Factors to affect RPM when single drawworks running
● When the travelling block reached up to the decelerate point, the DW

RPM shall be decreased to 10% gradually, refer to upper/lower
deceleration point;
● String weight; refer to the rpm limited by program and motor

performance curves;
● When it is power limited
2.2.2.5 Factors to stop single drawworks
●DW converter is faulty when DW running
● DSU tripped
● DW encoder is faulty
● DW feedback speed is higher than 2300RPM
● DW feedback speed is less than -2300RPM
● DW inverter at local control
16

● there is no air pressure or oil pressure feedback before drawworks

start
● there is no air pressure or oil pressure feedback after drawworks

running
● there is no signal feedback within specified time after drawworks

started
● reached up to the upper/lower stop point
2.2. 3Cathead Control
Cathead is used to make up or break out the drilling pipe by hydraulic

device, the same function as the hydraulic tong and iron rough neck.
Hence, start tool pumps prior to use cathead.
The actual operation on cathead:
Start HPU main pump after set cathead torque limit, after 2 B calipers
installed properly,
Operator can choose breakup or make up operation, generally, there is
only one cathead will be used, press” ON/OFF” button, cathead will
protrude himself to loosen or tighten up 2 drilling pipes.
Attention: Maximum cathead pull is not beyond 200000kg.
17

2.2.4 Block height and speed

It is to display hook speed, height, upper decelerate point, upper stop
point, lower decelerate and lower point, and hook protection can be not
used under some special circumstances.
2.2.4.1Blockheight and speed display
18

Red arrow means the upper point, while the black arrow means the
lower point; when the hook reached up to the decelerate point, then DW
Speed will automatically decreases 10%of the setting value.
2.2.4.2 Hook height protective parameter setting
It is only displaying the protective parameters setup by operator and

which can’t be changed here, set the “upper stop point, “Lower stop
point” in protective parameter interface if it is necessary to change the
parameters,
2.2 .5Drilling parameters displaying
It displays some important drilling parameters of trip in/out process,

such as string weight, air supply pressure, DB pressure, and etc. When
the sensor is faulty, the value is 0 (red with flash). Refer to the following
figure:
19

The performance parameters include current and torque, etc.
2.3. interface(screen) switching：
Enter the desired interface (screen) by click relevant buttons
20

Conventional drilling mode
Click for the following interface
1 genera:
Conventional drilling mode is for manual operation. The interface

integrates the operation of DW and RT. Here DW rpm is set sable.
The drilling is finished by controlling RT, DW, and WOB calibration,
etc, at the same time , displaying important drilling technology
parameters, RT motor performance parameters and DW motor
performance parameters, etc.
3. Interface description:
a) status bar:
Refer to “trip in/out operation” interface description.
21

2 operation part ：
2.1 RT operation
RT is to activate drilling pipe to work, with the cooperation of drum to

make drilling pipe drills downwards, also , it is used to break out some
times. Generally, TD replaces RT for DBS rig configured with TD.
22

2.2 RT torque limit set
RT torque limit is to limit RT inverter output to ensure drilling safety.

Once there is an accident in the well, the operator is allowed to setup
different limit value against different working condition to make sure of
safe drilling operation.
2.3 RT RPM ：
It is RT actual speed set by the operator; “start button” starts RT

converter, “stop button “stop RT converter, “reset “ reset
converter; :”fast zero back “ reset motor speed but not shut down the
converter.
Set RT actual speed
click for one time to decrease 1rpm
click for one time to increase 1rpm
click for one time to decrease 10rpm
click for one time to increase 10rpm
23

2.4 Motor parameters:
It will display the current, air pressure, oil pressure etc of the RT motor
2.5 conditions to start RT
●DSU is closed; make sure that rectifying module next to RT runs

normally, with the status bar green;
Method: switch on the rectifying switch in VFD house;
● control mode on the RT inverter control board is “remote”
Method: select “remote ” on RT inverter control board
● RT inverter is free of fault signal, with the status bar in white
Method: with fault, the status bar will be red sparklingly; at this time,
press “reset”, and then it turns white with the above-mentioned
condition satisfied and free of other fault.
● lockout switch is not in use
Method: turn lockout switch at “off ” status
With the above conditons satisfied, the start order can be executed. Once
press “start”, the program will start AUX. motors related to RT motors,
see, blower and lube pump. With feedback signal of these motors
received, the program will start converter.
Druing this period, the status bar of RT blower will turn green if
started up; with the lube pump signal received, RT inverter will start
24

and then RT will switch from non-fault status(white) into running

status(green). The whole perod generally costs 7S accordingly,
depending upon feedback time of AUX. motors. With started up, power,
rpm and torque are 0, while the current about 300A.
2.6 conditions to set RT speed
RT speed setting is different from RT motor speed setting. The

program will transform RT speed into motor speed against the drive
ratio; RT maximum speed can get up to 300RPM.
●RT inverter is in use; status bar of RT is in green
● RT brake is released
● RPM varies when RT in use
2.7 conditions to stop RT
z RT inverter is at “local”control
z there is no air pressure or oil pressure feedback after RT started
z there is no air pressure or oil pressure feedback after RT starts

running
z RT is not started within specified time
z RT brake released at fist and then to brake
z DSU tripped
2 .8 DW operation
25

DW operation here is as same as that of “Tripping “interface.
2.9 WOB Reset ：
First save the value collected by the hook load sensor into program, and
take this value as static hook load; after the sensor collects different
value, compares new value with former one, and then take the difference
between them as new value, namely “WOB”.
2.10 calibrates hook load:
Raise the drilling pipe away off well bottom and then rotate RT or TD
to make drilling pipes at free status; then stop RT and TD, and
press ”Reset WOB” to start calibration and the buttons turn green . The
WOB should be zero after calibration, for the static hook load and actual
hook load are the same with each other.
26

2.11 parameters displaying
The drilling parameters displayed are all important, such as standpipe

pressure, air-source pressure and drilling speed, etc.
Hook load meter, WOB meter:

Hook load meter and WOB meter, which apply unit “klb” for visual
purpose, are used to display string weight and WOB in form of analog
mechanical meter. They are divided into 3 three sections, green part for
normal parameters displaying, yellow section for alarming and red
section for hazardous area.
27

28

Auto Drill Operation
Interface name: Auto Drill
Click icon on main interface to enter:
1. General:
Under this mode, BF motor will be running with constant WOB; that is
after WOB is given and unchanged, speed will adjust automatically.
In operation area, via controlling RT, DW and set WOB, and displaying
parameters, complete drilling operation.
2. Description:
2.1 For RT:
Refer to “Drill Mode” in Rotary Table Operation.
2.2 For DW motor:
29

2.2.1 DW main motor under auto drill mode:

Under this mode, the startup/stop conditions are same with DW normal
drill.
Auto drill function: once WOB is set, speed will automatically change
through program PID calculation.
2.2.2 Operation steps:
Start main motor;
Release drum brake;
Limit drilling speed within a range; (refer to drilling limit)
Calibrate hook load; (refer to calibration hook load in Drill mode)
Press icon to become green , indicates
auto drill startup. Press icon for

become grey, indicates autodrill stop.
2.3 Set WOB:
30

press one time to reduce 0.1t
press one time to increase 0.1t
press one time to reduce 1t
press one time to increase 1t
2.4 Reset WOB:
Refer to Drill mode.

Parameters display:
31

Hook load and WOB are displaying in English unit (klb)
32

DBS HMI 泥浆泵操作
Mud pump operation

Interface name: Mud Pump
Click on main interface to enter:
1. General:
On this interface, operate mud pump motors, and via standpipe and drill
pipe, push mud into down well for cooling bit; and return from annular
to mud tank (this flow is defined as return flow).
2. Description:
2.1 Status column:
Refer to the “Trip interface” for more details
33

2.2 Operation:
2.2.1 Mud pump operation
Generally, two (2) mud pumps will be put into use, one for spare,
“Start” button: start mud pump inverter,
“Stop” button: stop mud pump inverter,
“Reset” button: reset inverter, press it before startup or reset fault;
“Zero”: zero pump stroke but not stop inverter
2.2.2 Set Mud pump strokes
Pump stroke is proportional with motor speed.
34

Click one time to decrease 1spm
Click one time to increase 1spm
Click one time to decrease 10spm
Click one time to increase 10spm

3.2.3 Motor parameter
2.2.4 Pump strokes zero
Press “zero” to zero accumulation strokes.

Total pump strokes is the sum of two pump strokes.
2.2.5 Parameter display
Once sensor is fault, the return flow is 0 and displays as red:
35

2.2.6 Conditions to start mud pump

DSU is in normal use
● Control mode on the MP inverter panel displays “remote”
MP status to be white
lockout switch not in use
If the above conditions are met, press “Start”, MP blower, lube pump
and water pump will start automatically, and once these three signals are
detected, MP will start; but if any one signal not feedback, MP and
associated auxiliary motors will stop.
2.2.7 Conditions to set the mud pumps strokes:

mud pump inverter is in use, MP in status column displays green;
traveling switch and the protective devices are in use
pump pressure overlimit set properly
If the above conditions are met, MP is allowed to set strokes, meanwhile,
charge pump will start; but if not receive charge pump startup signal,
pump stroke given becomes to zero.
2.2.8 Factors to affect RPM when mud pump running

● Pump stroke is over limited
● Standpipe pressure is much higher than the upper limit
2.2.9 Factors to reset Mud pump RPM

Mud pump is not in use
charging pump signal is lost during mud pump motor running
standpipe pressure is much higher than the set upper limit value
2.2.10 Factors to stop Mud pump

● Relevant mud pump converters are faulty when mud pump In use
36

● rectifying unit is faulty when OETL switches off.

● Mud pump inverter turn to “local” control
● there is free of air pressure, oil pressure and water pressure feedback
when mud pump starting
● Mud pump is not started within specified time
● Lockout switch is put into work
2.2.11 Parameters display
37

DBS HMI 液气控制操作
Hyd&Air control
interface name: Hyd&Air control
Click to enter:
1. general
This interface emphasizes on the operation to the HPU, monitors
DW Lube pump parameters, heater parameters etc.
2. Interface specification
2.1 oil temperature and level
Oil temperature：
Displays the oil temperature of HPU main pump and DB HPU
Oil level ：
Displays the oil level of HPU main pump and DB HPU
2.2 parameters display
It will display system pressure, safety caliper pressure and service brake
38

etc.
2.3 local and remote operation
Local control will control motor and electromagnetic valve by means of
buttons and knobs; remote control is to directly control motor and
electromagnetic valve by controlling touch screen,
Attention: all HPU motors must be stopped when switching to local
mode from remote mode, such as HPU main pump, DW lube pump
motor, cooling fan, and DB motor.
2.4 HPU main motor control
One for use, and one for spare, they can supply maximum 16Mpa
pressure to the HPU system
2.5 DW lube pump
DW lube pump can be controlled manually and automatically.
2.6 Disc brake motor 1，2
It is used to supply hydraulic pressure to drum brake.

2.7 Circulating oil pump
39

It can be controlled by the system automatically, when oil temperature

higher than 60℃ or less than 10℃ and oil level less than 0.33m, oil
circulating pump shall be put into work automatically
2.8 Cooling fan
To be automatically controlled for cooling hydraulic oil once oil
temperature over 60C.
2.9 Heater
To heat HPU oil automatically.
2.10 HPU aux. motor auto startup
2.11 Cellar pump
2.12 Brake reset
Reset brake after crown-o-matic or saver activated.
40

DBS HMI 校正参数设置操作
Parameters setting
Click to enter:
1. General:
To set protective parameter setting, initialization, block upper/lower
limit, manual brake release; as well as data management.
2. Description:
2.1 Manual Brake Release
To release brake manually is only under emergency and which shall be

done by an operator input password to release drum or RT brakes.
Attention: as release brake directly could be dangerous, so, it is limited
to input password for twice, but it is only need to input password for
once to enter the “protective parameter interface”
41

2.2 Parameter initialization
Read initialization value via PLC.
2.3 protective parameter setting：

drilling speed limit
Set maximum speed but not higher than -1000m/h
set upper stop point
DW can be go highest position after DW protective function used.
set lower stop point
DW can be go lowest position after protective function used
alarm time to stop motor
0< <999sec set how many seconds to stop motors(DW, MP, RT)
automatically when there possibly appears some faults to affect normal
running
Click this for help

set standpipe pressure upper limit
When the standpipe pressure is higher than the setting value, there will
be alarm: set standpipe pressure lower limit”
set standpipe pressure lower limit
When the standpipe pressure is lower than the setting value, there will
be alarm: “0-standpipe pressure upper limit”
set standpipe pressure upper limit protection
VFD house temperature alarm
When VFD house temperature will be within 0-50
VFD house humidity alarm
42

VFD house humidity is within 5-95,

Rated hook load
It is processed by PLC system; user can not set as desired
2.4 Data Management
will store the parameters into MP377 card, press for
the stored parameters。

Parameters management will store the parameters to HMI, even PLC
lost them and they are still can be attained in HMI.
Calibration parameters set
Click to enter:
43

1. General
Commonly, mechanical instrument is taken as standard to calibrate
sensor. There are several parameters: actual value (collected by sensor
and processed by program, only can be changed by other two
parameters—calibration coefficient and offset value).
The actual value here is:
Actual value=actual value collected by sensor * calibration coefficient
+offset value
Therefore, the value here cannot be changed at random, calibration
coefficient is defaulted as 1, offset value as 0. If the collected value
incorrect, calibrate it according to standard and actual value.
Note: as the actual value affects drilling process, if the sensor is broken
and not be able to send the signal, slightly change some parameters on
premise that shall not affect safety; if the calibrate coefficient set as 0,
the actual value is definitely 0 too, if there will be any problem of sensor
44

displaying, just check the setting whether correct or not.

2. operation
2.1 calibration
Take cathead pressure as example:
Click :
2.2 Data management

Refer to parameter setting interface
45

Zero back of motor runningtime
Set Hookheight
Click to enter:
1. General
Hook height is counted by a photoelectric encoder which only simply
measures perimeter or arc length of the drum.
2. Interface Description
Height zero: zero the drum encoder counting

and hook height
Initialize hook height calibration: reference a

group of empiric value.
2.1 Drum encoder counting setting
Set hook height actual value and relevant FM350 pulse, there will be
five and half layers steel line that hook reaches to crown from drilling
floor, there will be 6 values which are hook maximum and minimum
46

counting pulse and hook height, the closing point between the first layer
and second layer, the third layer and fifth layer, the fifth and sixth layer;
stop the traveling block at 0 position before calibrate the hook height,
press hook height zero button on the hook height calibrate screen,
moves the traveling block, after steel line reels the drum one layer,
records the counting pulse and actual height of traveling block reaches
to drilling floor and input the recorded value in “drum 1 layer closing
value”, the drum 1,2,3,4,5 layer closing value can be also get by this way,
as for the drum 0 and 6 layer closing value can be worked out by the
maximum and minimum point.
Note: after the parameter setting completed, “height zero button” cannot
be pressed again, and keep it green. There is a hook height calibrate
value button on the screen, the hook height can be pre-set by this button,
but the pre-set value cannot be the actual value; this button and the
setting column both with password protection function and without free
change, otherwise, the equipment shall be damaged or even cause
personnel death.
Note: re-calibrate hook height coefficient when steel line reels on the
drum!
When set the closing value, please ensure: n+2 layer value ＞n+1
layer value –n layer value, that is, Vn+2>Vn+1-Vn.
Data Management
See to “Set Parameter”
Zero Back of Motor Running Time
Click to enter:
47

1. General Instruction
This interface is to zero the running time of all main motors, including
the motor of RT, DW, BF, MP, etc.
2. Interface Description
This is mainly convenient for driller monitoring motor running time.
Take RT motor as example: click icon, and input

password to zero RT motor.
48

Well depth calibration
Click to enter:
1. General specifications:
This interface can calibrate the well depth whole time and it can be
classified as: status part parameter input and interface switch.
3. interface describes：
Press to record the bit position and well depth
It requires inputting password when this function put into

use,
Press it to reset the record and release stops, it is normal to require
input password for many times
If the displayed value on the touch screen not same as the
49

real bit depth, just press this button to calibrate, password input is
required, when it turns green can calibrate, while stops once released
50

HMI 操作故障报警作
Alarm & Fault
Click to enter:
1. General Instruction
Display real-time fault&alarm and provide fault help information.
2. Description:
This interface displays all faults and alarm information for helping
operator.
Main interface includes two parts: alarm and help.
Alarm includes No., time, data, status and text.

No.: every alarm unique No.
Time: alarm time
51

Date: alarm happening date

Status: K: activate, indicates alarm information having been
activated. KG: alarm activation resets. KGQ: operator (PLC) has
confirmed this alarm.
Text: alarm content.
Help: click
When appear fault alarm:
All latest alarm displays on status bar and flashes. Icon indicates
there are four alarm messages.
After select one piece of information, click :
52

After fault alarm has been removed, status turns to “KG”, and the
background color of text as white.
Drilling Parameter
Click to enter:
53

Caution:
Switch on the relevant MCC power supply unit, such as blower, oil pump,
etc and release relevant service switch before operate drawworks, mud
pump or RT.
Make sure the converter at running status before release RT brake.
No matter the DW speed given by joystick or touch screen, strictly
forbidden to increase or decrease the motor RPM.
Switch on the braking resistor blower and keep the two doors of braking
resistor open when the DW motor running.
The distance from deceleration point to stop point should be enough (no
less than 3m); correctly set the “upper/lower” stop point.
Forbidden to click “auto bit feed clutch” again when the bit feed motor at
running status.
RT torque limit and pump pressure must preset higher than “0”.
For release the brake manually, only the operator with authorization
allowed in special condition.
The setting upper/lower stop point must be within the mast safety range;
guarantee the upper section for travelling block away from crown at least 6
54

m!!!
Correctly setup all the parameters before operation, setup the calibrate
coefficient higher than 0, otherwise, the relevant parameters can not be
displayed
After setup hook height, “zero back height” must be kept green all the time.
Click “Initialize Hookheight Calibration” to preset calibration value which is
changed through inputting password, therefore, you’d better operate
carefully in order to avoid injury or damage.
55

40DBST Rig HMI System Operation Manual

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40DBST Rig

Sichuan Honghua Oil Equipment CO., LTD

General introduction for HMI ......................................................................................................... 4

2.2 Operation part ........................................................................................................... 12

2.3. interface(screen) switching： .................................................................................. 20

Conventional drilling mode ............................................................................................................ 21

2 operation part ： ................................................................................................................ 22

2.3 RT RPM ： ............................................................................................................. 23

2.4 Motor parameters: .................................................................................................. 24

2.9 WOB Reset ： ........................................................................................................ 26

2.10 calibrates hook load: ................................................................................................ 26

Auto Drill Operation .................................................................................................................. 29

General introduction for HMI

HMI system is installed inside the driller’s cabin; it remotely controls

SiemensMP377 touch screen

15” TFT screen

Protection grade: front panel IP65, back panel IP20

Welcome interface is comprised of three sections. At the top, there is

2. Function for Operation System

It is Adopted Metric and British system and which can be switched

English, Spanish and Chinese supplied

3) Status and data displaying

Include operation instructions, fault alarm and data displaying

There has been set password to protect the important parameters to

Include hook height calibrate, and parameters calibrate

Click for the following screen :

1. General for interface:

“Tripping interface” is to complete part of operations for tripping work.

At status bar, there mainly displays the running fault status of

DWA RUN GET ――― FAULT/ALARM

DWB RUN GET ――― FAULT/ALARM

RT RUN GET ――― FAULT/ALARM

MP1 RUN GET ――― FAULT/ALARM

MP2 RUN GET ――― FAULT/ALARM

DW AUX. MOTOR RUN GET ――― FAULT/ALARM

DWA AUX. CLUTCH RUN GET ――― FAULT/ALARM

DSU1 GEGAGE ON OFF ――― ―――

DSU2 ENGAGE ON OFF ――― ―――

BU ENGAGE ON OFF ――― ―――

RT BREAK/RELEASE(BUTTON） RELEASE ――― ――― BRAKE

DRUM BRAKE ON/OFF RELEASE ――― ――― BRAKE

SLIENCE（BUTTON） WORK/SILENCE ――― BUFFER SOUND

HORN（BUTTON） WORK/ALARM ――― NOT ―――

2.1.1 Fault display ：

Master PLC, Sub-PLC

The buzzer shall remind the operator to be aware of the prompt on

It will display the present system running time and date

2.1.2 Drum Brake Control

“DW BRAKE ON/OFF”

“DRUM BRAKE ON’ as the figure shows

“DRUM BRAKE OFF” as the figure shows .

The drum brake is comprised of two kinds of hydraulic tong, service

Working principle of service tong:

Working principle of safety tong:

With the brake at off status, operate parking-brake knob or button to

2.1.2.1 Conditions to release drum brake

◆ the drawworks shut down

◆ air supply pressure less than 0.65 MPa

◆ clutch suddenly disconnected when the bit feed motor running

◆ engage the clutch when bit feed motor shut down

◆ crown –o matic has been triggered

◆ HPU oil temperature higher than 90℃

◆ The converters malfunctioned when the drawworks in use