Method Statement For SubStructure Activity

MONDELEZ INDIA FOODS PRIVATE LIMITED
SRICITY, TADA, ANDHRA PRADESH
METHOD STATEMENT FOR

SUBSTRUCTURE ACTIVITY (RAW MATERIAL BUILDING )
P RE PAR E D BY: J O SE PH R A J A
D AT E :13 O CT O B E R 2022
L OC AT I ON : S R I C IT Y
DOCUMENT NO: RBIPL/MDLZ/MS:0
PROJECT: Raw Material Building
CLIENT: Mondelez India Foods PVT. LTD
CONSULTANT:
CONTRACTOR: ROHAN BUILDERS(I)PVT.LTD

TITLE: EXCAVATION, BACKFILLING,ANTI-
TERMITE,PCC,RAINFORCEMENT,SHUTTERING,RCC ETC.
Checked and Reviewed

Date of Rev. Prepared By Approved By
By
Issue No.
Name Sign Name Sign Name Sign
Joseph
Raja Srinivasa
Sunil Mahajan/
13.10.2022 0 Assistant Rao
Sandeep Kumar
Engineer IPSM
QA/QC
Anil
Pratheesh.
Shinde
M Sadhna Varma
RBIPL
Safety
RAW MATERIAL BUILDING
Job Activity:
SUBSTRUCTURE ACTIVITY
CONTENTS
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A. INTRODUCTION ------------------------------------------------------------------------------------3
a) PURPOSE-----------------------------------------------------------------------------------------------3
b) SCOPE---------------------------------------------------------------------------------------------------3
B. RESPONSIBILITY--------------------------------------------------------------------------------------4
a) PROJECT INCHARGE
b) PLANNING ENGINEER
c) QA/QC ENGINEER
d) SITE INCHARGE/SITE SUPERVISOR
e) SAFETY OFFICER
f) EMPLOYEES
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C. MANUAL HANDLING---------------------------------------------------------------------------------5
D. LIST OF EQUIPEMENT-------------------------------------------------------------------------------8
E. WORK EXCUTION PROCESS---------------------------------------------------------------------------------12
a) SAFETY PREPARATION
F. JOB PREPARATION-----------------------------------------------------------------------------------12
a) HARD BARICATING AROUND SITE AREA------------------------------------------12
b) SURFACE PREPARATION-----------------------------------------------------------------13
c) LAYOUT AND MARKING------------------------------------------------------------------14
d) EXCAVATION----------------------------------------------------------------------------------14
e) DEWATERING---------------------------------------------------------------------------------15
f) COMPACTION---------------------------------------------------------------------------------16
g) ANTI-TERMITE BELOW PCC-------------------------------------------------------------16
h) METAL SOLING-------------------------------------------------------------------------------16
i) PCC LAYING-----------------------------------------------------------------------------------17
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j) REINFORCEMENT WORK-----------------------------------------------------------------17
k) SCAFFOLDING WORK----------------------------------------------------------------------21
l) SHUTTERING WORK------------------------------------------------------------------------21
m) REINFORCEMENT CEMENT CONCRETE--------------------------------------------22
n) DE-SHUTTERING------------------------------------------------------------------------------24
o) POST CONCRETING ACTIVITIES---------------------------------------------------------24
p) CURING---------------------------------------------------------------------------------------------25
q) BACKFILLING------------------------------------------------------------------------------------25
G. REFERENCE CODES FOR ALL SUB STRUCTURE ACTIVITIES----------------------25
H. SAFETY PREPARATION FOR COVID-19------------------------------------------------------27
I. EMERGENCY PROVISION--------------------------------------------------------------------------28
J. LIST OF MANPOWER--------------------------------------------------------------------------------28
K. WORKFLOW CHART--------------------------------------------------------------------------------29
L. EMERGENCY CONTACT NUMBER-------------------------------------------------------------30
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A. INTRODUCTION:
a) PURPOSE:
 The execute SUB STRUCTURE Work in a Specific and Controlled Manner with
Reference to Technical / Standard Requirement. The Purpose of this work procedure is to
provide a controlled system of operation within project specifications and applicable codes /
standards.
b) SCOPE:
 This Method statement is to define the methods, procedures and activities, which will be
used for Hard barricading, Surface preparation, Layout and marking, Excavation, ATT,
PCC, Reinforcement, Shuttering, Scaffolding, De shuttering, RCC, back filling, curing, in
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MONDELEZ INDIA FOODS PRIVATE LIMITED as per the approved designated

place to ensure that all works are executed in a safely manner and in accordance with the
approved Health and Safety Plan.
B. RESPONSIBILITY
a) Project in charge:
 Responsible for accomplishing the stated project objectives which include

creating clear and attainable project objectives, building the project requirements, and
managing the constraints of the project management triangle, which are cost, time,
scope, and quality.
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b) Planning Engineer:
 Required Schedule, resources shall be well planned in consultation with PM.
c) QA/QC Engineer:
 Ensure the proper implementation of the Quality system and monitor the overall quality
of the work is maintained.
 Conduct inspection and monitor tests.
 Determine and report any non-conformance and recommended corrective actions.
Ensure that all personnel is aware of the quality requirement.
 Training of relevant personnel.
 Conduct surveillance and inspection duties at various stages to ensure compliance with
QA/QC Plan.
d)Site Engineer/Site Supervisor:
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 Supervise operations in accordance with the approved Method Statement, shop

drawings, specifications, material submittals, and schedules to achieve the acceptance
of the project deliverables.
 Supervise closely, the activities designated to them and ensure that all instructions and
safety procedures are followed and strictly adhered to.
e) HSE MANAGER/ ENGINEER:
 Health, safety and environmental (HSE) managers generally plan, coordinate and
implement issues and directives within the organization. They ensure safe
environmental working conditions for all employees.
 Ensure enforcement of safety procedures in accordance with the approved HSE Plan.
 Will be closely monitoring the site engineer’s strict implementation of the MS and Risk
Assessment, the use of proper tools and equipment to maintain safety, certifications of
equipment and their adherence to safety regulations, reporting of any unsafe work or
stopping work that does not comply with ES&H procedures. Will advise for Health &
Safety requirements and monitor the Hazard controls implemented on site as per the
Method Statement/Risk assessment.
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g) EMPLOYEES:
 Carry out work in accordance with the method statement.
 Co-operate with management arrangements in respect of method statements.
 Report any uncontrolled hazards to the employer.
 Follow instruction, training and guidance given by the employer.
C) MANUAL HANDLING:
 Manual handling is any transporting or supporting of a load by one or more workers. It
includes the following activities: lifting, holding, putting down, pushing, pulling,
carrying, or moving of a load.
I. Hazards in Manual Handling
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 Manual handling can result in fatigue, and lead to injuries of the back, neck,
shoulders, arms, or other body parts.
Two groups of injuries may result from manual handling:
 Cuts, bruises, fracture etc., due to sudden, unexpected events such as accidents.
 Slips, trips & falls can happen anywhere while doing operation.
 Damage to the musculoskeletal system of the body (muscles, tendons, ligaments,
bones, joints, bursa, blood vessels and nerves) because of gradual and cumulative
wear and tear through repetitive manual handling.
These injuries are called ‘musculoskeletal disorders’ (MSDs) and can be divided
into 3 groups:
 Neck and upper limb disorders
 Lower limb disorders
 Back pain and back injuries.
There are several factors that make manual handling hazardous and increase the risk of
injury. These are called risk factors.
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The risk factors, particularly for back injury, are related to 4 aspects of manual
handling: the load, the task, the environment, and the individual.
II. Prevention Measures

 The negative health effects of manual handling can be prevented by trying to eliminate or
at least reduce the risk factors involved.
The following hierarchy of prevention measures should be used:
 Elimination
 First, can the work be designed and organized in such a way that manual handling can be
avoided completely, or at least restricted (e.g., using powered or mechanical handling
equipment such as conveyor belts, lift trucks, electric hoists, or gravity-inclined roller
track).
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 Technical measures
If manual handling cannot be avoided, automation, mechanization, and the use of lifting
and transport equipment should be considered (e.g., conveyors, hoists, cranes, vacuum
lifting devices, lift tables, pallet trucks, lift trucks, barrows, trolleys). However, attention
should be paid to ensure that new work risks are not created (e.g., through noise, or hand-
arm vibration).
 Organizational measures
 Organizational or administrative measures should only be considered if elimination of
manual handling is not possible, and if technical measures are not effective in reducing the
risks involved in manual handling. Heavy or frequent manual handling tasks should be
carried out by several people or, if possible, the amount that is handled should be reduced
or the load split into smaller ones.
 The rate of manual handling should not be set by a machine, supervisor, or colleagues.
The time taken to carry out manual handling tasks should be extended by taking breaks, or
by alternating them with other tasks so that the muscles have time to recover.
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 Provide information and training to workers

 If workers must carry out manual handling activities, they should be informed of the risks
of accidents and ill health, particularly concerning their specific tasks. They should also
receive training on the use of equipment and on correct handling techniques.
 Correct handling techniques

A. Lifting
Before lifting the load, you should plan and prepare for the task. Make sure that:
1. You know where you are going.
2. The area around the load is clear of obstacles.
3. Doors are open and there is nothing on the floor that could trip someone or make them slip
4. You have a good grip on the load
5. Your hands, the load and any handles are not slippery
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6. If you are lifting with someone else, both of you know what you are doing before you start
you should adopt the following technique when lifting the load:
7. Put your feet around the load and your body over it (if this is not feasible, try to keep your
body as close possible to the load and in front of it)
8. Use the muscles of your legs when lifting
9. Keep your back straight
10. Pull the load as close as possible to your body
11. Lift and carry the load with straight arms. Pushing and pulling Pushing and pulling handling
devices such as trolleys and barrows is particularly strenuous for the back, shoulders, and
arms.
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D. LIST OF EQUIPMENT:
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EXCAVATOR
HYVA/ TRACTOR WITH TROLLY
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BOOM PLACER/ CONCRETE PUMP & PIPE
TRANSIT MIXER/ VIBRO ROLLER
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CRANE / BOOM LIFTER
STEEL CUTTING MACHINE/ STEEL BENDING

MACHINE
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MINI ROLLER/ JCB BREAKER
COMPRESSOR BREAKER/ GAS CUTTER
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TOTAL STATION/ LEVELING INSTRUMENT/

STAFF
PLATE COMPACTOR/ VIBRATOR & NEEDLE/

DEWATERING PUMP
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PLYWOOD/ BATTEN/CHIKEN JAW/SCREW

JACK/BASE PLATE/SUPPORTING PIPE
PLY CUTTING MACHINE/ DRILLING

MACHINE/ DEMOLITION HAMMER
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HAND CUTTING MACHINE/ SELF TAPPING

SCREW/ SPANNERS
HAMMER/CHIPPING HAMMER/ WIRE NAILS
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MEASURING TOOLS
TROWEL/ MORTAR PAN/ SHOVEL
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WHEELBARROW/SPADE/CROWBAR/MORTAR
TRAY/STRIGHT EDGE
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NOSE MASK/ EAR PLUG/ RUBBER HAND

GLOVES
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GUMBOOTS/ HELMET/ SAFETY GOGGLES
E. WORK EXECUTION PROCESS

 Job Site Planning & Preparation for Construction activity works.
 Before starting the job safety preparation, job preparation & toolbox talk must be done.
a) Safety preparation
 Obtain site inductions from authorized person
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 Appropriate PPE to be available and used when required.

 Barricade the work area with caution tape / hard barrication.
 Restrict the movement of people while work in progress
F. JOB PREPARATION:
a) HARD BARRICATING AROUND SITE AREA:

 Removing the obstacles (like grass, tree, stones & unwanted materials etc…) and dozing around the
area for excavate pit for hard barricading vertical fixing.
 Excavating small pit for placing vertical, Place vertical-3mtr in plump.
 Pour concrete in that pit and packed very well.
 Fabricate 2 horizontally square pipes at 0.60Mtr and 2.50Mtr height.
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 Placing 3mtr height G.I sheet at square pipe by screwing, providing 10mm gap in-between the
sheet.
b) SURFACE PREPARATION:
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 Obtain site inductions from authorized person

 Appropriate PPE to be available and used when required.
 Restrict the movement of people while work in progress.
 Ensure Valid Work Permit
 Dressing and cleaning of site for marking the footing.
 Check the underneath electrical lines and other cables and pipelines.
 Removing the obstacles (like grass, stones & unwanted materials etc…) and dozing around the area
for marking the footing and vehicle access.
 Dismantling of rainwater line and collection pit.
 Dispose the excavated material in the site/out of site as per client instruction with use of HYVA/
Tractor.
 Making separate pathway or temporary road if required around the work area.
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c)LAYOUT AND MARKING:

 Marking the points of footing edges for excavation, with use of total station and prism (Surveying
equipment)
 Getting clearance and approval from client representative before starting the work.
 Marking the layout of excavation size with crush sand.
d)EXCAVATION:
 Surveying shall be done and the coordinates, Reduced Levels required for the work shall be
established.
 Mention how much area to be excavated like size of the area (length, width and Depth)
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 Getting authorization from Mondelez and IPSM for underground utilities and any other inter
connections.
 The vegetation, grass, bushes, shrubs, plants etc. that are in the area to be excavated shall be
removed and cleaned.
 Prior to the excavation the existing structure to be removed and utilities to be rerouted and make
sure no other interconnections are in place.
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 Before start of excavation work, joint measurements of ground level shall be taken.
 Then, marking shall be done to the area, which is to be excavated with reference to the drawings
issued.
 The Marking shall be shown to the Project Managers and their approval shall be obtained before the
commencement of work.
 The excavation work will be done by using excavator (mention type and capacity-Weight-24T,
Load-2T, Capacity-Kobelco-Sk220hdlc).
 Excavation shall be done to the required level and to the satisfaction of the PMC.
 For the excavation of depth beyond 3 m, working space of 600 mm + 50 mm (for every 1
meter) shall be added on all four sides of the footing edge , as per IS 3764(1992)
MAXIMUM ALLOWABLE SLOPES 1:1(45 degree)
 The sides and bottom of excavation shall be cut sharp and true to line and level.
 Shoring \ Benching shall be provided for deeper excavation wherever required.
 If shoring required, then required the shoring plan and design will be made and followed.
 Excavated earth shall be stacked at an approved location within the site premises in an orderly
manner. Sloping need to be maintained with hard barricade.
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 Caution Signage will be provided at the area.

 Also identify the location for material stacking at designated area.
Note: -Required Shoring from the existing plant / Structure after excavation activity.
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Marked for excavation area as per drawing
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e) DEWATERING:
 Dewater pump will be mobilized for dewatering. During Dewatering, water from the dewatering
shall be drained off in such a way that it does not cause any damage to any property.
 Provide required capacity of Diesel Pump for dewatering at excavated area.
 Provide proper drain arrangements for dispose the water as per client instruction.
 After dewatering Slush will be removed and levelled the excavated area for compaction work.
f) COMPACTION:
 After dewatering excavated area Compaction will be done.
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 Use Smooth wheeled roller/ of 8-10 MT capacity for compaction. If it is difficult to deploy, then
use only 2 MT capacity vibratory rollers. Where it is not feasible to use both type of rollers or in
space congestion, use plate compactor or pneumatic rammer with approval of Engineer-in-charge
 Proctor density of sand to be checked prior work (achieve Proctor density 95%)
g) ANTI-TERMITE BELOW PCC:

 Dressing and leveling the earth filled area and removing loose soil.
 Proper mixing of chlorpriphos 20 EC / Imidacloprid 30.50 SC chemical and water as per the
product specification.
 Spraying chemical with Hand sprayer with proper safety precaution.
 Submit MSDS to the client before this activity started.
 After the client approval we take the material into the site.
 After completion of ATT work Rohan Builders Submit 10years Guarantee Certificate.
CHEMICAL FOR ANTI TERMITE TREATMENT PROCEDURE

Chemical Relevant IS Code Concentration Dosage
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by Mass,
Percentage,
(Active
Ingredient)
Chlorpriphos 20 50ml per Liter
EC IS 8944 1.0 Water
Imidacloprid 30.50 2.10ml per Liter
SC IS 16131 0.075 Water
h) RUBBLE / METAL SOLING:

 Granular sub base: Providing and laying coarse granular sub base 200mm thick using natural
sand, moorum, gravel, crushed stone, or combination thereof conforming to grading II of Table
400-2 of MORTH specification (fourth revision), laid in layers not exceeding 300 mm thick and
compacting including all leads and lifts and spreading to level, rolling at OMC using vibratory
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power roller of 8-10 tonne static weight to achieve not less than 98% proctor density, all as laid
down in chapter 401 of MORTH Specification (fourth revision).
I) PCC LAYING:
 Before the commencement of work, the approval from the Project Managers will be sought for.
 The area to receive P.C.C will be cleaned & levelled.
 Exact level of the P.C.C will be marked, based on the GFC drawings, using Auto-Level Instrument
from the nearest Bench Mark.
 Shutters will be placed to all the sides to the specified dimension and thickness given in the GFC
drawings.
 The shutters shall be supported to the sides firmly so that they would not be disturbed during the
placing of concrete.
 Shuttering Oil shall be applied to the sides of the shutters before the pouring of concrete.
 As per Boq PCC Ratio is (1:3:6)M10.
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 The placing of concrete shall be a continuous operation without any interruption.

 Concrete shall be placed and compacted in its final position before the cement reaches the initial set.
 The concrete shall be placed a little in excess of its specified depth so that after proper compaction
its final desired depth is obtained.
 Curing shall be done with potable water free from deleterious materials.
j) REINFORCEMENT WORK:
 The Reinforcing steel should be conforming to the project specifications and as per
drawing.
Inspection, Storage and Protection:
 All batches of steel arriving at site should be left idle for 1 day before use to ensure safe usage.
 Each batch brought at site shall be tested prior to use for respective specification/physical
properties.
 All the Test certificates for the material received at site, shall be in soft copies and will be shared via
electronic media.
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 Material acceptable as per IS shall be allowed into the works.

 Reinforcing steel shall be stored consignment-wise and size wise off the ground and under cover, if
desired by the Engineer.
 Reinforcement bars received at site shall be stored clear of the ground with the use of timber sleeper,
concrete sleeper of suitable other means.
 If necessary, reinforcement material shall be covered by tarpaulins or plastic to avoid excessive
corrosion and other contamination. It is advised to follow storage methods as described in IS 4082-
1977.
 It shall be protected from rusting, oil, grease and distortions.
 If necessary, the reinforcing steel may be coated with cement wash before stacking to prevent
scale and rust at no extra cost to the Owner.
 The stacks shall be easily measurable. Steel needed for immediate use shall only be removed
from storage.
 All reinforcement material shall be free from loose mill scale, excessive rust, loose rust, pitting, oil
grease, point, mud or any foreign deleterious material present on the surface. Cleaning shall be done
to the satisfaction of the Engineer.
Bar Bending Schedules:
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 Bar Bending Schedules shall be made with reference to working drawings, showing clearly the
arrangements to match available stock of reinforcing steel.
 As far as possible, Bar Bending schedules shall be in soft form.
 Bar Bending Schedules shall be rechecked by the Contractor before any bending is done.
 Hard copies of BBS shall be handled by workers with hand-gloves only.
Fabrication of reinforcement:
 All vehicles and machinery being used for handling and transporting reinforcement within
premises should be disinfected by spray mandatorily.
 Wipe down interiors and door handles of machines or construction vehicles, the handles of
equipment and tools that are shared, with disinfectant prior to use.
 Entire steel fabrication yard, including pathways, entry / exit gates will be disinfected on a daily
basis.
 Reinforcement shall be fabricated in accordance with the drawing.
 Bends and shapes shall comply strictly with the dimensions corresponding to the approved Bar
Bending Schedules.
 Bending shall be done mechanically or by hand, to the correct radius, with proper tools and platform
and shall conform to IS 2502-1963. Bars shall be cold bent only.
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 Material shall be inspected for visible defects such as cracks, brittle, excessive rust, loose mill scale,
etc. Cracked ends of bars shall not be used in Works.
 Bars should be free from any deleterious material and hence the best practice shall be to hose down
reinforcement just prior to concreting.
 Marking at workplaces for stationary workmen in order to maintain social distancing and also for
moving workmen when they will be settled at places of work shall be ensured.
 All bar cutting and bending machines, benches shall be disinfected with sanitizing sprays on daily
basis.
 Hand-gloves shall be used by workers handling reinforcement bars.
 Dust-bins shall be provided at all accessible locations to dispose off used hand gloves
 It is important that bending, straightening, cutting, etc. shall be carried out in a manner not injurious
to the material and the safety of the persons working should be ensured.
 All rebar’s should be bent in accordance with the relevant IS codes for the bending radii for
respective diameters of the bars using proper sized mandrels.
 No reinforcement shall be bent when already in position in the work, without approval of the
Engineer, whether or not it is partially embedded in concrete.
 Bars shall not be straightened in a manner that will injure the material.
 Re-bending can be done only if approved by the Engineer. Reinforcing bars shall be bent by
machine or other approved means producing a gradual and even motion.
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 All the bars shall be cold bent unless otherwise approved. Bending hot at a cherry-red heat (not
exceeding 845°C) may be allowed under very exceptional circumstances except for bars whose
strength depends on cold working. Bars bent hot shall not be cooled by quenching.
Lapping of bar:
 Lapping shall be strictly as per the drawing or as directed by the Engineer. For general guidance, the
following principle shall be followed as given in IS 456.
i) Splices shall be provided as far as possible away from sections of maximum stress and
be staggered.
ii) Not more than half of the total bars shall be spliced at a section.
iii) Where more than one half of the bars are spliced at a section or where spliced are made
at points of maximum stress, special precautions shall be taken, such as increasing the
length of lap and / or using spirals or closely spaced stirrups around the length of the splice.
iv) Lap length including anchorage value of hooks in flexural tension shall be Ld (as defined
in IS 456) or 30 dia whichever is greater. The straight length of lap shall not be less than 15
dia. or 200mm. Where Ld is the development length as described in IS 456.
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v) The lap length in compression shall be equal to the development length in compression,
calculated as described in IS 456-1978 or as specified in drawing but not less than 24 dia.
 If the bars in a lap are not of the same diameters, the smaller will guide the lap length. The laps shall
be staggered as far as practicable and as directed by the Engineer
Spacing of bars:
 Keep a close watch on the workmen involved in placing and tying reinforcement maintain social
distance of 2 feet (minimum)
 Bars shall be placed in position as shown in the drawing. Guidelines as given in IS 456 shall be
followed or in case of difficulties as directed by the Engineer
i) Horizontal distance between two parallel main reinforcing bars shall usually not be less than
the greatest of the following:
1. The diameter of the bar, if the diameters are equal;
2. The diameter of larger bar, if the diameters are unequal; and
3. 5 mm more than the nominal maximum size of coarse aggregate (By using
reduced size of aggregate in congested reinforced area, conditions given here of
should be overcome.)
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ii) When needle vibrators are used, the distance between bars of a group may be reduced to
two- thirds of the nominal maximum size of the coarse aggregate, provided sufficient space
is left between group bars to enable the vibrator to be immersed.
iii) Where there are two or more rows of bars, the bars shall be vertically in line and the
minimum vertical distance between the bars shall be 15 mm, two-thirds the nominal
maximum size of the aggregate or the maximum size of bars, whichever is more.
Placing in Position:
 Workers shall wear hand-gloves and maintain social distance of min. 2 feet, during shifting, placing
reinforcement bars.
 All reinforcements shall be accurately fixed and maintained in position as shown on the drawings by
such approved and adequate means like chairs and/or concrete spacer blocks.
 Bars intended to be in contact at crossing points, shall be securely tied together at all such points by
16 gauge annealed soft iron wire, as may be directed by the Engineer.
 Binders shall tightly embrace the bars with which they are intended to be in contact and shall be
securely held.
 The vertical distance between successive layers of bars shall be maintained by provision of spacer
bars. They should be spaced such that the main bars do not sag perceptibly between adjacent
spacers.
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 Before actual placing, the Contractor shall study the drawings thoroughly and inform the Engineer
in case he feels that placement of certain bars is not possible due to congestion.
 Reinforcement shall be positioned within the tolerance as under:
i. For effective depth 200 mm or less = 5 mm
ii. For effective depth more than 200 mm = 10 mm
 In no case shall the cover be reduced by more than 5 mm of that specified. There shall be no
compromise on cover for foundation work.
 Reinforcement shall be in correct position prior to start of concreting.
 No reinforcing bar shall be placed on freshly laid concrete for adjusting bar spacing.
 Care shall be taken to maintain reinforcement in position and keep it clean, throughout the period till
it is embedded in the concrete
 Binding wire should no protrude in the cover area to the reinforcement.
 Where reinforcement bars are bent aside at construction joints and afterwards bent back into their
original position, care should be taken to ensure that at no time is the radius of the bend less than 4
bar diameters in case of plain mild steel or 6 bar diameters for deformed bars.
 Care shall be taken when bending back bars to ensure that the concrete around is not damaged or
disturbed.
Cover to reinforcement:
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 Reinforcement shall have concrete cover as noted in the drawings. Concrete cover should not exceed
50 mm in any case.
 Strength of cover block should be same as the grade of concrete specified. It should be dense and
should be approved by the engineer in charge.
 Adequate number of cover blocks should be provided as approved by engineer in charge.
 For maintaining cover, pieces of broken stone of brick or wooden blocks shall not be used at any
stage.
Control:
 All the workplaces shall be disinfected by spraying sanitizer on daily basis.
 The placing of reinforcements shall be completed well in advance of concrete pouring. Intimation
shall be given to consultant/ client’s representative in suitable format via electronic media. Just
before pouring, the reinforcement shall be examined by the Engineer for accuracy of placement and
cleanliness. Necessary corrections as directed by him shall be carried out.
 Arrangements for placing concrete shall be done such that reinforcement in position does not have
to bear extra load and get disturbed.
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k) SCAFFOLDING WORK:
 Collecting and stocking the required scaffolding pipes from store.
 If scaffolding area is loose soil or muddy, we are providing channel/PCC at sole.
 Placing base plate at proper level in proper location and placing the pipe, ledger, longitudinal
crossing, transverse crossing, and coupler as per requirements or design.
 Checking and get approval from safety officer before starting the work on it. And following tagging
system as per the staging condition.
l)SHUTTERING WORK:
 Collecting and stocking the ply & runner from stock yard,
 Cutting the ply and runner required size on as per drawing.
 Making shuttering boards and stocking proper manner as per requirement with use of wire nails.
50 | Page
Job Activity:
 From yard to site shifting the shuttering board, runner and scaffolding at side by mechanically (by
Tractor with trolley) or manually.
 Lifting the shuttering board, runner and scaffolding at site by mechanically or manually.
 Getting points of structure from surveyor. And levels are checked by water level tube or Total
Station.
 Make staging for support as per scaffolding plan and checked / conformed by safety officer for
ready to use.
 Cleaning and applying mould release agent on shuttering boards / Sheet.
 Making shuttering with use of runner and tie rod & shikanja for required size or design.
 Aligned the shuttering and give proper supporting with batten, Waller, tie rods, channel, pipe, and
jack.
 After concrete, shuttering and scaffolding was remove as per standard.
 Scrap material will move to scrap yard by manually.
m)REINFORCEMENT CEMENT CONCRETE:
51 | Page
Job Activity:
(A) Mix Design approval:
 Get testing of aggregates done from various sources in an approved third party laboratory.
 Share the test reports and Mix design in soft format via Electronic media
 Based on results of tests, get approval of source of aggregates from client, where applicable via
electronic media only.
 Conduct trials of mixes at site or approved third party laboratory to check workability, strength and
cement consumption.
 Get approval on Mix Design from client via electronic media.
(B) Site Preparation
 Dewatering.
 Proper compaction and levelling
 Cleaning of area to be concreted.
 Preparation of construction joints in old concrete (if any) by chipping loose aggregates and
roughening for bond with new concrete
 Disinfection of area of concreting, batching plant area and all equipment, by spraying sanitizer
(C ) Pre Concreting Activities
 Availability of necessary raw materials and equipment.
52 | Page
Job Activity:
 Checking of formwork / scaffolding.

 Checking of reinforcement and cover.
 Status of dowel bars from old concrete (if any)
 Checking of conduits, inserts etc.
 Weigh batcher levelling/Batching plant and calibration, where applicable
 Moisture correction.
 Wetting of coarse aggregates, whenever required
 Disinfection of area by spraying sanitizer and availability of PPEs like hand gloves and face- masks
for all workmen, technicians and supervising staff
 Marking of positions of workmen while concreting in order to maintain social distancing
(D) Formwork
Make sure that –
 Disinfection of area by spraying sanitizer
 Disinfection of shuttering boards by spraying sanitizer in yard and also at work location before
handling of the boards/plates and supporting members
 Marking at workplaces is done for stationary workmen in order to maintain social distancing and
also for moving workmen when they will be settled at places of work
 formwork releasing agent is properly applied before erection or placing formwork in position
53 | Page
Job Activity:
 Formwork is rigid and durable, water-tight, easy for removal, suitable to surface finish required for
concrete.
 completion of formwork is as per drawing & get it approved by client’s representative (where
applicable).
 supports are firm and maintained in position by nails, cross bracings, tie rods, locking bolts and nuts.
 all joints are water-tight and no cement slurry is allowed to slip through.
 there are no gaps at the junctions or corners of formwork if there is any gap, seal it by appropriate
standard practices
 all reinforcement bar are free from dust & loose particles
 foam strip of 75mm wide is provided at the base where lapping of column starts to ensure no
leakage ,before fixing formwork for next lift of wall/ column
 telescopic prop used for column support is properly anchored with the ground by steel wedges to
avoid displacement of prop from its original position.
 sufficient space is available while working & next activity (i.e. concreting & deshuttering)
(E) Concreting- General

 Fill the Pour card, (as far as possible in electronic media) before concreting and get it approved by
CLIENT representative concerned prior to concreting work.
54 | Page
Job Activity:
 Ensure the structure where concrete is to be done is free from loose particle, dust, organic & foreign
matter . Remove all loose binding wire, nails…etc.
 Provide Standard platform with proper access & egress execute to the work safely & get it inspected
as per safety norms before start of work.
 Make sure that vibrator & other concreting equipment are in working condition
 Arrange appropriate manpower along with tools required for concreting purpose.
 Make sure that marking at workplaces is done for stationary workmen/ supervisory staff, in order to
maintain social distancing and also for moving workmen when they will be settled at places of
work
 Transit truck mixer shall comply with the relevant code, with an agitating speed between 2 and 3
RPM and mixing speeds in the range of 10 - 20 RPM.
 The maximum water cement ratio, as specified and determined in the approved mix design shall not
be exceeded.
 Keep records showing details of batch of concrete produced, the weight of cement, weight of each
grade of aggregate used, amount of approved admixtures added, weight of added water and the
results of tests made to determine the water contained in the aggregate.
 Depute experienced supervisors to ensure proper placing, consolidation, finishing of concrete
 Make sure that, as soon as RMC TM arrives at site, before concreting, batch sheet is checked for
concrete mix proportion as per approved mix design.
 Slump of concrete should be taken and recorded on batch sheet as well as on slump register.
55 | Page
Job Activity:
 Ensure that the retardation time achieved by the use of admixtures does not exceed the time required
for transit and placement of concrete. This can be done by checking the time of dispatch of transit
mixer on Challan (if possible, by electronic media)
 No additional water shall be added at the time of pumping
 While concreting, free fall height of concrete should be in permissible limit and segregation doesn’t
takes place
 Cast the concrete sample cubes as mentioned in ITP. Mention details of structure & its location with
identification no. next day after dismantling the moulds.
 Maintain a cube testing register and record weight & compressive strength test results for 7days &
28days.
 The cubes should give compressive strength as per acceptance criteria in IS:456
 In case of results of compressive strength of cubes shows failure or low results as per acceptance
criteria the same shall be immediately reported to the structural consultant for initiating further
course of action.
(F) Concreting for Footings

 All footings to rest on PCC of grade & minimum thickness as mentioned in relevant drawings.
 Concrete of footings to be cast in 300mm layers and vibrated by 60mm vibrating needle.
56 | Page
Job Activity:
 In case of sloped footings, weld mesh can be provided, if specified in drawing. Alternatively sloped
portion can be cast using lesser w/c ratio. All the sloped portions to be finished smoothly with no
extra cement.
n) De-Shuttering:
 After completion of shuttering work Inform to the client representatives for checking for concrete
work
 After concrete, shuttering and scaffolding was remove as per standard and stocking properly at
site.
 Scrap material will move to scrap yard by manually.
o) Post concreting activities
 Deshuttering of formwork shall not be done prior to the permissible period mentioned in IS: 456
 If it is intended to have plaster or masonry against the concrete structure, provide hacking to the
surface (approx. 50 hacks, each 5mm in depth of 1” length, per sq ft) as soon as the formwork is
removed.
 Fill in POST CONCRETE INSPECTION REPORT(via electronic media, where
possible)immediately after the deshuttering is done to record observations in poured area about
finish of the concrete, deflections, bulges and other dimensional defects.
57 | Page
Job Activity:
 No honeycombing would be patched up without showing the conditions to the Engineer who would
decide the remedy
 If minor honeycombs are observed which can be rectified in the opinion of the Quality Engineer,
same shall be rectified by using rich cement mortar.
 If any structural cracks are observed, they shall be brought to the notice of the structural expert and
shall be repaired as recommended by him.
 Rectify dimensional defects in consultation with client.
 The repaired patch of concrete should be kept wet by covering with Hessian cloth for period of 7
days.
 For repair of the honeycombs in concrete where reinforcement is exposed, epoxy grout shall be used
for the repair work.
 Only approved brands of repair material and chemicals shall be used to repair surfaces of damaged
concrete.
 The repair work shall be carried out strictly in accordance with the manufacturer’s recommendations
as regards the preparation of surface, cleaning, hacking, applying bonding agents, admixtures,
polymer mortars etc.
p) CURING:
58 | Page
Job Activity:
 Fixing the required PVC tank, pump, and pipeline for curing the casted structure as per standard.
 Curing the structures as per standard only. If required, we use Hassan cloth at structure for curing
activity.
q) BACKFILLING:
 Use only selected earth (approved by Engineer-in-charge) for backfilling.
 Avoid to use Black cotton soils, clay, expansive mixtures of soil for backfilling
 Conduct Standard Proctor Density test on selected material for backfilling
 For controlled backfilling, remove stones having size more than 150mm from excavated material
 Use Smooth wheeled roller of 8-10 MT capacity for compaction. If it is difficult to deploy, then use
only 2 MT capacity vibratory rollers. Where it is not feasible to use both type of rollers or in space
congestion, use plate compactor or pneumatic rammer with approval of Engineer-in-charge
 Execute backfilling in layers not exceeding 200mm.
 Arrange for watering and do compaction for each layer before laying succeeding layer.
 Proctor density of sand to be checked prior work (achieve Proctor density 95%)
 Refer IS 2720 (Part-28) for Compaction test for Core cutter method or sand replacement method.
59 | Page
Job Activity:
PLINTH FILLING
 In case of plinth filling continues with sand, the backfilling as per the above procedure up to the
bottom of the plinth beam.
 Proctor density of sand to be checked prior to filling work.
 Sand Shall be clean and Free from dust organic and foreign matter.
 At this stage, flood the top surface with water for a minimum of 24 hrs. and trim to the desired level
of slope, if any. (Refer CPWD Specification: 2.24.2)
 Further filling within the plinth beams shall be as indicated in the relevant drawings
 Compaction test can be carried out by Sand replacement method or Core cutter method (Refer IS
2720: Part-28).
G. REFERENCE CODES FOR ALL SUB STRUCTURE ACTIVITIES:

 IS-3764: Safety Code for Excavation Work
 Technical Specification
60 | Page
Job Activity:
 Guidelines for Construction Sector, NAREDCO, Under The Guidance of Ministry of Health and
Family Welfare (MOHFW), Ministry of Housing and Urban Affairs (MOHUA) And Government of
India
 CPWD Specification: 2.24.2
 IS 2720 (Part-28)
 IS-6313 (Part-1) 1981 - ATT Measures in buildings (Constructional measures).
 IS-6313 (Part-2) 1981 - ATT Measures in buildings (Pre constructional chemical treatment
measures).
 IS-1786: HYSD steel bars & wires for concrete reinforcement
 IS-2502: Code of Practice for fixing & bending of bar
 IS-456: Code of Practice for RCC work
 IS-280: Specification for Mild steel wire for general engineering Purposes. (Binding Wire)
 IS 432 Part 1, Part-2: Specification for mild steel and medium tensile steel bars and hard-drawn steel
wire for concrete reinforcement: Part I
 IS: 4990 – PLYWOOD FOR FORMWORK SPECIFICATION
61 | Page
Job Activity:
 IS 14687 – FALSEWORK FOR CONCRETE STRUCTURES GUIDELINES
 IS 2062 – HOT ROLLED MEDIUM AND HIGH TENSILE STRUCTURAL STEEL SPECIFICATION
 IS 1977 – LOW TENSILE STRUCTURAL STEELS – SPECIFICATION
 IS 8500 – STRUCTURAL STEEL SPECIFICATION (MICRO ALLOYED) LOW & HIGH STRENGTH
 IS 1161 – STEEL TUBES FOR STRUCTURAL PURPOSES
 CPWD SPECIFICATIONS Volume 1 & 2 – GOVERNMENT OF INDIA CENTRAL PUBLIC WORKS

DEPARTMENT
 IS 4082 – STACKING AND STORAGE OF CONSTRUCTION MATERIALS AND COMPONENTS AT SITE –

RECOMMENDATIONS
 IS 456: Code of Practice for plain and reinforced concrete.

 IS 383: Specification for coarse and fine aggregates from natural sources for concrete.
 IS 2386: Methods of tests for aggregates for concrete (Parts I to VIII)
 IS 516: Method of tests for strength of concrete.
62 | Page
Job Activity:
 IS 1199: Method of sampling and analysis of concrete.

 IS 2204 Code of Practice for construction of reinforced concrete shell roof.
 IS 3025: Methods of sampling and test (physical and chemical) water used in industry.
 IS 2505: Specification for concrete vibrators, immersion type.
 IS 4926: 2003 Ready-Mixed Concrete – Code of Practice.
 IS 3696 (Parts I & II): Safety Code for scaffolds and ladders.
H. Safety precautions for Covid-19:

 Any person entering the plant must enter only post due approvals and on completing all entry
Process mandated at the site.
63 | Page
Job Activity:
 They must ensure social distancing of at least 2 meters while in transit or otherwise.
 They must wear a proper facemask while in transit or otherwise.
 If they have any COVID symptoms, however mild it may be, they must not report to plant.
 Health self-declaration needs to be filled when entering the first time, and thereafter weekly and all
information provided must be accurate.
 Health screening must be done weekly at the factory.
 Temperature measurements must be given at the time of entry and exit.
 They must always carry their ID cards.
 They must sanitize their hands every 2 hours and maintain record for the same.
 They must follow any other directions given by the company or the government from time to time.
 Persons from containment zones are not allowed.
 Social distances of at least 2 meters to be maintained at accommodation facilities as well.
 They must use only the designated entry and always exit points while at work at the factory.
64 | Page
Job Activity:
 If any laborer or anyone in close contact with the laborer is being tested for COVID-19, this Laborer
should not report to plant unless the result comes to be negative.
 They must cooperate with the site security, medical staff, and any other management staff in this
regard.
 Use disposal hand gloves to touch and sanitize the equipment during unloading activity.
Implementation of guidelines to be followed in post covid-19 environment is responsibility of all

involved in the execution of work. Following are basic guidelines
65 | Page
Job Activity:
66 | Page
Job Activity:
I. Emergency Provisions:
 Trained First Aider has available at the site.
 Nearest Hospital Tie-up for in in case of any emergency.
67 | Page
Job Activity:
 Emergency vehicle with is available for emergency.
J. List of manpower:
 Project manager
 Site-in-charge
 Site supervisor
 QA/QC Engineer
 Surveyor
 Safety Engineer
 Operator
 Welder
 Fitter
 Electrician
 Mechanic
68 | Page
Job Activity:
 Driver
 Skilled labours
 Unskilled Labours.
69 | Page
Job Activity:
K. Workflow chart:
TBT Meeting at the Inspection of PPE’S Follow the Work permit

workplace on daily during the TBT on system for every job
basis everyday
Continuous closely Ensure that EHS Ensure the properly

EHS Monitoring on Inspection for all power Material Mgt. prior to
Em all works tools & vehicles start of any work
70 | Page
Job Activity:
71 | Page
Job Activity:
L. Emergency Contact Number:
ROHAN BUILDERS (I)PVT LTD
 Project Manager: 9176111798
 Project Site Incharge: 8056938400
 Site HSE Manager: 7738823166
IPS & Mondelez India Foods Pvt Ltd.
 Project Manager : 8919905860
 HSE : 7989403350
Sri City Hospital: CONTACT NO. 8576305390

Ambulance : 102
72 | Page
Job Activity:
Tie-Up Hospital- S. S Healthcare-Dr. Krantikumar-9966885007
73 | Page

Method Statement For SubStructure Activity

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Method Statement For SubStructure Activity

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MONDELEZ INDIA FOODS PRIVATE LIMITED

SRICITY, TADA, ANDHRA PRADESH

METHOD STATEMENT FOR

PROJECT: Raw Material Building

CLIENT: Mondelez India Foods PVT. LTD

CONTRACTOR: ROHAN BUILDERS(I)PVT.LTD

Checked and Reviewed

MONDELEZ INDIA FOODS PRIVATE LIMITED as per the approved designated

 Responsible for accomplishing the stated project objectives which include

 Supervise operations in accordance with the approved Method Statement, shop

II. Prevention Measures

 Provide information and training to workers

 Correct handling techniques

HYVA/ TRACTOR WITH TROLLY

BOOM PLACER/ CONCRETE PUMP & PIPE

TRANSIT MIXER/ VIBRO ROLLER

CRANE / BOOM LIFTER

STEEL CUTTING MACHINE/ STEEL BENDING

MINI ROLLER/ JCB BREAKER

COMPRESSOR BREAKER/ GAS CUTTER

TOTAL STATION/ LEVELING INSTRUMENT/

PLATE COMPACTOR/ VIBRATOR & NEEDLE/

PLYWOOD/ BATTEN/CHIKEN JAW/SCREW

PLY CUTTING MACHINE/ DRILLING

HAND CUTTING MACHINE/ SELF TAPPING

HAMMER/CHIPPING HAMMER/ WIRE NAILS

TROWEL/ MORTAR PAN/ SHOVEL

NOSE MASK/ EAR PLUG/ RUBBER HAND

GUMBOOTS/ HELMET/ SAFETY GOGGLES

E. WORK EXECUTION PROCESS

 Appropriate PPE to be available and used when required.

a) HARD BARRICATING AROUND SITE AREA:

 Obtain site inductions from authorized person

c)LAYOUT AND MARKING:

 Caution Signage will be provided at the area.

Marked for excavation area as per drawing

g) ANTI-TERMITE BELOW PCC:

CHEMICAL FOR ANTI TERMITE TREATMENT PROCEDURE

h) RUBBLE / METAL SOLING:

 The placing of concrete shall be a continuous operation without any interruption.

 Material acceptable as per IS shall be allowed into the works.

Bar Bending Schedules:

(A) Mix Design approval:

 Checking of formwork / scaffolding.

(E) Concreting- General

(F) Concreting for Footings

G. REFERENCE CODES FOR ALL SUB STRUCTURE ACTIVITIES:

 IS 14687 – FALSEWORK FOR CONCRETE STRUCTURES GUIDELINES

 IS 1977 – LOW TENSILE STRUCTURAL STEELS – SPECIFICATION

 IS 1161 – STEEL TUBES FOR STRUCTURAL PURPOSES

 CPWD SPECIFICATIONS Volume 1 & 2 – GOVERNMENT OF INDIA CENTRAL PUBLIC WORKS

 IS 4082 – STACKING AND STORAGE OF CONSTRUCTION MATERIALS AND COMPONENTS AT SITE –

 IS 456: Code of Practice for plain and reinforced concrete.

 IS 1199: Method of sampling and analysis of concrete.

H. Safety precautions for Covid-19:

Implementation of guidelines to be followed in post covid-19 environment is responsibility of all

 Emergency vehicle with is available for emergency.

TBT Meeting at the Inspection of PPE’S Follow the Work permit

Continuous closely Ensure that EHS Ensure the properly

L. Emergency Contact Number:

ROHAN BUILDERS (I)PVT LTD

 Project Manager: 9176111798

 Project Site Incharge: 8056938400