40 - Gas Valve Unit

GAS REGULATING UNIT
1 © Wärtsilä 10 October 2012 WGP-GASR06CA0202B001S_01en / Turku Training Centre

FUEL GAS SYSTEM
Table of content
General
Gas pressure
Gas supply system
Gas regulating unit types
Particle filter
Flow meter
Gas pressure regulator
I/P converter
Shut-off and venting valves
GRU operational statuses
2
For training use only
© Wärtsilä 10 October 2012 WGP-GASR06CA0202B001S_01en / Turku Training Centre
FUEL GAS SYSTEM
General
The gas regulating unit
(GRU) controls the fuel gas
flow to the engine.
Single and double line unit
are available for different
type of gas engines.
The GRU can be equipped
with an optional flow meter.
The standard gas regulating
unit is for pressures up to 6
bar(g).
0F02X0022_01en
Fig. name: Gas regulating unit (double line)
3
FUEL GAS SYSTEM
Gas pressure
Is regulated by the gas regulating
unit.
Receives a control signal from
the engine control system.
The main gas pressure control is
an open loop-type function.
The inlet pressure to the GRU
should be at least 0,5 bar higher
than the regulated (outlet) pressure
in order for the GRU to accurately
regulate the gas pressure.
0F02X0046_01en
Fig. name: Typical gas system layouts in the WOIS workstation
4
FUEL GAS SYSTEM
Gas supply system
DF engines
Engine SPEED
automation LOAD
GAS VENTILATION
PLC system
PRESSURE
Gas admission valves
Gas regulating unit Engine

0F02X0024_01en
Fig. name: Gas supply system for DF engines
5
FUEL GAS SYSTEM
Single line gas regulating unit
0F02X0025_01en
Fig. name: P&I diagram for a single line gas regulating unit
6
FUEL GAS SYSTEM
Single line gas regulating unit
Components
Particle filter
Gas filter with a pressure
difference transmitter
Gas pressure regulator with
pressure indicator 0…6 bar
Pressure indicators and
transmitters with ball valves
Pressure difference indicator
and switch
I/P converter
Temperature transmitter and
indicator
Filter and valve for
instrument air
Shut-off valves
Fig. name: Single line gas regulating unit
7
FUEL GAS SYSTEM
Particle filter
Retains gas impurities such as:
Dust
Rust
Other solid particles
Differential pressure gauge
(remote indication).
Efficiency is 99% for 2 µm
particle size.
Fig. name: Particle filter in gas regulating unit
8
FUEL GAS SYSTEM
Particle filter
Components
01 Filer body
02 Filter cap cover
03 Filter insert
04 Filter basket
05 Filter mesh with rubber rings
06 O-ring
07 Plastic ring
08 Half pipe
09 Sealing screw
10 Magnetic insert
Fig. name: Particle filter
9
FUEL GAS SYSTEM
Flow meter
The gas flow meter is used
to measure the actual fuel
gas flow.
Turbine type flow meter.
Flow computer is
connected to the flow
meter.
Standard: industrial type
flow meter accuracy 1%
(0,2 x Qmax – Qmax).
Option: custody transfer
flow meter accuracy 0,5%
(0,2 x Qmax – Qmax).
Fig. name: Flow meter in gas regulating unit
10
FUEL GAS SYSTEM
Flow meter
Gas flow meter TERZ 94
Components
01 Meter housing
02 Flow straightener
03 Turbine wheel
04 Permanent magnet
05 Sensor
06 Sensor sleeve
07 Setscrew
08 Totalizer
Fig. name: Flow meter
11
FUEL GAS SYSTEM
Flow meter
Base volume corrector EC 694
Analog output Pulse outputs Alarm
(4 – 20 mA)
Vm VB
Power-supply
NonEx -zone NOTE! 9 V Current repeater Switching amplifier
Ex -zone
Volume corrector with

external power supply
HF /LF
Pressure transmitter Resistance

is a part of the thermometer
volume corrector PT1000
Electric volumeter
TERZ 94
0F02X0033_02en
Fig. name: Base volume corrector EC 694
12
FUEL GAS SYSTEM
Flow meter
Coordinate system for EC 694
Pressure Temperature Analysis Totalizers Flow rate 1 Flow rate 2
Programming book in the flow A / 01 F / 06 G / 07 H / 08 I / 09 J / 10
0 Meas. val. 1 bara °C C Vb qm qb
meter documentation contain all 1 Meas. val. 2 K To
2 Input / Tot Up ohm Zb Vm fm
the preset values. 3 Input / Tot Z
4 Min. range p min. t min. qm min.
This matrix may be used to find 5 Max. range p max. t max. VbD qm max.
6 Default p default t default K fixed val.
the location of a certain 7 Spare tb AGA VmD
parameter from error messages 8 Reference pb tb GERG
9 Correction factor t corr. CA qmA qbA
or prog. Book. 10 Min. contact O1 scaling factor
11 Max. contact
12 Mode 1 ON / Def ON / Def K calc.mode O2 scaling factor
13 Mode 2 p unit t unit
14 Mode 3 Totalizer mode
15 Mode 4
16 Calc. val. rho calc.
17 Calc. val. CO2
18 Calc. val. Umin H2 / N2 DP-L
19 Calc. val. pumin sd / rd RP-L
20 Constant pc Hs Start-P
21 Constant pA0 Hs unit f<L
22 Constant pA1 Hs ref temp t<qmmin
23 Constant
24 Output
25 Special >qm >qb
26 Special t>qm t>qb
0F02X0034_01en
Fig. name: Coordinate system for EC 694
13
FUEL GAS SYSTEM
Flow meter
Coordinate system of EC 694 How to get to the
correct menu
Menu ID
Menu number
0F02X0035_01en
Fig. name: Instruction of coordinate system for EC 694
14
FUEL GAS SYSTEM
Regulator RMG 402
Pilot valve
I/P converter
Pressure gauges
Optional: Safety shut-off valve
Fig. name: Gas pressure regulator in gas regulating unit
15
FUEL GAS SYSTEM
02
Regulator RMG 402
Components
01 Main valve RMG 402
011 Closing spring
011 012
012 Diaphragm 013
013 Slotted plate
02 Pilot RMG 640
03 Safety shut-off valve
RMG 674/ K6
01
03
0F02X0037_01en
Fig. name: Gas pressure regulator
16
FUEL GAS SYSTEM
01

Regulator RMG402 09
Pilot valve 640
02
Components
01 Outlet pressure gauge
02 Nozzle/ flapper 03
07
03 Double diaphragm
system 10
04 Setpoint spring
05 Setpoint adjuster
06
06 Inlet pressure line
03
07 Throttle
08 Loading pressure line
09 Measuring line
10 Discharge line 08
11 Control pressure line 04
11 05
0F02X0038_01en
Fig. name: Pilot valve 640
17
FUEL GAS SYSTEM
Regulator RMG402
Pilot valve 640
Amplifier
Set on 85% open from RMG

Turn spindle anti-clockwise
(adjusting screw) lower
amplification (slower regulation).
Turn spindle clockwise (adjusting
screw) higher amplification
(faster regulation).
Components
01 Protecting cap
02 Spindle
03 Groove
04 Sleeve
05 Base plate
Fig. name: Amplifier
18
FUEL GAS SYSTEM
04 05
Regulator RMG402
Safety shut-off valve (SAV)
SAV is required when inlet
pressure is over 6 bar(g).
Automatically closes the regulator
when the downstream pressure
has increased over the limit.
Components
01 Ball release mechanism 01 06
02 Setpoint springs
02
03 Setpoint adjuster 02
04 Integrated by-pass valve 03
03
05 Measuring diaphragm
06 Vent valve RMG 915
0F02X0040_01en
Fig. name: Safety shut-off valve
19
FUEL GAS SYSTEM
I/P converter
I/P converter converts a DC
input signal to a linear
proportional pneumatic output.
0F02X0049_01en
Fig. name: I/P converter
20
FUEL GAS SYSTEM
I/P converter
4…20 mA simulator
Components
01 Zero adjustment screw
02 Span adjustment screw
Connections
A (+) signal, mA+
B (-) supply/signal, mA-
C inlet
D outlet
Fig. name: I/P converter with connections
21
FUEL GAS SYSTEM
Are automatic shut-off valves.
Opens and closes the
gas flow to gas engines
and gas equipment.
Also opens and closes
the flow rate in pipe
network.
Fig. name: Shut-off and venting valves in gas regulating unit
22
FUEL GAS SYSTEM
Electro – pneumatic – valve EPVA
Closed on current failure.
Components
01 Valve body 09 Drive piston
02 Housing flange 10 Spindle
03 Actuator bottom cover 11 Spindle guide
04 Pneumatic cylinder 12 Scraper ring
05 Actuator cap cover 13 Spindle nut
06 Spring guide pin 14 Two-piece ring
07 Spring 15 Valve disc
08 Spring disc 16 Valve disc seal
Fig. name: Electro – pneumatic – valve EPVA
23
FUEL GAS SYSTEM
Electro – pneumatic – valve EPVO
Open current failure.
Components
01 Valve body 09 Drive piston
02 Housing flange 10 Spindle
03 Actuator bottom cover 11 Spindle guide
04 Pneumatic cylinder 12 Scraper ring
05 Actuator cap cover 13 Valve piece
06 Spring guide pin 14 Valve disc
07 Spring 15 Valve disc seal
08 Spring disc
Fig. name: Electro – pneumatic – valve EPVO
24
FUEL GAS SYSTEM
GRU operational statuses
0F02X0045_01en
Fig. name: GRU operational statuses
25

40 - Gas Valve Unit

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

40 - Gas Valve Unit

Uploaded by

Copyright:

Available Formats

GAS REGULATING UNIT

1 © Wärtsilä 10 October 2012 WGP-GASR06CA0202B001S_01en / Turku Training Centre

Fig. name: Gas regulating unit (double line)

Fig. name: Typical gas system layouts in the WOIS workstation

Gas regulating unit Engine

Fig. name: Gas supply system for DF engines

Fig. name: Particle filter in gas regulating unit

Fig. name: Particle filter

Fig. name: Flow meter in gas regulating unit

Fig. name: Flow meter

Volume corrector with

Pressure transmitter Resistance

Fig. name: Base volume corrector EC 694

Fig. name: Coordinate system for EC 694

Fig. name: Instruction of coordinate system for EC 694

Fig. name: Gas pressure regulator in gas regulating unit

Fig. name: Gas pressure regulator

Gas pressure regulator

Fig. name: Pilot valve 640

Set on 85% open from RMG

Fig. name: Amplifier

Fig. name: Safety shut-off valve

Fig. name: I/P converter

Fig. name: I/P converter with connections

Fig. name: Shut-off and venting valves in gas regulating unit

Fig. name: Electro – pneumatic – valve EPVA

Fig. name: Electro – pneumatic – valve EPVO

Fig. name: GRU operational statuses

You might also like