Part: 2

SHOP PROCEDURE MANUAL (SPM)

Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

2.9. BORESCOPE INSPECTION..................................................................................................................................... 2

2.9.1. PURPOSE..................................................................................................................................................................2
2.9.2. RESPONSIBILITY....................................................................................................................................................... 2
2.9.3. SCOPE:..................................................................................................................................................................... 2
2.9.4. BSI GENERAL PROCEDURE OF WORK PROCESS........................................................................................................2
2.9.4.1. INCOMING/OUTGOING, LEASE RETURN, SHOP VISIT ENGINE BSI PROCEDURE..............................................3
2.9.5. FORMS IN USE:........................................................................................................................................................ 4
2.9.6. RECORDS OF WORK ACCOMPLISHMENT.................................................................................................................4

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

2.9. BORESCOPE INSPECTION

Documents Referred: Forms: SES-SHOP-3201, SES-SHOP-3203, SES-SHOP-3202, SES-SSPC-1110

2.9.1. PURPOSE
The purpose of this chapter is to define procedure undertaken by Boroscopic Inspection
authorization holder(s) as specialized activity as per scope defined in MOE 1.9.6.

2.9.2. RESPONSIBILITY
1. Prime responsibility for control of these procedure lies with the DDE (Form-04 Holder)
whereas, BSI authorization holder(s) are equally responsible for managing and keeping these
procedures updated.
2. BSI authorization holder(s) is responsible to ensure no work shall be carried out outside
the scope unless approved.
3. Any unapproved procedure must not be adopted unless specified otherwise.
4. BSI authorization holder(s) is responsible to ensure no minor or major changes are
allowed unless brought in knowledge of the DDE and approved by CE &TQA.

2.9.3. SCOPE:
BSI authorization holder(s) shall be responsible for keeping updated the scope of approval as
defined in MOE section 1.9.6.

2.9.4. BSI GENERAL PROCEDURE OF WORK PROCESS

1. Ensure receiving of ARO/WO/UWO along with task card from SSPC office or receiving of
FWO from concern department.
2. Evaluate the given task according to shop capability & scope. If does not fall within shop
capability/scope inform to SSPC office immediately.
3. If the task found within shop capability/scope, then enter the task on shop
incoming/outgoing register (SES-SHOP-3201).
4. Check availability of adequate tools/equipment in shop for respective task. If found
anomaly anything, inform to SSPC office immediately for further action.
5. Study the task card for proper execution of inspection on specified area.
6. Ensure proper access to the inspection area before commencing for the inspection as
per applicable manual.
7. Make sure to follow the procedure in the AMM/EMM when remove BSI plugs and
cranking pad.
8. Ensure proper N1 and N2 indexing by manually rotate the engine.
9. For APU inspection ensure to rotate starter motor in the correct direction as per AMM.
10. Make proper video of the inspection for its record and evaluation.
11. During inspection monitor all previous findings (if any) and do the measurement of
findings wherever possible/necessary.

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

12. Check the updated AMM/EMM for the limitations of findings.

13. When re-installing BSI plugs, be ensure to apply recommended lubricant to the thread
and carefully follow the torqueing procedures in the AMM by authorized personnel.
14. After inspection enter all the observations and finding on the work sheet i.e. WO/
ARO/UWO/FWO and Borescope Inspection Record forms.
15. Ensure work sheet or task card is dully filled and all respective column are properly
signed by the authorize personnel as per procedure defined in MEP 05.1.9.
16. Record the results on Borescope Inspection Record and BSI Job record (SES-SHOP-3202).
17. Authorized BSI personnel and LAME ensure to make an entry after every BSI inspection
in Aircraft technical log book.
18. Record the outgoing date on incoming/outgoing register before dispatching the task
card to concern department.
19. Send an Email to MCC or SSPC/PPC after the completion of task on aircraft and in case of
any special health monitoring interval must send an email to customer’s CAMO department
for proper follow up.
20. Prepare a BSI report (SES-SHOP-3203) either general or comparative report according to
the valued customer’s recommendations.
21. During BSI inspection anything found beyond AMM limits inform to CE line maintenance
and LAME.
22. All BSI videos recording shall be maintained on SES Server or in external HDD for backup
(All BSI recording is control through Engine ESN and inspection date).
23. Keep the record of the completed work package (worksheet, WO/UWO/FWO & Form 01
etc.) along with supporting documents in soft or hard copy for 3 years.
24. Completed Work Package Forwarded to SSPC office for further necessary action at their
end.

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

2.9.4.1. WORK FLOW DIAGRAM OF GENERAL PROCEDURE FOR BSI SHOP

INCOMING WO/ARO/UWO/FWO

ASCERTAINING OF WORK
REQUIRED NO

EVALUATE REQUIREMENTS AS PER

APPLICABLE MAINTENANCE DATA

ANALYSIS OF TOLLS
& EQUIPMENT FOR
NO
WORK

ENTER IN INCOMING OUTGOING

RECORD PREPARATION OF
INSTRUMENT

JOB PERFORM AS PER AMM/OEM

RECOMMENDED DATA

JOB FINDING
UNSATISFACTORY
(SATISFACTORY)
INFORM SSPC

FINALIZE DOCUMENTS
(WORK ORDER. TASK CARD, ETC.)
UPDATE
INCOMING OUTGOING RECORD

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

2.9.4.2. INCOMING/OUTGOING, LEASE RETURN, SHOP VISIT ENGINE BSI PROCEDURE

Whenever required, for any Engine & APU used or on loan basis, it may be necessary to
perform complete BSI of engine and/or APU, however for that purpose previous operator’s
documents including ARC shall be required for history and trend monitoring.
Whenever Engine/ APU shall be sent for repair to engine shop or returned back to its owner
a BSI may also be performed on request of operator.
PREPARATION FOR INSPECTION
1. Move handset from the storage box with insertion tube and carry out it according to
requirements.
2. Ensure that the battery is fully charge by pressing the battery symbol on the front of the
battery.
3. Insert the battery into the handset then turn the power on by long pressing the power.
4. Button on the handset.
5. Touch the menu button which provides access to several features including Setup,
File Manager, Profile, Record, Shut down etc. by the use of joy stick.
6. By the use of menu button and select the operating language.
7. Verify that the optical tip is proper installed onto the probe by gentle turn the tip
clockwise with finger tight, to prevent from falling into the inspection area.
8. Add the folder with respect to aircraft type and position of engine where all the data
regarding the inspection will be save.
9. Now instrument is fully prepared for the inspection while insert the probe gently inside
the respective ports to inspect for any damages, flaws and defects.
10. Record the video where ever it is necessary or save images.
11. If any damage is found measure the entire damages dimension using measurement
option.
12. Record all the damages in specific folder in the form of images and videos.
13. Now turn off the instrument and secure as prescribed by the OEM
CAUTIONS:
1. Ensure that flexible probe should not be bend by force.
2. Ensure HOME button must be pressed before pulling out the flexible probe.

2.9.5. FORMS IN USE:

All list of controlled forms used in BSI section shall be maintained by SSPC office on SES-SSPC-
1110.

2.9.6. RECORDS OF WORK ACCOMPLISHMENT

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.9
Issue: 05
BORESCOPE INSPECTION (BSI) Revision: 00
Date: 22-Nov-2021

ALL procedure defined on SPM part 01 regarding filling of work sheet, WO, ARO, UWO and
FWO shall be applicable to complete the work package and keep the all work
accomplishment documents in records for 3 years.

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