Design a pair of helical gears to transmit 10kW at 1000rpm of the pinion.

Reduction ratio 5 is required. Give details of the drive in a tabular form.

P=10kW; pinion speed, n =1000rpm; speed ratio=5; Helical angle=15o

Material Selection:
From Table-5 of PSG 8.4 select suitable material combination of gears

Assume that both gear and pinion are made of same material i.e.
40Ni2Cr1Mo28

Get design bending and compressive stress from Table7 of PSG 8.5

40Ni2Cr1Mo28 [σb]=4000 Kgf/cm2 [σc]=11000 Kgf/cm2

Finding Center Distance (a)

𝟏
𝟎.𝟕 𝟐 𝑬 [𝑴𝒕 ] 𝟑
From Table 8 of PSG 8.13 for helical gear 𝒂 ≥ (𝒊 ± 𝟏) [𝝈𝒄] 𝒊𝝍

𝒌𝒈𝒇
𝑬 𝒇𝒓𝒐𝒎 𝒕𝒂𝒃𝒍𝒆 𝟗 𝒐𝒇 𝑷𝑺𝑮 𝟖. 𝟏𝟒 𝑬 = 𝟐. 𝟏𝟓 × 𝟏𝟎𝟔
𝒄𝒎𝟐

𝒊 = 𝟓 𝒈𝒊𝒗𝒆𝒏 𝒊𝒏 𝒑𝒓𝒐𝒃𝒍𝒆𝒎

𝑭𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟏𝟓 𝑫𝒆𝒔𝒊𝒈𝒏 𝑻𝒘𝒊𝒔𝒊𝒏𝒈 𝒎𝒐𝒎𝒆𝒏𝒕, [𝑴𝒕 ] = 𝑴𝒕 𝒌 𝒌𝒅

(𝑷 𝒊𝒏 𝒌𝒊𝒍𝒐 𝑾𝒂𝒕𝒕𝒔) × 𝟔𝟎
𝑴𝒕 = 𝒌𝑵 − 𝒎
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎)
(𝑷 𝒊𝒏 𝑲𝒊𝒍𝒐 𝑾𝒂𝒕𝒕𝒔) × 𝟔𝟎 𝟏𝟎𝟎 ∗ 𝟏𝟎𝟎𝟎
= 𝒌𝒈𝒇 − 𝒄𝒎
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎) 𝟗. 𝟖𝟏
(𝑷 𝒊𝒏 𝑲𝒊𝒍𝒐 𝑾𝒂𝒕𝒕𝒔)
𝑫𝒆𝒔𝒊𝒈𝒏 𝑻𝒘𝒊𝒔𝒊𝒏𝒈 𝒎𝒐𝒎𝒆𝒏𝒕, 𝑴𝒕 = 𝟗𝟕𝟒𝟐𝟎 × 𝑲𝒈𝒇. 𝒄𝒎
𝒏 𝒊𝒏 𝒓𝒑𝒎
𝟏𝟎
𝑴𝒕 = 𝟗𝟕𝟒𝟐𝟎 × = 𝟗𝟕𝟒. 𝟐 𝑲𝒈𝒇 − 𝒄𝒎
𝟏𝟎𝟎𝟎
𝑫𝒆𝒔𝒊𝒈𝒏 𝑻𝒘𝒊𝒔𝒊𝒏𝒈 𝒎𝒐𝒎𝒆𝒏𝒕,

[𝑴𝒕 ] = 𝑴𝒕 𝒌 𝒌𝒅 = 𝟗𝟕𝟒. 𝟐 × 𝟏. 𝟑 = 𝟏𝟐𝟔𝟔 𝑲𝒈𝒇. 𝒄𝒎

𝑭𝒓𝒐𝒎 𝑻𝒂𝒃𝒍𝒆 𝟏𝟎 𝒂𝒏𝒅 𝑻𝒂𝒃𝒍𝒆 𝟏𝟏 𝒐𝒇 𝑷𝑺𝑮 𝟖. 𝟏𝟒

1
 𝒃
𝑨𝒔𝒔𝒖𝒎𝒆 𝝍 = = 𝟎. 𝟓 𝒊𝒏𝒊𝒕𝒊𝒂𝒍𝒍𝒚
𝒂
𝒃 𝒊𝒔 𝒇𝒂𝒄𝒆 𝒘𝒊𝒅𝒕𝒉 𝒊𝒏 𝒄𝒎

𝒂 𝒊𝒔 𝒄𝒆𝒏𝒕𝒆𝒓 𝒅𝒊𝒔𝒕𝒂𝒏𝒄𝒆 𝒃𝒆𝒕𝒘𝒆𝒆𝒏 𝒈𝒆𝒂𝒓 𝒂𝒏𝒅 𝒑𝒊𝒏𝒊𝒐𝒏 𝒊𝒏 𝒄𝒎

𝟏
𝟐 𝟑
𝟎. 𝟕𝟒 𝑬 [𝑴𝒕 ]
𝒂 ≥ (𝒊 ± 𝟏)
[𝝈𝒄 ] 𝒊𝝍
𝟏
𝟐 𝟔 𝟑
𝟎. 𝟕 𝟐. 𝟏𝟓 × 𝟏𝟎 × 𝟏𝟐𝟔𝟔
𝒂 ≥ (𝟓 + 𝟏) = 𝟗. 𝟖𝟒𝒄𝒎
𝟏𝟏𝟎𝟎𝟎 𝟓 × 𝟎. 𝟓

𝒂 ≥ 𝟗. 𝟖𝟒𝒄𝒎 𝒐𝒓 𝟗𝟖. 𝟒𝒎𝒎

Finding Module(m)
𝟏
[𝑴𝒕 ] 𝟑
From Table 8 of PSG 8.13A 𝒎𝒏 ≥ 𝟏. 𝟏𝟓 × 𝒄𝒐𝒔𝜷 [𝝈𝒃 ]𝝍𝒎 𝒁𝟏 𝒚𝒗

𝑫𝒆𝒔𝒊𝒈𝒏 𝑻𝒘𝒊𝒔𝒊𝒏𝒈 𝒎𝒐𝒎𝒆𝒏𝒕, [𝑴𝒕 ] = 𝑴𝒕 𝒌 𝒌𝒅 = 𝟗𝟕𝟒. 𝟐 × 𝟏. 𝟓

= 𝟏𝟐𝟔𝟔 𝑲𝒈𝒇. 𝒄𝒎
𝒃 𝒇𝒂𝒄𝒆 𝒘𝒊𝒅𝒕𝒉
𝝍𝒎 = = = 𝟏𝟎
𝒎 𝒎𝒐𝒅𝒖𝒍𝒆
𝒁𝟏 𝒊𝒔 𝒏𝒐. 𝒐𝒇 𝒕𝒆𝒆𝒕𝒉 𝒐𝒏 𝒑𝒊𝒏𝒊𝒐𝒏 = 𝟐𝟎 (𝒂𝒔𝒔𝒖𝒎𝒆 𝒊𝒏𝒊𝒕𝒊𝒂𝒍𝒍𝒚)

𝑭𝒓𝒐𝒎 𝑻𝒂𝒃𝒍𝒆 𝟏𝟖 𝒐𝒇 𝑷𝑺𝑮 𝟖. 𝟏𝟖

𝒁𝟏 𝟐𝟎
𝑽𝒊𝒓𝒕𝒖𝒂𝒍 𝒏𝒐 𝒐𝒇 𝒕𝒆𝒆𝒕𝒉, 𝒁𝒗 = = = 𝟐𝟐. 𝟐
(𝒄𝒐𝒔𝜷)𝟑 (𝒄𝒐𝒔𝟏𝟓)𝟑

𝑭𝒐𝒓 𝒁𝒗 = 𝟐𝟐𝒂𝒏𝒅 𝒂𝒅𝒅𝒆𝒏𝒅𝒖𝒎 𝒎𝒐𝒅𝒊𝒇𝒊𝒄𝒂𝒕𝒊𝒐𝒏 𝒄𝒐𝒆𝒇𝒇𝒊𝒄𝒊𝒆𝒏𝒕 𝒛𝒆𝒓𝒐

𝑭𝒐𝒓𝒎𝒇𝒂𝒄𝒕𝒐𝒓 𝒚𝒗 = 𝟎. 𝟒𝟎𝟐
𝟏
[𝑴𝒕 ] 𝟑
𝒎𝒏 ≥ 𝟏. 𝟏𝟓 × 𝒄𝒐𝒔𝜷 ×
[𝝈𝒃 ]𝝍𝒎 𝒁𝟏 𝒚𝒗
𝟏
𝟏𝟐𝟔𝟔 𝟑
𝒎𝒏 ≥ 𝟏. 𝟏𝟓 × 𝒄𝒐𝒔𝟏𝟓° × = 𝟎. 𝟏𝟕𝟓𝟒𝒄𝒎
𝟒𝟎𝟎𝟎 × 𝟏𝟎 × 𝟐𝟎 × 𝟎. 𝟒𝟎𝟐
2
≥ 𝟏. 𝟖𝒎𝒎 ≈ 𝟐𝒎𝒎

𝑺𝒆𝒍𝒆𝒄𝒕 𝒏𝒆𝒙𝒕 𝒔𝒕𝒂𝒏𝒅𝒂𝒓𝒅 𝒎𝒐𝒅𝒖𝒍𝒆 𝒇𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟐 𝒊. 𝒆 𝒎𝒏 = 𝟐𝒎𝒎

Design specification (from table-26 of PSG 8.22 )

𝒎𝒏 = 𝟐𝒎𝒎
𝒎𝒏 𝟎. 𝟐
𝑭𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟐𝟐 𝑻𝒓𝒂𝒏𝒔𝒗𝒆𝒓𝒔𝒆 𝑴𝒐𝒅𝒖𝒍𝒆, 𝒎𝒕 = = = 𝟎. 𝟐𝟎𝟕𝒄𝒎
𝒄𝒐𝒔𝜷 𝒄𝒐𝒔𝟏𝟓
𝟐𝒂 𝟐𝒂
𝒎𝒕 = 𝟐. 𝟎𝟕𝒎𝒎 = ⇒ 𝟐. 𝟎𝟕𝒎𝒎 = ⇒ 𝒂 = 𝟏𝟐𝟒. 𝟐𝒎𝒎
𝒁𝟏 + 𝒁𝟐 𝟐𝟎 + 𝟏𝟎𝟎

𝒂 = 𝟏𝟐𝟒. 𝟐𝒎𝒎 𝒊𝒔 𝒈𝒓𝒆𝒂𝒕𝒆𝒓 𝒕𝒉𝒂𝒏 𝒕𝒉𝒆 𝒓𝒆𝒒𝒖𝒊𝒓𝒆𝒅 𝒎𝒊𝒏𝒊𝒎𝒖𝒎 𝒄𝒆𝒏𝒕𝒆𝒓

𝒅𝒊𝒔𝒕𝒂𝒏𝒄𝒆 𝒊. 𝒆. 𝟗𝟖. 𝟒𝒎𝒎

𝒔𝒐 𝒘𝒆 𝒄𝒂𝒏 𝒑𝒓𝒐𝒄𝒆𝒆𝒅 𝒘𝒊𝒕𝒉 𝒎𝒏 = 𝟐𝒎𝒎 , 𝒎𝒕 = 𝟐. 𝟎𝟕𝒎𝒎, 𝒁𝟏 = 𝟐𝟎, 𝒁𝟐 = 𝟏𝟎𝟎

𝒛𝟏 = 𝟐𝟎;

𝒛𝟐 = 𝒊 × 𝒛𝟏 = 𝟓 × 𝟐𝟎 = 𝟏𝟎𝟎

𝒅𝟏 = 𝒎𝒕 𝒛𝟏 = 𝟐. 𝟎𝟕𝒎𝒎 × 𝟐𝟎 = 𝟒𝟏. 𝟒𝒎𝒎

𝒅𝟐 = 𝒎𝒕 𝒛𝟐 = 𝟐. 𝟎𝟕𝒎𝒎 × 𝟏𝟎𝟎 = 𝟐𝟎𝟕𝒎𝒎

𝒅𝟏 + 𝒅𝟐 𝒎 × (𝒛𝟏 + 𝒛𝟐 ) 𝟒𝟏. 𝟒 + 𝟐𝟎𝟕
𝑪𝒆𝒏𝒕𝒆𝒓 𝒅𝒊𝒔𝒕𝒂𝒏𝒄𝒆, 𝒂 = = =
𝟐 𝟐 𝟐
= 𝟏𝟐𝟒. 𝟐𝒎𝒎 = 𝟏𝟐. 𝟒𝟐𝒄𝒎
𝒃 𝒃
𝝍= = 𝟎. 𝟓 ⇒ = 𝟎. 𝟓 ⇒ 𝒃 = 𝟔𝟐. 𝟏𝒎𝒎
𝒂 𝟏𝟐𝟒. 𝟐
𝒃 𝒇𝒂𝒄𝒆 𝒘𝒊𝒅𝒕𝒉
𝝍𝒎 = = = 𝟏𝟎 ⇒ 𝒃 = 𝟏𝟎𝒎𝒕 = 𝟐𝟎. 𝟕𝒎𝒎
𝒎𝒕 𝒎𝒐𝒅𝒖𝒍𝒆

Out of these two whichever is larger we have to consider that one

𝒔𝒐 𝒃 ≥ 𝟔𝟐. 𝟏𝒎𝒎

𝒃 = 𝟔𝟔𝒎𝒎 = 𝟔. 𝟔𝒄𝒎 𝒊𝒔 𝒇𝒊𝒏𝒂𝒍𝒊𝒛𝒆𝒅

Checking your design for the finalized parameters

3
Calculate induced bending σb from PSG 8.13A and compressive stresses σc
from PSG 8.13 .These stresses must be less than Design bending or
compressive stresses ([σb]=4000 Kgf/cm2 [σc]= 11000 Kgf/cm2)

𝒊+𝟏
𝝈𝒃 = 𝟎. 𝟕 [ 𝑴 ] ≤ [ 𝝈𝒃 ]
𝒂𝒎𝒃𝒚 𝒕
𝒊+𝟏 𝟓+𝟏
𝝈𝒃 = 𝟎. 𝟕 [𝑴𝒕 ] = 𝟎. 𝟕 × 𝟏𝟐𝟔𝟔
𝒂 𝒎 𝒏 𝒃 𝒚𝒗 𝟏𝟐. 𝟒𝟐 × 𝟎. 𝟐 × 𝟔. 𝟔 × 𝟎. 𝟒𝟎𝟐

𝒊+𝟏 𝟓+𝟏
𝝈𝒃 = 𝟎. 𝟕 [𝑴𝒕 ] = 𝟎. 𝟕 × 𝟏𝟐𝟔𝟔
𝒂 𝒎 𝒏 𝒃 𝒚𝒗 𝟏𝟐. 𝟒𝟐 × 𝟎. 𝟐 × 𝟔. 𝟔 × 𝟎. 𝟒𝟎𝟐
𝑲𝒈𝒇
⇒ 𝝈𝒃 = 𝟖𝟎𝟔. 𝟖
𝒄𝒎𝟐
𝑲𝒈𝒇
𝑰𝒏𝒅𝒖𝒄𝒆𝒅 𝑩𝒆𝒏𝒅𝒊𝒏𝒈 𝒔𝒕𝒓𝒆𝒔𝒔, 𝝈𝒃 = 𝟖𝟎𝟔. 𝟖 𝒘𝒉𝒊𝒄𝒉 𝒊𝒔 𝒍𝒆𝒔𝒔 𝒕𝒉𝒂𝒏
𝒄𝒎𝟐
𝑲𝒈𝒇
𝒑𝒆𝒓𝒎𝒊𝒔𝒔𝒊𝒃𝒍𝒆 𝒐𝒓 𝒅𝒆𝒔𝒊𝒈𝒏 𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝒔𝒕𝒓𝒆𝒔𝒔 [𝝈𝒃 ] 𝒊. 𝒆 𝟒𝟎𝟎𝟎
𝒄𝒎𝟐
So Design is safe from bending strength point of view

𝒊+𝟏 𝒊+𝟏
𝝈𝒄 = 𝟎. 𝟕 × × 𝑬 × [𝑴𝒕 ] ≤ [𝝈𝒄 ]
𝒂 𝒊𝒃

𝟓+𝟏 𝟓+𝟏 𝒌𝒈𝒇

𝝈𝒄 = 𝟎. 𝟕 × × 𝟐. 𝟏𝟓 × 𝟏𝟎𝟔 × 𝟏𝟐𝟔𝟔𝑲𝒈𝒇. 𝒄𝒎
𝟏𝟐. 𝟒𝟐𝒄𝒎 𝟓 × 𝟔. 𝟔𝒄𝒎 𝒄𝒎𝟐

𝒌𝒈𝒇 𝒌𝒈𝒇
𝝈𝒄 = 𝟕𝟓𝟐𝟐. 𝟗 < [𝝈 𝒄 ] 𝒊. 𝒆. 𝟏𝟏𝟎𝟎𝟎
𝒄𝒎𝟐 𝒄𝒎𝟐
𝑲𝒈𝒇
𝑰𝒏𝒅𝒖𝒄𝒆𝒅 𝒔𝒖𝒓𝒇𝒂𝒄𝒆 𝑪𝒐𝒎𝒑𝒓𝒆𝒔𝒔𝒊𝒗𝒆 𝒔𝒕𝒓𝒆𝒔𝒔, 𝝈𝒄 = 𝟕𝟓𝟐𝟐. 𝟗 𝒘𝒉𝒊𝒄𝒉 𝒊𝒔
𝒄𝒎𝟐
𝑲𝒈𝒇
𝒍𝒆𝒔𝒔 𝒕𝒉𝒂𝒏 𝒑𝒆𝒓𝒎𝒊𝒔𝒔𝒊𝒃𝒍𝒆 𝒄𝒐𝒎𝒑𝒓𝒆𝒔𝒔𝒊𝒗𝒆 𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝒔𝒕𝒓𝒆𝒔𝒔 𝟏𝟏𝟎𝟎𝟎
𝒄𝒎𝟐
So Design is safe from surface compressive strength point of view

4
 AGMA Method
Design a pair of helical gears to transmit 10kW at 1000rpm of the pinion.
Reduction ratio 5 is required. Give details of the drive in a tabular form.

P=10kW; pinion speed, n =1000rpm; speed ratio=5; Helical angle=15o

Material Selection:
From Table-5 of PSG 8.4 select suitable material combination of gears

Assume that both gear and pinion are made of same material i.e.
40Ni2Cr1Mo28

Get design bending and compressive stress from Table7 of PSG 8.5

40Ni2Cr1Mo28 [σb]=4000 Kgf/cm2 [σc]=11000 Kgf/cm2

Finding module
Lewis Equation: From PSG 8.50
𝒀𝒗
𝑩𝒆𝒂𝒎 𝒔𝒕𝒓𝒆𝒏𝒈𝒕𝒉 𝒐𝒇 𝒈𝒆𝒂𝒓 𝒕𝒐𝒐𝒕𝒉, 𝑭𝒃 = [𝝈𝒃 ] 𝒃 𝒚𝒗 𝑷𝒄𝒏 = [𝝈𝒃 ] 𝒃
𝑷𝒅𝒏
𝑷𝒄𝒏 = 𝝅𝒎𝒏 ;

𝒃
𝝍𝒎 = = 𝟏𝟎 ⇒ 𝒃 = 𝟏𝟎𝒎
𝒎
𝒁𝟏 𝟐𝟎
𝑽𝒊𝒓𝒕𝒖𝒂𝒍 𝒏𝒐 𝒐𝒇 𝒕𝒆𝒆𝒕𝒉, 𝒁𝒗𝟏 = = = 𝟐𝟐. 𝟐
(𝒄𝒐𝒔𝜷)𝟑 (𝒄𝒐𝒔𝟏𝟓)𝟑
𝒁𝟐 𝟏𝟎𝟎
𝑽𝒊𝒓𝒕𝒖𝒂𝒍 𝒏𝒐 𝒐𝒇 𝒕𝒆𝒆𝒕𝒉, 𝒁𝒗𝟐 = = = 𝟏𝟏𝟏
(𝒄𝒐𝒔𝜷)𝟑 (𝒄𝒐𝒔𝟏𝟓)𝟑
𝒚 𝒊𝒔 𝑳𝒆𝒘𝒊𝒔 𝒇𝒐𝒓𝒎 𝒇𝒂𝒄𝒕𝒐𝒓 . 𝑭𝒓𝒐𝒎 𝒕𝒂𝒃𝒍𝒆 𝟒𝟎 𝒐𝒇 𝑷𝑺𝑮 𝟖. 𝟓𝟑

𝑨𝒔𝒔𝒖𝒎𝒆 𝟐𝟎° 𝒇𝒖𝒍𝒍 𝒅𝒆𝒑𝒕𝒉 𝒕𝒆𝒆𝒕𝒉

𝒀 𝟎. 𝟑𝟑𝟑
𝒚𝒗𝟏 = = = 𝟎. 𝟏𝟎𝟔
𝝅 𝝅
𝒀 𝟎. 𝟒𝟒𝟔
𝒚𝒗𝟐 = = = 𝟎. 𝟏𝟒𝟐
𝝅 𝝅

5
[𝝈𝒃 ] 𝒚𝒗𝟏 𝒇𝒐𝒓 𝒑𝒊𝒏𝒊𝒐𝒏 (𝟒𝟎𝟎𝟎 × 𝟎. 𝟏𝟎𝟔) = 𝟒𝟐𝟒

[𝝈𝒃 ] 𝒚𝒗𝟐 𝒇𝒐𝒓 𝒈𝒆𝒂𝒓 (𝟒𝟎𝟎𝟎 × 𝟎. 𝟏𝟒𝟐) = 𝟓𝟔𝟖

[𝝈𝒃 ] × 𝒚 𝒗𝒂𝒍𝒖𝒆 𝒊𝒔 𝒍𝒐𝒘 𝒇𝒐𝒓 𝒈𝒆𝒂𝒓.

𝑺𝒐 𝒑𝒊𝒏𝒐𝒏 𝒊𝒔 𝒘𝒆𝒂𝒌𝒆𝒓. 𝑫𝒆𝒔𝒊𝒈𝒏 𝒎𝒖𝒔𝒕 𝒃𝒆 𝒃𝒂𝒔𝒆𝒅 𝒐𝒏 𝒈𝒆𝒂𝒓

𝐊𝐠𝐟
𝑭𝒃 = [𝝈𝒃 ] 𝒃 𝒚𝒗 𝑷𝒄𝒏 = 𝟒𝟎𝟎𝟎 × 𝟏𝟎𝐦𝐧 × 𝟎. 𝟏𝟎𝟔 × 𝛑𝐦𝐧 = 𝟏𝟑𝟑𝟐𝟎𝐦𝐧 𝟐
𝐜𝐦𝟐
𝑫𝒚𝒏𝒂𝒎𝒊𝒄 𝒍𝒐𝒂𝒅, 𝑭𝒅 = 𝑭𝒕 𝑪𝒗
𝑭𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟏𝟓 𝑫𝒆𝒔𝒊𝒈𝒏 𝑻𝒘𝒊𝒔𝒊𝒏𝒈 𝒎𝒐𝒎𝒆𝒏𝒕, [𝑴𝒕 ] = 𝑴𝒕 𝒌 𝒌𝒅

(𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 (𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 𝟏𝟎𝟎

𝑴𝒕 = 𝑵. 𝒎 = × 𝑲𝒈𝒇. 𝒄𝒎
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟗. 𝟖𝟏

(𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 𝟏𝟎𝟎 𝟏𝟎𝟎𝟎𝟎 × 𝟔𝟎 𝟏𝟎𝟎

𝑴𝒕 = × 𝑲𝒈𝒇. 𝒄𝒎 = ×
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟗. 𝟖𝟏 𝟐 × 𝝅 × 𝟏𝟎𝟎𝟎 𝟗. 𝟖𝟏

𝑴𝒕 = 𝟗𝟕𝟑. 𝟒𝟐 𝑲𝒈𝒇. 𝒄𝒎

[𝑴𝒕 ] = 𝑴𝒕 𝒌 𝒌𝒅 = 𝟗𝟕𝟑. 𝟒𝟐 × 𝟏. 𝟑 = 𝟏𝟐𝟔𝟔𝑲𝒈𝒇. 𝒄𝒎

[𝑴𝒕 ] 𝟏𝟐𝟔𝟔
𝑭𝒕 = =
𝒅𝟏 𝒎𝒕 × (𝒁𝟏 = 𝟐𝟎)
𝟐 𝟐
𝟏𝟐𝟔. 𝟓 𝟏𝟐𝟐. 𝟐
𝑭𝒕 = =
𝒎𝒏 /𝒄𝒐𝒔𝟏𝟓 𝒎𝒏

𝑪𝑽 𝒉𝒂𝒔 𝒕𝒐 𝒃𝒆 𝒐𝒃𝒕𝒂𝒊𝒏𝒆𝒅 𝒇𝒓𝒐𝒎 𝒕𝒉𝒆 𝒇𝒐𝒓𝒎𝒖𝒍𝒂 𝒈𝒊𝒗𝒆𝒏 𝑷𝑺𝑮 𝟖. 𝟓𝟏

𝒎𝒏
𝝅𝑫𝒏 𝝅𝒁𝟏 𝒎𝒕 𝒏 𝝅 × 𝟐𝟎 × 𝒄𝒐𝒔𝟏𝟓 × 𝟏𝟎𝟎𝟎
𝒗𝒎 = = = = 𝟏𝟎𝟖𝟒. 𝟏𝟑 × (𝒎𝒏 𝒊𝒏 𝒎𝒆𝒕𝒆𝒓𝒔)
𝟔𝟎 𝟔𝟎 𝟔𝟎

𝟔 𝒗𝒎 𝟔 (𝟏𝟎𝟖𝟒.𝟏𝟑𝒎𝒏 )
𝑪𝒗 = 𝟔
= 𝟔

𝑫𝒚𝒏𝒂𝒎𝒊𝒄 𝒍𝒐𝒂𝒅, 𝑭𝒅 = 𝑭𝒕 𝑪𝒗
𝟏𝟐𝟐. 𝟐 𝟔 + (𝟏𝟎𝟖𝟒. 𝟏𝟑 × (𝒎𝒏 𝒊𝒏 𝒄𝒎)/𝟏𝟎𝟎)
𝑭𝒅 = ×
𝒎𝒏 𝟔

𝑶𝒃𝒕𝒂𝒊𝒏 𝒎𝒐𝒅𝒖𝒍𝒆 𝒇𝒓𝒐𝒎 𝒕𝒉𝒆 𝒆𝒒𝒖𝒂𝒕𝒊𝒐𝒏 𝑭𝒃 ≥ 𝑭𝒅

Assumee v=10m/sec

6
 𝟏𝟐𝟐. 𝟐 𝟔 + (𝟏𝟎. 𝟖𝟒 × 𝐦𝐧 )
𝑭𝒃 ≥ 𝑭𝒅 ⇒ 𝟏𝟑𝟑𝟐𝟎𝐦𝐧 𝟐 ≥ ×
𝒎𝒏 𝟔
𝟏𝟐𝟐. 𝟐
⇒ 𝟏𝟑𝟑𝟐𝟎𝐦𝐧 𝟐 ≥ × (𝟏 + 𝟏. 𝟖𝟏𝐦𝐧 )
𝒎𝒏

⇒ 𝟏𝟑𝟑𝟐𝟎𝐦𝐧 𝟐 ≥ (𝟏𝟐𝟐. 𝟐 + 𝟐𝟐𝟏. 𝟐𝐦𝐧 )

⇒ 𝟏𝟑𝟑𝟐𝟎𝐦𝐧 𝟑 − 𝟏𝟐𝟐. 𝟐𝐦𝐧 − 𝟐𝟐𝟏. 𝟐 ≥ 𝟎

⇒ 𝐦𝐧 𝟑 − 𝟎. 𝟎𝟎𝟗𝟏𝟕𝟒𝐦𝐧 − 𝟎. 𝟎𝟏𝟔𝟔 ≥ 𝟎
Root of this equation is 0.267cm

𝒎𝒏 ≥ 𝟎. 𝟐𝟔𝟕𝒄𝒎 ≈ 𝟎. 𝟑𝒄𝒎 = 𝟑𝒎𝒎

𝒃 = 𝟏𝟎𝒎𝒏 = 𝟏𝟎 × 𝟎. 𝟑𝒄𝒎 = 𝟑𝒄𝒎 = 𝟑𝟎𝒎𝒎
𝒎𝒏 𝟑𝒎𝒎
𝒎𝒕 = = = 𝟑. 𝟏𝟎𝟔
𝒄𝒐𝒔𝜷 𝒄𝒐𝒔𝟏𝟓

𝒁𝟏 = 𝟐𝟎 & 𝒁𝟐 = 𝒊𝒁𝟏 = 𝟓 × 𝟐𝟎 = 𝟏𝟎𝟎

𝑑 = 𝒎𝒕 𝒁𝟏 = 𝟑. 𝟏𝟎𝟔 × 𝟐𝟎 = 𝟔𝟐. 𝟏𝟐𝒎𝒎 = 𝟔. 𝟐𝟏𝟐𝒄𝒎

𝑑 = 𝒎𝒕 𝒁𝟐 = 𝟑. 𝟏𝟎𝟔 × 𝟏𝟎𝟎 = 𝟑𝟏𝟎. 𝟔𝒎𝒎 = 𝟑𝟏. 𝟎𝟔𝒄𝒎

𝑑 +𝑑 62.12 + 310.6
𝑪𝒆𝒏𝒕𝒆𝒓 𝒅𝒊𝒔𝒕𝒂𝒏𝒄𝒆, 𝒂 = = = 186.36𝑚𝑚 = 𝟏𝟖. 𝟔𝒄𝒎
2 2

Check for wear strength

𝒅𝟏 𝑸𝒌𝒃 𝟔. 𝟐𝟏𝟐𝒄𝒎 × 𝑸 × 𝒌 × 𝟑𝒄𝒎
𝑭𝒘 = =
𝒄𝒐𝒔𝟐 𝜷 𝒄𝒐𝒔𝟐 𝟏𝟓
𝟐𝒊 𝟐 × 𝟓 𝟏𝟎
𝑭𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟓𝟏 𝑸= = = = 𝟏. 𝟔𝟕
𝒊+𝟏 𝟓+𝟏 𝟔
𝑲𝒈𝒇
𝑭𝒓𝒐𝒎 𝑻𝒂𝒃𝒍𝒆 𝟗 𝑷𝑺𝑮 𝟖. 𝟏𝟒 𝑬𝟏 = 𝑬𝟐 = 𝟐. 𝟏𝟓 × 𝟏𝟎𝟔
𝒄𝒎𝟐
𝟏 𝟏
[𝟏𝟏𝟎𝟎𝟎]𝟐 𝒔𝒊𝒏(𝟐𝟎°) +
𝑬 𝟏 𝑬𝟐
𝑭𝒓𝒐𝒎 𝑷𝑺𝑮 𝟖. 𝟓𝟏 𝒌= = 𝟐𝟕. 𝟓
𝟏. 𝟒

7
 𝒅𝟏 𝑸𝒌𝒃 𝟔. 𝟐𝟏𝒄𝒎 × 𝟏. 𝟔𝟕 × 𝟐𝟕. 𝟓 × 𝟓𝒄𝒎
𝑭𝒘 = =
𝒄𝒐𝒔𝟐 𝜷 𝒄𝒐𝒔𝟐 𝟏𝟓
= 𝟏𝟓𝟐𝟓. 𝟖𝟗𝑲𝒈𝒇
𝑩𝒖𝒄𝒌𝒊𝒏𝒈𝒉𝒂𝒍𝒎 𝒅𝒚𝒏𝒂𝒎𝒊𝒄 𝒍𝒐𝒂𝒅 𝒊𝒔 𝒈𝒊𝒗𝒆𝒏 𝒃𝒚

𝟎. 𝟔𝟏𝟒𝑽𝒎 (𝒄𝒃𝒄𝒐𝒔𝟐 𝜷 + 𝑭𝒕 )
𝑭𝒅 = 𝑭𝒕 +
(𝟎. 𝟔𝟏𝟒𝑽𝒎 ) + 𝟏. 𝟒𝟖𝟓 𝒄𝒃𝒄𝒐𝒔𝟐 𝜷 + 𝑭𝒕

𝒘 𝒅
𝒎 𝟔. 𝟐𝟏𝟐 𝒎
𝑽𝒎 = 𝑽𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒊𝒏 = 𝝅𝒅𝟏 𝒏𝟏 = 𝝅 × × 𝟏𝟎𝟎𝟎 = 𝟏𝟗𝟓. 𝟏𝟓
𝒎𝒊𝒏 𝟏𝟎𝟎 𝒎𝒊𝒏
𝒄 𝒇𝒓𝒐𝒎 𝒕𝒂𝒃𝒍𝒆𝟒𝟏 𝒂𝒏𝒅 𝒕𝒂𝒃𝒍𝒆𝟒𝟐 𝒐𝒇 𝑷𝑺𝑮 𝟖. 𝟓𝟑

𝑺𝒕𝒆𝒆𝒍 𝒂𝒏𝒅 𝑺𝒕𝒆𝒆𝒍 𝒇𝒐𝒓 𝒄𝒂𝒓𝒆𝒇𝒖𝒍𝒍𝒚 𝒄𝒖𝒕 𝒈𝒆𝒂𝒓𝒔 & 20°𝐹𝑢𝑙𝑙 𝑑𝑒𝑝𝑡ℎ

𝒆 = 𝟎. 𝟎𝟐𝟓𝒎𝒎 = 𝟎. 𝟎𝟎𝟐𝟓𝒄𝒎 𝒂𝒏𝒅 𝒄 = 𝟏𝟏𝟖𝟔𝟎𝒆 = 𝟐𝟗. 𝟔𝟓𝑲𝒈𝒇/𝒄𝒎

(𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 (𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 𝟏𝟎𝟎
𝑴𝒕 = 𝑵. 𝒎 = × 𝑲𝒈𝒇. 𝒄𝒎
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟗. 𝟖𝟏

(𝑷 𝒊𝒏 𝒘𝒂𝒕𝒕𝒔) × 𝟔𝟎 𝟏𝟎𝟎 𝟏𝟎𝟎𝟎𝟎 × 𝟔𝟎 𝟏𝟎𝟎

𝑴𝒕 = × 𝑲𝒈𝒇. 𝒄𝒎 = ×
𝟐𝝅(𝒏 𝒊𝒏 𝒓𝒑𝒎 ) 𝟗. 𝟖𝟏 𝟐 × 𝝅 × 𝟏𝟎𝟎𝟎 𝟗. 𝟖𝟏

𝑴𝒕 = 𝟗𝟕𝟑. 𝟒𝟐 𝑲𝒈𝒇. 𝒄𝒎

[𝑴𝒕 ] 𝟏𝟐𝟔𝟔 𝑲𝒈𝒇 − 𝒄𝒎

𝑭𝒕 = = = 𝟒𝟎𝟕. 𝟒𝟐𝑲𝒈𝒇
𝒅𝟏 𝟔. 𝟐𝟏𝟐𝒄𝒎
𝟐 𝟐

𝟎. 𝟔𝟏𝟒𝑽𝒎 (𝒄𝒃 + 𝑭𝒕 )
𝑭𝑫 = 𝑭𝒕 +
(𝟎. 𝟔𝟏𝟒𝑽𝒎 ) + 𝟏. 𝟒𝟖𝟓 𝒄𝒃 + 𝑭𝒕

⎡ 𝟎. 𝟔𝟏𝟒 × 𝟏𝟗𝟓. 𝟏𝟓 𝟐𝟗. 𝟔𝟓 𝑲𝒈𝒇 × 𝟑𝒄𝒎 × 𝒄𝒐𝒔𝟐 𝟏𝟓 + 𝟒𝟎𝟕. 𝟒𝟐 ⎤

⎢ 𝒄𝒎 ⎥
⇒ 𝑭𝑫 = 𝟒𝟎𝟕. 𝟒𝟐 + ⎢ ⎥
𝟐
⎢(𝟎. 𝟔𝟏𝟒 × 𝟏𝟗𝟓. 𝟏𝟓) + 𝟏. 𝟒𝟖𝟓 (𝟐𝟗. 𝟔𝟓 × 𝟑 × 𝒄𝒐𝒔 𝟏𝟓) + 𝟒𝟎𝟕. 𝟒𝟐⎥
⎣ ⎦

⇒ 𝑭𝑫 = 𝟒𝟎𝟕. 𝟒𝟐 + 𝟑𝟖𝟒. 𝟖 = 𝟕𝟗𝟑𝑲𝒈𝒇

𝑭𝒘 ≥ 𝑭𝑫 ⇒ 𝟏𝟓𝟐𝟓. 𝟖𝟗 ≥ 𝟕𝟗𝟑𝑲𝒈𝒇 𝒘𝒉𝒊𝒄𝒉 𝒊𝒔 𝑻𝒓𝒖𝒆.

8
𝑺𝒐 𝑫𝒆𝒔𝒊𝒈𝒏 𝒊𝒔 𝒔𝒂𝒇𝒆 𝒇𝒓𝒐𝒎 𝒘𝒆𝒂𝒓 𝒔𝒕𝒓𝒆𝒏𝒈𝒕𝒉 𝒑𝒐𝒊𝒏𝒕 𝒐𝒇 𝒗𝒊𝒆𝒘

𝑶𝒕𝒉𝒆𝒓𝒘𝒊𝒔𝒆 𝒘𝒆 𝒉𝒂𝒗𝒆 𝒕𝒐 𝒊𝒏𝒄𝒓𝒆𝒂𝒔𝒆 𝒘𝒆𝒂𝒓 𝒔𝒕𝒓𝒆𝒏𝒈𝒕𝒉 𝑭𝒘 𝒃𝒚 𝒊𝒏𝒄𝒓𝒆𝒂𝒔𝒊𝒏𝒈

𝒏𝒐 𝒐𝒇 𝒕𝒆𝒆𝒕𝒉 𝒐𝒏 𝒑𝒊𝒏𝒊𝒐𝒏 𝒐𝒓 𝒎𝒐𝒅𝒖𝒍𝒆 𝒐𝒓 𝒇𝒂𝒄𝒆 𝒘𝒊𝒅𝒕𝒉