Risk Ranking

Node No. Node Deviation Cause Consequence Effective Safeguards Recommendations Responsibility
S L RR
1 Blowdown degassing vessel X89-D- 1. No Flow 1. Inadvertent closure of 6'' manual 1. Over pressurization of the upstream 1. Existing system has available protection for 5 1 5 1. 6-inch manual isolation valve SLFE
0038A and degassing pumps X89-P- isolation valve (line 6"-BD-XXX2- condensate surge drum/other sources blocked flow (Line 6"-BD-XXX2-1CA1P) to be
0016A/B 1CA1P) connected to common blowdown header CSO
leading to LOC, fire & explosion causing
multiple fatalities
2. Loss of level in the degassing drum (X89-D- 1. LIC-1001 will stop the pump (X89-G- 5 2 8
0038A), more fuel gas flow & possible gas 0016A/B) on low level
blowby to the pump (X89-G-0016A/B), pump 2. LALL-1003 will trip the pump (X89-G-
cavitation, pump damage, LOC, fire/explosion 0016A/B) on LL level
causing multiple fatalities
2. Stuck closure of NRV (line 6"-BD- 1. Over pressurization of the upstream 1. Existing system has available protection for 5 1 5 2. Evaluate removing NRV (line 6"- SLFE
XXX2-1CA1P) condensate surge drum/other sources blocked flow BD-XXX2-1CA1P) on inlet line to
connected to common blowdown header Blowdown degassing vessel X89-
leading to LOC, fire & explosion causing D-0038A
multiple fatalities
2. Loss of level in the degassing drum (X89-D- 1. LIC-1001 will stop the pump (X89-G- 5 2 8
0038A), More fuel gas flow & possible gas 0016A/B) on low level
blowby to the pump (X89-G-0016A/B), pump 2. LALL-1003 will trip the pump (X89-G-
cavitation, pump damage, LOC, fire/explosion 0016A/B) on LL level
causing multiple fatalities
3. Spurious closure of ZV-1002 (6"-BD- 1. Over pressurization of the upstream 1. Existing system has available protection for 5 1 5
XXX2-1CA1P) condensate surge drum/other sources blocked flow
connected to common blowdown header
leading to LOC, fire & explosion causing
multiple fatalities
2. Loss of level in the degassing drum (X89-D- 1. LIC-1001 will stop the pump (X89-G- 5 2 8
0038A), More fuel gas flow & possible gas 0016A/B) on low level
blowby to the pump (X89-G-0016A/B), pump 2. LALL-1003 will trip the pump (X89-G-
cavitation, pump damage, LOC, fire/explosion 0016A/B) on LL level
causing multiple fatalities
4. Inadvertent closure of MOV-1005 (6"- 1. Over pressurization of the upstream 1. Existing system has available protection for 5 1 5
BD-XXX2-1CA1P) condensate surge drum/other sources blocked flow
connected to common blowdown header
leading to LOC, fire & explosion causing
multiple fatalities
2. Loss of level in the degassing drum (X89-D- 1. LIC-1001 will stop the pump (X89-G- 5 2 8
0038A), More fuel gas flow & possible gas 0016A/B) at low level
blowby to the pump (X89-G-0016A/B), pump 2. LALL-1003 will trip the pump (X89-G-
cavitation, pump damage, LOC, fire/explosion 0016A/B) at LL level
causing multiple fatalities
5. PIC-1001A malfunction causing PCV- 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
1001A closure 0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
6. PIC-1001A malfunction causing PCV- 1. Over pressurization, LOC, fire, and explosion 1. PAHH-1010 will open the ZV-1001 5 1 5 3. PCV-1001B (2"-RL-XX24- SLFE
1001B closure with possible multiple fatalities 2. PZV-1001/1002 1CA1P) to flare KO drum shall be
AFO
7. Inadvertent closure of 4'' manual 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5 4. 4-inch manual isolation valve (at SLFE
isolation valve at Degassing Tank 0038A) overfilling and vessel over feed to degassing vessel Degassing Tank outlet
outlet condensate line pressurization, & liquid carryover to the Flare, 2. PAHH-1010 condensate line 4"-BD-XXX3-
damage to the flare header and flare 1CA1P) to be CSO
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Possible pump (X89-G-0016A/B), cavitation 1. PALL-1030 will trip the pump on LL Suction 5 1 5 5. Configure low suction pressure SLFE
and damage, LOC, fire, and single fatality Pressure alarm on PIT-1022/1024 for
blowdown degassing vessel
pumps X89-P-0016A/B
8. Spurious closure of ZV-1003/1005 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Possible pump (X89-G-0016A/B), cavitation 1. PALL-1030 will trip the pump on LL Suction 5 1 5 5. Configure low suction pressure SLFE
and damage, LOC, fire, and single fatality Pressure alarm on PIT-1022/1024 for
2. Standby pump available based on auto blowdown degassing vessel
selector pumps X89-P-0016A/B

File Name: S22452-SLF HAZOP 1 of 6


Node No. Node Deviation Cause
9. Inadvertent closure of 4'' manual
isolation valve at pump (X89-G-
0016A/B) suction line
10. Running Pump trip (X89-G-0016A/B) 1. Level buildup in the degassing drum (X89-D-
11. Stuck closure of NRV at pump (X89- 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut
G-0016A/B discharge
12. Inadvertent closure of 3'' manual
isolation valve at pump (X89-G-
0016A/B) discharge line
13. Spurious closure of ZV-1004/1006
14. FCV-1001 stuck closed
2. Less Flow 1. Partial chocking of degassing drum
pump suction strainer
3. More Flow 1. Refer to No Flow Deviation
File Name: S22452-SLF HAZOP
Risk Ranking
Consequence Effective Safeguards Recommendations Responsibility
S L RR
1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Possible pump (X89-G-0016A/B), cavitation 1. PALL-1030 4 1 4 5. Configure low suction pressure SLFE
and damage, LOC, fire, and single fatality 2. Standby pump available based on auto alarm on PIT-1022/1024 for
selector blowdown degassing vessel
pumps X89-P-0016A/B
1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities 4. Standby degassing drum pump available
based on auto selector
5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Pump blocked discharge, over pressurization 1. Standby pump available based on auto 4 1 4 6. Relocate NRV to downstream of SLFE
of the discharge line, LOC, fire, and possible selector PIT-1023/1025 (PAHH) for
single fatality blowdown degassing vessel
pumps X89-P-0016A/B
7. Configure high discharge SLFE
pressure alarm on PIT-1002/1003
for blowdown degassing pumps
X89-P-0016A/B
1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Pump blocked discharge, over pressurization 1. PAHH-1023 will trip the pump on HH 4 1 4 7. Configure high discharge SLFE
of the discharge line, LOC, fire, and possible Discharge Pressure pressure alarm on PIT-1002/1003
single fatality 2. Standby pump available based on auto for blowdown degassing pumps
selector X89-P-0016A/B
1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
2. Pump blocked discharge, over pressurization 1. PAHH-1023 will trip the pump on HH 4 1 4 7. Configure high discharge SLFE
of the discharge line, LOC, fire, and possible Discharge Pressure pressure alarm on PIT-1002/1003
single fatality 2. Standby pump available based on auto for blowdown degassing pumps
selector X89-P-0016A/B
1. Possible pump cavitation and damage, LOC, 1. LIC-1001 will stop the pump (X89-G- 4 1 4 5. Configure low suction pressure SLFE
fire, and possible single fatality 0016A/B) on low level alarm on PIT-1022/1024 for
2. LALL-1003 will trip the pump (X89-G- blowdown degassing vessel
0016A/B) on LL level pumps X89-P-0016A/B
3. PALL-1030 will trip the pump on LL Suction
Pressure
1. Possible pump damage 1. Standby pump available based on auto 2 3 6 5. Configure low suction pressure SLFE
selector alarm on PIT-1022/1024 for
blowdown degassing vessel
pumps X89-P-0016A/B
8. Provide high differential pressure SLFE
alarm across suction strainer of
degassing vessel pump X89-G-
016A/B
9. Update P&ID (VA-PP1061-001 SLFE
Rev. A) to include suction strainer
for degassing drum pump X89-G-
0016B
2 of 6
 Risk Ranking
Node No. Node Deviation Cause Consequence Effective Safeguards Recommendations Responsibility
S L RR
(More fuel gas flow & gas blowby
scenario)
2. Both degassing drum pumps running 1. Loss of level in the degassing drum (X89-D- 1. LIC-1001 will stop the pump (X89-G- 5 2 8
0038A), More fuel gas flow & possible gas 0016A/B) at low level
blowby to the pump (X89-G-0016A/B), pump 2. LALL-1003 will trip the pump (X89-G-
cavitation, pump damage, LOC, fire/explosion 0016A/B) at LL level
causing multiple fatalities
2. High level in the condensate surge drum (D- 1. FCV-0001A/B draining the condensate surge 5 2 8 10. Provide level control on LIT- SLFE
0002), overfilling, liquid carryover to the Flare, drum based on the high level of LIT-0027 0027 to stop degassing drum
damage to the flare header and flare pump G89-0016A/B on high
package, LOC, fire/explosion causing level of Condensate Surge drum
multiple fatalities D-0002
3. FCV-1001 fail open 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
0038A) overfilling and vessel over feed to degassing vessel
pressurization, & liquid carryover to the Flare, 2. PAHH-1010
damage to the flare header and flare
package, LOC, fire, and explosion with 3. PZV-1001/1002
possible multiple fatalities
4. PIC-1001A malfunction causing PCV- 1. Level buildup in the degassing drum (X89-D- 1. LAHH-1003 will close the ZV-1002 and cut 5 1 5
1001B opening 0038A) overfilling & liquid carryover to the feed to degassing vessel
Flare, damage to the flare header and flare
package, LOC, fire, and explosion with
possible multiple fatalities
4. Misdirected Flow 1. Refer to No Flow Deviation
(More fuel gas flow & possible gas
blowby scenario)
5. Reverse Flow 1. No Credible Cause identified
6. More pressure 1. Refer to No Flow Deviation
7. Less Pressure 1. Refer to No Flow Deviation
8. More Temperature 1. Not applicable
9. Less Temperature 1. Not applicable
10. More Level 1. Refer to No Flow Deviation
11. Less Level 1. Refer to No Flow Deviation
12. Isolation/ Maintenance 1. No concerns
13. Corrosion 1. No concerns
14. Composition 1. No concerns
15. Human Factor 1. Refer to above Inadvertent valve
operation
16. Startup /Shutdown issues 1. No concerns
2 Produced Water Pumps X89-G- 1. No Flow 1. Inadvertent closure of 3'' manual 1. Less suction pressure for pump, cavitation, 1. PALL-1036 1 2 2 11. Configure low suction pressure SLFE
XXX3A/B isolation valve at pump (X89-G- and possible pump damage alarm on PAL-1034/1039 for
XXX3A/B) suction line Produced Water Pumps X89-G-
XXX3A/B
2. Running Pump trip (X89-G-XXX3A/B) 1. Level buildup in the degassing drum water 1. Standby pump available based on operator 3 1 3 12. Configure high level alarm on SLFE
boot & carry over to the condensate line selector LIT-1007 for degassing drum
leading to off spec product 2. Water stripping available in the subsequent water boot
equipment
3. Stuck closure of 2'' NRV 1. Pump blocked discharge & possible pump 1. None 1 3 3 13. Relocate NRV to downstream of SLFE
damage PIT-1038 for Produced Water
Pumps X89-G-XXX3A/B
14. Configure high pressure alarm SLFE
on PIT-1038 for Produced
Water Pumps X89-G-XXX3A/B
2. Level buildup in the degassing drum water 1. Standby pump available based on operator 3 1 3 12. Configure high level alarm on SLFE
boot & carry over to the condensate line selector LIT-1007 for degassing drum
leading to off spec product 2. Water stripping available in the subsequent water boot
equipment
4. Inadvertent closure of 2'' manual 1. Pump blocked discharge & possible pump 1. None 1 3 3 14. Configure high pressure alarm SLFE
isolation valve at pump (X89-G- damage on PIT-1038 for Produced
XXX3A/B) discharge line Water Pumps X89-G-XXX3A/B
2. Level buildup in the degassing drum water 1. Standby pump available based on operator 3 1 3 12. Configure high level alarm on SLFE
boot & carry over to the condensate line selector LIT-1007 for degassing drum
leading to off spec product 2. Water stripping available in the subsequent water boot

File Name: S22452-SLF HAZOP 3 of 6


Node No. Node Deviation
2. Less Flow
3. More Flow
4. Misdirected Flow
5. Reverse Flow
6. More pressure
7. Less Pressure
8. More Temperature
9. Less Temperature
10. More Level
11. Less Level
12. Isolation/ Maintenance
13. Corrosion
14. Composition
15. Human Factor
16. Startup /Shutdown issues
3 New Flare Package 1. No/ Less Flow
2. More Flow
3. Misdirected Flow
File Name: S22452-SLF HAZOP
Cause
5. FCV-1003 stuck closed (not available 1. Less flow to the pump, resulting pump
on demand)
6. Downstream Causes (2'' existing
manual isolation valve at line 2"-PW-
0001-3CS2P)
1. Partial chocking of pump suction
strainer
1. Both pumps running due to Inadvertent 1. Loss of level in water boot, possible
operation
1. No Credible Cause identified
1. No Credible Cause identified
1. Refer to No Flow Deviation
1. Refer to No Flow Deviation
1. No concerns
1. No concerns
1. Refer to No Flow Deviation
1. Refer to No Flow Deviation
1. No concerns
1. No concerns
1. Both pumps running due to Inadvertent 1. Loss of level in water boot, possible
operation
2. Inadvertent closure of 2'' manual
isolation valve at pump (X89-G-
XXX3A/B) discharge line
1. Refer to above Inadvertent valve
operation
1. No concerns
1. Closure of any single or multiple
staging Valves due to loop malfunction leading to LOC, fire & explosion causing
(PIT-101/102/103)
2. XV closure on One stage while
multiple staging lines are open
3. PCV-301 fail closed (Fuel Gas Line)
4. PCV-301 fail closed (Instrument Air
Line)
1. PCV-301 fail open (Fuel Gas Line)
2. PCV-301 fail open (Instrument Air
Line)
1. No Credible Cause identified
Risk Ranking
Consequence Effective Safeguards Recommendations Responsibility
S L RR
equipment
1. PALL-1036 1 2 2 11. Configure low suction pressure SLFE
cavitation and possible pump damage alarm on PAL-1034/1039 for
Produced Water Pumps X89-G-
XXX3A/B
1. Pump blocked discharge & possible pump 1. FCV-1003 at recycle line 1 3 3 14. Configure high pressure alarm SLFE
damage 2. FALL-1003B will trip pump on LL flow on PIT-1038 for Produced
Water Pumps X89-G-XXX3A/B
1. Less suction pressure for pump, cavitation, 1. PALL-1036 1 2 2 11. Configure low suction pressure SLFE
and possible pump damage alarm on PAL-1034/1039 for
Produced Water Pumps X89-G-
XXX3A/B
1. LALL-1009 will trip the pump at LL level 1 2 2
condensate carryover to the produced water 2. LAL-1007 will stop the pump at low level
side leading to more flaring
1. LALL-1009 will trip the pump at LL level 1 2 2
condensate carryover to the produced water 2. LAL-1007 will stop the pump at low level
side leading to more flaring
1. Level buildup in the degassing drum water 1. Standby pump available based on operator 3 1 3 12. Configure high level alarm on SLFE
boot & carry over to the condensate line selector LIT-1007 for degassing drum
leading to off spec product 2. Water stripping available in the subsequent water boot
equipment
1. Over pressurization of the Flare Header 1. BPV (pressure switch) provided which will 5 2 8
pop-up in case staging valve does not
multiple fatalities function
1. Loss of smoke less operation of flare 1. BPV (pressure switch) provided which will 3 1 3
pop-up in case staging valve does not
function
1. Flame out condition 1. Backup fuel supply in form of LPG 2 2 3
2. TE at burner tip for operator action to
activate FFG manually
3. TE at burner tip for automatic action by PLC
to activate HEI automatically
1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3
FFG ignition
1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3 15. For permanent flare, ensure Zeeco
FFG ignition flame stability in the pilot in case
when PCV on the fuel gas line is
fully open
2. Possible Flame out condition with minor 1. TE at burner tip for operator action to 2 2 3 16. Evaluate cutting fuel gas supply Zeeco
environmental impact activate FFG manually to pilot in order to avoid
2. TE at burner tip for automatic action by PLC formation flammable gas cloud
to activate HEI automatically within enclosed flare
1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3 15. For permanent flare, ensure Zeeco
FFG ignition flame stability in the pilot in case
when PCV on the fuel gas line is
fully open
4 of 6

Node No. Node Deviation
4. Reverse Flow
5. More pressure
6. Less Pressure
7. More Temperature
8. Less Temperature
9. More Level
10. Less Level
11. Isolation/ Maintenance
12. Corrosion
13. Composition
14. Human Factor
15. Startup /Shutdown issues
4 Mobile Flare (Temporary) 1. No/ Less Flow
2. More Flow
3. Misdirected Flow
4. Reverse Flow
5. More pressure
6. Less Pressure
7. More Temperature
8. Less Temperature
9. More Level
10. Less Level
11. Isolation/ Maintenance
File Name: S22452-SLF HAZOP
Risk Ranking
Cause Consequence Effective Safeguards Recommendations Responsibility
S L RR
1. No Credible Cause identified
1. Closure of any single or multiple 1. Over pressurization of the Flare Header 1. BPV (pressure switch) provided which will 5 2 8
staging Valves due to loop malfunction leading to LOC, fire & explosion causing pop-up in case staging valve does not
(PIT-101/102/103) multiple fatalities function
1. No Credible Cause identified
1. No Credible Cause identified
1. No Credible Cause identified
1. Not applicable
1. Not applicable
1. Malfunction of XV on the nitrogen 1. Trapped gas in staging line, possible fire & 1. None 3 3 7 17. Evaluate provision of protection Zeeco
purge line in closed position flame reaching back up to closed XV causing measures for flame flash back
asset damage to flare piping
2. 1. 18. Provide isolation valve on (line SLFE
24"-RL-XX39-1CA1P) to new
flare and this valve shall be
marked as CSO when new
permanent flare is operational
19. Evaluate selection of valve type SLFE/ Zeeco
within flare package to ensure
reliable and positive isolation
1. No concerns
1. No concerns
1. No concerns
1. Refer to isolation
1. PCV-001 fail closed (IA line) 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3
FFG ignition
2. Blocked strainer on IA Line 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3
FFG ignition
3. PCV-002 fail closed (Fuel Gas Line) 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3 20. Evaluate provision of back-up John Zink
FFG ignition fuel supply to pilot in case the
main fuel gas supply is
interrupted
4. Blocked strainer on the FG line 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3 20. Evaluate provision of back-up John Zink
FFG ignition fuel supply to pilot in case the
main fuel gas supply is
interrupted
5. PCV-003 closure 1. Pilot Flame loss 1. HEI can provide ignition in case of loss of 2 2 3 21. Fuel gas supply PCV-003 John Zink
FFG ignition isolation valves shall be CSO
2. PCV bypass line
1. PCV-001 fail open (IA line) 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3
FFG ignition
2. PCV-002 fail open (Fuel Gas Line) 1. Loss of FFG ignition capability 1. HEI can provide ignition in case of loss of 2 2 3
FFG ignition
3. PCV-003 fail open 1. Pilot Flame loss 1. HEI can provide ignition in case of loss of 2 2 3 22. For temporary mobile flare, John Zink
FFG ignition ensure flame stability in the pilot
2. PCV bypass line in case when PCV-003 on the
fuel gas line is fully open
1. No Credible Cause identified
1. No Credible Cause identified
1. No Credible Cause identified
1. No Credible Cause identified
1. No Credible Cause identified
1. No Credible Cause identified
1. Not applicable
1. Not applicable
1. 1. 23. Provide isolation valve on fuel SLFE
gas line (1"-FG-XX40-1CS1P)
to permanent flare & this should
be marked as CSO when new
5 of 6
 Risk Ranking
Node No. Node Deviation Cause Consequence Effective Safeguards Recommendations Responsibility
S L RR
flare is in operation
12. Corrosion 1. No concerns
13. Composition 1. No concerns
14. Human Factor 1. No concerns
15. Startup /Shutdown issues 1. Refer to isolation

File Name: S22452-SLF HAZOP 6 of 6