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Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories

1
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FITTINGS
TUBE
Me d iu m- an d Hi gh -Pressure Fittings,

PIPE, WELD,
VCR, VCO
FITTINGS
Tub i ng , Val ves , an d Accessories

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
FK, FKB, IPT, CTB, and Sno-Trik ® Series Products & FILTERS

■ Rated up to 60 000 psig (4134 bar)


MEASUREMENT

■ End connections up to 1 1/2 in. and 12 mm


DEVICES

■ NACE® MR0175/ISO15156 compliance available


AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
2 Medium- and High-Pressure
FITTINGS

Swagelok® Medium- and High-Pressure Fittings, Valves, and Tubing


TUBE

Since 1947, Swagelok has designed, developed, and manufactured high-quality fluid system products to meet the
evolving needs of global industries. Our focus is on understanding our customers’ needs, finding timely solutions,
PIPE, WELD,

and adding value with our products and services.


VCR, VCO
FITTINGS

This catalog covers several of our products suitable for applications requiring higher pressures. In the following
pages you will find technical and ordering information on medium and high-pressure products. These products
STANDARD

have the following pressure characteristics:


TUBING

Product Type Maximum Working Pressure, psig (bar)


Medium Pressure High Pressure
Ball Valves
FLEXIBLE
TUBING
HOSE /

Check Valves Up to 60 000 (4134)


Cone & Thread Fittings, Adapters, and Couplings Up to 60 000 (4134)
Double Block & Bleed Valves
Up to 20 000 (1378)
BALL & PLUG

Medium Pressure Gaugeable Tube Fittings


VALVES

Needle Valves Up to 60 000 (4134)


Relief Valves
Tubing Up to 60 000 (4134)
DIAPHRAGM
BELLOWS,

VALVES

Applications
Medium- and high-pressure fittings, valves, and components are designed to meet requirements of demanding
applications such as the following:
CHECK & RELIEF
VALVES

■ Alternative fuel industry infrastructure ■ Oil and gas


■ Process control ■ Wellhead control panels
■ Instrumentation ■ Hydraulic control panels
■ Chemical sampling ■ Grease injector units
METERING
NEEDLE &

VALVES

■ Test stands ■ Blowout preventers


■ Waterjet cutting/blasting ■ Chemical injection skids
INSTRUMENT

Product Ratings
MANIFOLD
SYSTEMS

Swagelok Company rates products based on the principles of two ASME standards:

■ ASME B31.3, Process Piping (Base Code)


■ ASME B31.3, Process Piping, Chapter IX High Pressure Piping (Chapter IX)
MODULAR
SYSTEMD

As such, some products reference two pressure ratings for the same product. To ensure safe product selection,
it is important for the system designer and user to understand how each standard applies to the application when
REGULATORS

selecting a product.
& FILTERS

Compatibility of Cone and Thread Fittings


Swagelok IPT series medium- and high-pressure cone and thread fittings may be assembled with cone and thread
MEASUREMENT
DEVICES

fittings and tube end assemblies from other manufacturers who follow the dimensions referenced in IPT Series Cone
and Thread Fitting Dimensions, on page 30.

Important: The above statement applies only to Swagelok IPT series medium- and high-pressure
AND HIGH-
PRESSURE
MEDIUM-

cone and thread fittings.

API-6A, Specification for Wellhead and Christmas Tree Equipment, defines the dimensions for the 9/16 inch high-
pressure cone and thread fitting. Swagelok Company complies with the mechanical sealing dimensions called out in
REFERENCES

this specification. No other sizes or styles of cone and thread fittings or tubing are referenced in API-6A.
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 3

Contents

FITTINGS
TUBE
Fitting Products
FK Series

PIPE, WELD,
■ Medium-Pressure Gaugeable Tube Fittings

VCR, VCO
FITTINGS
and Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

IPT Series
■ Cone and Thread Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

STANDARD
TUBING
■ Safety Heads and Line Filters . . . . . . . . . . . . . . . . . . . . . . . 32

■ Adapters and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

■ Coning and Threading Tooling . . . . . . . . . . . . . . . . . . . . . . . . 50

FLEXIBLE
TUBING

HOSE /
■ Medium-Pressure Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . 51

■ Safety Heads and Line Filters . . . . . . . . . . . . . . . . . . . . . . . 55

BALL & PLUG


VALVES
■ Custom Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Sno-Trik Series
■ High-Pressure Cone and Ferrule Fittings . . . . . . . . . . . . . . . 57

DIAPHRAGM
BELLOWS,
VALVES
Tubing Products
FK Series
■ Medium-Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

CHECK & RELIEF


VALVES
IPT Series
■ Cone and Thread Tubing and Tube Nipples . . . . . . . . . . . . . 69

Sno-Trik Series

METERING
NEEDLE &
VALVES
■ High-Pressure Tubing and Tube Nipples . . . . . . . . . . . . . . . . 71

Valve Products
Ball Valves

INSTRUMENT
MANIFOLD
SYSTEMS
■ Medium-Pressure Trunnion-Style Ball Valves
—FKB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

■ Medium-Pressure Trunnion-Style Ball Valves


—CTB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

MODULAR
SYSTEMD
■ Subsea Service Ball Valves—IPT Series. . . . . . . . . . . . . . . . . 91

Needle Valves
■ Needle Valves—IPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

REGULATORS
& FILTERS
■ High-Pressure Needle Valves—Sno-Trik Series . . . . . . . . . 113

Block and Bleed Valves


MEASUREMENT

■ Block and Bleed Valves—IPT Series . . . . . . . . . . . . . . . . . . 118


DEVICES

Check Valves
■ Check Valves—IPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
AND HIGH-
PRESSURE

Relief Valves
MEDIUM-

■ Proportional Relief Valves—IPT Series . . . . . . . . . . . . . . . . 131


REFERENCES
4 Medium- and High-Pressure

Swagelok Medium- Contents


FITTINGS
TUBE

Pressure, Gaugeable Features, 5 Tees


Tube Fittings and Adapter
Materials of Construction, 5 Unions, 17
Fittings—FK Series
PIPE, WELD,
VCR, VCO
FITTINGS

Pressure Ratings, 6 Male, 17


For Pressures up to 20 000
psig (1378 bar) Cleaning and Packaging, 9
Gaugeability, 9 Crosses
STANDARD
TUBING

Ordering Information and Unions, 18


Dimensions, 9

Straight Fittings
FLEXIBLE

Tube Adapters
TUBING
HOSE /

Unions, 9 Male, 18
BALL & PLUG
VALVES

Male
Connectors, 10 Installation Instructions
■ Medium-Pressure Tube Fitting
Assembly, 19
DIAPHRAGM
BELLOWS,

VALVES

■ 316 stainless steel construction Female ■ Connections Preswaged with the


■ Temperatures up 1000°F (537°C) Connectors, 11 MHSU, 20
■ Working pressure up to 20 000 psig ■ 1 inch FK Medium-Pressure Tube
(1378 bar) Fittings, 21
CHECK & RELIEF
VALVES

■ Size range—1/4 to 1 in. and Medium-Pressure


■ Caps and Plugs, 22
6 to 12 mm Cone and Thread
Adapters, 12 ■ Port Connectors Installation, 22

■ Tube Adapters and Reducers


METERING
NEEDLE &

Installation, 22
VALVES

Reducers, 13
■ Preswaging Tool, 23

■ Medium-Pressure Tube Fitting


Reassembly, 24
INSTRUMENT
MANIFOLD
SYSTEMS

Port
Connectors, 14
Replacement Parts
■ Nut and Ferrules Cartridge, 24

Caps and Plugs,


MODULAR
SYSTEMD

14 Tools and Accessories


■ Preswaging Tool, 25

■ Depth Marking Tool, 25


REGULATORS

90° Elbows
& FILTERS

■ Multihead Hydraulic Swaging Unit,


25
Unions, 15
■ Multihead Hydraulic Swaging
Unit—16FK, 26
MEASUREMENT
DEVICES

■ Medium-Pressure Gap Inspection


Male, 16 Gauge, 27
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 5

Swagelok Medium-Pressure Tube Fittings—FK Series

FITTINGS
TUBE
PIPE, WELD,
VCR, VCO
FITTINGS
Male nut

Back ferrule

STANDARD
TUBING
Gaugeable upon
initial installation
by specified
turns or by Robust tube grip and
torque enhanced vibration

FLEXIBLE
TUBING

HOSE /
protection

BALL & PLUG


Dynamic wedge allows

VALVES
remakeable pull-ups
by torque

Female body

DIAPHRAGM
BELLOWS,
Front ferrule

VALVES
Leak-tight gas seal upon

CHECK & RELIEF


initial installation and

VALVES
each remake

Features

METERING
NEEDLE &
VALVES
The simple two-piece design of the Swagelok medium- Arbor
pressure tube fittings and adapters consists of a female Preassembled
fitting body and preassembled cartridge containing the male cartridge
nut and color-coded front and back ferrules on a disposable

INSTRUMENT
plastic arbor. The preassembled cartridge ensures installers

MANIFOLD
SYSTEMS
correct ferrule orientation, visual confirmation of ferrule
presence, and proper installation into the female body. Female body
Components are released only after the nut is threaded
Male nut
finger-tight on the fitting body.

MODULAR
SYSTEMD
The Swagelok medium-pressure tube fitting offers a leak-
Front and back
tight gas seal and vibration resistance in applications up to
ferrules
20 000 psig (1378 bar).
Additional features of this novel tube fitting technology

REGULATORS
include:
& FILTERS
■ Patented low-temperature case hardening processing of
the ferrules, plus the specially designed ferrule geometry,
promotes a patented hinging-colleting™ action
Materials of Construction
MEASUREMENT

■ Easy installation, by specified turns or torque


DEVICES

■ Simple two-piece construction, body and cartridge Component Material/ASTM Specification


■ Leak-tight performance on a variety of tubing types and Body 316 SS/A276, A479
materials Front ferrule 316 SS/A276
■ Strain-hardened stainless steel bodies offer lightweight, Nut➀ 316 SS/A276, A479
AND HIGH-
PRESSURE

MEDIUM-

space-saving designs Back ferrule 316 SS/A276


■ Extensive Swagelok product test reports and third-party Wetted components listed in italics.
test reports ➀ Molybdenum disulfide-based lubricant.
REFERENCES
6 Medium- and High-Pressure

Pressure Ratings
FITTINGS
TUBE

Pressure ratings are dependent on the end connection or system component with
the lowest pressure rating. Ratings for the end connections used in this catalog are
identified below.
PIPE, WELD,
VCR, VCO
FITTINGS

Swagelok Medium-Pressure Tube Fittings—FK Series


Swagelok 316 FK series medium-pressure fittings are rated for use with both 316SS
tubing and alloy 2507 tubing. Swagelok medium-pressure ends are rated to the
working pressure of the tubing as listed below. Calculations are based on maximum
STANDARD

outside diameter and minimum wall thickness.


TUBING

Heavy-Wall Annealed 316 Stainless Steel Tubing➀


Allowable working pressures are calculated from an S value of 20 000 psi (137.8 MPa)
FLEXIBLE

for ASTM A269 tubing at –20 to 100°F (–28 to 37°C), as listed in ASME B31.3. See
TUBING
HOSE /

Elevated Temperature Factors, page 8, for tubing use above 100°F (37°C).

Tube Wall Working Tube Wall Working


Suggested Ordering Information
OD Thickness Pressure OD Thickness Pressure Fully annealed, high-quality type 316
BALL & PLUG
VALVES

in. in. psig (bar) mm mm bar (psig) stainless steel tubing ASTM A269 or
1/4 0.095 15 000 (1034) 6 2.2 1034 (15 000)➁ A213, or equivalent. Hardness not to
3/8 0.134 15 000 (1034)➁ 10 3.5 1034 (15 000)➁ exceed 90 HRB. Tubing to be free of
1/2 0.188 15 000 (1034) 12 4.5 1034 (15 000) scratches, suitable for bending and
DIAPHRAGM

flaring.
BELLOWS,

VALVES

1 0.156 6 250 (430)


➀ No allowance is made for corrosion, erosion, bending, or elevated temperatures.
➁ Pressure rating based on special wall thickness tolerance ± 10 % for heavy-wall annealed 316
stainless steel tubing.
CHECK & RELIEF
VALVES

Cold-Drawn 1/8-Hard 316 Stainless Steel Tubing➀


Allowable working pressures are calculated from an S value of 35 000 psi (241 MPa) at –20 to 100°F (–28 to 37°C) for ASME
B31.3 and an S value of 50 000 psi (344 MPa) for ASME B31.3 Chapter IX. See Elevated Temperature Factors, page 8, for
tubing use above 100°F (37°C).
METERING
NEEDLE &

VALVES

Suggested Ordering Information


Working Pressure Working Pressure
psig (bar) bar (psig) Cold-drawn 1/8-hard high-quality type
Tube Wall Tube Wall
OD Thickness
316 stainless steel tubing. OD tolerance
OD Thickness ASME Chapter ASME Chapter
± 0.005 in. / ± 0.127 mm and wall
INSTRUMENT

in. in. B31.3➁ IX➂ mm mm B31.3➁ IX➂


MANIFOLD
SYSTEMS

1/4 0.065 6 1.5 thickness tolerance of ± 10 %.


1034 1378 Minimum tensile strength 105 000 psi
3/8 0.083 15 000 20 000 10 2.2
(15 000) (20 000) (723.5 MPa), minimum yield strength
1/2 0.109 (1034) (1378) 12 2.8 75 000 psi (516.8 MPa), minimum
3/4 0.165 elongation 20 %, hardness not to
MODULAR
SYSTEMD

➀ No allowance is made for corrosion, erosion, bending, or elevated temperatures. exceed 30 HRC. Tubing to be free of
➁ Working pressure determined based on ASME B31.3 Process Piping. scratches, suitable for bending and
➂ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX flaring.
High Pressure Piping.
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 7

Pressure Ratings

FITTINGS
TUBE
Fractional 316 Stainless Steel Cone and Thread (C&T) Tubing for FK Fittings➀
Allowable working pressures are calculated from an S value of 35 000 psi (241 MPa) at –20 to 100°F (–28 to 37°C) for
ASME B31.3 and an S value of 50 000 psi (344 MPa) for ASME B31.3 Chapter IX. See Elevated Temperature Factors, page
8, for tubing use above 100°F (37°C).

PIPE, WELD,
VCR, VCO
FITTINGS
Cone and thread tubing is 1/8-hard 316 seamless stainless steel tubing that has a nominal outside diameter to assist in coning
and threading operations when the tube is used with fittings.

Suggested Ordering Information


Working Pressure

STANDARD
TUBING
psig (bar) Cold-drawn 1/8-hard high-quality type 316
Nominal Nominal stainless steel cone and thread tubing.
Tube OD Tube ID ASME Chapter
in. in. (mm) B31.3➁ IX➂
Minimum tensile strength 105 000 psi
0.359 10 000 15 000 (723.5 MPa), minimum yield strength
(9.12) (689) (1034) 75 000 psi (516.8 MPa), minimum

FLEXIBLE
TUBING

HOSE /
9/16 elongation 22 %, and minimum hardness of
0.312 15 000 20 000
(7.92) (1034) (1378) 95 HRB. Tubing to be free of scratches.
0.438 12 500 20 000
(11.1) (861) (1378)
3/4

BALL & PLUG


0.516 10 000 15 000

VALVES
(13.1) (689) (1034)
0.562 10 000 15 000
1
(14.3) (689) (1034)
➀ No allowance is made for corrosion, erosion,

DIAPHRAGM
BELLOWS,
bending, or elevated temperatures.

VALVES
➁ Working pressure determined based on ASME
B31.3 Process Piping.
➂ Working pressure determined based on
ASME B31.3 Process Piping, Chapter IX High

CHECK & RELIEF


Pressure Piping.

VALVES
Alloy 2507 Super Duplex Tubing➀
Allowable working pressures are calculated from an S value
of 38 700 psi (266.6 MPa) for ASME B31.3 and an S value of

METERING
NEEDLE &
53 300 psi (367 MPa) for ASME B31.3 Chapter IX. Pressure

VALVES
ratings are for metal temperatures from -20 to 100°F (-28 to
37°C). See Elevated Temperature Factors, page 8, for
tubing use above 100°F (37°C).

INSTRUMENT
MANIFOLD
Suggested Ordering Information

SYSTEMS
Tube Wall Working Pressure, psig (bar)
OD Thickness High-quality, fully annealed Alloy 2507
in. in.➁ ASME B31.3➂ Chapter IX➃ super duplex tubing, ASTM A789 or
0.035 10 000 (689) 14 100 (971) equivalent. Hardness not to exceed
1/4
0.049 15 000 (1034)➄ 20 000 (1378) 32 HRC. Tubing to be free of scratches,

MODULAR
SYSTEMD
0.049 10 100 (695)➄ 14 400 (992)➄ suitable for bending and flaring.
3/8 0.065 12 700 (875) 18 300 (1260)
0.083 15 000 (1034) 20 000 (1378)
0.065 10 100 (695)➄ 14 400 (992)➄

REGULATORS
1/2 0.083 12 900 (888) 18 600 (1281) & FILTERS
0.095 15 000 (1034) 20 000 (1378)
0.095 10 000 (689)➄ 14 300 (985)➄
MEASUREMENT

0.109 11 100 (764) 16 000 (1102)


3/4
DEVICES

0.120 12 400 (854) 17 900 (1233)


0.134 15 000 (1034)➄ 20 000 (1378)
1 0.134 10 000 (689) 15 000 (1034)➄

➀ No allowance is made for corrosion, erosion, bending, or elevated temperatures.


AND HIGH-
PRESSURE

MEDIUM-

➁ For gas service, select a tube wall thickness outside of the shaded areas.
➂ Working pressure determined based on ASME B31.3 Process Piping.
➃ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX
High Pressure Piping.
➄ Pressure rating based on special wall thickness tolerance for Swagelok Alloy
REFERENCES

2507 tubing.
8 Medium- and High-Pressure

Pressure Ratings
FITTINGS
TUBE

Elevated Temperature Factors

Temperature Elevated Temperature Factors➀


Heavy-Wall Cold-Drawn Alloy 2507
PIPE, WELD,
VCR, VCO
FITTINGS

Annealed 1/8 Hard Super Duplex


316 SS Tubing 316 SS Tubing Tubing
B31.3 B31.3 B31.3 B31.3 B31.3
°F °C Base Code Base Code Chapter IX Base Code Chapter IX
150 66 0.97 1.00 0.92
STANDARD

1.00
TUBING

200 93 0.94 0.99 0.88


1.00
250 121 0.98 0.92 0.96 0.84
300 149 0.97 0.89 0.94 0.81
400 204 0.96 0.85 0.91 0.76
FLEXIBLE
TUBING
HOSE /

500 260 0.90 0.96 0.82 0.89➁ 0.73➁


600 316 0.85 0.81
700 371 0.82 0.93 0.79
800 427 0.80 0.92 — —
BALL & PLUG
VALVES

900 482 0.78 0.88 —


1000 538 0.76 0.84
➀ Elevated temperature factor = suggested allowable working pressure at elevated temperature / suggested
allowable working pressure at room temperature.
DIAPHRAGM
BELLOWS,

➁ Alloy 2507 Super Duplex Tubing has a maximum temperature rating of 482°F (250°C).
VALVES

Example: heavy-wall annealed 316 stainless steel tubing 1/4 in. OD × 0.095 in. wall at 1000°F (537°C):
1. The allowable working pressure at –20 to 100°F
CHECK & RELIEF

(–28 to 37°C) is 15 000 psig (1034 bar).


VALVES

2. The elevated temperature factor for 1000°F (537°C) is 0.76:


15 000 psig (1034 bar) × 0.76 = 11 400 psig (785 bar)
The allowable working pressure for heavy-wall annealed 316 stainless steel tubing 1/4 in. OD × 0.095 in. wall at 1000°F (537°C)
is 11 400 psig (785 bar).
METERING
NEEDLE &

VALVES

Heavy-Duty SAE/MS End Connections


Heavy-duty SAE/MS end connections listed in this section (1/4 and 3/8 in. sizes) are rated to 63
INSTRUMENT

MPa (9137 psig), in accordance with SAE J1926/2.


MANIFOLD
SYSTEMS

NPT End Connections➀


Male and Female NACE Pressure
NPT Size Pressure Rating➁ Rating➂
in. psig (bar) psig (bar)
MODULAR
SYSTEMD

1/16, 1/8, 1/4,


15 000 (1034) 10 000 (689)
3/8, 1/2
3/4, 1 10 000 (689) 7 500 (517)
➀ No allowance is made for corrosion, erosion, bending, or elevated temperatures.
REGULATORS
& FILTERS

➁ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX


High Pressure Piping.
➂ FK and NPT end connections ordered with the SG2 suffix meet the requirements
of NACE MR0175/ISO 15156.

Ordering Information
MEASUREMENT
DEVICES

Select an ordering number from a Dimensions table and add the suffix -SG2 as shown.
Example: Connector—Ordering number: SS-4FK0-1-2
NACE connector—Ordering number: SS-4FK0-1-2-SG2
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 9

Cleaning and Packaging Gaugeability

FITTINGS
TUBE
All medium-pressure fittings are
cleaned in accordance with Swagelok On initial installation, the Swagelok
Body
Standard Cleaning and Packaging medium-pressure gap inspection gauge
Nut
(SC‑10) catalog, MS‑06‑62. assures the installer or inspector that a fitting

PIPE, WELD,
has been sufficiently tightened.

VCR, VCO
FITTINGS
All medium-pressure fittings are
provided with a preassembled cartridge Position the Swagelok medium-pressure gap
containing the male nut and front and inspection gauge next to the gap between
back ferrules on a disposable plastic Swagelok the nut and body.
medium-pressure
arbor, one cartridge per medium- gap inspection ■ If the gauge will not enter the gap, the

STANDARD
TUBING
gauge
pressure end connection. fitting is sufficiently tightened.
■ If the gauge will enter the gap, additional
tightening is required.

FLEXIBLE
TUBING

HOSE /
Ordering Information and Dimensions
Dimensions are for reference only and are subject to change. Additional configurations and adapters are available on

BALL & PLUG


Dimensions shown with Swagelok nuts finger-tight . request. Contact your authorized Swagelok representative.

VALVES
The pressure ratings of configurations with SAE and NPT end
connections are limited to the rating of the SAE or NPT end
connection; see page 8.

DIAPHRAGM
BELLOWS,
VALVES
Straight Fittings
Unions

CHECK & RELIEF


A Union

VALVES
D D

Tube Ordering Dimensions


OD Number A D E F Fx
Dimensions, in.

METERING
NEEDLE &
1/4 SS-4FK0-6 2.25 1.08 0.13 5/8 9/16

VALVES
Fx flat E F flat
3/8 SS-6FK0-6 2.81 1.34 0.21 3/4 11/16
1/2 SS-8FK0-6 3.36 1.59 0.38 1 7/8
9/16 SS-9FK0-6 3.69 1.75 0.41 1 1/8 1 1/16

INSTRUMENT
3/4 SS-12FK0-6 4.84 2.29 0.56 1 1/2 1 3/8

MANIFOLD
SYSTEMS
1 SS-16FK0-6 5.47 2.58 0.73 1 7/8 1 3/4
Dimensions, mm
6 SS-6MFK0-6 57.2 27.4 3.2 16 15
10 SS-10MFK0-6 85.3 40.4 5.6 24 22

MODULAR
SYSTEMD
12 SS-12MFK0-6 85.3 40.4 6.4 27 22

A Reducing Union

REGULATORS
& FILTERS
D Dx
Tube OD Ordering Dimensions
T Tx Number A D Dx E F Fx G
T Tx
Dimensions, in.
MEASUREMENT

G
3/8 1/4 SS-6FK0-6-4 2.64 1.34 1.08 0.13 3/4 11/16 9/16
DEVICES

Fx flat F flat flat 1/4 SS-8FK0-6-4 2.90 1.59 1.34 0.13 1 7/8 9/16
E
1/2
3/8 SS-8FK0-6-6 3.19 1.59 1.34 0.21 1 7/8 11/16
9/16 1/2 SS-9FK0-6-8 3.63 1.75 1.59 0.38 1 1/8 1 1/16 7/8
3/4 1/2 SS-12FK0-6-8 4.26 2.29 1.59 0.38 1 1/2 1 3/8 7/8
AND HIGH-
PRESSURE

MEDIUM-

1 3/4 SS-16FK0-6-12 5.34 2.58 2.29 0.56 1 7/8 1 3/4 1 3/8


Dimensions, mm
10 6 SS-10MFK0-6-6M 74.0 40.4 27.4 3.2 24 22 15
6 SS-12MFK0-6-6M 74.0 40.4 27.4 3.2 27 22 15
12
REFERENCES

10 SS-12MFK0-6-10M 86.4 40.4 40.4 5.6 27 22 22


10 Medium- and High-Pressure

Straight Fittings
FITTINGS
TUBE

Unions
A Bulkhead Union
D
PIPE, WELD,

Dimensions
VCR, VCO
FITTINGS

Panel Maximum
Tube Ordering Hole Panel
OD Number A D E F Fx G Size Thickness
Dimensions, in.
Fx
STANDARD

flat F flat G flat 1/4 SS-4FK0-61 2.25 1.08 0.13 15/16 9/16 15/16 49/64 0.50
TUBING

E
3/8 SS-6FK0-61 2.81 1.34 0.21 1 1/16 11/16 1 1/16 57/64 0.66
1/2 SS-8FK0-61 3.38 1.59 0.38 1 5/16 7/8 1 5/16 1 9/64 0.75
9/16 SS-9FK0-61 3.69 1.75 0.41 1 5/8 1 1/16 1 5/8 1 21/64 0.75
3/4 SS-12FK0-61 4.84 2.29 0.56 1 7/8 1 3/8 1 7/8 1 41/64 1.00
FLEXIBLE
TUBING
HOSE /

1 SS-16FK0-61 5.47 2.58 0.73 2 1/4 1 3/4 2 1/4 1 61/64 1.50


Dimensions, mm
6 SS-6MFK0-61 57.2 27.4 3.2 24 15 24 19.5 12.7
10 SS-10MFK0-61 85.8 40.4 5.6 30 22 30 26.0 20.0
BALL & PLUG
VALVES

12 SS-12MFK0-61 85.8 40.4 6.4 35 22 35 29.0 19.0

Male Connectors
DIAPHRAGM
BELLOWS,

A NPT
VALVES

D
E NPT
Tube Size Ordering Dimensions
OD in. Number A D E F Fx
CHECK & RELIEF

Dimensions, in.
VALVES

Fx flat F flat 1/8 SS-4FK0-1-2 1.60 1.08 0.13 5/8 9/16


1/4 SS-4FK0-1-4 1.74 1.08 0.13 5/8 9/16
1/4
3/8 SS-4FK0-1-6 1.74 1.08 0.13 11/16 9/16
1/2 SS-4FK0-1-8 1.93 1.08 0.13 7/8 9/16
METERING
NEEDLE &

VALVES

1/4 SS-6FK0-1-4 2.03 1.34 0.21 3/4 11/16


3/8 3/8 SS-6FK0-1-6 2.03 1.34 0.21 3/4 11/16
1/2 SS-6FK0-1-8 2.22 1.34 0.21 7/8 11/16
1/4 SS-8FK0-1-4 2.33 1.59 0.25 1 7/8
INSTRUMENT
MANIFOLD

3/8 SS-8FK0-1-6 2.33 1.59 0.33 1 7/8


SYSTEMS

1/2
1/2 SS-8FK0-1-8 2.52 1.59 0.38 1 7/8
3/4 SS-8FK0-1-12 2.52 1.59 0.38 1 1/16 7/8
1/4 SS-9FK0-1-4 2.64 1.75 0.25 1 1/8 1 1/16
9/16
1/2 SS-9FK0-1-8 2.68 1.75 0.41 1 1/8 1 1/16
MODULAR
SYSTEMD

1/2 SS-12FK0-1-8 3.37 2.29 0.41 1 1/2 1 3/8


3/4 3/4 SS-12FK0-1-12 3.37 2.29 0.56 1 1/2 1 3/8
1 SS-12FK0-1-16 3.46 2.29 0.56 1 1/2 1 3/8
1/2 SS-16FK0-1-8 3.86 2.58 0.41 1 7/8 1 3/4
REGULATORS
& FILTERS

1 3/4 SS-16FK0-1-12 3.79 2.58 0.63 1 7/8 1 3/4


1 SS-16FK0-1-16 3.84 2.58 0.73 1 7/8 1 3/4
Dimensions, mm
6 1/4 SS-6MFK0-1-4 44.1 27.4 3.2 16 15
MEASUREMENT

10 1/4 SS-10MFK0-1-4 59.1 40.4 5.6 24 22


DEVICES

12 1/4 SS-12MFK0-1-4 59.1 40.4 6.4 27 22


Swagelok FK series bored through male connectors are available in select sizes and alloys.
To order bored-through FK Series fittings add a BT to the ordering number. Example: 625-4FK0-1-8BT

Bored-through fittings have a reduced pressure rating.


AND HIGH-
PRESSURE
MEDIUM-

Reduced Pressure Rating Factors

Size in. Factor


1/4 0.75
REFERENCES

3/8 0.75
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 11

Straight Fittings

FITTINGS
TUBE
Male Connectors
A Heavy-Duty Male SAE/MS (STH)
D
SAE/MS

PIPE, WELD,
E

VCR, VCO
FITTINGS
Tube Thread Ordering Dimensions
OD Size Number A D E F Fx
Dimensions, in.
Fx flat F flat 7/16-20 SS-4FK0-1-4STH 1.61 1.08 0.13 5/8 9/16
1/4
9/16-18 SS-4FK0-1-6STH 1.65 1.08 0.13 3/4 9/16

STANDARD
TUBING
7/16-20 SS-6FK0-1-4STH 1.91 1.34 0.20 3/4 11/16
3/8
9/16-18 SS-6FK0-1-6STH 1.95 1.34 0.21 3/4 11/16
7/16-20 SS-8FK0-1-4STH 2.29 1.59 0.20 1 7/8
1/2
9/16-18 SS-8FK0-1-6STH 2.29 1.59 0.28 1 7/8

FLEXIBLE
TUBING

HOSE /
Dimensions, mm
7/16-20 SS-6MFK0-1-4STH 40.8 27.4 3.2 16 15
6
9/16-18 SS-6MFK0-1-6STH 41.8 27.4 3.2 19 15
7/16-20 SS-10MFK0-1-4STH 58.2 40.4 5.2 24 22
10

BALL & PLUG


9/16-18 SS-10MFK0-1-6STH 58.2 40.4 5.6 24 22

VALVES
7/16-20 SS-12MFK0-1-4STH 58.2 40.4 5.2 27 22
12
9/16-18 SS-12MFK0-1-6STH 58.2 40.4 6.4 27 22

DIAPHRAGM
BELLOWS,
VALVES
Female Connectors

CHECK & RELIEF


NPT

VALVES
A
D
Tube NPT
E OD Size Ordering Dimensions, in.
in. in. Number A D E F Fx
1/4 1/4 SS-4FK0-7-4 1.85 1.08 0.13 1 9/16

METERING
NEEDLE &
VALVES
3/8 1/4 SS-6FK0-7-4 2.10 1.34 0.21 1 11/16
Fx flat
1/4 SS-8FK0-7-4 2.42 1.59 0.38 1 7/8
F flat 1/2
1/2 SS-8FK0-7-8 2.66 1.59 0.38 1 1/2 7/8
3/4 1/2 SS-12FK0-7-8 3.40 2.29 0.56 1 1/2 1 3/8

INSTRUMENT
MANIFOLD
SYSTEMS
1/2 SS-16FK0-7-8 3.47 2.58 0.73 1 7/8 1 3/4
1
3/4 SS-16FK0-7-12 3.75 2.58 0.73 1 7/8 1 3/4

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
12 Medium- and High-Pressure

Straight Fittings
FITTINGS
TUBE

Medium-Pressure Cone and Thread Adapters


D
A Tube Nipple
B
C&T
PIPE, WELD,
VCR, VCO
FITTINGS

Tube S
Tube Size Ordering Thread Dimensions
S E
OD in. Number Size A B D E F Fx
Fx flat F flat
Dimensions, in.
1/4 1/4 SS-4FK0-1-4CW 1/4-28 LH 2.70 0.31 1.08 0.11 5/8 9/16
STANDARD
TUBING

3/8 3/8 SS-6FK0-1-6CW 3/8-24 LH 3.22 0.39 1.34 0.21 3/4 11/16
1/2 9/16 SS-8FK0-1-9CW 9/16-18 LH 4.04 0.47 1.59 0.31 1 7/8
3/4 9/16 SS-12FK0-1-9CW 9/16-18 LH 4.83 0.47 2.29 0.31 1 1/2 1 3/8
3/4 SS-16FK0-1-12CW 3/4-16 LH 5.30 0.62 2.58 0.43 1 7/8 1 3/4
1
FLEXIBLE
TUBING

1 SS-16FK0-1-16CW 1-14 LH 6.06 0.78 2.58 0.56 1 7/8 1 3/4


HOSE /

Dimensions, mm
6 1/4 SS-6MFK0-1-4CW 1/4-28 LH 68.5 7.9 27.4 2.7 16 15
10 3/8 SS-10MFK0-1-6CW 3/8-24 LH 90.3 9.9 40.4 5.3 24 22
BALL & PLUG

12 9/16 SS-12MFK0-1-9CW 9/16-18 LH 103 11.9 40.4 6.4 27 22


VALVES

To protect surfaces from galling at installation, apply a system-compatible lubricant to the nose and threads of
the coned end.
Standard CW end connections are not compatible with anti-vibration glands. Contact your authorized
Swagelok representative for information on long CW end connections.
DIAPHRAGM
BELLOWS,

VALVES

Male, One-Piece
A
CHECK & RELIEF

D
C&T
VALVES

S Tube S
E Tube Size Ordering Thread Dimensions
OD in. Number Size A D E F Fx
Dimensions, in.
1/4 SS-4FK0-1-4MP 7/16-20 UN 1.94 1.08 0.11 5/8 9/16
METERING
NEEDLE &

Fx flat F flat
VALVES

1/4
3/8 SS-4FK0-1-6MP 9/16-18 UN 2.17 1.08 0.13 5/8 9/16
3/8 SS-6FK0-1-6MP 9/16-18 UN 2.42 1.34 0.21 3/4 11/16
3/8
9/16 SS-6FK0-1-9MP 13/16-16 UN 2.48 1.34 0.21 7/8 11/16
1/2 9/16 SS-8FK0-1-9MP 13/16-16 UN 2.87 1.59 0.28 1 7/8
INSTRUMENT
MANIFOLD
SYSTEMS

59°
9/16 9/16 SS-9FK0-1-9MP 13/16-16 UN 3.06 1.75 0.31 1 1/8 1 1/16
9/16 SS-12FK0-1-9MP 13/16-16 UN 3.73 2.29 0.31 1 1/2 1 3/8
3/4
3/4 SS-12FK0-1-12MP 3/4-14 NPSM 3.82 2.29 0.45 1 1/2 1 3/8
3/4 SS-16FK0-1-12MP 3/4-14 NPSM 4.28 2.58 0.45 1 7/8 1 3/4
1
MODULAR
SYSTEMD

1 SS-16FK0-1-16MP 1 3/8-12 UN 4.72 2.58 0.56 1 7/8 1 3/4


Dimensions, mm
6 1/4 SS-6MFK0-1-4MP 7/16-20 UN 49.3 27.4 2.7 16 15
10 3/8 SS-10MFK0-1-6MP 9/16-20 UN 70.1 40.4 5.3 24 22
REGULATORS

12 9/16 SS-12MFK0-1-9MP 13/16-16 UN 72.9 40.4 6.4 27 22


& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 13

Straight Fittings

FITTINGS
TUBE
Medium-Pressure Cone and Thread Adapters
A Female➀
D

PIPE, WELD,
VCR, VCO
FITTINGS
S C&T
E Tube S
Tube Size Ordering Thread Dimensions
OD in. Number Size A D E F Fx
Dimensions, in.
Fx flat

STANDARD
F flat Weep hole 1/4 1/4 SS-4FK0-7-4MP 7/16-20 UN 1.89 1.08 0.11 11/16 9/16

TUBING
3/8 3/8 SS-6FK0-7-6MP 9/16-18 UN 2.21 1.34 0.20 7/8 11/16
1/2 9/16 SS-8FK0-7-9MP 13/16-16 UN 2.72 1.59 0.36 1 1/16 7/8
9/16 9/16 SS-9FK0-7-9MP 13/16-16 UN 2.86 1.75 0.36 1 1/8 1 1/16
3/4 3/4 SS-12FK0-7-12MP 3/4-14 NPSM 3.80 2.29 0.44 1 1/2 1 3/8

FLEXIBLE
TUBING

HOSE /
1 1 SS-16FK0-7-16MP 1 3/8-12 UN 4.48 2.58 0.56 1 7/8 1 3/4
Dimensions, mm
6 1/4 SS-6MFK0-7-4MP 7/16-20 UN 48.0 27.4 2.7 18 15
10 3/8 SS-10MFK0-7-6MP 9/16-18 UN 64.8 40.4 5.1 24 22

BALL & PLUG


VALVES
12 9/16 SS-12MFK0-7-9MP 13/16-16 UN 69.1 40.4 6.4 27 22
➀ C&T collars and gland are not included. See page 32 for ordering information.

DIAPHRAGM
BELLOWS,
VALVES
Reducers
A
D Tube OD, in. Ordering Dimensions, in.
T Tx Number A D E F Fx G

CHECK & RELIEF


ET

VALVES
3/8 SS-4FK0-R-6FK 2.97 1.08 0.13 5/8 9/16 11/16
1/4
Tx 1/2 SS-4FK0-R-8FK 3.31 1.08 0.13 5/8 9/16 7/8
3/8 1/2 SS-6FK0-R-8FK 3.52 1.34 0.21 3/4 11/16 7/8
Fx flat F flat G flat 3/8 SS-8FK0-R-6FK 3.65 1.59 0.21 1 7/8 11/16
1/2

METERING
NEEDLE &
3/4 SS-8FK0-R-12FK 4.66 1.59 0.38 1 7/8 1 3/8

VALVES
9/16 3/4 SS-9FK0-R-12FK 4.79 1.75 0.41 1 1/8 1 1/16 1 3/8
3/4 9/16 SS-12FK0-R-9FK 4.93 2.29 0.31 1 1/2 1 3/8 1 1/16
1 3/4 SS-16FK0-R-12FK 5.95 2.58 0.42 1 7/8 1 3/4 1 3/8

INSTRUMENT
Reducers are furnished with nuts and preswaged ferrules. See page 22 for installation information.

MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
14 Medium- and High-Pressure

Straight Fittings
FITTINGS
TUBE

Port Connectors
A
Tube Ordering Dimensions
E
OD Number A E Fx
PIPE, WELD,
VCR, VCO
FITTINGS

Dimensions, in.
1/4 SS-4FK0-PC 2.06 0.12 9/16
Fx flat Fx flat
3/8 SS-6FK0-PC 2.54 0.21 11/16
1/2 SS-8FK0-PC 2.99 0.28 7/8
STANDARD
TUBING

9/16 SS-9FK0-PC 3.22 0.31 1 1/16


3/4 SS-12FK0-PC 4.22 0.42 1 3/8
1 SS-16FK0-PC 4.75 0.63 1 3/4
Dimensions, mm
6 SS-6MFK0-PC 52.3 3.0 15
FLEXIBLE
TUBING
HOSE /

10 SS-10MFK0-PC 75.9 5.6 22


12 SS-12MFK0-PC 75.9 6.4 22
Port connectors are furnished with nuts and preswaged ferrules.
See page 22 for installation information.
BALL & PLUG
VALVES

Caps and Plugs


DIAPHRAGM
BELLOWS,

VALVES

Cap A Plug A
D
CHECK & RELIEF
VALVES

Fx flat
F flat Fx flat

Tube Ordering Dimensions Tube Ordering Dimensions


METERING

OD Number A D F Fx OD Number A Fx
NEEDLE &

VALVES

Dimensions, in. Dimensions, in.


1/4 SS-4FK0-C 1.33 1.08 5/8 9/16 1/4 SS-4FK0-P 1.03 9/16
3/8 SS-6FK0-C 1.74 1.34 3/4 11/16 3/8 SS-6FK0-P 1.26 11/16
1/2 SS-8FK0-C 2.05 1.59 1 7/8 1/2 SS-8FK0-P 1.45 7/8
INSTRUMENT
MANIFOLD
SYSTEMS

9/16 SS-9FK0-C 2.19 1.75 1 1/8 1 1/16 9/16 SS-9FK0-P 1.50 1 1/16
3/4 SS-12FK0-C 2.86 2.29 1 1/2 1 3/8 3/4 SS-12FK0-P 1.98 1 3/8
1 SS-16FK0-C 3.25 2.58 1 7/8 1 3/4 1 SS-16FK0-P 2.23 1 3/4
Dimensions, mm Dimensions, mm
MODULAR
SYSTEMD

6 SS-6MFK0-C 33.7 27.4 16 15 6 SS-6MFK0-P 26.2 15


10 SS-10MFK0-C 52.0 40.4 24 22 10 SS-10MFK0-P 36.7 22
12 SS-12MFK0-C 52.0 40.4 27 22 12 SS-12MFK0-P 36.7 22
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 15

90° Elbows

FITTINGS
TUBE
Unions
A Union
D
Dimensions

PIPE, WELD,
Tube Ordering

VCR, VCO
FITTINGS
OD Number A D E F, in. Fx
E
Dimensions, in.
F flat 1/4 SS-4FK0-9 1.26 1.08 0.13 5/8 9/16
3/8 SS-6FK0-9 1.58 1.34 0.21 3/4 11/16

STANDARD
TUBING
1/2 SS-8FK0-9 1.87 1.59 0.38 1 7/8
Fx flat
9/16 SS-9FK0-9 2.18 1.75 0.41 1 1/2 1 1/16
3/4 SS-12FK0-9 2.83 2.29 0.56 1 1/2 1 3/8
1 SS-16FK0-9 3.69 2.58 0.73 2 1/4 1 3/4
Dimensions, mm

FLEXIBLE
TUBING

HOSE /
6 SS-6MFK0-9 31.9 27.4 3.0 5/8 15
10 SS-10MFK0-9 47.5 40.4 5.6 1 22
12 SS-12MFK0-9 47.5 40.4 6.4 1 22

BALL & PLUG


VALVES
E Reducing Union
D

DIAPHRAGM
BELLOWS,
VALVES
F flat Tube OD Ordering Dimensions
T T Tx Number A Ax D Dx E Ex F, in. Fx G
Ex
Dimensions, in.
G flat 3/8 SS-6FK0-9-4 1.61 1.48 1.08 1.34 0.13 0.21 3/4 11/16 9/16

CHECK & RELIEF


A 1/4
Dx 1/2 SS-8FK0-9-4 1.91 1.69 1.08 1.59 0.13 0.38 1 7/8 9/16

VALVES
Fx flat
3/8 1/2 SS-8FK0-9-6 1.91 1.82 1.34 1.59 0.21 0.38 1 7/8 11/16
9/16 SS-9FK0-9-8 2.18 2.14 1.59 1.75 0.38 0.41 1 1/2 1 1/16 7/8
Tx 1/2
Ax 3/4 SS-12FK0-9-8 2.83 2.51 1.59 2.29 0.38 0.56 1 1/2 1 3/8 7/8
3/4 1 SS-16FK0-9-12 3.69 3.52 2.29 2.58 0.56 0.73 2 1/4 1 3/4 1 3/8

METERING
NEEDLE &
VALVES
Dimensions, mm
10 SS-10MFK0-9-6M 48.5 42.8 27.4 40.4 3.2 5.6 1 22 15
6
12 SS-12MFK0-9-6M 48.5 42.8 27.4 40.4 3.2 6.4 1 22 22
10 12 SS-12MFK0-9-10M 48.5 48.5 40.4 40.4 5.6 6.4 1 22 22

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
16 Medium- and High-Pressure

90° Elbows
FITTINGS
TUBE

Male
A NPT
D
NPT
PIPE, WELD,
VCR, VCO
FITTINGS

Tube Size Ordering Dimensions


OD in. Number A Ax D E F, in. Fx
Dimensions, in.
F flat Fx flat Ax
1/4 SS-4FK0-2-4 1.46 0.97 1.08 0.13 3/4 9/16
1/4 3/8 SS-4FK0-2-6 1.46 0.97 1.08 0.13 3/4 9/16
STANDARD
TUBING

E 1/2 SS-4FK0-2-8 1.67 1.37 1.08 0.13 1 9/16


1/4 SS-6FK0-2-4 1.59 0.97 1.34 0.21 3/4 11/16
3/8 3/8 SS-6FK0-2-6 1.59 0.97 1.34 0.21 3/4 11/16
1/2 SS-6FK0-2-8 1.80 1.37 1.34 0.21 1 11/16
FLEXIBLE
TUBING
HOSE /

1/4 SS-8FK0-2-4 1.88 1.18 1.59 0.25 1 7/8


1/2 3/8 SS-8FK0-2-6 1.88 1.18 1.59 0.33 1 7/8
1/2 SS-8FK0-2-8 1.88 1.37 1.59 0.38 1 7/8
9/16 1/2 SS-9FK0-2-8 2.18 1.73 1.75 0.41 1 1/2 1 1/16
BALL & PLUG

1/2 SS-12FK0-2-8 2.83 1.73 2.29 0.41 1 1/2 1 3/8


VALVES

3/4
3/4 SS-12FK0-2-12 2.83 1.73 2.29 0.56 1 1/2 1 3/8
3/4 SS-16FK0-2-12 3.69 2.50 2.58 0.63 2 1/4 1 3/4
1
1 SS-16FK0-2-16 3.69 2.50 2.58 0.73 2 1/4 1 3/4
Dimensions, mm
DIAPHRAGM
BELLOWS,

VALVES

6 1/4 SS-6MFK0-2-4 37.0 24.6 27.4 3.2 3/4 15


10 3/8 SS-10MFK0-2-6 47.8 30.0 40.4 5.6 1 22
12 1/2 SS-12MFK0-2-8 47.8 34.8 40.4 6.3 1 22
CHECK & RELIEF
VALVES
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 17

Tees

FITTINGS
TUBE
Unions
A
D F flat Tube Ordering Dimensions

PIPE, WELD,
E OD Number A Ax D E F, in. Fx

VCR, VCO
FITTINGS
Dimensions, in.
1/4 SS-4FK0-3 2.51 1.26 1.08 0.13 5/8 9/16
3/8 SS-6FK0-3 3.17 1.58 1.34 0.21 3/4 11/16
Ax
1/2 SS-8FK0-3 3.74 1.87 1.59 0.38 1 7/8

STANDARD
TUBING
9/16 SS-9FK0-3 4.36 2.18 1.75 0.41 1 1/2 1 1/16
Fx flat
3/4 SS-12FK0-3 5.66 2.83 2.29 0.56 1 1/2 1 3/8
1 SS-16FK0-3 7.38 3.69 2.58 0.73 2 1/4 1 3/4
Dimensions, mm

FLEXIBLE
TUBING
6 SS-6MFK0-3 63.8 31.9 27.4 3.2 5/8 15

HOSE /
10 SS-10MFK0-3 94.9 47.5 40.4 5.6 1 22
12 SS-12MFK0-3 94.9 47.5 40.4 6.4 1 22

BALL & PLUG


VALVES
Male Branch, NPT (TTM)
A
NPT

DIAPHRAGM
Ax Dimensions

BELLOWS,
Tube Size Ordering

VALVES
D
OD in. Number A Ax D E H F, in. Fx
Dimensions, in.
1/8 SS-4FK0-3TTM 2.51 1.26 1.08 0.13 0.78 5/8 9/16
1/4

CHECK & RELIEF


1/4 SS-4FK0-3-4TTM 2.92 1.46 1.08 0.13 0.97 3/4 9/16

VALVES
H Fx flat 3/8 1/4 SS-6FK0-3TTM 3.17 1.58 1.34 0.21 0.97 3/4 11/16
F flat 1/4 SS-8FK0-3-4TTM 3.74 1.87 1.59 0.25 1.18 1 7/8
1/2
E 3/8 SS-8FK0-3TTM 3.74 1.87 1.59 0.33 1.18 1 7/8
3/4 3/4 SS-12FK0-3TTM 5.66 2.83 2.29 0.56 1.81 1 1/2 1 3/8

METERING
NEEDLE &
Dimensions, mm

VALVES
6 1/8 SS-6MFK0-3TTM 63.8 31.9 27.4 3.2 19.8 5/8 15
10 1/4 SS-10MFK0-3TTM 94.9 47.5 40.4 5.6 30.0 1 22
12 3/8 SS-12MFK0-3TTM 94.9 47.5 40.4 6.4 30.0 1 22

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
18 Medium- and High-Pressure

Crosses
FITTINGS
TUBE

Unions
A
D Tube Ordering Dimensions
OD Number A D E F, in. Fx
PIPE, WELD,
VCR, VCO
FITTINGS

Dimensions, in.
1/4 SS-4FK0-4 2.51 1.08 0.13 5/8 9/16
F flat
3/8 SS-6FK0-4 3.17 1.34 0.21 3/4 11/16
1/2 SS-8FK0-4 3.74 1.59 0.38 1 7/8
STANDARD
TUBING

Dimensions, mm
6 SS-6MFK0-4 63.8 27.4 3.0 5/8 15
E
10 SS-10MFK0-4 94.9 40.5 5.6 1 22
12 SS-12MFK0-4 94.9 40.5 6.4 1 22
Fx flat
FLEXIBLE
TUBING
HOSE /
BALL & PLUG
VALVES

Tube Adapters
Male NPT
A
DIAPHRAGM

Tube NPT
BELLOWS,

VALVES

E OD Size Ordering Dimensions, in.


in. in. Number A E F Fx
1/4 1/4 SS-4FK-TA-1-4 2.18 0.12 9/16 9/16
F flat 1/4 SS-6FK-TA-1-4 2.53 0.21 9/16 11/16
CHECK & RELIEF

Fx flat 3/8
1/2 SS-6FK-TA-1-8 2.78 0.21 7/8 11/16
VALVES

1/4 SS-8FK-TA-1-4 2.87 0.25 9/16 7/8


1/2
1/2 SS-8FK-TA-1-8 3.12 0.28 7/8 7/8
9/16 1/2 SS-9FK-TA-1-8 3.28 0.31 7/8 1 1/16
3/4 3/4 SS-12FK-TA-1-12 3.92 0.42 1 1/16 1 3/8
METERING
NEEDLE &

VALVES

1 1 SS-16FK-TA-1-16 4.53 0.63 1 3/8 1 3/4


Tube adapters are furnished with nuts and preswaged ferrules. See page 22 for
installation information.
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 19

Installation Instructions

FITTINGS
TUBE
Medium-Pressure Tube Fitting Assembly—FK Series
These instructions apply to medium-pressure tube fitting sizes from 1/4 in./6 mm to 3/4 in./12 mm. For 3/4 in. medium-pressure
tube fittings only, you can use the Swagelok multihead hydraulic swaging unit (MHSU) to preswage the ferrules onto the tube
and install in accordance with Connections Preswaged with the MHSU, page 20. For 1 in. medium-pressure tube fittings

PIPE, WELD,
VCR, VCO
FITTINGS
only, use of the Swagelok 16FK multihead hydraulic unit (MHSU) is required to preswage the ferrules onto the tube and install
in accordance with Connections Preswaged with 16FK MHSU, page 21. See Instructions for Swagelok ® 1 inch Medium-
Pressure Tube Fittings, MS-CRD-0249.

STANDARD
Fig. 1 Fig. 2 Fig. 3

TUBING
Fitting

Preassembled
cartridge
Plastic

FLEXIBLE
TUBING

HOSE /
arbor Tube
Body

BALL & PLUG


VALVES
1. Thread the preassembled cartridge 2. Remove the plastic arbor (Fig. 2). 3. Insert the tube into the fitting (Fig. 3).
(nut, ferrules, and plastic arbor) into
the fitting body until finger-tight
(Fig. 1).

DIAPHRAGM
BELLOWS,
VALVES
For temperatures above 400°F
(204°C), Silver Goop™ high-
temperature thread lubricant is
recommended for use on fitting nut

CHECK & RELIEF


threads.

VALVES
Fig. 4 Fig. 5 Fig. 6
Shoulder Body Body
Nut Nut

METERING
NEEDLE &
VALVES
Tube

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
All Sizes 9/16 in./12 mm and Smaller Sizes 3/4 in. Size
4. Make sure that the tube rests firmly 5. Hold the body steady and tighten the 5. Mark the nut, then hold the body
on the shoulder of the fitting body nut to the specified torque (Fig. 5). steady and tighten the nut one full
(Fig. 4). turn (Fig. 6).

REGULATORS
Tube Required Torque 6. Use the Swagelok medium-pressure & FILTERS
OD ft·lb N·m gap inspection gauge to ensure
1/4 in., 6 mm 25 33.9 that the fitting has been tightened
3/8 in. 45 61.1 sufficiently.
MEASUREMENT
DEVICES

10 mm 100 136
1/2 in., 12 mm 110 150
9/16 in. 170 231

Alternatively, mark the nut, then


AND HIGH-
PRESSURE

MEDIUM-

tighten the nut one full turn (Fig. 6).


6. Use the Swagelok medium-pressure
gap inspection gauge to ensure
that the fitting has been tightened
REFERENCES

sufficiently.
20 Medium- and High-Pressure

Installation Instructions
FITTINGS
TUBE

Connections Preswaged with the MHSU (3/4 in. Size)


These instructions apply to 3/4 in. medium-pressure tube fittings only. These fittings can also be
assembled in accordance with Medium-Pressure Tube Assembly—FK Series, page 19.
PIPE, WELD,
VCR, VCO
FITTINGS

Fig. 1 Fig. 2 Fig. 3


Mark

Tube with Nut


preswaged
STANDARD

ferrules
TUBING

Body
FLEXIBLE
TUBING
HOSE /

1. Preswage the ferrules onto the The MHSU should be used to 5. Hold the fitting body steady and
tube using a Swagelok multihead preswage a set of ferrules only one tighten the nut one-third turn (Fig. 3).
hydraulic swaging unit (MHSU) and time. If the ferrules were insufficiently This is equivalent to advancing the
BALL & PLUG
VALVES

the appropriate medium-pressure preswaged, they should be nut two hex points from the mark.
tooling. discarded and the process started Alternatively, hold the fitting body
See the Multihead Hydraulic again with a new set of ferrules. steady and tighten the nut to the
Swaging Unit (MHSU) Setup and 3. Insert the tube with preswaged specified torque.
Operating ferrules into the fitting until the front
DIAPHRAGM
BELLOWS,

VALVES

Instructions, Bottoming ferrule seats against the fitting body; Required Torque
mark Tube
MS‑12‑37. rotate the nut finger-tight (Fig. 1). OD ft·lb N·m
2. Inspect the For temperatures above 400°F 3/4 in. 225 306
tube end for (204°C), Silver Goop high-
CHECK & RELIEF

6. Use the Swagelok medium-pressure


VALVES

a bottoming mark. This radial temperature thread lubricant is


indentation indicates the tube was recommended for use on fitting nut gap inspection gauge to ensure
properly bottomed in the MHSU. If threads. that the fitting has been tightened
there is not a visible indentation, the 4. Place a mark on the fitting body in sufficiently.
preswaged assembly should not be line with one of the hex points of the
METERING
NEEDLE &

VALVES

used. nut (Fig. 2).


INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 21

Installation Instructions

FITTINGS
TUBE
Instructions for 1 inch FK Medium-Pressure Tube Fittings
These instructions apply to 1 in. medium-pressure tube fittings only.

316 SS Connections Preswaged with the MHSU (1 in. Size) 4. Place a mark on the fitting body in line with one of the hex

PIPE, WELD,
VCR, VCO
FITTINGS
1. Preswage the ferrules onto the tube using the Swagelok points of the nut.
Mark
multihead hydraulic swaging unit (MHSU) specially
designed for this connection and the appropriate medium- Nut
pressure tooling.

STANDARD
Body

TUBING
See the Multihead Hydraulic Swaging Unit (MHSU) – 16FK
Series Operating Instructions, MS-CRD-0250.
2. Inspect the tube end for bottoming marks. These radial 5. Hold the fitting body steady and tighten the nut one-third
indentations indicate the tubing was properly bottomed in turn or two hex points from the scribed mark.

FLEXIBLE
the MHSU. If there are not four visible indentations, the

TUBING

HOSE /
preswaged assembly should not be used.
Bottoming marks

BALL & PLUG


VALVES
Alternately, hold the fitting body steady and tighten the nut
• CAUTION: Use of unbottomed tubing may result in to the specified torque.
insufficient pull-up of fitting and system leakage.
Required Torque
Tube

DIAPHRAGM
The MHSU should be used one time only to preswage a set

BELLOWS,
VALVES
OD ft·lb N·m
of ferrules. If the ferrules were insufficiently preswaged, they
1 in. 350 475
should be discarded and the process started again with a
new set of ferrules.
6. Use the Swagelok 16FK medium-pressure gap inspection

CHECK & RELIEF


3. Insert the tube with preswaged ferrules into the fitting gauge to ensure that the fitting has been tightened

VALVES
body until the front ferrule seats against the fitting body; sufficiently.
rotate the nut finger-tight.
For temperatures above 400°F (204°C), Silver Goop high-
temperature thread lubricant is recommended for use on

METERING
fitting nut threads.

NEEDLE &
VALVES
Tube with preswaged
ferrules

INSTRUMENT
Body

MANIFOLD
SYSTEMS
Nut

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
22 Medium- and High-Pressure

Caps and Plugs Port Connector Installation Tube Adapters and Reducers
FITTINGS

Installation
TUBE

For installation of the machined ferrule


Cap Installation
end of the port connector, see Plug For initial installation, insert the tube
See applicable Medium-Pressure Installation, this page. with preswaged ferrules into the body;
Tube Fitting Assembly—FK Series, rotate the nut finger-tight.
For installation of the preswaged ferrule
page 19 or 21.
PIPE, WELD,
VCR, VCO
FITTINGS

end of the port connector, see Tube For temperatures above 400°F (204°C),
Plug Installation Adapters and Reducers Installation, Silver Goop high-temperature thread
this page. lubricant is recommended for use on
Hold the body steady and tighten the
fitting nut threads.
plug to the specified torque.
■ For preswaged 9/16 in. or 12 mm and
STANDARD
TUBING

Tube Required Torque smaller fittings, hold the body steady


OD ft·lb N·m and rotate the nut to the previously
1/4 in., 6 mm 25 33.9 pulled-up position. At this point,
you will feel a significant increase
3/8 in. 45 61.1
in resistance. Tighten the nut an
FLEXIBLE
TUBING
HOSE /

10 mm 100 136 additional one-fourth turn.


1/2 in., 12 mm 110 150
■ For preswaged 3/4 and 1 in. fittings,
9/16 in. 170 231 hold the fitting body steady and
3/4 in. 225 306 tighten the nut one-third turn.
BALL & PLUG
VALVES

1 in. 350 475 Alternatively, hold the fitting body


Alternatively, tighten the plug one- steady and tighten the nut to the
quarter turn from the finger-tight torque specified in Plug Installation,
position. this page.
DIAPHRAGM
BELLOWS,

VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 23

Installation Instructions

FITTINGS
TUBE
Preswaging Tool
These instructions apply to medium-pressure tube fitting sizes from 1/4 in./6 mm to 9/16 in./12 mm.
Fig. 1 Fig. 2 Fig. 3
Preswaging Preswaging Preswaging

PIPE, WELD,
VCR, VCO
FITTINGS
tool tool tool

Preassembled
Cartridge
Plastic
arbor Tube

STANDARD
TUBING
Fig. 6
Fig. 4 Fig. 5 Preswaging

FLEXIBLE
TUBING

HOSE /
Shoulder tool
Preswaging
tool

Nut Tube with


preswaged
Tube ferrules

BALL & PLUG


VALVES
fig 4

DIAPHRAGM
BELLOWS,
VALVES
fig 5

Fig. 7 Fig. 8 Fig. 9


Body

Nut
Tube with Nut

CHECK & RELIEF


preswaged
ferrules

VALVES
Body

Swagelok medium-
pressure gap
inspection gauge

METERING
NEEDLE &
VALVES
1. Thread the preassembled cartridge 8. Insert the tube with preswaged alignment marks in a line along the
(nut, ferrules, and plastic arbor) into ferrules into the fitting until the front nut and fitting body flats. Tighten

INSTRUMENT
the preswaging tool until finger-tight ferrule seats against the fitting body; the nut an additional one-fourth turn

MANIFOLD
SYSTEMS
(Fig. 1). rotate the nut finger-tight (Fig. 7). with a wrench.
2. Remove the plastic arbor (Fig. 2). For temperatures above 400°F 10. Use the Swagelok medium-pressure
3. Insert the tube into the preswaging (204°C), Silver Goop high- gap inspection gauge to ensure
tool (Fig. 3). temperature thread lubricant is that the fitting has been tightened

MODULAR
SYSTEMD
recommended for use on fitting nut sufficiently. If the gap inspection
4. Make sure that the tube rests firmly
threads. gauge will enter the gap, then hold
on the shoulder of the preswaging
9. Rotate the nut with a wrench and the fitting body steady and tighten
tool body; rotate the nut finger-tight
tighten to the specified torque the nut slightly. Recheck the gap
(Fig. 4).
with the gap inspection gauge. If

REGULATORS
shown in the following table (Fig. 8).
& FILTERS
5. Mark the nut, then hold the the gap inspection gauge will still
preswaging tool steady and tighten Required Torque enter the gap, then slightly tighten
the nut three-quarters turn with a Tube OD ft·lb N·m the nut again. Repeat this additional
wrench (Fig. 5). tightening until the gap inspection
1/4 in., 6 mm 25 33.9
MEASUREMENT

6. Loosen the nut. gauge will not enter the gap (Fig. 9).
DEVICES

3/8 in. 45 61.1


7. Remove the tube with preswaged 10 mm 100 136
ferrules from the preswaging tool
1/2 in., 12 mm 110 150
(Fig. 6).
9/16 in. 170 231
If the tube sticks in the preswaging
AND HIGH-
PRESSURE

MEDIUM-

tool, remove the tube by gently Alternatively, using a wrench, rotate


rocking it back and forth. Do not the nut past finger tight, to the
turn the tube. previously pulled-up position. At
this point, you will feel a significant
REFERENCES

increase in resistance. Now apply


24 Medium- and High-Pressure

Installation Instructions
FITTINGS
TUBE

Medium-Pressure Tube Fitting Reassembly—FK Series


Fig. 1 Fig. 2 Fig. 3
PIPE, WELD,
VCR, VCO
FITTINGS

Nut Nut
Tube with
preswaged
ferrules

Body
STANDARD
TUBING
FLEXIBLE
TUBING
HOSE /

You may disassemble and reassemble 2. Rotate the nut with a wrench and Alternatively, rotate the nut with a
Swagelok medium-pressure tube tighten to the specified torque wrench to the previously pulled-up
fittings many times. (Fig. 3). position. At this point, you will feel
BALL & PLUG

a significant increase in resistance.


VALVES

1. Insert tube with preswaged ferrules


into the fitting body until the front Required Torque Tighten the nut slightly with a
Tube
ferrule seats; rotate the nut finger- OD ft·lb N·m wrench.
tight. (Fig. 1, 2) 1/4 in., 6 mm 25 33.9
• The gap inspection gauge
DIAPHRAGM
BELLOWS,

3/8 in. 45 61.1


VALVES

can be used as an important


10 mm 100 136 diagnostic tool for reassembled
1/2 in., 12 mm 110 150 tube fittings. Rechecking
9/16 in. 170 231 the nut-to-body gap upon
CHECK & RELIEF

3/4 in 225 306 reassembly can prevent under-


VALVES

tightened conditions.
1 in. 350 475
METERING
NEEDLE &

VALVES

Replacement Parts
Nut and Ferrules Cartridge
INSTRUMENT
MANIFOLD
SYSTEMS

Dimensions
Each cartridge contains a front Tube Ordering
ferrule, back ferrule, and male nut. OD Number D H
Fractional cartridges are assembled Dimensions, in.
on red arbors; metric cartridges are 1/4 SS-4FK-NFSET 0.69 1.43
assembled on yellow arbors. 3/8 SS-6FK-NFSET 0.81 1.72
MODULAR
SYSTEMD

H
1/2 SS-8FK-NFSET 1.00 1.97
9/16 SS-9FK-NFSET 1.10 2.05
• Do not use medium-pressure 3/4 SS-12FK-NFSET 1.60 2.59
nut and ferrules with any other D
REGULATORS

1 SS-16FK-NFSET 2.03 2.91


& FILTERS

Swagelok tube fittings.


Dimensions, mm
6 SS-6MFK-NFSET 17.5 36.4
10 SS-10MFK-NFSET 25.4 49.9
MEASUREMENT

12 SS-12MFK-NFSET 25.4 49.9


DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 25

Tools and Accessories

FITTINGS
TUBE
Preswaging Tool Tube Ordering
Depth Marking Tool Tube Ordering
OD Number OD Number
Dimensions, in. Dimensions, in.

PIPE, WELD,
VCR, VCO
1/4 MS-ST-4FK0 1/4 MS-DMT-4FK0

FITTINGS
3/8 MS-ST-6FK0 3/8 MS-DMT-6FK0
1/2 MS-ST-8FK0 1/2 MS-DMT-8FK0
9/16 MS-ST-9FK0 9/16 MS-DMT-9FK0

STANDARD
For Swagelok tube fitting Dimensions, mm 3/4 MS-DMT-12FK0

TUBING
installations in close quarters, 6 MS-ST-6MFK0 1 MS-DMT-16FK0
the Swagelok preswaging tool 10 MS-ST-10MFK0 Dimensions, mm
is a convenient accessory.
12 MS-ST-12MFK0 6 MS-DMT-6MFK0
Swagelok depth marking tools
10 MS-DMT-10MFK0

FLEXIBLE
help ensure that tubing is

TUBING

HOSE /
bottomed on the shoulder inside 12 MS-DMT-12MFK0
the Swagelok tube fitting body.

BALL & PLUG


VALVES
Multihead Hydraulic Swaging Unit (MHSU) – for 3/4 in. (12FK) medium-pressure tube fittings
Includes a tube marking feature
to indicate when tube is properly

DIAPHRAGM
bottomed.

BELLOWS,
VALVES
• The MHSU cannot be used for
preswaging 9/16 in./12 mm and

CHECK & RELIEF


under medium-pressure fittings.

VALVES
MHSU Unit Components
■ Multihead hydraulic swaging unit

METERING
NEEDLE &
VALVES
■ 6 ft (1.8 m) hydraulic hose
■ Retaining ring pliers
■ Safety glasses
Medium-Pressure Tooling Refer to Swagelok Gaugeable Tube
Kit Components Fittings and Adapter Fittings catalog,
■ Operating instructions

INSTRUMENT
MS‑01‑140, for additional information

MANIFOLD
SYSTEMS
■ Die head set for Swagelok 3/4 in.
■ Carrying case. medium-pressure tube fitting about the MHSU.
■ Gap inspection gauge. See the Swagelok Multihead Hydraulic
Swaging Unit (MHSU) Setup and
Description Ordering Number Operating Instructions, MS‑12‑37, for

MODULAR
SYSTEMD
instructions.
MHSU MS-MHSU-O-E

3/4 in. medium-


MS-MHSUT-O-12FK-M
pressure tooling

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
26 Medium- and High-Pressure

Tools and Accessories


FITTINGS
TUBE

Multihead Hydraulic Swaging Unit (MHSU) – for 1 in. (16FK) medium-pressure tube fittings

Includes a tube marking feature


PIPE, WELD,
VCR, VCO
FITTINGS

to indicate when tube is properly


bottomed.

• The MHSU can only be used for


STANDARD
TUBING

preswaging 1 in. (16FK) medium-


pressure fittings.

MHSU—16FK Unit Components


FLEXIBLE
TUBING
HOSE /

■ 16FK MHSU hydraulic swaging unit


with 2 ft (0.6 m) hydraulic hose
■ Die head set for Swagelok 1 in.
medium-pressure tube fitting
BALL & PLUG
VALVES

■ 1 in. chamfer block See the Swagelok Multihead


Description Ordering Number
■ Gap inspection gauge Hydraulic Swaging Unit
MHSU—16FK MS-MHSU-O-E-FKIT-16FK-MB (MHSU)—16FK Operating
■ Safety glasses
Instructions, MS‑CRD-0250,
■ 16FK MHSU operating instructions 1 in. medium-
DIAPHRAGM

MS-MHSUT-O-16FK-M for instructions.


BELLOWS,

VALVES

pressure tooling
■ Carrying case.

1 in. Medium-Pressure Tooling


Kit Components
CHECK & RELIEF
VALVES

■ Die head set for Swagelok 1 in.


medium-pressure tube fitting
■ 1 in. chamfer block
■ Gap inspection gauge.
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 27

Tools and Accessories

FITTINGS
TUBE
Medium-Pressure Gap Inspection Gauge Tube Ordering
The Swagelok medium-pressure gap inspection gauge OD Number
assures the installer or inspector that the fitting has been Dimensions, in.

PIPE, WELD,
sufficiently pulled up on initial installation, whether using a

VCR, VCO
FITTINGS
1/4, 3/8, 1/2 MS-IG-FK0
torque wrench, standard wrench tightening, or preswaging 9/16 MS-IG-9FK0
with the MHSU. 3/4 MS-IG-12FK0
1 MS-IG-16FK0
• The medium-pressure gap inspection gauge is

STANDARD
Dimensions, mm

TUBING
different from the gap gauge for all other Swagelok
tube fittings. 6 MS-IG-6MFK0
10 MS-IG-10MFK0
12 MS-IG-12MFK0
Tubing Selection

FLEXIBLE
TUBING

HOSE /
Swagelok medium-pressure FK series tube fittings can be
used with 316 stainless tubing or Alloy 2507 super duplex
tubing.
■ For 316 stainless steel tubing, see the Tubing/Fitting

BALL & PLUG


Compatibility matrix on page 66.

VALVES
■ For Alloy 2507 super duplex tubing, refer to Swagelok
Alloy 2507 Seamless Super Duplex Tubing—Fractional
Sizes catalog, MS-02-151.

DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
28 Medium- and High-Pressure

Cone and Thread Fittings Contents


FITTINGS
TUBE

—IPT Series Features, 29 Options and Accessories


For Pressures up to 60 000 psig Materials of Construction, 29 ■ Anti-vibration, 33
(4134 bar)
PIPE, WELD,
VCR, VCO
FITTINGS

Pressure Ratings, 29 ■ NACE-Compliant Fittings, 33

Cleaning and Packaging, 29 ■ Rupture Discs, 34

Dimensions—Cone & Thread Installation Instructions,


STANDARD
TUBING

End Connections, 30
■ Medium-Pressure Cone and Thread
Ordering Information and Fitting Assembly, 34
Dimensions, 30 ■ High-Pressure Cone and Thread
FLEXIBLE

Fitting Assembly, 35
TUBING
HOSE /

Couplings, Elbows 30
Tees, Crosses, Bulkheads, 31
BALL & PLUG

■ 316 stainless steel construction


VALVES

■ Temperatures up 700°F (371°C)


■ Medium-pressure (MP) fittings
■ Size range—1/4 to 1 1/2 in.
DIAPHRAGM
BELLOWS,

■ Pressure rating—up to
VALVES

Caps and Plugs, 32


20 000 psig (1378 bar)
■ High-pressure (HP) fittings
■ Size range—1/4 to 9/16 in.
CHECK & RELIEF

■ Pressure rating—up to
VALVES

60 000 psig (4134 bar)

Collars and Glands, 32


METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS

Safety Heads and Line Filters, 32


MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 29

Cone and Thread Fitting—IPT Series

FITTINGS
TUBE
Medium-pressure cone and thread end High-pressure cone and thread end
connection shown on left side of fitting connection shown on right side of fitting

PIPE, WELD,
VCR, VCO
FITTINGS
Fitting body Seal surface Weep hole enables leak detection and
verification of a proper installation.

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
Gland creates a load on Collar threads onto the cone and Cone and thread tubing is required
the collar to ensure a seal thread tubing with left-hand threads for cone and thread fitting installation.
on the tubing and body to prevent accidental disassembly of High-pressure tubing has a thicker
angle area. collar during installation. wall than medium-pressure tubing.

DIAPHRAGM
BELLOWS,
VALVES
See the Tubing/Fitting Compatibility
matrix on page 66.

CHECK & RELIEF


VALVES
Features Pressure Ratings
■ Cone and thread (C&T) connection provides dependable Pressure ratings are dependent on the end connection or
medium- and high-pressure performance. system component with the lowest pressure rating. Working
■ Weep holes standard on all pressure connections to verify pressure determined based on ASME B31.3 Process Piping,

METERING
NEEDLE &
Chapter IX High Pressure Piping.

VALVES
proper connection.
■ Female medium- and high-pressure C&T fittings, adapters, ■ Medium-pressure cone and thread end connections are
and couplings are supplied complete with glands and rated to 20 000 psig (1378 bar).
collars except where noted. ■ High-pressure cone and thread end connections are rated

INSTRUMENT
to 60 000 psig (4134 bar)

MANIFOLD
SYSTEMS
■ C&T fittings can be manufactured to meet
NACE MR0175/ISO 15156.
■ Anti-vibration connection components are available. Elevated Temperature Factors

Temperature Elevated Temperature Factors➀

MODULAR
SYSTEMD
Materials of Construction
Strain-Hardened Annealed
■ Strain-hardened 316 stainless steel standard 316 SS 316 SS
■ Other materials available on request
B31.3 B31.3
°F °C Chapter IX Chapter IX

REGULATORS
Component Material/ASTM Specification
–60 to 100 –51 to 38 1.00 & FILTERS
Body 316 SS/A276, A479
200 93 0.98 1.00
Gland 316 SS/A276
300 149 0.93
Collar 316 SS/A276
MEASUREMENT

400 204 0.88 0.84


Wetted components listed in italics.
DEVICES

500 260 0.85 0.78


600 316 0.84 0.74
Cleaning and Packaging 700 371 0.82 0.71
All cone and thread fittings are cleaned in accordance with
➀ Elevated temperature factor = suggested allowable working pressure at
AND HIGH-
PRESSURE

Swagelok Standard Cleaning and Packaging (SC‑10) catalog,


MEDIUM-

elevated temperature / suggested allowable working pressure at room


MS‑06‑62. temperature.
REFERENCES
30 Medium- and High-Pressure

Dimensions—Cone & Thread End Connections


FITTINGS
TUBE

Dimensions are for reference only and are subject to change.


Female pocket
D
C Dimensions, in. (mm)
PIPE, WELD,
VCR, VCO
FITTINGS

B Fitting Tube
Size Engagement
A
in. A B C D E F G H Length
5° Medium Pressure: 20 000 psig (1378 bar)
1/4 0.39 (9.9) 7/16-20 0.28 (7.1) 0.50 (12.7) 0.11 (2.8) 0.19 (4.6) 0.14 (3.6) 1/4-28 0.56 (14.2)
STANDARD

Weep hole 45°


TUBING

3/8 0.52 (13.2) 9/16-18 0.38 (9.7) 0.62 (15.8) 0.20 (5.1) 0.31 (7.9) 0.25 (6.4) 3/8-24 0.69 (17.5)
Female seat 9/16 0.75 (19.0) 13/16-16 0.44 (11.2) 0.75 (19.0) 0.31 (7.9) 0.50 (12.7) 0.41 (10.4) 9/16-18 0.84 (21.3)
3/4 0.95 (24.1) 3/4-14 NPSM 0.50 (12.7) 0.94 (23.9) 0.44 (11.2) 0.63 (16.0) 0.56 (14.2) 3/4-16 1.00 (25.4)
E F 60° 1 1.30 (33.0) 1 3/8-12 0.81 (20.6) 1.31 (33.3) 0.56 (14.2) 0.88 (22.4) 0.72 (18.3) 1-14 1.47 (37.3)
FLEXIBLE
TUBING
HOSE /

Medium Pressure: 15 000 psig (1034 bar)


1 1/2 1.80 (45.8) 1 7/8-12 1.00 (25.4) 1.60 (40.6) 0.94 (23.8) 1.38 (35.0) 1.13 (28.6) 1 1/2-12 1.81 (46.0)
Male coned tube High Pressure: 60 000 psig (4134 bar)
H 1/4 0.52 (13.2) 9/16-18 0.38 (9.7) 0.44 (11.2) 0.09 (2.3) 0.17 (4.3) 0.13 (3.3) 1/4-28 0.50 (12.7)
BALL & PLUG

3/8 0.69 (17.5) 3/4-16 0.53 (13.5) 0.63 (16.0) 0.13 (3.3) 0.27 (6.9) 0.22 (5.6) 3/8-24 0.69 (17.5)
VALVES

G 59°
9/16 1.05 (26.7) 1 1/8-12 0.62 (15.7) 0.75 (19.0) 0.19 (4.6) 0.38 (9.7) 0.28 (7.1) 9/16-18 0.88 (22.4)

• When interchanging anti-vibration glands, it is recommended to install per the gland


manufacturers instructions.
DIAPHRAGM
BELLOWS,

VALVES

Ordering Information and Dimensions


Dimensions are for reference only and are subject to change. Dimensions shown with cone and thread nuts finger-tight.
Couplings
CHECK & RELIEF
VALVES

Tube
Medium Pressure

C A Dimensions, in. (mm)


OD Ordering
in. Number A C F G
Medium Pressure: 20 000 psig (1378 bar)
METERING
NEEDLE &

VALVES

1/4 CN4MF20 1.50 (38.1) 0.38 (9.7) 3/4 1/2


G flat
F flat 3/8 CN6MF20 1.75 (44.5) 0.48 (12.2) 3/4 5/8
9/16 CN9MF20 2.12 (53.8) 0.68 (17.3) 1 7/8
3/4 CN12MF20 2.50 (63.5) 0.59 (15.0) 1 3/8 1 3/16
C A
High Pressure
INSTRUMENT

1 CN16MF20 3.50 (88.9) 0.74 (18.8) 1 3/4 1 3/8


MANIFOLD
SYSTEMS

Medium Pressure: 15 000 psig (1034 bar)


1 1/2 CN24MF15 4.38 (111) 1.10 (27.9) 2 1/4 1 7/8
G flat High Pressure: 60 000 psig (4134 bar)
F flat
1/4 CN4HF60 1.38 (35.1) 0.59 (15.0) 3/4 5/8
MODULAR
SYSTEMD

3/8 CN6HF60 1.75 (44.5) 0.72 (18.3) 1 13/16


9/16 CN9HF60 2.25 (57.2) 1.00 (25.4) 1 3/8 1 3/16
Elbows
C A
B
REGULATORS

Medium Pressure

Tube
& FILTERS

OD Ordering Dimensions, in. (mm)


in. Number A B C D E F G
D
E Medium Pressure: 20 000 psig (1378 bar)
1/4 L4MF20 1.50 (38.1) 0.75 (19.1) 0.38 (9.7) 0.75 (19.1) 1.13 (28.6) 5/8 1/2
MEASUREMENT

3/8 L6MF20 2.00 (50.8) 1.00 (25.4) 0.48 (12.2) 1.00 (25.4) 1.38 (35.1) 3/4 5/8
DEVICES

G flat F flat
9/16 L9MF20 2.50 (63.5) 1.25 (31.8) 0.68 (17.3) 1.25 (31.8) 1.75 (44.5) 1 7/8
A 3/4 L12MF20 3.00 (76.2) 1.50 (38.1) 0.59 (15) 1.50 (38.1) 2.25 (57.2) 1 3/8 1 3/16
C B 1 L16MF20 4.13 (105) 2.06 (52.3) 0.74 (18.8) 2.06 (52.3) 3.00 (76.2) 1 3/4 1 3/8
Medium Pressure: 15 000 psig (1034 bar)
High Pressure
AND HIGH-
PRESSURE
MEDIUM-

1 1/2 L24MF15 5.75 (146) 2.88 (73.2) 1.10 (27.9) 2.88 (73.2) 4.00 (102) 2 1/4 1 7/8
High Pressure: 60 000 psig (4134 bar)
D
E 1/4 L4HF60 1.50 (38.1) 0.88 (22.4) 0.59 (15) 0.63 (15.9) 1.00 (25.4) 1 5/8
3/8 L6HF60 2.00 (50.8) 1.25 (31.8) 0.72 (18.3) 1.00 (25.4) 1.50 (38.1) 1 13/16
REFERENCES

G flat F flat 9/16 L9HF60 2.62 (66.5) 1.88 (47.6) 1.00 (25.4) 1.13 (28.6) 1.88 (47.6) 1 1/2 1 3/16
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 31

Tees

FITTINGS
TUBE
C A
Tube
B Dimensions, in. (mm)
Medium Pressure

OD Ordering
in. Number A B C D E F G
Medium Pressure: 20 000 psig (1378 bar)

PIPE, WELD,
D

VCR, VCO
FITTINGS
1/4 T4MF20 1.50 (38.1) 0.75 (19.1) 0.38 (9.7) 0.75 (19.1) 1.13 (28.6) 5/8 1/2
E
3/8 T6MF20 2.00 (50.8) 1.00 (25.4) 0.48 (12.2) 1.00 (25.4) 1.38 (35.1) 3/4 5/8
9/16 T9MF20 2.50 (63.5) 1.25 (31.8) 0.68 (17.3) 1.25 (31.8) 1.75 (44.5) 1 7/8
G flat F flat
3/4 T12MF20 3.00 (76.2) 1.50 (38.1) 0.59 (15) 1.50 (38.1) 2.25 (57.2) 1 3/8 1 3/16
1 T16MF20 4.12 (105) 2.06 (52.3) 0.74 (18.8) 2.06 (52.3) 3.00 (76.2) 1 3/4 1 3/8

STANDARD
TUBING
A Medium Pressure: 15 000 psig (1034 bar)
C B
1 1/2 T24MF15 5.75 (146) 2.88 (73.2) 1.10 (27.9) 2.88 (73.2) 4.00 (102) 2 1/4 1 7/8
High Pressure: 60 000 psig (4134 bar)
High Pressure

1/4 T4HF60 2.00 (50.8) 1.00 (25.4) 0.59 (15) 0.88 (22.4) 1.25 (31.8) 1 5/8

FLEXIBLE
TUBING

HOSE /
D 3/8 T6HF60 2.00 (50.8) 1.00 (25.4) 0.72 (18.3) 1.06 (27.0) 1.56 (39.6) 1 13/16
E
9/16 T9HF60 2.62 (66.5) 1.31 (33.3) 1.00 (25.4) 1.38 (34.9) 2.12 (53.8) 1 1/2 1 3/16

F flat
G flat

BALL & PLUG


VALVES
Crosses

DIAPHRAGM
BELLOWS,
VALVES
A
C B Tube
OD Ordering Dimensions, in. (mm)
Medium Pressure

in. Number A B C D E F G

CHECK & RELIEF


D Medium Pressure: 20 000 psig (1378 bar)

VALVES
E 1/4 X4MF20 1.50 (38.1) 0.75 (19.1) 0.38 (9.7) 0.75 (19.1) 1.50 (38.1) 5/8 1/2
3/8 X6MF20 2.00 (50.8) 1.00 (25.4) 0.48 (12.2) 1.00 (25.4) 2.00 (50.8) 3/4 5/8
G flat
9/16 X9MF20 2.50 (63.5) 1.25 (31.8) 0.68 (17.3) 1.25 (31.8) 2.50 (63.5) 1 7/8
F flat 3/4 X12MF20 3.00 (76.2) 1.50 (38.1) 0.59 (15) 1.50 (38.1) 3.00 (76.2) 1 3/8 1 3/16

METERING
NEEDLE &
VALVES
A 1 X16MF20 4.12 (105) 2.06 (52.3) 0.74 (18.8) 2.06 (52.3) 4.12 (105) 1 3/4 1 3/8
C B High Pressure: 60 000 psig (4134 bar)
1/4 X4HF60 2.00 (50.8) 1.00 (25.4) 0.59 (15.0) 0.63 (16.0) 1.25 (31.8) 1 5/8
High Pressure

3/8 X6HF60 2.00 (50.8) 1.00 (25.4) 0.72 (18.3) 1.06 (27.0) 2.12 (53.8) 1 13/16

INSTRUMENT
MANIFOLD
SYSTEMS
D 9/16 X9HF60 2.62 (66.5) 1.31 (33.3) 1.00 (25.4) 1.38 (34.9) 2.75 (69.8) 1 1/2 1 3/16
E

G flat
F flat

MODULAR
SYSTEMD
Bulkheads

REGULATORS
C A
Dimensions, in. (mm) & FILTERS
Medium Pressure

Tube Panel
OD Ordering Panel Thickness
in. Number A C F G Gx Hole Size Max
MEASUREMENT

Medium Pressure: 20 000 psig (1378 bar)


DEVICES

1/4 BH4MF20 2.00 (50.8) 0.38 (9.7) 1 1/2 1 0.88 (22.4) 0.38 (9.7)
F flat Gx flat G flat
3/8 BH6MF20 2.00 (50.8) 0.48 (12.2) 1 5/8 1 0.94 (23.9) 0.38 (9.7)
9/16 BH9MF20 2.62 (66.5) 0.68 (17.3) 1 3/8 7/8 1 3/8 1.25 (31.8) 0.50 (12.7)
C A 3/4 BH12MF20 2.62 (66.5) 0.59 (15) 1 7/8 1 3/16 1 7/8 1.69 (42.9) 0.38 (9.7)
High Pressure

AND HIGH-
PRESSURE

MEDIUM-

1 BH16MF20 3.50 (88.9) 0.74 (18.8) 2 1/8 1 3/8 2 1/8 2.00 (50.8) 0.50 (12.7)
High Pressure: 60 000 psig (4134 bar)
1/4 BH4HF60 2.00 (50.8) 0.59 (15.0) 1 5/8 1 0.94 (23.9) 0.50 (12.7)
3/8 BH6HF60 2.38 (60.5) 0.72 (18.3) 1 3/8 13/16 1 3/8 1.12 (28.4) 0.38 (9.7)
F flat Gx flat G flat
REFERENCES

9/16 BH9HF60 2.75 (69.9) 1.00 (25.4) 1 7/8 1 3/16 1 7/8 1.75 (44.5) 0.62 (15.7)
32 Medium- and High-Pressure

Caps and Plugs


FITTINGS
TUBE

Caps A C Plugs
A

D
PIPE, WELD,
VCR, VCO
FITTINGS

Medium-pressure
F flat G flat configuration shown

Tube Tube
OD Ordering Dimensions, in. (mm) OD Ordering Dimensions, in. (mm)
in. Number A C F G in. Number A D
STANDARD
TUBING

Medium Pressure: 20 000 psig (1378 bar) Medium Pressure: 20 000 psig (1378 bar)
1/4 CA4M20 1.00 (25.4) 0.38 (9.7) 5/8 1/2 1/4 PL4M 1.00 (25.4) 0.25 (6.4)
3/8 CA6M20 1.25 (31.8) 0.48 (12.2) 3/4 5/8 3/8 PL6M 1.25 (31.8) 0.38 (9.5)
9/16 CA9M20 1.50 (38.1) 0.68 (17.3) 1 7/8 9/16 PL9M 1.56 (39.6) 0.56 (14.2)
FLEXIBLE
TUBING
HOSE /

3/4 CA12M20 1.75 (44.5) 0.59 (15) 1 3/8 1 3/16 3/4 PL12M 1.62 (41.2) 0.75 (19.5)
1 CA16M20 2.25 (57.2) 0.74 (18.8) 1 3/4 1 3/8 1 PL16M 2.19 (55.6) 1.00 (25.4)
High Pressure: 60 000 psig (4134 bar) Medium Pressure: 15 000 psig (1034 bar)
1/4 CA4H60 1.06 (27.0) 0.59 (15) 3/4 5/8 1 1/2 PL24M 3.01 (76.5) 1.50 (38.1)
BALL & PLUG

3/8 CA6H60 1.25 (31.8) 0.72 (18.3) 1 13/16 High Pressure: 60 000 psig (4134 bar)
VALVES

9/16 CA9H60 1.62 (41.2) 1.00 (25.4) 1 3/8 1 3/16 1/4 PL4H 1.16 (29.4) 0.25 (6.4)
3/8 PL6H 1.56 (39.6) 0.38 (9.5)
9/16 PL9H 2.00 (50.8) 0.56 (14.2)
Collars and Glands
DIAPHRAGM
BELLOWS,

VALVES

Collars Ordering Number Anti-vibration Glands


Tube
OD Anti-vibration
CHECK & RELIEF

in. Collar Gland Gland


VALVES

Medium Pressure: 20 000 psig (1378 bar)


1/4 CL4M GL4M AV4M
3/8 CL6M GL6M AV6M Medium-pressure anti-vibration glands include the
9/16 CL9M GL9M AV9M anti-vibration gland nut, collet body and collet.
Glands
METERING
NEEDLE &

3/4 CL12M GL12M AV12M


VALVES

1 CL16M GL16M AV16M


Medium Pressure: 15 000 psig (1034 bar)
1 1/2 CL24M GL24M AV24M
INSTRUMENT

High Pressure: 60 000 psig (4134 bar)


MANIFOLD
SYSTEMS

1/4 CL4H GL4H AV4H High-pressure anti-vibration glands include the


3/8 CL6H GL6H AV6H anti-vibration gland nut and collet.
9/16 CL9H GL9H AV9H
MODULAR
SYSTEMD

Safety Heads and Line Filters


Safety Heads Tube Basic To order, insert A for 1/4 in. angled
Dimensions, in. (mm) style;
OD Ordering
REGULATORS
& FILTERS

Angled Style Flat Style in. Number A D insert F for 1/2 in. flat style.
Medium Pressure C&T: 20 000 psig (1378 bar) Rupture discs are not included.
1/4 SH4MM_20 3.42 (86.9) 1 See Options and Accessories for
3/8 SH6MM_20 3.42 (86.9) 1 ordering information.
MEASUREMENT

9/16 SH9MM_20 3.56 (90.4) 1


DEVICES

Medium Pressure FK: 20 000 psig (1378 bar)


A A 1/4 SH4FK_20 — —
3/8 SH6FK_20 — —
1/2 SH8FK_20 — —
AND HIGH-
PRESSURE
MEDIUM-

9/16 SH9FK_20 — —
D D
High Pressure C&T: 60 000 psig (4134 bar)
1/4 SH4HM_60 3.24 (82.3) 1
3/8 SH6HM_60 3.59 (91.2) 1
3/8 in. FNPT 3/8 in. FNPT
REFERENCES

Outlet Outlet 9/16 SH9HM_60 3.72 (94.5) 1


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 33

Line Filters Tube Dimensions, in. (mm)

FITTINGS
OD Basic

TUBE
in. Ordering Number A D E F G
D Medium Pressure: 20 000 psig (1378 bar)
1/4 LF4MF20- 4.96 (126) 7/8 1 7/8 1/2
3/8 LF6MF20- 5.15 (131) 7/8 1 7/8 5/8

PIPE, WELD,
VCR, VCO
FITTINGS
9/16 LF9MF20- 5.22 (133) 1 1/8 1 3/8 1 1/8 7/8
3/4 LF12MF20- 7.84 (199) 1 3/8 1 3/4 1 3/8 13/16
E A 1 LF16MF20- 9.14 (232) 1 3/4 1 3/4 1 3/4 1 3/8
High Pressure: 60 000 psig (4134 bar)

STANDARD
TUBING
1/4 LF4HF60- 5.22 (133) 7/8 1 3/8 7/8 5/8
3/8 LF6HF60- 5.97 (152) 1 1 3/8 1 13/16
9/16 LF9HF60- 7.97 (202) 1 3/8 1 1/2 1 3/8 1 3/16
F
Each line filter is designed with two filter elements—an upstream element and a

FLEXIBLE
TUBING

HOSE /
G flat downstream element. Filter elements are available in the following nominal pore
sizes: 0.5, 2, 5, 10, 20, 40, and 100 μm. To order, add the filter element nominal
pore sizes to the basic ordering number.
Example: For a line filter with an upstream, 40 μm filter element and a downstream,

BALL & PLUG


20 μm filter elements, use ordering number: LF4MF20-40/20

VALVES
Options and Accessories
Anti-vibration NACE-Compliant Fittings for Sour Gas Service

DIAPHRAGM
BELLOWS,
VALVES
For systems that experience shock or vibration, it is All IPT series cone and thread fittings are available for sour
recommended to use anti-vibration components to help gas service. Materials are selected in accordance with NACE
extend the life of the tubing connection. MR0175/ISO 15156.
■ NACE cone and thread fittings are not supplied with collars

CHECK & RELIEF


Anti-vibration connection components are available for all and glands. Collar and glands must be ordered separately.

VALVES
cone and thread fittings. To order, add -AV to the ordering See page 32.
number.
Example: CN4MF20-AV Technical Data
NACE Pressure Ratings at 70°F (20°C)

METERING
NEEDLE &
Medium Pressure

VALVES
Medium Pressure High Pressure
Working Pressure, psig (bar)
Collet 10 000 (689) 30 000 (2067)

INSTRUMENT
MANIFOLD
SYSTEMS
Anti-vibration
Gland Nut Temperature Rating
Temperatures up 700°F (371°C).
See Elevated Temperature Factors table on page 29.
Anti-vibration

MODULAR
SYSTEMD
Collet Body Materials of Construction
Annealed 316 stainless steel
High Pressure Collar Ordering Information
Select an ordering number from a Dimensions table and

REGULATORS
Collet Fitting modify as shown. For ordering number ending in: & FILTERS
Body ■ 20, change 20 to 10-NACE
■ 60, change 60 to 30-NACE
Anti-vibration
Gland Nut
MEASUREMENT

Example: Coupling—Ordering number: CN6MF20


DEVICES

NACE ordering number: CN6MF10-NACE


Collar ■ For other ordering numbers, add-NACE as a suffix
Example: Collar—Ordering number: CL4M
NACE ordering number: CL4M-NACE
AND HIGH-
PRESSURE

MEDIUM-

Fitting
Body
REFERENCES
34 Medium- and High-Pressure

Options and Accessories


FITTINGS
TUBE

Rupture Discs Goop Thread Lubricant


■ Shape: For angled (A) or flat (F) design safety heads Always use a thread lubricant when
■ Material: 316 stainless steel (S) or alloy 600 (I). assembling cone and thread fittings.
Refer to Swagelok Leak Detectors,
PIPE, WELD,
VCR, VCO
FITTINGS

■ Minimum order quantity = 3 pieces.


Lubricants, and Sealants catalog,
■ Burst pressures: increments of 250 psig (17.2 bar) shown in MS‑01‑91, for additional information.
ksi units.
Stainless Steel
STANDARD

■ Flat (1/2 in.)—700 to 10 000 psig (48.2 to 689 bar) Tubing Selection
TUBING

(0.70 to 10.00 ksi) IPT series cone and thread fittings can be used with
■ Angled (1/4 in.)—1 250 to 60 000 psig (86.1 to 4134 bar) 316 stainless steel IPT series coned and thread tubing.
(1.25 to 60.00 ksi) See the Tubing/Fitting Compatibility matrix on page 66 for
Alloy 600 details.
FLEXIBLE
TUBING
HOSE /

■ Flat (1/2 in.)—500 to 10 000 psig (34.4 to 689 bar)


(0.50 to 10.00 ksi)
■ Angled (1/4 in.)—900 to 60 000 psig (62 to 4134 bar)
BALL & PLUG

(0.90 to 60.00 ksi)


VALVES

Burst Pressure
■ Manufacturing range: ±6 / ‒3 %, as stamped
■ Allowable burst: ±5 % of the stamped value
DIAPHRAGM
BELLOWS,

Example:
VALVES

■ Requested burst pressure: 6000 psig (413 bar)


■ Stamped value: between 5820 psig (400 bar) and
6360 psig (438 bar)
CHECK & RELIEF

■ Allowable burst pressure: between 5529 psig


VALVES

(380 bar) and 6678 psig (460 bar)


To order, add the designators for shape, material, and burst
pressure as shown below.
METERING
NEEDLE &

VALVES

Typical ordering number:


RD A S 10.50
Burst Pressure (ksi)
Material
INSTRUMENT
MANIFOLD
SYSTEMS

Shape
Installation Instructions
Medium-Pressure Cone and Thread Fitting Assembly
MODULAR
SYSTEMD

These figures apply to 1/4, 3/8, 9/16, 3/4, 1 and 1 1/2 in. medium-pressure cone and thread fitting sizes.
Fig. 1 Fig. 2 Fig. 3

Cone
REGULATORS

end
& FILTERS

Collar
Gland

C&T tubing 1 to 2 full threads


MEASUREMENT

C&T tubing
DEVICES

Fitting body
Fig. 4 Fig. 5 Fig. 6 Gland

Cone end
AND HIGH-
PRESSURE
MEDIUM-

C&T tubing with


collar
Fitting
body Fitting
REFERENCES

body
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 35

Installation Instructions

FITTINGS
TUBE
High-Pressure Cone and Thread Fitting Assembly
These figures apply to 1/4, 3/8, and 9/16 in. high-pressure cone and thread fitting sizes.

PIPE, WELD,
Fig. 1 Fig. 2 Fig. 3

VCR, VCO
FITTINGS
Cone
end
Gland
Collar

STANDARD
TUBING
1 to 2 full threads

C&T tubing C&T tubing

FLEXIBLE
Fitting body

TUBING

HOSE /
Fig. 4 Fig. 5 Fig. 6
Gland

Cone end

BALL & PLUG


C&T tubing with

VALVES
collar
Fitting
body
Fitting
body

DIAPHRAGM
BELLOWS,
VALVES
1. Lubricate all male threads with an anti-seize lubricant, 5. Insert the C&T tubing with the collar into the fitting body
such as a Swagelok Goop product. Lubricate the cone (Fig. 4).

CHECK & RELIEF


end of the tubing with a system compatible lubricant.

VALVES
6. Make sure the cone end of the tubing rests firmly on the
Note: Anti-vibration collet bodies and gland nuts angled seat of the fitting body (Fig. 5).
containing dry film lubricate applied at the factory do not
7. For standard fittings thread the gland into the fitting body
need additional lubrication.
until finger tight. Hold the fitting body steady and tighten
2. For standard fittings, slide the C&T tubing into the gland

METERING
the gland (Fig. 6) to the required torque.

NEEDLE &
VALVES
(Fig. 1). For anti-vibration option (see diagram on
page 33), slide anti-vibration gland nut and collet onto For high-pressure anti-vibration fittings, thread the gland
tubing. nut into the fitting body until finger tight. Hold the body
steady and tighten the gland to the required torque.

INSTRUMENT
MANIFOLD
For medium-pressure anti-vibration fittings, slide the anti-

SYSTEMS
vibration collet body onto tubing. For medium-pressure anti-vibration fittings thread the
Note: Ensure proper orientation of collet body. Tapered anti-vibration collet body into the fitting body until finger
face of collet body is to mate with collet. tight. Tighten the anti-vibration collet body to specified
3. Thread the collar counter-clockwise (left-hand thread) onto torque. Then thread the anti-vibration gland nut onto the

MODULAR
SYSTEMD
the C&T tubing (Fig. 2). anti-vibration collet body until finger tight. Tighten the
4. Continue threading until 1 to 2 full threads are exposed anti-vibration gland nut to the required torque. The collet
at the cone end of the tubing. This will indicate proper will grip the tube when the anti-vibration gland nut is
position of the collar (Fig. 3). tightened.

REGULATORS
& FILTERS
Required Torque
ft·lb (N·m)
Fitting Medium- High-
MEASUREMENT

Size Pressure Pressure


DEVICES

in. C&T Fitting C&T Fitting


1/4 20 (27.2) 25 (33.9)
3/8 30 (40.7) 50 (67.8)
9/16 55 (74.6) 110 (150 )
AND HIGH-
PRESSURE

MEDIUM-

3/4 90 (123) —
1 150 (204) —
1 1/2 200 (271) —
REFERENCES
36 Medium- and High-Pressure

Adapters and Couplings— Contents


FITTINGS
TUBE

IPT Series Features, 37 Male to Female

For Pressures up to 60 000 psig Materials of Construction, 37 NPT, 45


(4134 bar)
PIPE, WELD,
VCR, VCO
FITTINGS

Pressure Ratings, 37
Cleaning and Packaging, 37
MP Cone and Thread, 46
Ordering Information, 37
STANDARD
TUBING

Male to Male
JIC (AN), 37 HP Cone and Thread, 48
FLEXIBLE
TUBING
HOSE /

NPT, 38
BALL & PLUG
VALVES

Options and Accessories


■ NACE-Compliant Fittings, 49
■ 316 stainless steel construction Type M Hose, 39
■ Anti-vibration, 49
DIAPHRAGM
BELLOWS,

■ Temperatures up 700°F (371°C)


VALVES

■ Medium-pressure (MP) fittings


■ Size range—1/4 to 1 1/2 in.
Accessories
■ Pressure rating—up to MP Cone and Thread, 41 ■ Caps and Plugs for Type M Hose
CHECK & RELIEF

20 000 psig (1378 bar) Connections, 49


VALVES

■ High-pressure (HP) fittings


■ Size range—1/4 to 9/16 in. Replacement Parts
■ Pressure rating—up to HP Cone and Thread, 41
■ Cone Plugs, 49
METERING
NEEDLE &

60 000 psig (4134 bar)


VALVES

Female to Female
INSTRUMENT
MANIFOLD
SYSTEMS

NPT, 42
MODULAR
SYSTEMD

MP Cone and Thread, 43


REGULATORS
& FILTERS

HP Cone and Thread, 44


MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 37

Features Materials of Construction

FITTINGS
TUBE
■ End connections types include ■ Strain-hardened 316 stainless steel standard
■ JIC (AN)
Component Material/ASTM Specification
■ NPT
Body 316 SS/A276, A479
■ Type M hose

PIPE, WELD,
VCR, VCO
FITTINGS
Gland 316 SS/A276
■ Medium-pressure cone and thread (C&T) Collar 316 SS/A276
■ High-pressure cone and thread (C&T). Wetted components listed in italics.
■ All female C&T adapters and couplings are supplied
complete with glands and collars, except where noted.

STANDARD
Cleaning and Packaging

TUBING
■ All C&T adapters and couplings can be manufactured
All cone and thread adapters and couplings are cleaned in
to meet NACE MR0175/ISO 15156.
accordance with Swagelok Standard Cleaning and Packaging
■ Anti-vibration connection components are available. (SC‑10) catalog, MS‑06‑62.
■ C&T adapters and couplings are available in one- or two-

FLEXIBLE
TUBING

HOSE /
piece designs.
Ordering Information
Two-piece Design One-piece Design Ordering numbers shown are for the standard 2-piece design.
Cone plug Integral cone end To order a one-piece cone and thread end connection, add

BALL & PLUG


-S1 to the ordering number.

VALVES
Exception: 1/4 in. medium pressure cone and thread end
connections are only available in the one-piece design, and
do not require -S1.

DIAPHRAGM
BELLOWS,
VALVES
■ Two-piece design is ■ One-piece design is
Male-to-Male Adapters and Couplings
standard. optional.
■ Includes body and ■ Features integral
JIC (AN) to Cone and Thread
replaceable cone plug cone end on body for

CHECK & RELIEF


in case of galling. ease of assembly.

VALVES
Pressure Ratings
Pressure ratings are dependent on the end connection with High-pressure C&T
JIC (AN)

METERING
NEEDLE &
VALVES
the lowest pressure rating. Working pressure determined
based on ASME B31.3 Process Piping, Chapter IX High
Pressure Piping unless otherwise specified. JIC (AN) Pressure
■ Maximum working pressure: Up to 60 000 psig (4134 bar). (Thread HP C&T Ratings
Size) Size Ordering 316 SS➀

INSTRUMENT
MANIFOLD
SYSTEMS
■ See ordering number tables for pressure ratings on specific in. in. Number psig (bar)
adapters and couplings. 1/4 CN4JM4HM10
1/4 10 000
3/8 CN4JM6HM10
(7/16-20) (689)
Elevated Temperature Factors 9/16 CN4JM9HM10

MODULAR
SYSTEMD
1/4 CN6JM4HM8.2
Temperature Elevated Temperature Factors➀ 3/8 8200
3/8 CN6JM6HM8.2
(9/16-18) (564)
Strain-Hardened Annealed 9/16 CN6JM9HM8.2
316 SS 316 SS
1/4 CN8JM4HM8.2

REGULATORS
B31.3 B31.3 1/2 8200
& FILTERS
3/8 CN8JM6HM8.2
°F °C Chapter IX Chapter IX (3/4-16) (564)
9/16 CN8JM9HM8.2
–60 to 100 –51 to 38 1.00
1/4 CN12JM4HM7
200 93 0.94 1.00 3/4 7000
3/8 CN12JM6HM7
(1 1/16-12) (482)
MEASUREMENT

300 149 0.89


9/16 CN12JM9HM7
DEVICES

400 204 0.85 0.84


1/4 CN16JM4HM5
500 260 0.82 0.78 1 5000
3/8 CN16JM6HM5
600 316 0.81 0.74 (1 5/16-12) (344)
9/16 CN16JM9HM5
700 371 0.79 0.71
AND HIGH-
PRESSURE

MEDIUM-

➀ Working pressure determined based on ASME B31.3 Process


➀ Elevated temperature factor = suggested allowable working pressure at Piping.
elevated temperature / suggested allowable working pressure at room
temperature.
REFERENCES
38 Medium- and High-Pressure

Male-to-Male Adapters and Couplings


FITTINGS
TUBE

Male NPT to Type M Hose Male NPT to Male NPT


PIPE, WELD,
VCR, VCO
FITTINGS

Male NPT Male NPT

Male NPT Type M hose


STANDARD
TUBING

Male Type M Pressure Male Male Pressure


NPT Hose Ratings NPT NPT Basic Ratings
Size Thread Size Ordering 316 SS Size Size Ordering 316 SS
FLEXIBLE

in. in. Number psig (bar)


TUBING

in. in. Number psig (bar)


HOSE /

9/16-18 CN4NM9RM15 1/4 CN4NM15


15 000 15 000
1/4 3/4-16 CN4NM12RM15 3/8 CN4NM6NM15
(1034) (1034)
1-12 CN4NM16RM15 1/4 1/2 CN4NM8NM15
BALL & PLUG

9/16-18 CN6NM9RM15 3/4 CN4NM12NM10


VALVES

10 000
15 000 (689)
3/8 3/4-16 CN6NM12RM15 1 CN4NM16NM10
(1034)
1-12 CN6NM16RM15 3/8 CN6NM15 15 000
9/16-18 CN8NM9RM15 1/2 CN6NM8NM15 (1034)
3/8
DIAPHRAGM
BELLOWS,

3/4-16 CN8NM12RM15 15 000 3/4 CN6NM12NM10


VALVES

1/2 10 000
1-12 CN8NM16RM15 (1034) 1 CN6NM16NM10 (689)

1 5/16-12 CN8NM21RM15 15 000


1/2 CN8NM15
(1034)
9/16-18 CN12NM9RM10
1/2
CHECK & RELIEF

3/4 CN8NM12NM10 10 000


3/4-16 CN12NM12RM10 10 000
VALVES

3/4 1 CN8NM16NM10 (689)


1-12 CN12NM16RM10 (689)
3/4 CN12NM10 10 000
1 5/16-12 CN12NM21RM10 3/4
1 CN12NM16NM10 (689)
9/16-18 CN16NM9RM10
3/4-16 CN16NM12RM10 10 000
METERING
NEEDLE &

10 000 1 1 CN16NM10
VALVES

1 (689)
1-12 CN16NM16RM10 (689)

1 5/16-12 CN16NM21RM10
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 39

Male-to-Male Adapters and Couplings

FITTINGS
TUBE
Male NPT to Medium-Pressure Cone and Thread Type M Hose to Type M Hose

PIPE, WELD,
VCR, VCO
FITTINGS
Male NPT Medium-pressure C&T Type M hose Type M hose

STANDARD
TUBING
Male Pressure Type M Type M Pressure
NPT MP Ratings Hose Hose Ratings
Size C&T Size Ordering 316 SS Thread Size Thread Size Ordering 316 SS

FLEXIBLE
in. in. Number psig (bar) in. in. Number psig (bar)

TUBING

HOSE /
1/4 CN2NM4MM15 9/16-18 CN9RM40 40 000 (2756)
3/8 CN2NM6MM15 9/16-18 3/4-16 CN9RM12RM30 30 000 (2067)
15 000
1/8 9/16 CN2NM9MM15 1-12 CN9RM16RM30 30 000 (2067)
(1034)

BALL & PLUG


3/4 CN2NM12MM15 3/4-16 CN12RM30

VALVES
3/4-16 30 000 (2067)
1 CN2NM16MM15 1-12 CN12RM16RM30
1/4 CN4NM4MM15 1-12 CN16RM30 30 000 (2067)
1-12
3/8 CN4NM6MM15 1 5/16-12 CN16RM21RM20 20 000 (1378)
15 000

DIAPHRAGM
BELLOWS,
1/4 9/16 CN4NM9MM15 1 5/16-12 1 5/16-12 CN21RM20 20 000 (1378)

VALVES
(1034)
3/4 CN4NM12MM15
1 CN4NM16MM15 Male NPT to High-Pressure Cone and Thread
1/4 CN6NM4MM15

CHECK & RELIEF


3/8 CN6NM6MM15

VALVES
15 000
3/8 9/16 CN6NM9MM15
(1034)
3/4 CN6NM12MM15
1 CN6NM16MM15
1/4 CN8NM4MM15

METERING
NEEDLE &
VALVES
Male NPT High-pressure C&T
3/8 CN8NM6MM15
15 000
1/2 9/16 CN8NM9MM15
(1034)
3/4 CN8NM12MM15
Male Pressure

INSTRUMENT
1 CN8NM16MM15 NPT HP Ratings

MANIFOLD
SYSTEMS
1/4 CN12NM4MM10 Size C&T Size Ordering 316 SS
in. in. Number psig (bar)
3/8 CN12NM6MM10
10 000 1/4 CN2NM4HM15
3/4 9/16 CN12NM9MM10 15 000
(689) 1/8 3/8 CN2NM6HM15
(1034)
3/4 CN12NM12MM10

MODULAR
SYSTEMD
9/16 CN2NM9HM15
1 CN12NM16MM10
1/4 CN4NM4HM15
1/4 CN16NM4MM10 15 000
1/4 3/8 CN4NM6HM15
(1034)
3/8 CN16NM6MM10
10 000 9/16 CN4NM9HM15

REGULATORS
1 9/16 CN16NM9MM10
& FILTERS
(689) 1/4 CN6NM4HM15
3/4 CN16NM12MM10 15 000
3/8 3/8 CN6NM6HM15
(1034)
1 CN16NM16MM10
9/16 CN6NM9HM15
1/4 CN8NM4HM15
MEASUREMENT

15 000
DEVICES

1/2 3/8 CN8NM6HM15


(1034)
9/16 CN8NM9HM15
1/4 CN12NM4HM10
10 000
3/4 3/8 CN12NM6HM10
(689)
AND HIGH-
PRESSURE

MEDIUM-

9/16 CN12NM9HM10
1/4 CN16NM4HM10
10 000
1 3/8 CN16NM6HM10
(689)
9/16 CN16NM9HM10
REFERENCES
40 Medium- and High-Pressure

Male-to-Male Adapters and Couplings


FITTINGS
TUBE

Type M Hose to Medium-Pressure Cone and Thread Type M Hose to High-Pressure Cone and Thread
PIPE, WELD,
VCR, VCO
FITTINGS

PG 34

Type M hose Medium-pressure C&T Type M hose High-pressure C&T


STANDARD
TUBING

Type M Pressure Type M Pressure


Hose MP Ratings Hose HP Ratings
Thread Size C&T Size Ordering 316 SS Thread Size C&T Size Ordering 316 SS
FLEXIBLE

in. in. Number psig (bar) in. in. Number psig (bar)
TUBING
HOSE /

1/4 CN4MM9RM20 1/4 CN9RM4HM40


40 000
3/8 CN6MM9RM20 9/16-18 3/8 CN9RM6HM40
(2756)
20 000
9/16-18 9/16 CN9MM9RM20 9/16 CN9RM9HM40
(1378)
BALL & PLUG

3/4 CN12MM9RM20 1/4 CN12RM4HM30


VALVES

30 000
1 CN16MM9RM20 3/4-16 3/8 CN12RM6HM30
(2067)
1/4 CN4MM12RM20 9/16 CN12RM9HM30
3/8 CN6MM12RM20 3/8 CN16RM6HM30 30 000
20 000 1-12
DIAPHRAGM

(2067)
BELLOWS,

3/4-16 9/16 CN9MM12RM20 9/16 CN16RM9HM30


VALVES

(1378)
3/4 CN12MM12RM20 20 000
1 5/16-12 9/16 CN21RM9HM20
1 CN16MM12RM20 (1378)

1/4 CN4MM16RM20
CHECK & RELIEF

3/8 CN6MM16RM20
VALVES

20 000
1-12 9/16 CN9MM16RM20
(1378)
3/4 CN12MM16RM20
1 CN16MM16RM20
9/16 CN9MM21RM20
METERING
NEEDLE &

VALVES

20 000
1 5/16-12 3/4 CN12MM21RM20
(1378)
1 CN16MM21RM20
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 41

Male-to-Male Adapters and Couplings

FITTINGS
TUBE
Medium-Pressure Cone and Thread to Medium-Pressure Cone and Thread to
Medium-Pressure Cone and Thread High-Pressure Cone and Thread

PIPE, WELD,
VCR, VCO
FITTINGS
Medium-pressure C&T Medium-pressure C&T Medium-pressure C&T High-pressure C&T

STANDARD
TUBING
Pressure Pressure
MP MP Ratings MP HP Ratings
C&T Size C&T Size Ordering 316 SS C&T Size C&T Size Ordering 316 SS

FLEXIBLE
in. in. Number psig (bar) in. in. Number psig (bar)

TUBING

HOSE /
1/4 CN4MM20 1/4 CN4MM4HM20
20 000
3/8 CN4MM6MM20 1/4 3/8 CN4MM6HM20
(1378)
20 000
1/4 9/16 CN4MM9MM20 9/16 CN4MM9HM20
(1378)

BALL & PLUG


3/4 CN4MM12MM20 1/4 CN6MM4HM20

VALVES
20 000
1 CN4MM16MM20 3/8 3/8 CN6MM6HM20
(1378)
3/8 CN6MM20 9/16 CN6MM9HM20
9/16 CN6MM9MM20 20 000 1/4 CN9MM4HM20
3/8 20 000

DIAPHRAGM
BELLOWS,
3/4 CN6MM12MM20 (1378) 9/16 3/8 CN9MM6HM20

VALVES
(1378)
1 CN6MM16MM20 9/16 CN9MM9HM20
9/16 CN9MM20 1/4 CN12MM4HM20
20 000 20 000
9/16 3/4 CN9MM12MM20 3/4 3/8 CN12MM6HM20
(1378) (1378)

CHECK & RELIEF


1 CN9MM16MM20 9/16 CN12MM9HM20

VALVES
3/4 CN12MM20 1/4 CN16MM4HM20
3/4 20 000 20 000
1 CN12MM16MM20 1 3/8 CN16MM6HM20
(1378) (1378)
1 1 CN16MM20 9/16 CN16MM9HM20

METERING
15 000

NEEDLE &
VALVES
1 1/2 1 1/2 CN24MM15
(1034)

High-Pressure Cone and Thread to

INSTRUMENT
MANIFOLD
SYSTEMS
High-Pressure Cone and Thread

MODULAR
SYSTEMD
High-pressure C&T High-pressure C&T

REGULATORS
Pressure
HP C&T HP C&T Ratings & FILTERS
Size Size Ordering 316 SS
in. in. Number psig (bar)
1/4 CN4HM60
MEASUREMENT

60 000
1/4 3/8 CN4HM6HM60
DEVICES

(4134)
9/16 CN4HM9HM60
3/8 CN6HM60
3/8 60 000
9/16 CN6HM9HM60
(4134)
AND HIGH-
PRESSURE

9/16 9/16 CN9HM60


MEDIUM-
REFERENCES
42 Medium- and High-Pressure

Female-to-Female Adapters and Couplings


FITTINGS
TUBE

Female NPT to Female NPT Female NPT to Medium-Pressure Cone and Thread
PIPE, WELD,
VCR, VCO
FITTINGS

Female NPT Female NPT Female NPT Medium-pressure C&T


STANDARD
TUBING

Female Female Pressure Female Pressure


NPT NPT Ratings NPT MP Ratings
Size Size Ordering 316 SS Size C&T Size Ordering 316 SS
FLEXIBLE
TUBING

in. in. Number psig (bar)


HOSE /

in. in. Number psig (bar)


1/4 CN4NF15 1/4 CN4NF4MF15
15 000
3/8 CN4NF6NF15 3/8 CN4NF6MF15
(1034)
1/4 1/2 CN4NF8NF15 15 000
1/4 9/16 CN4NF9MF15
(1034)
BALL & PLUG

3/4 CN4NF12NF10
VALVES

10 000 3/4 CN4NF12MF15


1 CN4NF16NF10 (689)
1 CN4NF16MF15
3/8 CN6NF15 15 000 1/4 CN6NF4MF15
1/2 CN6NF8NF15 (1034)
3/8 CN6NF6MF15
3/8
DIAPHRAGM

15 000
BELLOWS,

3/4 CN6NF12NF10
VALVES

10 000 3/8 9/16 CN6NF9MF15


(1034)
1 CN6NF16NF10 (689)
3/4 CN6NF12MF15
15 000 1 CN6NF16MF15
1/2 CN8NF15
(1034)
1/2 1/4 CN8NF4MF15
CHECK & RELIEF

3/4 CN8NF12NF10 10 000


3/8 CN8NF6MF15
VALVES

1 CN8NF16NF10 (689)
15 000
1/2 9/16 CN8NF9MF15
3/4 CN12NF10 (1034)
3/4 10 000 3/4 CN8NF12MF15
1 CN12NF16NF10
(689) 1 CN8NF16MF15
1 1 CN16NF10
METERING
NEEDLE &

1/4 CN12NF4MF10
VALVES

3/8 CN12NF6MF10
10 000
3/4 9/16 CN12NF9MF10
(689)
3/4 CN12NF12MF10
INSTRUMENT
MANIFOLD
SYSTEMS

1 CN12NF16MF10
1/4 CN16NF4MF10
3/8 CN16NF6MF10
10 000
1 9/16 CN16NF9MF10
(689)
MODULAR
SYSTEMD

3/4 CN16NF12MF10
1 CN16NF16MF10
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 43

Female-to-Female Adapters and Couplings

FITTINGS
TUBE
Female NPT to High-Pressure Cone and Thread Medium-Pressure Cone and Thread to
Medium-Pressure Cone and Thread

PIPE, WELD,
VCR, VCO
FITTINGS
Female NPT High-pressure C&T Medium-pressure C&T Medium-pressure C&T

STANDARD
TUBING
Female Pressure Pressure
NPT HP Ratings MP MP Ratings
Size C&T Size Ordering 316 SS C&T Size C&T Size Ordering 316 SS

FLEXIBLE
TUBING

HOSE /
in. in. Number psig (bar) in. in. Number psig (bar)
1/4 CN4NF4HF15 1/4 CN4MF20
15 000
1/4 3/8 CN4NF6HF15 3/8 CN4MF6MF20
(1034)
20 000
9/16 CN4NF9HF15 1/4 9/16 CN4MF9MF20
(1378)

BALL & PLUG


1/4 CN6NF4HF15 3/4 CN4MF12MF20

VALVES
15 000
3/8 3/8 CN6NF6HF15 1 CN4MF16MF20
(1034)
9/16 CN6NF9HF15 3/8 CN6MF20
1/4 CN8NF4HF15 9/16 CN6MF9MF20 20 000
3/8

DIAPHRAGM
15 000

BELLOWS,
1/2 3/8 CN8NF6HF15 3/4 CN6MF12MF20 (1378)

VALVES
(1034)
9/16 CN8NF9HF15 1 CN6MF16MF20
1/4 CN12NF4HF10 9/16 CN9MF20
10 000 20 000
3/4 3/8 CN12NF6HF10 9/16 3/4 CN9MF12MF20

CHECK & RELIEF


(689) (1378)
9/16 CN12NF9HF10 1 CN9MF16MF20

VALVES
1/4 CN16NF4HF10 3/4 CN12MF20
10 000 3/4 20 000
1 3/8 CN16NF6HF10 1 CN12MF16MF20
(689) (1378)
9/16 CN16NF9HF10 1 1 CN16MF20

METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
44 Medium- and High-Pressure

Female-to-Female Adapters and Couplings


FITTINGS
TUBE

Medium-Pressure Cone and Thread to High-Pressure Cone and Thread to


High-Pressure Cone and Thread High-Pressure Cone and Thread
PIPE, WELD,
VCR, VCO
FITTINGS
STANDARD

High-pressure C&T High-pressure C&T


TUBING

Medium-pressure C&T High-pressure C&T

Pressure Pressure
MP HP Ratings HP C&T HP C&T Ratings
C&T Size C&T Size Ordering 316 SS Size Size Ordering 316 SS
FLEXIBLE
TUBING
HOSE /

in. in. Number psig (bar) in. in. Number psig (bar)
1/4 CN4MF4HF20 1/4 CN4HF60
20 000 60 000
1/4 3/8 CN4MF6HF20 1/4 3/8 CN4HF6HF60
(1378) (4134)
9/16 CN4MF9HF20 9/16 CN4HF9HF60
BALL & PLUG
VALVES

1/4 CN6MF4HF20 1/4 CN4HF6HF60


20 000 60 000
3/8 3/8 CN6MF6HF20 3/8 3/8 CN6HF60
(1378) (4134)
9/16 CN6MF9HF20 9/16 CN6HF9HF60
1/4 CN9MF4HF20 1/4 CN4HF9HF60
DIAPHRAGM

20 000 60 000
BELLOWS,

9/16 3/8 CN9MF6HF20 9/16 3/8 CN6HF9HF60


VALVES

(1378) (4134)
9/16 CN9MF9HF20 9/16 CN9HF60
1/4 CN12MF4HF20
20 000
3/4 3/8 CN12MF6HF20
CHECK & RELIEF

(1378)
9/16 CN12MF9HF20
VALVES

1/4 CN16MF4HF20
20 000
1 3/8 CN16MF6HF20
(1378)
9/16 CN16MF9HF20
METERING
NEEDLE &

VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 45

Male-to-Female Adapters and Couplings

FITTINGS
TUBE
Male NPT to Female NPT Male NPT to Medium-Pressure Cone and Thread

PIPE, WELD,
VCR, VCO
FITTINGS
Male NPT Female NPT Male NPT Female medium-pressure C&T

STANDARD
TUBING
Male Female Pressure Male Female Pressure
NPT NPT Ratings NPT MP Ratings
Size Size Ordering 316 SS Size C&T Size Ordering 316 SS

FLEXIBLE
TUBING

HOSE /
in. in. Number psig (bar) in. in. Number psig (bar)
1/4 CN4NM4NF15 1/4 CN4NM4MF15
15 000
3/8 CN4NM6NF15 3/8 CN4NM6MF15
(1034)
1/4 1/2 CN4NM8NF15 15 000
1/4 9/16 CN4NM9MF15

BALL & PLUG


(1034)

VALVES
3/4 CN4NM12NF10 10 000 3/4 CN4NM12MF15
1 CN4NM16NF10 (689) 1 CN4NM16MF15
1/4 CN6NM4NF15 1/4 CN6NM4MF15
15 000
3/8 CN6NM6NF15 3/8 CN6NM6MF15
(1034)

DIAPHRAGM
15 000

BELLOWS,
3/8 1/2 CN6NM8NF15

VALVES
3/8 9/16 CN6NM9MF15
(1034)
3/4 CN6NM12NF10 10 000 3/4 CN6NM12MF15
1 CN6NM16NF10 (689) 1 CN6NM16MF15
1/4 CN8NM4NF15 1/4 CN8NM4MF15

CHECK & RELIEF


15 000
3/8 CN8NM6NF15

VALVES
(1034) 3/8 CN8NM6MF15
1/2 1/2 CN8NM8NF15 15 000
1/2 9/16 CN8NM9MF15
(1034)
3/4 CN8NM12NF10 10 000 3/4 CN8NM12MF15
1 CN8NM16NF10 (689) 1 CN8NM16MF15

METERING
NEEDLE &
1/4 CN12NM4NF10

VALVES
1/4 CN12NM4MF10
3/8 CN12NM6NF10 3/8 CN12NM6MF10
10 000 10 000
3/4 1/2 CN12NM8NF10 3/4 9/16 CN12NM9MF10
(689) (689)
3/4 CN12NM12NF10 3/4 CN12NM12MF10

INSTRUMENT
MANIFOLD
SYSTEMS
1 CN12NM16NF10 1 CN12NM16MF10
1/4 CN16NM4NF10 1/4 CN16NM4MF10
3/8 CN16NM6NF10 3/8 CN16NM6MF10
10 000 10 000
1 1/2 CN16NM8NF10 1 9/16 CN16NM9MF10
(689) (689)

MODULAR
SYSTEMD
3/4 CN16NM12NF10 3/4 CN16NM12MF10
1 CN16NM16NF10 1 CN16NM16MF10

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
46 Medium- and High-Pressure

Male-to-Female Adapters and Couplings


FITTINGS
TUBE

Male NPT to High-Pressure Cone and Thread Medium-Pressure Cone and Thread to Female NPT
PIPE, WELD,
VCR, VCO
FITTINGS

Male NPT Female high-pressure C&T Male medium-pressure C&T Female NPT
STANDARD
TUBING

Male Female Pressure Male Pressure


NPT HP Ratings MP Female Ratings
Size C&T Size Ordering 316 SS C&T Size NPT Size Ordering 316 SS
FLEXIBLE
TUBING
HOSE /

in. in. Number psig (bar) in. in. Number psig (bar)
1/4 CN4NM4HF15 1/4 CN4MM4NF15
15 000 15 000
1/4 3/8 CN4NM6HF15 3/8 CN4MM6NF15
(1034) (1034)
9/16 CN4NM9HF15 1/4 1/2 CN4MM8NF15
BALL & PLUG
VALVES

1/4 CN6NM4HF15 3/4 CN4MM12NF10 10 000


15 000 (689)
3/8 3/8 CN6NM6HF15 1 CN4MM16NF10
(1034)
9/16 CN6NM9HF15 1/4 CN6MM4NF15
15 000
1/4 CN8NM4HF15 3/8 CN6MM6NF15
(1034)
DIAPHRAGM

15 000
BELLOWS,

1/2 3/8 CN8NM6HF15 3/8 1/2 CN6MM8NF15


VALVES

(1034)
9/16 CN8NM9HF15 3/4 CN6MM12NF10 10 000
1/4 CN12NM4HF10 1 CN6MM16NF10 (689)
10 000
3/4 3/8 CN12NM6HF10 1/4 CN9MM4NF15
CHECK & RELIEF

(689)
15 000
9/16 CN12NM9HF10 3/8 CN9MM6NF15
VALVES

(1034)
1/4 CN16NM4HF10 9/16 1/2 CN9MM8NF15
10 000
1 3/8 CN16NM6HF10 3/4 CN9MM12NF10 10 000
(689)
9/16 CN16NM9HF10 1 CN9MM16NF10 (689)
METERING
NEEDLE &

1/4 CN12MM4NF15
VALVES

15 000
3/8 CN12MM6NF15
(1034)
3/4 1/2 CN12MM8NF15
3/4 CN12MM12NF10 10 000
INSTRUMENT
MANIFOLD

(689)
SYSTEMS

1 CN12MM16NF10
1/4 CN16MM4NF15
15 000
3/8 CN16MM6NF15
(1034)
1 1/2 CN16MM8NF15
MODULAR
SYSTEMD

3/4 CN16MM12NF10 10 000


1 CN16MM16NF10 (689)
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 47

Male-to-Female Adapters and Couplings

FITTINGS
TUBE
Medium-Pressure Cone and Thread to Medium-Pressure Cone and Thread to
Medium-Pressure Cone and Thread High-Pressure Cone and Thread

PIPE, WELD,
VCR, VCO
FITTINGS
Male medium-pressure C&T Female medium-pressure C&T Male medium-pressure C&T Female high-pressure C&T

STANDARD
TUBING
A one-piece cone and thread end connection is shown above.
See suffix -S1 page 37 for more ordering information.
Male Female Pressure
Male Female Pressure MP HP Ratings
MP MP Ratings C&T Size C&T Size Ordering 316 SS
C&T Size C&T Size Ordering 316 SS

FLEXIBLE
TUBING
Number

HOSE /
in. in. psig (bar)
in. in. Number psig (bar)
1/4 CN4MM4HF20
1/4 CN4MM4MF20 20 000
1/4 3/8 CN4MM6HF20
3/8 CN4MM6MF20 (1378)
20 000 9/16 CN4MM9HF20
1/4 9/16 CN4MM9MF20

BALL & PLUG


(1378) 1/4 CN6MM4HF20

VALVES
3/4 CN4MM12MF20 20 000
3/8 3/8 CN6MM6HF20
1 CN4MM16MF20 (1378)
9/16 CN6MM9HF20
1/4 CN6MM4MF20
1/4 CN9MM4HF20
3/8 CN6MM6MF20

DIAPHRAGM
20 000

BELLOWS,
9/16 3/8 CN9MM6HF20

VALVES
20 000 (1378)
3/8 9/16 CN6MM9MF20
(1378) 9/16 CN9MM9HF20
3/4 CN6MM12MF20
1/4 CN12MM4HF20
1 CN6MM16MF20 20 000
3/4 3/8 CN12MM6HF20

CHECK & RELIEF


1/4 CN9MM4MF20 (1378)
9/16 CN12MM9HF20

VALVES
3/8 CN9MM6MF20
20 000 1/4 CN16MM4HF20
9/16 9/16 CN9MM9MF20 20 000
(1378) 1 3/8 CN16MM6HF20
3/4 CN9MM12MF20 (1378)
9/16 CN16MM9HF20
1 CN9MM16MF20

METERING
NEEDLE &
VALVES
1/4 CN12MM4MF20
3/8 CN12MM6MF20
20 000
3/4 9/16 CN12MM9MF20
(1378)
3/4 CN12MM12MF20

INSTRUMENT
MANIFOLD
SYSTEMS
1 CN12MM16MF20
1/4 CN16MM4MF20
3/8 CN16MM6MF20
20 000
1 9/16 CN16MM9MF20
(1378)

MODULAR
SYSTEMD
3/4 CN16MM12MF20
1 CN16MM16MF20
1/4 CN24MM4MF15
15 000
1 1/2 9/16 CN24MM9MF15

REGULATORS
(1034)
1 CN24MM16MF15 & FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
48 Medium- and High-Pressure

Male-to-Female Adapters and Couplings


FITTINGS
TUBE

High-Pressure Cone and Thread to Female NPT High-Pressure Cone and Thread to
Medium-Pressure Cone and Thread
PIPE, WELD,
VCR, VCO
FITTINGS

Male high-pressure C&T Female NPT Male high-pressure C&T Female medium-pressure C&T
STANDARD
TUBING

Male Female Pressure Male Female Pressure


HP NPT Ratings HP MP Ratings
C&T Size Size Ordering 316 SS C&T Size C&T Size Ordering 316 SS
FLEXIBLE
TUBING

Number Number
HOSE /

in. in. psig (bar) in. in. psig (bar)


1/4 CN4HM4NF15 1/4 CN4HM4MF20
15 000
3/8 CN4HM6NF15 3/8 CN4HM6MF20
(1034)
20 000
1/4 1/2 CN4HM8NF15 1/4 9/16 CN4HM9MF20
(1378)
BALL & PLUG

3/4 CN4HM12NF10 3/4 CN4HM12MF20


VALVES

10 000
1 CN4HM16NF10 (689) 1 CN4HM16MF20
1/4 CN6HM4NF15 1/4 CN6HM4MF20
15 000
3/8 CN6HM6NF15 3/8 CN6HM6MF20
(1034)
DIAPHRAGM

20 000
BELLOWS,

3/8 1/2 CN6HM8NF15 3/8 9/16 CN6HM9MF20


VALVES

(1378)
3/4 CN6HM12NF10 10 000 3/4 CN6HM12MF20
1 CN6HM16NF10 (689) 1 CN6HM16MF20
1/4 CN9HM4NF15 1/4 CN9HM4MF20
CHECK & RELIEF

15 000
3/8 CN9HM6NF15 3/8 CN9HM6MF20
VALVES

(1034)
20 000
9/16 1/2 CN9HM8NF15 9/16 9/16 CN9HM9MF20
(1378)
3/4 CN9HM12NF10 10 000 3/4 CN9HM12MF20
1 CN9HM16NF10 (689) 1 CN9HM16MF20
METERING
NEEDLE &

VALVES

High-Pressure Cone and Thread to


INSTRUMENT
MANIFOLD
SYSTEMS

High-Pressure Cone and Thread


MODULAR
SYSTEMD

Male high-pressure C&T Female high-pressure C&T


REGULATORS
& FILTERS

Male Female Pressure


HP HP Ratings
C&T Size C&T Size Ordering 316 SS
in. in. Number psig (bar)
MEASUREMENT

1/4 CN4HM4HF60
DEVICES

60 000
1/4 3/8 CN4HM6HF60
(4134)
9/16 CN4HM9HF60
1/4 CN6HM4HF60
60 000
3/8 3/8 CN6HM6HF60
AND HIGH-
PRESSURE

(4134)
MEDIUM-

9/16 CN6HM9HF60
1/4 CN9HM4HF60
60 000
9/16 3/8 CN9HM6HF60
(4134)
9/16 CN9HM9HF60
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 49

Options

FITTINGS
TUBE
NACE-Compliant Adapters for Sour Gas Service Anti-vibration
All IPT series cone and thread adapters and couplings are Anti-vibration connection components are available for all
available for sour gas service except JIC (AN) ended fittings. cone and thread adapters and couplings. To order, add
Materials are selected in accordance with NACE MR0175/ISO -AV to the ordering number.

PIPE, WELD,
VCR, VCO
FITTINGS
15156. Example: CN4MF20-AV
■ NACE cone and thread adapters and couplings are not
supplied with collars and glands. Collar and glands must Accessories
be ordered separately. See page 32.
Caps and Plugs for Type M Hose Connections

STANDARD
TUBING
Technical Data Cap and plugs for Type M hose end connections are available.
Select order number below.
NACE Pressure Ratings at 70°F (20°C)
Standard pressure ratings for each adapter and coupling Ordering Number

FLEXIBLE
TUBING
Type M Hose

HOSE /
are shown in the ordering number tables. For fittings rated
to 10 000 (689), 20 000 (1378), and 60 000 (4134) psig (bar), Thread Size Cap Plug
the comparable NACE pressure ratings are shown in the 9/16-18 CA9R40 PL9R
table below. For fittings with ratings not included in the 3/4-16 CA12R30 PL12R
table, contact your authorized Swagelok representative for

BALL & PLUG


1-12 CA16R30 PL16R

VALVES
information. 1 5/16-12 CA21R20 PL21R

Adapters and Couplings


Standard NACE Replacement Parts

DIAPHRAGM
BELLOWS,
Pressure Rating Pressure Rating

VALVES
Cone Plugs
Working Pressure, psig (bar)
Replacement cone plugs for 2-piece cone and thread
10 000 (689) 5 000 (344)
adatpers are available. Select order number below.
20 000 (1378) 10 000 (689)

CHECK & RELIEF


60 000 (4 134) 30 000 (2 067)

VALVES
Ordering Number
C&T Cone
Size Medium High plug
in. Pressure Pressure
Temperature Rating
1/4 — IP40171-04
Temperatures up 700°F (371°C).

METERING
NEEDLE &
3/8 IP40399-04 IP40169-04

VALVES
See Elevated Temperature Factors table on page 29.
9/16 IP40172-04 IP40170-04
Materials of Construction 3/4 IP40404-04 —
Annealed 316 stainless steel 1 IP40405-04 —

INSTRUMENT
MANIFOLD
SYSTEMS
Ordering Information
Select an ordering number from the Ordering Information
Tubing Selection
tables and modify as follows. For ordering numbers ending in IPT series cone and thread adapters and couplings can be
■ 10, change 10 to 5-NACE
used with 316 stainless steel IPT series coned and thread

MODULAR
SYSTEMD
tubing. See the Tubing/Fitting Compatibility matrix on
■ 20, change 20 to 10-NACE page 66 for details.
■ 60, change 60 to 30-NACE
Example: Standard ordering number: CN9MM9HM20

REGULATORS
NACE ordering number: CN9MM9HM10-NACE
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
50 Medium- and High-Pressure

Coning and Threading Tool Features


FITTINGS
TUBE

—IPT Series ■ All tools are designed with interchangeable blades, bushings, and dies.
■ Tools are easily adaptable for use with a power hand drill.
For Pressures up to 60 000 psig ■ Tool guides on the outside diameter of the tubing, eliminating
(4134 bar) misalignment issues that adversely affect quality.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Lightweight tube vise securely holds the tubing during both coning and
threading operations, preventing marring and collapse of the tubing.
■ Tube vise eliminates the need for soft jaws in vise.
■ Custom coning tool gauge allows for fast setup.
STANDARD
TUBING

■ Kit and components are compatible with the first IPT series CTK469 kit.

Ordering Information
FLEXIBLE
TUBING
HOSE /

Coning and Threading Tool


■ To order the coning and threading tool, use ordering number MS-CTK469.
■ Precision quality coning and Tooling kit sold separately.
threading tools for tubing sizes ■ Threading dies and coning blades are sold separately. The tooling kit includes one
BALL & PLUG
VALVES

through 9/16 in. OD coning blade and one threading die. Threading dies and coning blades are also
■ Manufactured from tool grade sold separately. See table for ordering numbers.
materials for long life
■ Tool includes everything needed to Individual Components
DIAPHRAGM
BELLOWS,

prepare both medium- and high-


VALVES

pressure tubing in 1/4, 3/8 and Ordering Number


9/16 in. sizes with the exception of Medium Pressure High Pressure
Tubing
coning blade and threading die.
Size Coning Threading Tooling Coning Threading Tooling
CHECK & RELIEF

in. Blade Die Kit➀ Blade Die Kit➀


VALVES

1/4 BL4M MS-DT4 MS-TK-4M BL4H MS-DT4 MS-TK-4H


3/8 BL6M MS-DT6 MS-TK-6M BL6H MS-DT6 MS-TK-6H
9/16 BL9M MS-DT9 MS-TK-9M BL9H MS-DT9 MS-TK-9H
➀ Tooling kit includes one tooling coning blade and threading die.
METERING
NEEDLE &

VALVES

Deburring Coning Tool


INSTRUMENT
MANIFOLD

Tool
SYSTEMS

Threading Tool
Power Tool
Adapter
MODULAR
SYSTEMD

Gauges Tube Vises

Threading
Dies➁
REGULATORS
& FILTERS

Deburring
Tool
MEASUREMENT
DEVICES

Ruler

Threading
Bushings
Coning
AND HIGH-
PRESSURE
MEDIUM-

Blades➁ Coning Bushings


Brushes
Hex Wrenches

➁ Sold separately. See Individual Components table above.


REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 51

Medium-Pressure Pipe Contents

FITTINGS
TUBE
Fittings—IPT Series Features, 52 Accessories
For Pressures up to 15 000 psig Materials of Construction, 52 ■ NACE-Compliant Fittings, 56
(1034 bar)

PIPE, WELD,
VCR, VCO
FITTINGS
Thread Specifications, 52 ■ Rupture Disc, 56

Pressure Ratings, 52 ■ Pipe Thread Sealant, 56

Temperature Ratings, 52

STANDARD
TUBING
Cleaning and Packaging, 52
Ordering Information and
Dimensions, 53

FLEXIBLE
TUBING

HOSE /
Couplings, 53

BALL & PLUG


VALVES
■ 316 stainless steel construction
■ Working pressure up to 15 000 psig
(1034 bar) Elbows, 53
■ Temperatures up 700°F (371°C)

DIAPHRAGM
BELLOWS,
VALVES
■ Size range—1/8 to 1 in.

Tees, 54

CHECK & RELIEF


VALVES
METERING
NEEDLE &
VALVES
Crosses, 55

INSTRUMENT
MANIFOLD
SYSTEMS
Bulkheads, 55

MODULAR
SYSTEMD
Caps and Plugs, 55

REGULATORS
& FILTERS

Safety Heads, 55
MEASUREMENT
DEVICES

Line Filters, 56
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
52 Medium- and High-Pressure
FITTINGS

Medium-Pressure Pipe Fittings


TUBE

Shaped fittings are manufactured


Straight fittings are manufactured from from quality square bar stock.
quality hex bar stock for strength.
PIPE, WELD,

O
VCR, VCO
FITTINGS

P
F
STANDARD
TUBING
FLEXIBLE
TUBING
HOSE /

NPT threads are based on


requirements of ASME B1.20.1
and SAE AS71051.
BALL & PLUG
VALVES

Marking identifies material, heat code for Smooth thread flanks provide
material traceability, and ISO end connection. optimum sealing and minimize galling.
DIAPHRAGM
BELLOWS,

VALVES

Features Temperature Ratings


■ Every fitting is marked for easy source tracing. System temperatures may be limited by the thread sealant.
■ Male threads are capped during packaging for protection.
CHECK & RELIEF

Maximum Temperature
VALVES

■ All IPT pipe fittings can be manufactured to meet


Fitting Material °F (°C)
NACE MR0175/ISO 15156.
316 stainless steel 700 (371)

Materials of Construction Elevated Temperature Factors


METERING
NEEDLE &

VALVES

■ Strain-hardened 316 stainless steel standard


Temperature Elevated Temperature Factors➀
Material Specification
Strain-Hardened Annealed
316 stainless steel ASME SA479, ASTM A276
316 SS 316 SS
INSTRUMENT
MANIFOLD
SYSTEMS

B31.3 B31.3
°F °C Chapter IX Chapter IX
Thread Specifications
–60 to 100 –51 to 38 1.00
Thread Type Specification 200 93 0.94 1.00
NPT ASME B1.20.1, SAE AS71051
MODULAR
SYSTEMD

300 149 0.89


400 204 0.85 0.84
Pressure Ratings 500 260 0.82 0.78
Working pressure determined based on ASME B31.3 600 316 0.81 0.74
REGULATORS
& FILTERS

Process Piping, Chapter IX High Pressure Piping, at ambient 700 371 0.79 0.71
temperature. ➀ Elevated temperature factor = suggested allowable working pressure at
elevated temperature / suggested allowable working pressure at room
Material NPT Size Pressure Rating temperature.
MEASUREMENT

316 stainless 1/8, 1/4, 3/8, and 1/2 in. 15 000 psig (1034 bar)
Cleaning and Packaging
DEVICES

steel 3/4 and 1 in. 10 000 psig (689 bar)


All medium-pressure pipe fittings are cleaned in accordance
with Swagelok Standard Cleaning and Packaging (SC‑10)
catalog, MS‑06‑62.
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 53

Ordering Information and Dimensions

FITTINGS
TUBE
Dimensions are for reference only and are subject to change.

Couplings
Female NPT

PIPE, WELD,
VCR, VCO
FITTINGS
A NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
in. Number A E F psig (bar)
E 1/4 CN4NF15 1.25 (31.8) 0.44 (11.1) 3/4
15 000
3/8 CN6NF15 1.38 (35.1) 0.58 (14.7) 1

STANDARD
(1034)

TUBING
F flat 1/2 CN8NF15 1.50 (38.1) 0.70 (17.9) 1 3/8
3/4 CN12NF10 1.75 (44.5) 0.92 (23.4) 1 3/8 10 000
1 CN16NF10 2.18 (55.4) 1.16 (29.4) 1 3/4 (689)

FLEXIBLE
TUBING

HOSE /
Elbows
Female NPT

BALL & PLUG


A

VALVES
C NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
in. Number A B C D E F psig (bar)
1/4 L4NF15 1.50 (38.1) 1.25 (31.8) 1.00 (25.4) 0.81 (20.6) 0.25 (6.4) 3/4
D
15 000
3/8 L6NF15 1.50 (38.1) 1.50 (38.1) 1.00 (25.4) 1.00 (25.4) 0.38 (9.5) 1

DIAPHRAGM
BELLOWS,
B (1034)

VALVES
1/2 L8NF15 1.88 (47.8) 1.88 (47.8) 1.25 (31.6) 1.25 (31.6) 0.50 (12.7) 1 1/4
3/4 L12NF10 2.62 (66.5) 2.12 (53.8) 1.31 (33.3) 1.38 (35.1) 0.92 (23.4) 1 1/2 10 000
1 L16NF10 3.00 (76.2) 2.56 (65.0) 1.69 (42.9) 1.69 (42.9) 0.69 (17.5) 1 3/4 (689)
E F flat

CHECK & RELIEF


VALVES
Male NPT
A

METERING
NEEDLE &
NPT Pressure

VALVES
C Dimensions, in. (mm)
Size Ordering Rating
in. Number A B C D E F psig (bar)
1/4 L4NM15 1.50 (38.1) 1.50 (38.1) 1.13 (28.7) 1.13 (28.7) 0.25 (6.4) 3/4
D 15 000
B 3/8 L6NM15 1.75 (44.5) 1.75 (44.5) 1.25 (31.6) 1.25 (31.6) 0.38 (9.5) 1

INSTRUMENT
(1034)

MANIFOLD
SYSTEMS
1/2 L8NM15 2.00 (50.8) 2.00 (50.8) 1.50 (38.1) 1.50 (38.1) 0.50 (12.7) 1
3/4 L12NM10 2.62 (66.5) 2.62 (66.5) 1.75 (44.5) 1.75 (44.5) 0.63 (16.0) 1 1/2 10 000
1 L16NM10 3.00 (76.2) 3.00 (76.2) 2.13 (54.1) 2.13 (54.1) 0.69 (17.5) 1 3/4 (689)
E F flat

MODULAR
SYSTEMD
Street Elbows
Female to Male NPT

REGULATORS
B
& FILTERS
C
NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
in. Number A B C D E F psig (bar)
D 1/4 L4NM4NF15 1.50 (38.1) 1.50 (38.1) 1.13 (28.7) 1.00 (25.4) 0.25 (6.4) 1
15 000
MEASUREMENT

A 3/8 L6NM6NF15 1.50 (38.1) 1.75 (44.5) 1.25 (31.6) 1.00 (25.4) 0.38 (9.5) 1
(1034)
DEVICES

1/2 L8NM8NF15 2.00 (50.8) 2.25 (57.2) 1.63 (41.4) 1.25 (31.6) 0.50 (12.7) 1 1/4
3/4 L12NM12NF10 2.62 (66.5) 2.50 (63.5) 1.75 (44.5) 1.31 (33.3) 0.63 (16.0) 1 1/2 10 000
E F flat 1 L16NM16NF10 2.88 (73.2) 3.00 (76.2) 2.12 (53.8) 1.68 (42.7) 0.69 (17.5) 1 3/4 (689)
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
54 Medium- and High-Pressure

Tees
Female NPT
FITTINGS
TUBE

A
B B NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
in. Number A B C E F psig (bar)
PIPE, WELD,

1/4 T4NF15 2.00 (50.8) 1.00 (25.4) 0.81 (20.6) 0.44 (11.1) 3/4
VCR, VCO
FITTINGS

15 000
C 3/8 T6NF15 2.00 (50.8) 1.00 (25.4) 1.00 (25.4) 0.38 (9.5) 1
(1034)
1/2 T8NF15 2.50 (63.5) 1.25 (31.6) 1.25 (31.8) 0.50 (12.7) 1 1/4
E F flat 3/4 T12NF10 2.62 (66.5) 1.31 (33.3) 1.38 (35.1) 0.92 (23.4) 1 1/2 10 000
(689)
STANDARD

1 T16NF10 3.38 (85.9) 1.69 (42.9) 1.69 (42.9) 0.69 (17.5) 1 3/4
TUBING

Male NPT➀
FLEXIBLE
TUBING
HOSE /

A
NPT Pressure
B B Dimensions, in. (mm)
Size Ordering Rating
in. Number A B E F psig (bar)
1/4 T4NM15 2.25 (57.2) 1.13 (28.7) 0.25 (6.4) 3/4
BALL & PLUG

15 000
VALVES

3/8 T6NM15 2.50 (63.5) 1.25 (31.8) 0.38 (9.5) 1


(1034)
B
F flat 1/2 T8NM15 3.00 (76.2) 1.50 (38.1) 0.50 (12.7) 1
10 000
3/4 T12NM10 3.50 (88.9) 1.75 (33.3) 0.63 (16.0) 1 1/2
E (689)
DIAPHRAGM
BELLOWS,

VALVES

➀ Additional sizes up to 1 in. are available.


CHECK & RELIEF

Branch Tees
VALVES

Male and Female NPT➀


A
B B NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
in. Number A B C E F psig (bar)
METERING
NEEDLE &

VALVES

1/4 T4NF4NF4NM15 2.00 (50.8) 1.00 (25.4) 1.13 (28.7) 0.25 (6.4) 3/4
15 000
3/8 T6NF6NF6NM15 2.00 (50.8) 1.00 (25.4) 1.06 (26.9) 0.38 (9.7) 1
C (1034)
F flat 1/2 T8NF8NF8NM15 2.50 (63.5) 1.25 (31.6) 1.63 (41.4) 0.50 (12.7) 1 1/4
10 000
3/4 T12NF12NF12NM10 2.62 (66.5) 1.31 (33.3) 1.75 (33.3) 0.63 (16.0) 1 1/2
INSTRUMENT
MANIFOLD

(689)
SYSTEMS

E
➀ Additional sizes up to 1 in. are available.
MODULAR
SYSTEMD

Street Tees
Male and Female NPT➀
F flat
NPT Pressure
REGULATORS

Dimensions, in. (mm)


& FILTERS

Size Ordering Rating


E in. Number A B C E F psig (bar)
1/4 T4NF4NM4NF15 2.00 (50.8) 1.00 (25.4) 0.81 (20.6) 0.25 (6.4) 3/4
B 15 000
3/8 T6NF6NM6NF15 2.25 (57.2) 1.00 (25.4) 1.00 (25.4) 0.38 (9.5) 1
(1034)
MEASUREMENT

1/2 T8NF8NM8NF15 3.00 (76.2) 1.25 (31.6) 1.25 (31.6) 0.50 (12.7) 1 3/8
DEVICES

C
➀ Additional sizes up to 1 in. are available.
A

Fitting shown with optional


-MH, mounting holes
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 55

Crosses Female NPT

FITTINGS
TUBE
F flat
NPT Pressure
Dimensions, in. (mm)
Size Ordering Rating
B in. Number A B E F psig (bar)

PIPE, WELD,
A E 1/4 X4NF15 2.00 (50.8) 1.00 (25.4) 0.25 (6.4) 3/4

VCR, VCO
FITTINGS
15 000
B 3/8 X6NF15 2.00 (50.8) 1.00 (25.4) 0.38 (9.7) 1
(1034)
1/2 X8NF15 2.50 (63.5) 1.25 (31.6) 0.50 (12.7) 1 1/4
B B 3/4 X12NF10 2.62 (66.5) 1.31 (33.3) 0.92 (23.4) 1 1/2 10 000
A 1 X16NF10 4.12 (105) 2.06 (52.3) 0.69 (17.5) 1 3/4 (689)

STANDARD
TUBING
Fitting shown with optional
-MH, mounting holes

Bulkheads Female NPT

FLEXIBLE
TUBING

HOSE /
A
G flat Dimensions, in. (mm)
NPT Panel Panel Pressure
Size Ordering Hole Thickness Rating

BALL & PLUG


E B in. Number A B E F G Size Max psig (bar)

VALVES
1/4 BH4NF15 2.00 (50.8) 0.77 (19.6) 0.44 (11.2) 1 1 0.94 (23.9) 3/8
15 000
F flat 3/8 BH6NF15 2.62 (66.5) 1.02 (25.9) 0.58 (14.7) 1 3/8 1 3/8 1.25 (31.6) 1/2
(1034)
1/2 BH8NF15 2.62 (66.5) 1.20 (30.5) 0.70 (17.8) 1 7/8 1 1/2 1.37 (34.8) 1/2

DIAPHRAGM
3/4 BH12NF10 2.62 (66.5) 1.52 (38.6) 0.63 (16.0) 1 7/8 1 7/8 1.69 (42.8) 1/2

BELLOWS,
10 000

VALVES
1 BH16NF10 3.50 (88.9) 1.76 (44.7) 0.69 (17.3) 2 1/8 2 1/8 1.94 (49.3) 1/2 (689)

CHECK & RELIEF


VALVES
Pipe Caps Pipe Plugs
Female NPT➀ Male NPT
A A
Dimensions Dimensions

METERING
NPT Pressure NPT Pressure

NEEDLE &
VALVES
in. (mm) in. (mm)
Size Ordering Rating Size Ordering Rating
in. Number A F psig (bar) in. Number A F psig (bar)
1/4 CA4N15 1.00 (25.4) 3/4 1/4 PL4N 1.12 (28.4) 5/8
F flat 15 000 F flat 15 000
3/8 CA6N15 1.00 (25.4) 1 3/8 PL6N 1.12 (28.4) 3/4
(1034) (1034)

INSTRUMENT
MANIFOLD
SYSTEMS
1/2 CA8N15 1.25 (31.6) 1 3/8 1/2 PL8N 1.50 (38.1) 1
10 000 3/4 PL12N 1.50 (38.1) 1 3/8 10 000
3/4 CA12N10 1.50 (38.1) 1 3/8
(689) (689)
1 PL16N 1.88 (47.8) 1 3/8
➀ Additional sizes up to 1 in. are available.

MODULAR
SYSTEMD
Safety Heads
Male NPT ➀

REGULATORS
Angled Style Flat Style
NPT Basic Pressure & FILTERS
Dimensions, in. (mm)
Size Ordering Rating
in. Number A D psig (bar)
1/4 SH4NM_15 3.18 (80.8) 1
MEASUREMENT

15 000
3/8 SH6NM_15 3.17 (80.5) 1
DEVICES

(1034)
1/2 SH8NM_15 3.43 (87.1) 1
A A
➀ Additional sizes up to 1 in. are available.

To order, insert A for 1/4 in. angled style; insert F for 1/2 in. flat style.
AND HIGH-
PRESSURE

MEDIUM-

Rupture discs are not included. See Options and Accessories for
D D
ordering information, page 56.

3/8 in. FNPT 3/8 in. FNPT


Outlet Outlet
REFERENCES
56 Medium- and High-Pressure

Line Filters
FITTINGS
TUBE

Female NPT

NPT Basic Dimensions, in. (mm) Pressure


D Size Ordering Rating
in. Number A D E F psig (bar)
PIPE, WELD,
VCR, VCO
FITTINGS

1/4 LF4NF15-_/_ 4.19 (106) 7/8 1 7/8


15 000
3/8 LF6NF15-_/_ 5.19 (132) 1 1 1
(1034)
1/2 LF8NF15-_/_ 5.79 (147) 1 3/8 1 3/8 1 3/8
A 3/4 LF12NF10-_/_ — — — — 10 000
E
STANDARD
TUBING

1 LF16NF10-_/_ 7.16 (182) 1 3/4 1 3/4 1 3/4 (689)

Each line filter is designed with two filter elements—an upstream element and a
downstream element. Filter elements are available in the following nominal pore
sizes: 0.5, 2, 5, 10, 20, 40, and 100 μm. To order, add the filter element nominal
FLEXIBLE
TUBING
HOSE /

F pore sizes to the basic ordering number.


Example: For a line filter with an upstream, 40 μm filter element and a downstream,
20 μm filter elements, use ordering number: LF4NF15-40/20
BALL & PLUG
VALVES

Options and Accessories


NACE-Compliant Fittings for Sour Gas Service Rupture Discs
DIAPHRAGM

All IPT series pipe fittings are available for sour gas service. ■ Shape: For angled (A) or flat (F) design safety heads
BELLOWS,

VALVES

Materials are selected in accordance with ■ Material: 316 stainless steel (S) or alloy 600 (I).
NACE MR0175/ISO 15156.
■ Minimum order quantity = 3 pieces.
Technical Data ■ Burst pressures: increments of 250 psig (17.2 bar) shown in
CHECK & RELIEF

NACE Pressure Rating at 70°F (20°C) ksi units.


VALVES

Stainless Steel
Maximum Pressure
NPT Size Rating ■ Flat (1/2 in.)—700 to 10 000 psig (48.2 to 689 bar)
1/8, 1/4, 3/8, and 1/2 in. 7 500 psig (517 bar)
(0.70 to 10.00 ksi)
■ Angled (1/4 in.)—1 250 to 60 000 psig (86.1 to 4134 bar)
METERING
NEEDLE &

VALVES

3/4 and 1 in. 5 000 psig (344 bar)


(1.25 to 60.00 ksi)
Alloy 600
Temperature Rating
■ Flat (1/2 in.)—500 to 10 000 psig (34.4 to 689 bar)
Temperatures up 700°F (371°C).
(0.50 to 10.00 ksi)
INSTRUMENT
MANIFOLD
SYSTEMS

See Elevated Temperature Factors table on page 52.


■ Angled (1/4 in.)—900 to 60 000 psig (62 to 4134 bar)
(0.90 to 60.00 ksi)
Materials of Construction
Burst Pressure
Annealed 316 stainless steel
■ Manufacturing range: ±6 / ‒3 %, as stamped
MODULAR
SYSTEMD

Ordering Information ■ Allowable burst: ±5 % of the stamped value

Select an ordering number from any Dimensions table and Example:


modify as follows. For ordering number ending in: ■ Requested burst pressure: 6000 psig (413 bar)
REGULATORS

■ 10, change to 5-NACE


& FILTERS

■ Stamped value: between 5820 psig (400 bar) and


■ 15, change to 10-NACE 6360 psig (438 bar)
Example: Standard pipe fitting ordering number: CN2NF15 ■ Allowable burst pressure: between 5529 psig
NACE ordering number: CN2NF10-NACE (380 bar) and 6678 psig (460 bar)
MEASUREMENT

To order, add the designators for shape, material, and burst


DEVICES

pressure as shown below.


Pipe Thread Sealants
Always use a pipe thread sealant Typical ordering number:
when assembling tapered threads. RD A S 10.50
AND HIGH-
PRESSURE

SWAK anaerobic pipe thread sealant,


MEDIUM-

Burst Pressure (ksi)


PTFE-FREE pipe thread sealant, and
Material
Swagelok PTFE Tape are available.
Shape
Refer to Swagelok Leak Detectors,
Lubricants, and Sealants catalog,
REFERENCES

MS‑01‑91, for additional information.


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 57

High-Pressure Cone and Contents

FITTINGS
TUBE
Ferrule Fittings—Sno-Trik Features, 58 HP Male Thread to Swagelok Tube
Series Fitting Adapters, 62
Materials of Construction, 58
For Pressures up to 60 000 psig

PIPE, WELD,
VCR, VCO
FITTINGS
(4134 bar) Pressure Ratings, 58
HP Male Thread to Tube Socket Weld
Cleaning and Packaging, 58 Adapters, 63

Ordering Information and

STANDARD
TUBING
Dimensions, 58

HP Tube Fitting to HP Thread Instructions for High-


Connectors, 58 Pressure Cone and Ferrule
Fittings, 63

FLEXIBLE
TUBING

HOSE /
■ Installation—Hardened Tubing

■ Installation—Annealed Tubing
Unions—Reducing, Bulkhead, Elbow

BALL & PLUG


■ Installation—High-Pressure Male and

VALVES
and Tee, 59 Female Threads
■ Installation—Port Connectors

■ Reassembly Instructions

DIAPHRAGM
BELLOWS,
VALVES
HP Male Thread to Coned Tube Stub Options and Accessories, 64
Adapter, 60
■ Pre-Setting Tool
■ 316 stainless steel construction

CHECK & RELIEF


■ Sno-Trik Coning Tool

VALVES
■ Temperatures up 700°F (371°C)
■ Visual Tube Inspection
■ Pressure rating up to 60 000 psig
(4134 bar) with hardened tubing Port Connectors, Caps, Plugs, Nuts,
■ Pressure rating up to 30 000 psig and Ferrules 60

METERING
NEEDLE &
VALVES
(2067 bar) with annealed tubing
■ End connections sizes: 1/4, 3/8, and
9/16 in.

INSTRUMENT
MANIFOLD
SYSTEMS
HP Tube Fitting to Pipe Thread
Connectors, 61

MODULAR
SYSTEMD
HP Tube Fitting to Swagelok Tube
Fitting Unions, 61

REGULATORS
& FILTERS
MEASUREMENT

Coned Tube Stub Adapters, 62


DEVICES
AND HIGH-
PRESSURE

MEDIUM-

HP Male Thread to Pipe Thread


Connectors, 62
REFERENCES
58 Medium- and High-Pressure

Features
Swagelok High-Pressure Fittings
FITTINGS
TUBE

■ Fittings are machined from 316 stainless steel.


■ Back ferrule is manufactured from S17400 hardened
stainless steel to ensure a secure grip on hardened or
annealed tubing.
PIPE, WELD,
VCR, VCO
FITTINGS

■ Unique ferrule action helps prevent excessive deformation


of the seal area of tube end and body.
■ Fitting does not reduce tube wall thickness.
Weep hole ■ Fittings can be made, disconnected, and remade easily to
STANDARD

enables leak
TUBING

provide a reliable leak-tight seal.


detection and
verification of
proper installation. Pressure Ratings
High-Pressure Fitting
FLEXIBLE
TUBING
HOSE /

Bleed slot ■ The rating for high-pressure tube fittings and threaded
facilitates purging connectors is determined with Swagelok hardened tubing
of fluid before at room temperature.
operation.
■ The rating for high-pressure tube fittings and threaded
BALL & PLUG
VALVES

connectors with annealed tubing is 30 000 psig (2067 bar)


at room temperature.
■ Working pressure determined based on ASME B31.3
Process Piping, Chapter IX High Pressure Piping.
DIAPHRAGM
BELLOWS,

VALVES

Pipe Fitting
■ Pipe thread pressure rating is based on laboratory testing
Materials of Construction with both male and female threads manufactured by
Maximum Swagelok Company.
CHECK & RELIEF

Temperature
VALVES

Component Material °F (°C)


Back ferrule S17400 SS 600 (315)
All other components 316 SS 700 (371) Cleaning and Packaging
All high-pressure fittings are cleaned in accordance with
METERING
NEEDLE &

VALVES

Ordering Information and Dimensions Swagelok Standard Cleaning and Packaging (SC‑10) catalog,
MS‑06‑62.
Dimensions are for reference only and are subject to change.
INSTRUMENT

High-Pressure Tube Fitting
MANIFOLD
SYSTEMS

Tube Uniform Pressure


to High-Pressure Male Dimensions, in. (mm)
OD Thread Ordering Rating
Thread Connectors in. Size Number A D E F G psig (bar)
9/16-18 SS-440-1-44M 1.96 (49.8) 5/8
G flat F flat Bleed slot 1/4 0.82 (20.8) 0.09 (2.3) 3/4
3/4-16 SS-440-1-64M 2.32 (58.9) 13/16
MODULAR
SYSTEMD

9/16-18 SS-640-1-44M 2.24 (56.9) 0.09 (2.3) 60 000


3/8 1.04 (26.4) 13/16 15/16
3/4-16 SS-640-1-64M 2.41 (61.2) 0.12 (3.0) (4134)
E
D 3/4-16 SS-940-1-64M 3.01 (76.5) 0.12 (3.0)
A 9/16 1.45 (36.8) 1 1/4 1 3/8
1 1/8-12 SS-940-1-94M 3.19 (81.0) 0.19 (4.8)
REGULATORS
& FILTERS

High-Pressure Tube Fitting Tube Uniform Pressure


MEASUREMENT

to High-Pressure Female Dimensions, in. (mm)


DEVICES

OD Thread Ordering Rating


Thread Connectors in. Size Number A D E F G psig (bar)
1/4 9/16-18 SS-440-7-44F 1.87 (47.5) 0.82 (20.8) 0.09 (2.3) 7/8 3/4
F flat
G flat 60 000
3/8 3/4-16 SS-640-7-64F 2.26 (57.4) 1.04 (26.4) 0.12 (3.0) 1 1/8 15/16
(4134)
9/16 1 1/8-12 SS-940-7-94F 3.13 (79.5) 1.45 (36.8) 0.19 (4.8) 1 3/8 1 3/8
AND HIGH-
PRESSURE
MEDIUM-

D E
A
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 59

Unions Tube Pressure

FITTINGS
Dimensions, in. (mm)

TUBE
G flat F flat OD Ordering Rating
in. Number A D E F G psig (bar)
1/4 SS-440-6 2.25 (57.2) 0.82 (20.8) 0.09 (2.3) 5/8 3/4
60 000
3/8 SS-640-6 2.70 (68.6) 1.04 (26.4) 0.12 (3.0) 13/16 15/16
(4134)

PIPE, WELD,
VCR, VCO
FITTINGS
D E 9/16 SS-940-6 3.69 (93.7) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8
A

Reducing Unions

STANDARD
Pressure

TUBING
Tube OD, in. Dimensions, in. (mm)
G flat F flat Gx flat
Ordering Rating
T Tx Number A D Dx E F G Gx psig (bar)
2.61 1.04 0.82 0.09
T Tx 3/8 1/4 SS-640-6-440 13/16 15/16 3/4
(66.3) (26.4) (20.8) (2.3)
3.22 0.82 0.09 60 000

FLEXIBLE
TUBING
1/4 SS-940-6-440 3/4

HOSE /
(81.8) 1.45 (20.8) (2.3) (4134)
D E Dx 9/16 1 1/4 1 3/8
A 3.42 (36.8) 1.04 0.12
3/8 SS-940-6-640 15/16
(86.9) (26.4) (3.0)

BALL & PLUG


VALVES
Bulkhead Unions Panel
Dimensions
F flat Tube Hole Thickness Pressure
G flat in. (mm)
OD Ordering Drill Max Rating
in. Number A D E F G Size in. (mm) psig (bar)

DIAPHRAGM
BELLOWS,
VALVES
3.30 0.82 0.09 0.78
1/4 SS-440-61 15/16 3/4
(83.8) (20.8) (2.3) (19.8)

D
E
D 3.72 1.04 0.12 0.91 0.50 60 000
3/8 SS-640-61 1 1/16 15/16
A (94.5) (26.4) (3.0) (23.1) (12.7) (4134)

CHECK & RELIEF


5.07 1.45 0.19 1.34

VALVES
9/16 SS-940-61 1 5/8 1 3/8
(129) (36.8) (4.8) (34.0)

Union Elbows

METERING
NEEDLE &
Tube Pressure

VALVES
G flat Dimensions, in. (mm)
F flat OD Ordering Rating
in. Number A D E F G psig (bar)
1/4 SS-440-9 1.39 (35.3) 0.82 (20.8) 0.09 (2.3) 11/16 3/4
60 000
3/8 SS-640-9 1.74 (44.2) 1.04 (26.4) 0.12 (3.0) 7/8 15/16

INSTRUMENT
E (4134)

MANIFOLD
SYSTEMS
D 9/16 SS-940-9 2.52 (64.0) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8

MODULAR
SYSTEMD
Union Tees Tube Pressure
Dimensions, in. (mm)
G flat OD Ordering Rating

REGULATORS
F flat
& FILTERS
in. Number A D E F G psig (bar)
1/4 SS-440-3 2.78 (70.6) 0.82 (20.8) 0.09 (2.3) 11/16 3/4
60 000
3/8 SS-640-3 3.48 (88.4) 1.04 (26.4) 0.12 (3.0) 7/8 15/16
(4134)
E
D 9/16 SS-940-3 5.04 (128) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8
MEASUREMENT
DEVICES

A
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
60 Medium- and High-Pressure

High-Pressure Male Uniform Pressure


FITTINGS

Thread Unions Dimensions, in. (mm)


TUBE

Thread Ordering Rating


Size Number A E F psig (bar)
Bleed F flat Bleed
slot slot 1.71 0.09 60 000
9/16-18 SS-44M-6 5/8
(43.4) (2.3) (4134)
PIPE, WELD,
VCR, VCO
FITTINGS

E
A
STANDARD
TUBING

High-Pressure Male Tube Uniform Pressure


Thread to Coned Tube Dimensions, in. (mm)
OD Thread Ordering Rating
Stub Adapters in. Size Number A D E F psig (bar)
F flat 1/4 9/16-18 SS-44M-A-441 2.01 (51.1) 1.00 (25.4) 0.06 (1.5) 5/8
Bleed slot 60 000 (4134)
3/8 3/4-16 SS-64M-A-641 2.47 (62.7) 1.25 (31.8) 0.12 (3.0) 13/16
FLEXIBLE
TUBING
HOSE /

9/16 1 1/8-12 SS-94M-A-941 3.34 (84.8) 1.76 (44.7) 0.19 (4.8) 1 1/4 45 000 (3100)
E
D
A
BALL & PLUG
VALVES

Port Connectors Tube Pressure


Dimensions, in. (mm)
E OD Ordering Rating
DIAPHRAGM
BELLOWS,

in. Number A D E psig (bar)


VALVES

D
1/4 SS-441-PC 1.85 (47.0) 0.50 (12.7) 0.06 (1.5)
60 000 (4134)
A 3/8 SS-641-PC 2.33 (59.2) 0.68 (17.3) 0.12 (3.0)
9/16 SS-941-PC 3.41 (86.6) 1.06 (26.9) 0.19 (4.8) 45 000 (3100)
CHECK & RELIEF
VALVES

Caps Tube Pressure


G flat F flat Dimensions, in. (mm)
OD Ordering Rating
in. Number A D E F G psig (bar)
METERING
NEEDLE &

VALVES

1/4 SS-440-C 1.35 (34.3) 0.82 (20.8) 0.09 (2.3) 5/8 3/4
60 000
3/8 SS-640-C 1.80 (45.7) 1.04 (26.4) 0.12 (3.0) 13/16 15/16
(4134)
D E 9/16 SS-940-C 2.52 (64.0) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8
A
INSTRUMENT
MANIFOLD
SYSTEMS

Plugs Tube Pressure


G flat Dimensions, in. (mm)
OD Ordering Rating
in. Number A G psig (bar)
MODULAR
SYSTEMD

1/4 SS-440-P 0.95 (24.1) 3/4


60 000
3/8 SS-640-P 1.18 (30.0) 15/16
(4134)
A
9/16 SS-940-P 1.66 (42.2) 1 3/8
REGULATORS
& FILTERS

Nuts Dimensions
Front Back
Tube Tube Tube
G flat in. (mm) Ferrules OD Ordering Ferrules OD Ordering
OD Ordering
MEASUREMENT

in. Number A G in. Number in. Number


DEVICES

1/4 SS-442-1 0.81 (20.6) 3/4 1/4 SS-443-1 1/4 174PH-444-1


3/8 SS-642-1 0.97 (24.6) 15/16 3/8 SS-643-1 3/8 174PH-644-1
A 9/16 SS-942-1 1.44 (36.6) 1 3/8 9/16 SS-943-1 9/16 174PH-944-1
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 61

High-Pressure Tube
S-PH-0066-BDM

Tube Male Pressure

FITTINGS
Fitting to Male Pipe Dimensions, in. (mm)

TUBE
OD NPT Size Ordering Rating
Thread Connectors in. in. Number A D E F G psig (bar)
1/4 1/4 SS-440-1-4 1.84 (46.7) 0.82 (20.8) 0.09 (2.3) 5/8 3/4
G flat F flat
15 000
3/8 3/8 SS-640-1-6 2.09 (53.1) 1.04 (26.4) 0.12 (3.0) 13/16 15/16
(1034)

PIPE, WELD,
VCR, VCO
FITTINGS
9/16 1/2 SS-940-1-8 2.80 (71.1) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8

D E
A

STANDARD
TUBING
High-Pressure Tube S-PH-0066-CDM
Tube Male Pressure
Fitting to Male Pipe Dimensions, in. (mm)
OD NPT Size Ordering Rating
Thread Elbows in. in. Number A D E F G psig (bar)

FLEXIBLE
1/4 1/4 SS-440-2-4 1.50 (38.1) 0.82 (20.8) 0.09 (2.3) 7/8 3/4

TUBING

HOSE /
G flat F flat
15 000
3/8 3/8 SS-640-2-6 1.74 (44.2) 1.04 (26.4) 0.12 (3.0) 7/8 15/16
(1034)
9/16 1/2 SS-940-2-8 2.52 (64.0) 1.45 (36.8) 0.19 (4.8) 1 1/4 1 3/8

BALL & PLUG


VALVES
D

DIAPHRAGM
BELLOWS,
High-Pressure Tube

VALVES
Tube Female Pressure
Fitting to Female Pipe Dimensions, in. (mm)
OD NPT Size Ordering Rating
Thread Connectors in. in. Number A D E F G psig (bar)
1/4 1/4 SS-440-7-4 2.07 (52.6) 0.82 (20.8) 0.09 (2.3) 15/16 3/4
G flat F flat

CHECK & RELIEF


15 000
3/8 3/8 SS-640-7-6 2.36 (59.9) 1.04 (26.4) 0.12 (3.0) 1 3/16 15/16

VALVES
(1034)
9/16 1/2 SS-940-7-8 2.99 (75.9) 1.45 (36.8) 0.19 (4.8) 1 1/2 1 3/8

E
D
A

METERING
NEEDLE &
VALVES
S-PH-0065-BDM
High-Pressure Tube Pressure
Fitting to Swagelok Tube OD, in. Dimensions, in. (mm)

INSTRUMENT
Ordering Rating

MANIFOLD
SYSTEMS
Tube Fitting Unions T Tx Number A D Dx E F G psig (bar)
G flat F flat 1.88 0.82 0.50 0.09 10 900
1/4 1/8 SS-440-6-200 5/8 3/4
Dx (47.8) (20.8) (12.7) (2.3) (751)
Tx
2.21 1.04 0.60 0.12 10 200
T 3/8 1/4 SS-640-6-400 13/16 15/16
(56.1) (26.4) (15.2) (3.0) (702)

MODULAR
SYSTEMD
2.80 1.45 0.66 0.19 7 500
9/16 3/8 SS-940-6-600 1 1/4 1 3/8
D E (71.1) (36.8) (16.8) (4.8) (517)
A

REGULATORS
High-Pressure Tube & FILTERS
Pressure
Fitting to Coned Tube Tube OD, in. Dimensions, in. (mm)
Ordering Rating
Stub Reducers T Tx Number A D E E1 F G psig (bar)
2.53 0.82 0.09 0.125 60 000
MEASUREMENT

G flat F flat 1/4 3/8 SS-440-R-641 5/8 3/4


DEVICES

(64.3) (20.8) (2.3) (3.0) (4134)


E1
3.28 1.04 0.125 0.188 45 000
T Tx 3/8 9/16 SS-640-R-941 13/16 15/16
(83.3) (26.4) (3.0) (4.8) (3100)
3.31 1.45 0.188 0.125 60 000
9/16 3/8 SS-940-R-641 1 1/4 1 3/8
D E (84.1) (36.8) (4.8) (3.0) (4134)
AND HIGH-
PRESSURE

A
MEDIUM-
REFERENCES
62 Medium- and High-Pressure

Coned Tube Stub Tube Male Pressure


FITTINGS

to Male Pipe Thread Dimensions, in. (mm)


TUBE

OD NPT Size Ordering Rating


Adapters in. in. Number A E F psig (bar)

F flat
1/4 1/4 SS-441-A-4 1.84 (46.7) 0.06 (1.5) 9/16
15 000
E 3/8 3/8 SS-641-A-6 2.12 (53.8) 0.12 (3.0) 11/16
(1034)
PIPE, WELD,
VCR, VCO
FITTINGS

9/16 1/2 SS-941-A-8 2.85 (72.4) 0.19 (4.8) 7/8

A
STANDARD
TUBING

Coned Tube Stub Pressure


to Swagelok Tube Tube OD, in. Dimensions, in. (mm)
Ordering Rating
Fitting Adapters T Tx Number A D E F G psig (bar)
1.97 0.60 0.06 10 200
F flat G flat 1/4 1/4 SS-441-A-400 1/2 9/16
FLEXIBLE
TUBING

(50.0) (15.2) (1.5) (702)


HOSE /

E
2.31 0.66 0.12 7 500
T Tx 3/8 3/8 SS-641-A-600 5/8 11/16
(58.7) (16.8) (3.0) (517)
2.96 0.90 0.19 6 700
D 9/16 1/2 SS-941-A-810 13/16 7/8
A (75.2) (22.9) (4.8) (461)
BALL & PLUG
VALVES

High-Pressure Male
SNO-TRIK THREAD TO MALE PIPE CONNECTOR CUTAWAY-MS-02-160 S-PH-0076-DM
Male Pressure
Thread to Male Thread NPT Size Ordering Dimensions, in. (mm) Rating
DIAPHRAGM
BELLOWS,

Pipe Connectors
VALVES

Size in. Number A D E F psig (bar)

F flat
9/16-18 1/4 SS-44M-1-4 1.55 (39.4) 0.56 (14.2) 0.09 (2.3) 5/8
Bleed 15 000
slot 3/4-16 3/8 SS-64M-1-6 1.78 (45.2) 0.56 (14.2) 0.12 (3.0) 13/16
(1034)
1 1/8-12 1/2 SS-94M-1-8 2.30 (58.4) 0.75 (19.0) 0.19 (4.8) 1 1/4
CHECK & RELIEF
VALVES

E
D
A

High-Pressure Male
METERING
NEEDLE &

VALVES

Female Pressure
Thread to Female Dimensions, in. (mm)
Thread NPT Size Ordering Rating
Pipe Connectors Size in. Number A E F psig (bar)
9/16-18 1/4 SS-44M-7-4 1.66 (42.2) 0.09 (2.3) 15/16
F flat
Bleed 15 000
INSTRUMENT

3/4-16 3/8 SS-64M-7-6 1.94 (49.3) 0.12 (3.0) 1 3/16


MANIFOLD

slot
SYSTEMS

(1034)
1 1/8-12 1/2 SS-94M-7-8 2.48 (63.0) 0.19 (4.8) 1 1/2

A
MODULAR
SYSTEMD

High-Pressure Male Tube Pressure


Thread to Swagelok Dimensions, in. (mm)
OD Thread Ordering Rating
REGULATORS
& FILTERS

Tube Fitting Adapters in. Size Number A D E F G psig (bar)


1.61 0.50 0.09 10 900
1/8 9/16-18 SS-44M-A-200 5/8 7/16
Bleed F flat G flat (40.8) (12.7) (2.3) (751)
slot 1.70 0.60 0.09 10 200
1/4 9/16-18 SS-44M-A-400 5/8 9/16
(43.1) (15.2) (2.3) (702)
MEASUREMENT
DEVICES

1.97 0.66 0.12 7 500


E 3/8 3/4-16 SS-64M-A-600 13/16 11/16
D (50.0) (16.7) (3.0) (517)
A
2.41 0.90 0.19 6 700
1/2 1 1/8-12 SS-94M-A-810 1 1/4 7/8
(61.2) (22.9) (4.8) (461)
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 63

High-Pressure Male
SNO-TRIK THREAD TO TUBE WELD ADAPTER CUTAWAY-MS-02-160 S-PH-0075-DM
Pressure

FITTINGS
Thread to Tube Tube OD, in. Dimensions, in. (mm)

TUBE
Thread Ordering Rating
Socket Weld Adapters T Tx Size Number A D E F psig (bar)
1.30 0.28 0.09 20 000
Bleed F flat 1/4 1/2 9/16-18 SS-44M-A-4TSW 5/8
(33.0) (7.1) (2.3) (1378)
slot
1.60 0.31 0.12 20 000

PIPE, WELD,
VCR, VCO
FITTINGS
T Tx
3/8 5/8 3/4-16 SS-64M-A-6TSW 13/16
(40.6) (7.9) (3.0) (1378)
E 1.99 0.38 0.19 15 000
D 1/2 3/4 1 1/8-12 SS-94M-A-8TSW 1 1/4
(50.5) (9.7) (4.8) (1034)
A

STANDARD
TUBING
Instructions for High-Pressure Cone and Ferrule Tube Fittings

FLEXIBLE
TUBING

HOSE /
Installation—Hardened Tubing Installation—Port Connectors
• The pre-setting tool (see page 64) must be used 1. Remove the nut and ferrules from the first of the two
for proper initial installation of high-pressure tube high-pressure tube fitting ports to be connected. Discard

BALL & PLUG


the ferrules.

VALVES
fittings with hardened tubing.
2. Slip the nut Port 1 Port 2
1. Install the nut and ferrules onto the pre-setting tool. over the short
2. Insert the coned tubing into the pre-setting tool. end of the port
connector. See

DIAPHRAGM
3. Make sure that the tubing rests firmly on the tapered

BELLOWS,
VALVES
shoulder of the pre-setting tool body. illustration, port 1.
4. Tighten the nut until the tubing cannot be turned by hand. 3. Remove the nut
and ferrules from
5. Mark the nut at the 6 o’clock position.
port 2 and install them onto the pre-setting tool.

CHECK & RELIEF


6. While holding the pre-setting tool steady, tighten the nut

VALVES
4. Insert the long end of the port connector into the pre-
one and one-fourth turns to the 9 o’clock position.
setting tool, making sure that it rests firmly on the tapered
7. Loosen the nut and remove the tubing with pre-set shoulder of the tool body.
ferrules from the pre-setting tool.
5. Tighten the nut until the port connector cannot be turned
8. Insert tubing with pre-set ferrules into the fitting body

METERING
by hand.

NEEDLE &
VALVES
until the front ferrule seats; rotate the nut finger-tight.
6. Mark the nut at the 6 o’clock position.
9. While holding fitting body steady, tighten the nut three-
7. While holding the pre-setting tool steady, tighten the nut
eighths turn for 3/8 and 9/16 in. tubing and one-fourth
one and one-fourth turns to the 9 o’clock position.
turn for 1/4 in. tubing.

INSTRUMENT
MANIFOLD
8. Loosen the nut and remove the port connector end with

SYSTEMS
Installation—Annealed Tubing pre-set ferrules from the pre-setting tool.
The pre-setting tool is suggested for proper installation of 9. Insert the port connector end with pre-set ferrules into port
high-pressure tube fittings with annealed tubing. When the 2 until the front ferrule seats; rotate the nut finger-tight.
pre-setting tool is used, use the instructions for hardened 10. While holding fitting body steady, tighten the nut three-

MODULAR
SYSTEMD
tubing. When the pre-setting tool is not used, use the eighths turn for 3/8 and 9/16 in. tubing and one-fourth
following instructions: turn for 1/4 in. tubing.
1. Insert coned tubing into the tube fitting. 11. Tighten the first nut onto port 1 finger-tight.
2. Make sure that the tubing rests firmly on the tapered 12. While holding fitting body steady, tighten the nut three-

REGULATORS
shoulder of the tube fitting body. eighths turn for 3/8 and 9/16 in. tubing and one-fourth & FILTERS
3. Tighten the nut until the tubing cannot be turned by hand. turn for 1/4 in. tubing.
4. Mark the nut at the 6 o’clock position.
Reassembly Instructions
MEASUREMENT

5. While holding fitting body steady, tighten the nut one and
You may disassemble and reassemble a Swagelok high-
DEVICES

one-fourth turns to the 9 o’clock position.


pressure tube fitting.
Installation—High-Pressure 1. Insert tubing with pre-set ferrules into the fitting body
Male and Female Threads until the front ferrule seats; rotate the nut finger-tight.
2. While holding fitting body steady, tighten the nut three-
AND HIGH-
PRESSURE

1. Rotate the nut finger-tight.


MEDIUM-

eighths turn for 3/8 and 9/16 in. tubing and one-fourth
2. Tighten the nut one-eighth turn.
turn for 1/4 in. tubing.
REFERENCES
64 Medium- and High-Pressure

Options and Accessories


FITTINGS
TUBE

Pre-Setting Tool Visual Tube Inspection


The pre-setting tool is suggested for ■ A proper cone has ends that are faced and smooth.
initial assembly of Swagelok high- ■ The cone should be free of any scratches and
pressure tube fittings when used with
PIPE, WELD,

leave-off marks.
VCR, VCO
FITTINGS

annealed tubing. The pre-setting tool must be used for initial


assembly of these tube fittings when used with Swagelok Tube Preparation
hardened tubing. T
T, in. N, in.
Tube OD/ Ordering Minimum OD 1/4 1/8
STANDARD
TUBING

Tool Size, in. Number Required, in. 3/8 7/32


1/4 MS-440-PT 0.250 9/16 9/32
3/8 MS-640-PT 0.375
56° to 59°
9/16 MS-940-PT 0.562
FLEXIBLE

N
TUBING
HOSE /

Sno-Trik Coning Tool


High-pressure tubing used with
Tubing Selection
High-pressure cone and ferrule fittings can be used with
BALL & PLUG

Swagelok high-pressure tube


VALVES

fittings should be prepared with 316 stainless steel, hardened or annealed, high-pressure
a Swagelok coning tool. The tubing. See the Tubing/Fitting Compatibility matrix on
Swagelok coning tool cuts a page 66 for details.
smooth, concentric cone on the
DIAPHRAGM
BELLOWS,

tube end to help ensure reliable


VALVES

sealing in the fitting body. It is


designed to prepare 1/4, 3/8, and
9/16 in. outside diameter heavy
wall tubing.
CHECK & RELIEF
VALVES

Each coning tool comes in a carrying case with Rapid Tap™


cutting lubricant; 1/4, 3/8, and 9/16 in. collets and tool bits; and
inside-diameter deburring tool.
Ordering number: MS-469CT
METERING
NEEDLE &

VALVES

For operating instructions, see the Coning Tool User’s Manual,


MS‑CRD-CONING.

Replacement
Ordering
INSTRUMENT

Parts
MANIFOLD
SYSTEMS

Description Number
To order additional Cutting lubricant MS-469CT-LUBE
items separately, 1/4 in. collet MS-469CT-2-4
select an ordering
1/4 in. tool bit MS-469CT-7-4
number.
MODULAR
SYSTEMD

3/8 in. collet MS-469CT-2-6


3/8 in. tool bit MS-469CT-7-6
9/16 in. collet MS-469CT-2-9
9/16 in. tool bit MS-469CT-7-9
REGULATORS
& FILTERS

Deburring tool MS-44CT-27


MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 65

Custom Manifolds—IPT Series

FITTINGS
TUBE
For Pressures up to 60 000 psig (4134 bar)

PIPE, WELD,
VCR, VCO
FITTINGS
STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
■ Pressure manifolds minimize space requirements.
■ Reduce installation time necessary to plumb a pressure

DIAPHRAGM
BELLOWS,
VALVES
system.
■ Minimize the number of potential leak points by reducing
the number of components used in a system.
■ Available with Swagelok medium-pressure tube fitting—

CHECK & RELIEF


FK series, cone and thread, or NPT end connections.

VALVES
■ Hardware included.

How to Order

METERING
NEEDLE &
VALVES
Swagelok IPT offers custom manifolds with customer
specified port types (FK, MP C&T, HP C&T and NPT), port
spacing, overall dimensions up to 20 in. (508 mm) length and
mounting holes. We have minimum port to port spacing for

INSTRUMENT
MANIFOLD
SYSTEMS
customers who want the most compact design.
When requesting a Custom Manifold, provide a dimensioned
drawing to your authorized Swagelok representative.

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
66 Medium- and High-Pressure

Medium-Pressure Tubing— Features


FITTINGS
TUBE

FK Series ■ 316/316L stainless steel seamless tubing available annealed or cold-drawn.


■ Sized as true OD tubing.
For Pressures up to 20 000 psig
■ Supplied in fractional lengths of 20 ft. and metric lengths up to 6 meters.
(1378 bar)
PIPE, WELD,

■ Marked to indicate size, material, condition, and heat number.


VCR, VCO
FITTINGS

Technical Data
Material Standards and Mechanical Properties
STANDARD
TUBING

Cold-drawn 1/8-hard tubing has increased material strength which allows for
reduced wall thickness and enhanced flow through the same diameter tube.

Heavy-Wall Annealed 316 / 316L Stainless Steel Seamless Tubing


FLEXIBLE
TUBING
HOSE /

Grade UNS Specification


ASTM A213➀ A269
316 / 316L,
S31600 / S31603 ASME SA213➀
1.4401 / 1.4404
EN 10216-5➁
BALL & PLUG

■ For use with Swagelok medium-


VALVES

pressure, gaugeable tube fittings and ➀ Nominal wall thickness, not minimum wall thickness.
➁ Appearance in accordance with ASTM / ASME standards.
adapter fittings—FK series
■ 316 / 316L stainless steel seamless
tubing
DIAPHRAGM
BELLOWS,

VALVES

■ heavy-wall annealed Cold-Drawn 1/8-Hard 316 / 316L Stainless Steel Seamless Tubing
■ cold-drawn 1/8-hard Yield Elongation
■ Working pressures up to 20 000 psig Strength Tensile in 2 in. Maximum
at 0.2 % Strength➂ (50.8 mm)➂ Hardness➂
CHECK & RELIEF

(1378 bar) Grade UNS Specification Offset➂ ksi ksi % min HRC
VALVES

■ Sizes 1/4, 3/8, 1/2, and 3/4 in. outside ASTM A213➀,
diameter A269
316 / 316L, S31600 / ASME 75 to 110 105 to 138 20 30
1.4401 / 1.4404 S31603 SA213➀
METERING

EN 10216-5➁
NEEDLE &

VALVES

➀ Nominal wall thickness, not minimum wall thickness.


➁ Appearance in accordance with ASTM / ASME standards.
➂ Exception to the standards.
INSTRUMENT
MANIFOLD
SYSTEMS

Tubing/Fitting Compatibility Matrix


MODULAR
SYSTEMD

The medium-pressure FK series tubing, the IPT series cone and thread tubing, and the high-pressure Sno-Trik series
tubing, generally are not compatible with other series of medium- and high-pressure fittings in this catalog. See the table
below for compatibility by series.
REGULATORS
& FILTERS

Fitting Tubing Compatability (Material and Fractional Size)


ASTM
Material Series Description OD Size 1/4 in. 3/8 in. 1/2 in. 9/16 in. 3/4 in. 1 in. Specification
316SS tubing (1/8 hard) True √ √ √ √ A269 & A213
MEASUREMENT

316SS tubing (annealed) True √ √ √ √ A269 & A213


DEVICES

FK 316SS C&T tubing


Nominal √ √ √ A213
(1/8 hard)
316SS
2507 tubing (annealed) True √ √ √ √ √ A789
IPT - Medium- 316SS C&T tubing
AND HIGH-
PRESSURE
MEDIUM-

Nominal √ √ √ √ √ A213
Pressure (1/8 hard)
Sno-Trik Alloy 2507 tubing
True √ √ √ A269
(annealed or hardened)
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 67

Chemical Composition Bend Radius

FITTINGS
TUBE
Specification The recommended bend radius and wall thickness limits for
making a bend in heavy-wall annealed or cold-drawn 1/8-hard
ASTM / EN
stainless steel seamless tubing are listed below.
Element Composition, wt. %

PIPE, WELD,
VCR, VCO
FITTINGS
Chromium 16.5 to 18.0 Nominal Wall Thickness, in.
Nickel 11.0 to 13.0 Heavy-Wall Cold-Drawn
Molybdenum 2.00 to 2.50 Tube Recommended Annealed 1/8-Hard
OD Bend Radius Stainless Steel Stainless Steel
Manganese 2.00 max
in. in. (mm) Seamless Seamless

STANDARD
Silicon 1.00 max

TUBING
1/4 0.095 0.065
Carbon 0.030 max 3/8 1.4 (36) 0.134 0.083
Sulfur 0.015 max 1/2 0.188 0.109
Phosphorus 0.040 max 3/4 2.2 (56) — 0.165

FLEXIBLE
TUBING

HOSE /
• Do not use hand tube bender for bending heavy-wall
annealed or cold-drawn 1/8-hard stainless steel
tubing. Use steel bend shoes with the Swagelok
bench top tube bender.

BALL & PLUG


VALVES
For more information about bending medium-pressure
tubing, see the Swagelok Bench Top Tube Bender User’s
Manual, MS‑13‑145.

DIAPHRAGM
BELLOWS,
VALVES
Ordering Information and Dimensions
Heavy-Wall Annealed 316 / 316L Stainless Steel Seamless Tubing

CHECK & RELIEF


ASTM / EN Tubing

VALVES
Nominal
Tube Nominal Wall
OD OD Thickness Ordering Nominal Pressure
in. in. in. Number Length Weight Rating➀

METERING
NEEDLE &
VALVES
Fractional Length ft lb/ft (kg/m) psig (bar)
1/4 0.250 0.095 SS-T4FK-S-095-20-S 0.16
(0.24)
3/8 0.375 0.134 SS-T6FK-S-134-20-S 0.35
(0.52) 15 000 (1034)
20
1/2 0.500 0.188 SS-T8FK-S-188-20-S 0.64
(0.95)

INSTRUMENT
MANIFOLD
SYSTEMS
1 1.000 0.156 SS-T16FK-S-156-20-S 1.44
(2.20) 6 250 (430)
Metric Length m kg/m (lb/ft) bar (psig)
1/4 0.250 0.095 SS-T4FK-S-095-6M-S 0.24
(0.16)
3/8 0.375 0.134 SS-T6FK-S-134-6M-S 6 0.52
(0.35) 1034 (15 000)

MODULAR
SYSTEMD
1/2 0.500 0.188 SS-T8FK-S-188-6M-S 0.95
(0.64)
➀ Working pressure determined based on ASME B31.3 Process Piping.

REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
68 Medium- and High-Pressure

Cold-Drawn 1/8-Hard 316 / 316L Stainless Steel Seamless Tubing


FITTINGS
TUBE

ASTM / EN Tubing
Nominal Pressure
Tube Nominal Wall Rating
PIPE, WELD,

OD OD Thickness Ordering Nominal ASME Chapter


VCR, VCO
FITTINGS

in. in. in. Number Length Weight B31.3➀ IX➁


Fractional Length ft lb/ft (kg/m) psig (bar)
1/4 0.250 0.065 SS-T4FK-SH-065-20-S 0.13
(0.19)
3/8 0.375 0.083 SS-T6FK-SH-083-20-S 0.26
(0.39) 15 000 20 000
STANDARD

20
TUBING

1/2 0.500 0.109 SS-T8FK-SH-109-20-S 0.47


(0.70) (1034) (1378)

3/4 0.750 0.165 SS-T12FK-SH-165-20-S 1.05


(1.56)
Metric Length m kg/m (lb/ft) bar (psig)
SS-T4FK-SH-065-2M-S 2
FLEXIBLE
TUBING
HOSE /

1/4 0.250 0.065 SS-T4FK-SH-065-4M-S 4 0.19


(0.13)
SS-T4FK-SH-065-6M-S 6
SS-T6FK-SH-083-2M-S 2
3/8 0.375 0.083 SS-T6FK-SH-083-4M-S 4 0.39
(0.26) 1034 1378
BALL & PLUG
VALVES

SS-T6FK-SH-083-6M-S 6 (15 000) (20 000)

SS-T8FK-SH-109-2M-S 2
1/2 0.500 0.109 SS-T8FK-SH-109-4M-S 4 0.70
(0.47)
SS-T8FK-SH-109-6M-S 6
DIAPHRAGM
BELLOWS,

VALVES

3/4 0.750 0.165 SS-T12FK-SH-165-6M-S 6 1.56


(1.05)

➀ Working pressure determined based on ASME B31.3 Process Piping.


➁ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.
CHECK & RELIEF
VALVES

Additional Products
Alloy 2507 Tubing
METERING

Swagelok Alloy 2507 seamless


NEEDLE &

VALVES

super duplex tubing can be


used in many medium-pressure
applications. Refer to Swagelok
Alloy 2507 Seamless Super Duplex
INSTRUMENT
MANIFOLD
SYSTEMS

Tubing—Fractional Sizes catalog,


MS‑02‑151, for additional information.
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 69

Cone and Thread Tubing Features

FITTINGS
TUBE
and Tube Nipples—IPT ■ 316/316L stainless steel seamless tubing available cold-drawn.
■ Sized as nominal OD tubing.
Series
■ Supplied in random lengths averaging 24 ft (20 to 27 ft).
For Pressures up to 60 000 psig ■ Marked to indicate size, material, condition, and heat number.

PIPE, WELD,
VCR, VCO
FITTINGS
(4134 bar)
Technical Data
Material Standards and Mechanical Properties

STANDARD
TUBING
Yield Elongation
Service Strength Tensile in 2 in. Minimum
Rating at 0.2 % Strength (50.8 mm) Hardness
Grade UNS Specification psig (bar) Offset ksi ksi % min HRG
20 000 75 to 105 to

FLEXIBLE
TUBING
22

HOSE /
S31600 / ASTM (1378) 110 138
316 / 316L 95
S31603 A213➀ 60 000
100 min 110 min 18
(4134)
➀ Chemical properties only.

BALL & PLUG


VALVES
Chemical Composition Bend Radius
■ For use with cone and thread
products The recommended bend radius and
Specification

DIAPHRAGM
wall thickness limits for making a bend

BELLOWS,
VALVES
■ 316/316L stainless steel tubing and ASTM in cold-drawn, stainless steel seamless
tube nipples Element Composition, wt. % tubing are listed below.
■ Medium-pressure (MP) tubing Chromium 16.5 to 18.0
■ Size range—1/4 to 1 in. Nominal Minimum

CHECK & RELIEF


Nickel 11.0 to 13.0
Tube OD Bend Radius

VALVES
■ Pressure rating—up to Molybdenum 2.00 to 2.50 in. (in. Mandrel Radius)
20 000 psig (1378 bar) Manganese 2.00 max Medium Pressure: 20 000 psig (1378 bar)
■ High-pressure (HP) tubing Silicon 1.00 max 1/4 1.25
■ Size range—1/4 to 9/16 in. Carbon 0.030 max 3/8 1.75

METERING
NEEDLE &
VALVES
■ Pressure rating—up to Sulfur 0.015 max 9/16 2.625
60 000 psig (4134 bar) Phosphorus 0.040 max 3/4 3.50
1 4.625
High Pressure: 60 000 psig (4134 bar)

INSTRUMENT
MANIFOLD
SYSTEMS
1/4 1.25
3/8 1.75
9/16 2.625

MODULAR
SYSTEMD
• Do not use hand tube bender for
bending heavy-wall annealed or
cold-drawn 1/8-hard stainless
steel tubing. Use steel bend

REGULATORS
shoes with the Swagelok bench
top tube bender for sizes & FILTERS

1/4 in. - 9/16 in., for larger sizes


it is recommended using an
electric bender.
MEASUREMENT
DEVICES

For more information about bending


medium-pressure tubing, see the
Swagelok Bench Top Tube Bender
User’s Manual, MS-13-145.
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
70 Medium- and High-Pressure

Ordering Information and Dimensions


FITTINGS
TUBE

Bulk Tubing for Cone and Thread Products


■ Ordering numbers in the table are for 316/316L stainless
steel material.
PIPE, WELD,
VCR, VCO
FITTINGS

Fractional Nominal Nominal


Tube OD Tube OD Tube ID Ordering Length Weight
in. in. in. Number ft (m) lb/ft (kg/m)
Medium Pressure: 20 000 psig (1378 bar)
STANDARD

1/4 0.248 –­0.243 0.104 –­0.109 TU4M20 0.13


(0.19)
TUBING

3/8 0.370 –­0.365 0.198 –­0.203 TU6M20 0.26


(0.39)
20 to 27
9/16 0.557 –­0.552 0.307 –­0.312 TU9M20 0.57
(0.85)
(6.1 to 8.2)
3/4 0.745 –­0.740 0.432 –­0.438 TU12M20 0.98
(1.46)
1 0.995 –­0.990 0.557 –­0.562 TU16M20 1.81
FLEXIBLE

(2.69)
TUBING
HOSE /

High Pressure: 60 000 psig (4134 bar)


1/4 0.248 –­0.243 0.079 –­0.083 TU4H60 0.15
(0.22)
20 to 27
3/8 0.370 –­0.365 0.121 –­0.125 TU6H60 0.33
(0.49)
(6.1 to 8.2)
BALL & PLUG

9/16 0.557 –­0.552 0.182 –­0.187 TU9H60 0.74


(1.10)
VALVES

Tube Nipples for Cone and Thread Products


■ Ordering numbers in the table are for cold-drawn, 316/316L
DIAPHRAGM
BELLOWS,

VALVES

stainless steel material.


■ Custom length tube nipples are available upon request.
Contact your authorized Swagelok representative.
CHECK & RELIEF

■ To order, add the length in inches (up to 2 decimal places)


VALVES

to the basic ordering number. Example: N4M20-2.75

Dimensions E
in. (mm)
Fractional Nominal Basic A Tube
METERING
NEEDLE &

VALVES

Tube OD Tube OD Ordering Minimum Engagement


in. in. Number Length E Length
Medium Pressure: 20 000 psig (1378 bar)
1/4 0.248 –­0.243 N4M20- 2.00 (50.8) 0.109 (2.77) 0.56 (14.2)
INSTRUMENT
MANIFOLD
SYSTEMS

3/8 0.370 –­0.365 N6M20- 2.50 (63.5) 0.203 (5.16) 0.69 (17.5)
9/16 0.557 –­0.552 N9M20- 3.00 (76.2) 0.312 (7.92) 0.84 (21.3) A
3/4 0.745 –­0.740 N12M20- 3.25 (82.6) 0.438 (11.1) 1.00 (25.4)
1 0.995 –­0.990 N16M20- 4.50 (114) 0.562 (14.3) 1.47 (37.3)
High Pressure: 60 000 psig (4134 bar)
MODULAR
SYSTEMD

1/4 0.248 –­0.243 N4H60- 2.75 (69.8) 0.083 (2.11) 0.50 (12.7)
3/8 0.370 –­0.365 N6H60- 3.00 (76.2) 0.125 (3.18) 0.69 (17.5)
9/16 0.557 –­0.552 N9H60- 4.00 (102) 0.188 (4.78) 0.88 (22.4)
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 71

High-Pressure Tubing and Features

FITTINGS
TUBE
Tube Nipples—Sno-Trik ■ 316/316L stainless steel seamless tubing available annealed or strain-hardened.
■ Sized as true OD tubing.
For Pressures up to 60 000 psig ■ Supplied in lengths of 120 inches.
(4134 bar)

PIPE, WELD,
■ Available in custom lengths upon request.

VCR, VCO
FITTINGS
■ Marked to indicate size, material, condition, and heat number.

Technical Data

STANDARD
TUBING
Material Standards and Mechanical Properties
Strain-hardened tubing is more robust and allows for reduced wall thickness and
enhanced flow through the same diameter tube.

FLEXIBLE
Minimum Minimum Elongation

TUBING

HOSE /
Yield Strength Tensile in 2 in.
at 0.2 % Offset Strength (50.8 mm)
Grade UNS Specification ksi ksi % min
Strain-Hardened 316 / 316L Stainless Steel Seamless Tubing
■ For use with high-pressure

BALL & PLUG


VALVES
Sno-Trik products ASTM A269
S31600 /
316 / 316L ASTM A262 75 100 20
■ 316 / 316L stainless steel seamless S31603
EN ISO3651-2
tubing Annealed 316 / 316L Stainless Steel Seamless Tubing
■ hardened
ASTM A269

DIAPHRAGM
BELLOWS,
S31600 /

VALVES
■ annealed 316 / 316L ASTM A262 40 70 35
S31603
EN ISO3651-2
■ Pressure rating
■ up to 60 000 psig (4134 bar) with
hardened tubing Chemical Composition Bend Radius

CHECK & RELIEF


VALVES
■ up to 30 000 psig (2067 bar) with
The recommended bend radius and
annealed tubing Specification
wall thickness limits for making a bend
■ Sizes 1/4, 3/8, and 9/16 in. outside ASTM in cold-drawn, stainless steel seamless
diameter Element Composition, wt. % tubing are listed below.

METERING
NEEDLE &
Chromium 17.0 to 18.0

VALVES
Nickel 10.0 to 15.0 Minimum
Wall Bend Radius
Molybdenum 2.50 to 3.00 Tube OD Thickness (in. Mandrel
Manganese 2.00 max in. in. (mm) Radius)

INSTRUMENT
1/4 0.083 (2.1) 1.25

MANIFOLD
SYSTEMS
Silicon 0.75 max
Carbon 0.035 max 1/4 0.095 (2.4) 1.25

Sulfur 0.030 max 3/8 0.125 (3.2) 1.75


9/16 0.187 (4.7) 2.625

MODULAR
SYSTEMD
• Do not use hand tube bender for
bending heavy-wall annealed or
cold-drawn 1/8-hard stainless
steel tubing. Use steel bend

REGULATORS
shoes with the Swagelok bench & FILTERS
top tube bender.
For more information about
MEASUREMENT

bending medium-pressure tubing,


DEVICES

see the Swagelok Bench Top Tube


Bender User’s Manual, MS-13-145.
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
72 Medium- and High-Pressure

Ordering Information and Dimensions


FITTINGS
TUBE

Dimensions are for reference only and are subject to change.

Bulk Tubing for High-Pressure Products


■ Tube lengths of hardened or annealed tubing are available
PIPE, WELD,
VCR, VCO
FITTINGS

in 120 in. (305 cm) lengths.


■ Tube lengths are precisely coned with a high-quality finish.
■ Annealed tubing is rated to 30 000 psig (2067 bar).
■ Hardened tubing is rated to 60 000 psig (4134 bar).
STANDARD
TUBING

Tube Nominal Wall Ordering Number


OD Tube OD Thickness Length Hardened Annealed
in. in in. (mm) in. (cm) Tubing Tubing
0.083
FLEXIBLE

1/4 0.250 120 (305) SS-483-T-120 SS-483-A-120


TUBING
HOSE /

(2.1)
0.095
1/4 0.250 120 (305) SS-495-T-120 SS-495-A-120
(2.4)
0.125
3/8 0.375 120 (305) SS-612-T-120 SS-612-A-120
BALL & PLUG

(3.2)
VALVES

0.187
9/16 0.563 120 (305) SS-918-T-120 SS-918-A-120
(4.7)

Tube Nipples for High-Pressure Products


DIAPHRAGM
BELLOWS,

VALVES

■ Pre-coned tube nipples of hardened or annealed tubing are


available from 2 to 12 in. (5.1 to 30.5 cm) in length.
■ Tube nipples are precisely coned with a high-quality finish.
CHECK & RELIEF

■ Annealed tube nipples are rated to 30 000 psig (2067 bar).


VALVES

■ Hardened tube nipples are rated to 60 000 psig (4134 bar).

Tube Nominal Wall A Ordering Numbers


METERING

OD Tube OD Thickness Length Hardened Annealed


NEEDLE &

VALVES

in. in in. (mm) in. (cm) Tube Nipple Tube Nipple


2
(5.1) SS-483-T-2 SS-483-A-2
0.083 4
(10.2) SS-483-T-4 SS-483-A-4
1/4 0.250
(2.1) 8
(20.3) SS-483-T-8 SS-483-A-8
INSTRUMENT
MANIFOLD
SYSTEMS

12 (30.5) SS-483-T-12 SS-483-A-12


4
(10.2) SS-495-T-4 SS-495-A-4
0.095
1/4 0.250 8
(20.3) SS-495-T-8 SS-495-A-8
(2.4) A
12 (30.5) SS-495-T-12 SS-495-A-12
MODULAR
SYSTEMD

3
(7.6) SS-612-T-3 SS-612-A-3
0.125 4
(10.2) SS-612-T-4 SS-612-A-4
3/8 0.375
(3.2) 8
(20.3) SS-612-T-8 SS-612-A-8
12 (30.5) SS-612-T-12 SS-612-A-12
REGULATORS
& FILTERS

4
(10.2) SS-918-T-4 SS-918-A-4
0.187
9/16 0.563 8
(20.3) SS-918-T-8 SS-918-A-8
(4.7)
12 (30.5) SS-918-T-12 SS-918-A-12
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 73

Medium-Pressure Features

FITTINGS
TUBE
Trunnion-Style Ball Valves— Swagelok FKB series trunnion-style ball valves offer low-torque, quarter-turn
FKB Series operation in a compact design providing positive shutoff in applications up to
20 000 psig (1378 bar). Other features include:
For Pressures up to ■ 2-way valves—bidirectional; 3-way valves—common side or bottom inlet port.

PIPE, WELD,
VCR, VCO
FITTINGS
20 000 psig (1378 bar) ■ Flow coefficients (Cv) from 0.44 to 11.3.
■ Gaugeable Swagelok medium-pressure tube fitting and female NPT.
■ ISO 5211-compliant pneumatic actuators.
■ Low Emissions certification per API 641 available.

STANDARD
TUBING
■ Three mounting options include:
■ Panel mount using optional panel nut
■ Two bolts through panel into top of valve body
■ Bolted through body mounting holes with dual bolt pattern

FLEXIBLE
TUBING

HOSE /
for OEM valve replacement.

Pressure-Temperature Ratings
316 Stainless Steel with Fluorocarbon FKM O-Rings

BALL & PLUG


VALVES
Working Pressure, psig (bar)➀➁➂

Temperature Valve Orifice


°F (°C) Size, in (mm) 2-way 3-way

DIAPHRAGM
BELLOWS,
0.209 (5.31) 20 000 (1378)

VALVES
■ Pressure rating: up to 20 000 psig 0 (–17) to 250 (121) 0.375 (9.52) 20 000 (1378) 15 000 (1034)
(1378 bar) 0.560 (14.2) 15 000 (1034) —
■ Temperatures up to 250°F (121°C) ➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.

CHECK & RELIEF


■ 316 stainless steel construction ➁ Sizes above 1/2 in. FNPT have a working pressure of 10 000 psig (689 bar).

VALVES
➂ Sizes of 1/2 in. FNPT and below have a working pressure of 15 000 psig (1034 bar).
■ Three valve series / orifices sizes:
0.209 in. (5.31 mm) for 6FKB series; Important Information About Ball Valves
0.375 in. (9.52 mm) for 8FKB series;
0.560 in. (14.2 mm) for 12FKB series • Swagelok ball valves are designed to be used in a fully open or fully

METERING
NEEDLE &
VALVES
■ End connection sizes: 1/4 to 1 in. closed position.
■ 2-way (on-off) and 3-way (switching) • Valves that have not been cycled for a period of time may have a higher
flow patterns initial actuation torque.
• To avoid damage and over-actuation, do not attempt to actuate past

INSTRUMENT
MANIFOLD
SYSTEMS
positive stop
Directional handle

Innovative stem seal design

MODULAR
SYSTEMD
■ maintains full pressure rating
throughout the entire operating
temperature range

REGULATORS
& FILTERS
Bottom-loaded stem design
■ eliminates stem blowout and
enhances operator safety.
MEASUREMENT
DEVICES

Trunnion-style ball with innovative


Swagelok medium-pressure
AND HIGH-
PRESSURE

direct-load design
MEDIUM-

tube fitting end connections


■ seals consistently across a full
■ reduce valve installation time
range of pressures, even if system is
and cost
depressurized and repressurized
■ provide robust tube grip and
■ ensures reliable operation for improved
REFERENCES

vibration resistance.
actuation of control systems.
74 Medium- and High-Pressure

Materials of Construction
FITTINGS
TUBE

2
PIPE, WELD,

3 1
VCR, VCO
FITTINGS

4
STANDARD
TUBING

19 20 21 23 25 27 29
FLEXIBLE
TUBING
HOSE /

22 24 26 28

2-Way Valve 3-Way Valve


BALL & PLUG
VALVES

Material Grade/
5 Component ASTM Specification
6 316 SS/A479 with blue electrostatic
1 Handle
7 powder coating and white epoxy ink
8 2 Set screw 316 SS/A276
DIAPHRAGM
BELLOWS,

VALVES

9 3 Hub Powdered metal 300 series SS/B783


4 Body 316 SS/A479
5 Stem guide
PEEK
6 Primary stem backup ring
CHECK & RELIEF
VALVES

7 Secondary stem backup ring PTFE


10
8 Stem O-ring Fluorocarbon FKM
9 Stem bearing PEEK
10 Stem 316 SS/A479
METERING
NEEDLE &

VALVES

11 Trunnion bearings PEEK


12 Ball 316 SS/A276
13 Bottom end screw support ring PEEK

11 12 14 Bottom end screw O-ring Fluorocarbon FKM


INSTRUMENT
MANIFOLD
SYSTEMS

15 Secondary bottom end screw backup ring PTFE


16 Primary bottom end screw backup ring PEEK
17 Plug (2-way only) 316 SS/A479 —
18 Bottom end screw (3-way only) — 316 SS/A479
13
19 Seats Reinforced PEEK
MODULAR
SYSTEMD

14 20 Seat carriers 316 SS/A276


15 21 Seat springs (6FKB, 8 springs;
16 17-7PH/A673
8FKB and 12FKB, 4 springs)
22 End screw support rings PEEK
REGULATORS

3-Way 2-Way
& FILTERS

23 End screw O-rings Fluorocarbon FKM


24 Secondary end screw backup rings PTFE
18 17 25 Primary end screw backup rings PEEK
26 Seat carrier guides 316 SS
MEASUREMENT
DEVICES

27 Seat carrier backup rings PEEK


28 Seat carrier O-rings Fluorocarbon FKM
29 End screws 316 SS/A479
Silicone-based, tungsten disulfide
Wetted lubricants
and fluorinated-based
AND HIGH-
PRESSURE
MEDIUM-

Nonwetted lubricants Hydrocarbon-based


Wetted components listed in italics.
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 75

Testing Cleaning and Packaging

FITTINGS
TUBE
Every Swagelok FKB series medium-pressure ball valve is All Swagelok FKB series medium-pressure ball valves
factory tested with nitrogen at 1000 psig (68.9 bar). Seats have are cleaned and packaged in accordance with Swagelok
a maximum allowable leak rate of 0.1 std cm3/min. Shell testing Standard Cleaning and Packaging (SC-10) catalog,
is performed to a requirement of no detectable leakage with a MS‑06‑62.

PIPE, WELD,
liquid leak detector.

VCR, VCO
FITTINGS
Low Fugitive Emissions
The American Petroleum Institute’s API 641 tests for fugitive
emissions to atmosphere for quarter-turn ball valves. The tests

STANDARD
TUBING
are conducted at a third party lab and certify that at no point
in the test did the valve leak in excess of 100 ppm of methane.
Certificates stating that the valve is certified for Low Emissions
service are available for valves with standard stem seals. For
more information, contact your authorized Swagelok sales and

FLEXIBLE
TUBING

HOSE /
service representative.

Ordering Information and Dimensions


Dimensions, in inches (millimeters), are for reference only and are subject to change.

BALL & PLUG


VALVES
Select an ordering number from the tables on the next two pages.
■ Hardware for the Swagelok medium-pressure tube fitting end connections is not assembled on the valve but is included with
the valve as a pre-assembled fitting cartridge.
■ Hardware for the cone and thread fitting (collar and gland) end connections is included with valve.

DIAPHRAGM
BELLOWS,
VALVES
Top
2-Way (On-Off) Valve
F M
N

CHECK & RELIEF


VALVES
H panel G
hole drill

E 9/32 (7.1)

METERING
NEEDLE &
panel

VALVES
hole drill
J
D

INSTRUMENT
MANIFOLD
SYSTEMS
K
0.290 (7.4)
panel
C hole drill➀
B
A
➀ For the 12FKB series the panel hole drill is 0.450 (11.4).

MODULAR
SYSTEMD
3-Way (Switching) Valve Side
F

REGULATORS
& FILTERS
H panel G
hole drill

E
MEASUREMENT
DEVICES

J
0.290
(7.4) D
D
panel
hole
drill
AND HIGH-
PRESSURE

MEDIUM-

K L
C
B
A
REFERENCES
76 Medium- and High-Pressure

Ordering Information and Dimensions


FITTINGS
TUBE

2-Way FKB Series Ball Valves


Flow Valve
End Connections Coefficient Dimensions, in. (mm)
Ordering
PIPE, WELD,
VCR, VCO
FITTINGS

Type Size (Cv) Number A➀ B➀ C D E F G H J K L M N


6FKB Series On-Off (2-Way) Valves, 0.209 in. (5.31 mm) Orifice
4.08 2.04
Swagelok 1/4 in. 0.5 SS-6FKBFK4
(104) (51.8)
medium-
4.74 2.37
STANDARD

pressure 3/8 in. 1.5 SS-6FKBFK6


TUBING

(120) (60.2)
tube
fitting 4.74 2.37
1/2 in. 1.4 SS-6FKBFK8
(120) (60.2) 2.68 1.35 0.88 3.65 2.78 1.25 0.97 0.75 1.25 1.02 0.28
4.22 2.11 (68.1) (34.3) (22.4) (92.7) (70.6) (31.8) (24.6) (19.0) (31.8) (25.9) (7.1)
1/4 in. 1.3 SS-6FKBF4
(107) (53.6)
FLEXIBLE
TUBING
HOSE /

Female 4.34 2.17


3/8 in. 1.1 SS-6FKBF6
NPT (110) (55.1)
4.78 2.39
1/2 in. 1.0 SS-6FKBF8
(121) (60.7)
BALL & PLUG

8FKB Series On-Off (2-Way) Valves, 0.375 in. (9.52 mm) Orifice
VALVES

Swagelok
medium- 1/2 in. 3.2 SS-8FKBFK8
5.81 2.90
pressure
(148) (73.7) 3.75 1.95 1.18 4.49 3.07 1.56 1.57 1.00 1.75 1.55 0.38
tube 9/16 in. 3.2 SS-8FKBFK9
fitting (95.2) (49.5) (30.0) (114) (78.6) (39.6) (39.9) (25.4) (44.4) (39.4) (9.7)
DIAPHRAGM
BELLOWS,

VALVES

Female 5.81 2.90


1/2 in. 4.5 SS-8FKBF8
NPT (148) (73.7)
12FKB Series On-Off (2-Way) Valves, 0.560 in. (14.2 mm) Orifice
Swagelok
CHECK & RELIEF

medium-
VALVES

7.38 3.69
pressure 3/4 in. 7.3 SS-12FKBFK12
(187) (93.7) 4.58 2.30 1.33 4.46 3.48 1.56 1.85 1.44 2.00 1.55 0.38
tube
fitting (116) (58.4) (33.8) (113) (88.4) (39.6) (47.0) (36.6) (50.8) (39.4) (9.7)

Female 7.38 3.69


3/4 in. 11 SS-12FKBF12
NPT
METERING

(187) (93.7)
NEEDLE &

VALVES

➀ Dimensions do not include fitting hardware. See table below.

FK Fitting Hardware
INSTRUMENT
MANIFOLD
SYSTEMS

Dimensions, in. (mm)


P
Size FK Nut
20 000 psig (1378 bar)
MODULAR
SYSTEMD

1/4 in. 0.47 (11.9)


P
3/8 in. 0.56 (14.2)
1/2 in. 0.57 (14.5)
9/16 in. 0.74 (18.8)
REGULATORS
& FILTERS

3/4 in. 0.93 (23.6)


1 in. —
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 77

Ordering Information and Dimensions

FITTINGS
TUBE
3-Way FKBX Series Ball Valves
Flow Valve
End Connections Coefficient Dimensions, in. (mm)
Ordering

PIPE, WELD,
VCR, VCO
FITTINGS
Type Size (Cv) Number A➀ B➀ C D E F G H J K L M N
6FKB Series Switching (3-Way) Valves, 0.209 in. (5.31 mm) Orifice
5.03 2.52 2.05
Swagelok 1/4 in. 0.44 SS-6FKBXFK4
(128) (64.0) (52.1)
medium-
5.87 2.94 2.38

STANDARD
pressure 3/8 in. 0.98 SS-6FKBXFK6

TUBING
(149) (74.7) (60.5)
tube
fitting 5.87 2.94 2.38
1/2 in. 0.83 SS-6FKBXFK8
(149) (74.7) 2.68 (60.5) 0.88 3.65 2.78 1.25 0.97 0.75 1.25 1.02 0.28
4.22 2.11 (68.1) 2.12 (22.4) (92.7) (70.6) (31.8) (24.6) (19.0) (31.8) (25.9) (7.1)
1/4 in. 0.81 SS-6FKBXF4
(107) (53.6) (53.8)

FLEXIBLE
TUBING

HOSE /
Female 4.34 2.17 2.18
3/8 in. 0.76 SS-6FKBXF6
NPT (110) (55.1) (55.4)
4.78 2.39 2.40
1/2 in. 0.73 SS-6FKBXF8
(121) (60.7) (61.0)

BALL & PLUG


8FKB Series Switching (3-Way) Valves, 0.375 in. (9.52 mm) Orifice

VALVES
Swagelok
medium- 1/2 in. 2.0 SS-8FKBXFK8
7.20 3.60
pressure
(183) (91.4) 3.75 3.00 1.18 4.49 3.07 1.56 1.57 1.00 1.75 1.55 0.38
tube 9/16 in. 2.2 SS-8FKBXFK9
fitting (95.2) (76.2) (30.0) (114) (78.6) (39.6) (39.9) (25.4) (44.4) (39.4) (9.7)

DIAPHRAGM
BELLOWS,
VALVES
Female 5.81 2.90
1/2 in. 2.7 SS-8FKBXF8
NPT (148) (73.7)
➀ Dimensions do not include fitting hardware, see the FK fitting hardware table on page 76.

CHECK & RELIEF


VALVES
3-Way (Switch/Divert) Valves Flow Path Designator

METERING
NEEDLE &
VALVES
3-way valves are available with Handle
diverting flow path. Insert the -D as Description Flow Path Rotation Designator
shown.
Example: SS-6FKBXFK6-D Switching
180° -

INSTRUMENT
Service

MANIFOLD
SYSTEMS
Divert
90° D
Service

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
78 Medium- and High-Pressure

ISO 5211-Compliant Pneumatic Actuators


FITTINGS
TUBE

Swagelok ISO 5211-compliant rack Pressure-Temperature Ratings


and pinion pneumatic actuators are Maximum actuator pressure is 116 psig (7.9 bar). See
available in spring-return and double- Minimum Actuator Pressure table below for minimum
acting modes. On-off (2-way) valves actuator pressures.
PIPE, WELD,
VCR, VCO
FITTINGS

require 90° actuation; switching (3‑way)


valves require 180° actuation. Actuator Actuator Service Temperature Range
Swagelok can provide complete actuated Service Designator °F (°C)
ball valve assemblies—including valves, Standard — –40 to 176 (–40 to 80)
actuators, sensors, bracket kits, and
STANDARD

High temperature HT 5 to 302 (–15 to 150)


TUBING

solenoids—with interfaces that meet


ISO 5211, NAMUR, and VDI/VDE 3845.
For technical data, including actuator
materials of construction and weight, Minimum Actuator Pressure
FLEXIBLE
TUBING

refer to Swagelok Ball Valve Actuation


HOSE /

Actuation Mode
Options catalog, MS‑02‑343.
Spring Return Double Spring Double
For additional information on selecting Model Designators Acting Return Acting
and sizing ISO 5211-compliant Actuator Normally Normally Model Minimum Actuator
BALL & PLUG

actuators, refer to Actuated Ball Valve Model Closed Open Designator Pressure, psig (bar)
VALVES

Selection Guide—ISO 5211-Compliant 6FKB Series On-Off (2-Way) Valves


Actuator Mounting Bracket Kits, A30 (90°) — — -A30D — 43 (3.0)
MS‑02‑136.
A60 (90°) -A60C5 -A60O5 -A60D 72 (5.0) 36 (2.5)
6FKB Series Switching (3-Way) Valves
DIAPHRAGM
BELLOWS,

VALVES

A30 (180°) — — -A30XD — 43 (3.0)


• Caution: Actuated assemblies
A60 (180°) — ­— -A60XD — 36 (2.5)
must be properly aligned and
supported. Improper alignment 8FKB Series On-Off (2-Way) Valves
CHECK & RELIEF

or inadequate support of the AF60 (90°) — — -AF60D — 84 (5.8)


VALVES

actuated assembly may result A100 (90°) -A100C6 -A100O6 -A100D 88 (6.1) 55 (3.8)
in leakage or premature valve 8FKB Series Switching (3-Way) Valves
failure.
AF60 (180°) — — -AF60XD — 84 (5.8)
A100 (180°) — ­— -A100XD — 55 (3.8)
METERING
NEEDLE &

VALVES

12FKB Series On-Off (2-Way) Valves


A150 (90°) — — -A150D — 84 (5.8)
A220 (90°) -A220C5 -A220O5 -A220D 80 (5.6) 51 (3.6)
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 79

ISO 5211-Compliant Pneumatic Actuators

FITTINGS
TUBE
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.

PIPE, WELD,
VCR, VCO
FITTINGS
A
1.57
(40.0)

Adjusting
bolt➀

STANDARD
TUBING
B

FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
2 mounting
holes
0.34 (8.6) dia
C

DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
2.00 D
(50.8)
E

Dimensions, in. (mm)

METERING
NEEDLE &
Actuator

VALVES
Model A B C D➀ E➀
6FKB Series On-Off (2-Way) Valves
A30 (90°) 6.04 (153) 5.24 (133) 1.88 (47.8) 2.72 (69.1) 4.63 (118)

INSTRUMENT
A60 (90°) 8.01 (203) 5.91 (150) 1.88 (47.8) 2.72 (69.1) 4.71 (120)

MANIFOLD
SYSTEMS
6FKB Series Switching (3-Way) Valves
A30 (180°) 8.50 (216) 5.24 (133) 1.88 (47.8) 2.72 (69.1) 4.63 (118)
A60 (180°) 11.4 (290) 5.91 (150) 1.88 (47.8) 2.72 (69.1) 4.71 (120)
8FKB Series On-Off (2-Way) Valves

MODULAR
SYSTEMD
AF60 (90°) 8.01 (203) 6.06 (154) 2.16 (54.9) 2.87 (72.9) 4.86 (123)
A100 (90°) 9.41 (239) 6.57 (167) 2.16 (54.9) 2.87 (72.9) 5.09 (129)
8FKB Series Switching (3-Way) Valves

REGULATORS
AF60 (180°) 8.01 (203) 6.06 (154) 2.16 (54.9) 2.87 (72.9) 4.86 (123)
A100 (180°) 13.7 (348) 6.57 (167) 2.16 (54.9) 2.87 (72.9) 5.09 (129) & FILTERS

12FKB Series On-Off (2-Way) Valves


A150 (90°) 10.2 (259) 7.04 (179) 2.31 (58.7) 2.87 (72.9) 5.35 (136)
MEASUREMENT

A220 (90°)➀ 12.0 (305) 8.15 (207) 2.31 (58.7) 2.87 (72.9) 5.71 (145)
DEVICES

➀ The adjusting bolt extends beyond the mounting bracket, dimensions D and E. Shims may be required for
proper installation.
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
80 Medium- and High-Pressure

ISO 5211-Compliant Pneumatic Actuators


FITTINGS
TUBE

Ordering Information
Factory-Assembled Valves with Actuators
Typical Ordering Number
PIPE, WELD,
VCR, VCO
FITTINGS

A B C
SS-6FKBFK8 -A60C5 HT
STANDARD
TUBING

A Valve Ordering Number B Actuator Model C Actuator Service


Based on actuation mode and flow HT = High temperature
pattern, select actuator designator. None = Standard
See Minimum Actuator Pressure
FLEXIBLE
TUBING
HOSE /

table, page 78.

Kits for Field Assembly


Order one actuator kit and one mounting bracket kit for each valve.
BALL & PLUG
VALVES

Actuator Kit Typical Ordering Number

A B C
MS - A60-DA - DIN -HT
DIAPHRAGM
BELLOWS,

VALVES

A Actuator Model B Coupling Drive Type C Actuator Service


Based on actuation mode and flow DIN -HT = High temperature
CHECK & RELIEF

pattern, select actuator designator. None = Standard


VALVES

See Minimum Actuator Pressure


table, page 78, and Actuator
Model Designators table below.

Options for Pneumatic


METERING
NEEDLE &

VALVES

Actuators
Actuator Model Designators Mounting Bracket Kits For Field Assembly or Factory
Swagelok ISO 5211 mounting
Assembly
Spring Double
INSTRUMENT
MANIFOLD
SYSTEMS

Actuator Return Model Acting Model bracket kits contain: ■ Solenoid Valves
Model Designator Designator
■ 316 stainless steel mounting attach to the actuator to create an
6FKB Series On-Off (2-Way) Valves bracket electropneumatically actuated ball valve
A30 (90°) — A30-DA assembly.
■ Eight 316 stainless steel socket
MODULAR

A60 (90°) A60-5 A60-DA


SYSTEMD

head cap screws ■ Position Indicators


6FKB Series Switching (3-Way) Valves ■ Powdered metal 300 series
provide visual status of a valve.
A30 (180°) — A30-XDA stainless steel coupling
A60 (180°) — A60-XDA ■ 316 stainless steel set screw ■ Limit Switches
REGULATORS

indicate actuator position by means of


& FILTERS

8FKB Series On-Off (2-Way) Valves ■ Instructions.


AF60 (90°) — AF60-DA an electrical signal. They meet a variety
A100 (90°) A100-6 A100-DA Valve of NEMA ratings such as NEMA 4
Series Kit Ordering Number (weatherproof) and NEMA 7 (explosion
8FKB Series Switching (3-Way) Valves
6FKB SS-MB-6FKB-F05-14DIN-M proof).
MEASUREMENT

AF60 (180°) — A60-XDA


DEVICES

8FKB SS-MB-8FKB-F07-17DIN-M All electrical components listed above meet


A100 (180°) — A100-XDA
12FKB SS-MB-12FKB-F07-17DIN-M North American NEMA and European CE/
12FKB Series On-Off (2-Way) Valves CENELEC requirements. Contact your
A150 (90°) — A150-DA authorized Swagelok representative for
A220 (90°) A220-5➀ A220-DA➀ ordering information.
AND HIGH-
PRESSURE
MEDIUM-

➀ Requires adapter insert MS-ADH22/17, available


separately, to reduce coupling receptable to
0.67 in.(17 mm) square.
Refer to Swagelok Ball Valve Actuation
Options catalog, MS-02-343, for additional
information on solenoid valves, position
REFERENCES

indicators, and limit switches.


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 81

Options Options

FITTINGS
TUBE
Handle Colors O-Ring Materials
Stainless steel bar handles Optional O-ring materials are available for all FKB series
Handle Color Designator
with blue electrostatic ball valves shown below. To order, add the optional O-ring
powder coating are Black -BK

PIPE, WELD,
material designator to the valve ordering number.

VCR, VCO
FITTINGS
standard. Other colors are Green -GR
Examples:
available. Orange -OR
Optional HNBR O-ring: SS-6FKBFK4-H
To order, add a handle color Red -RD
Optional perfluorocarbon FFKM O-ring: SS-6FKBFK4-C
designator to the valve Yellow -YW

STANDARD
TUBING
ordering number.
Example: Temperature
O-Ring Rating
SS-6FKBFK4-BK
Material ºF (ºC) Designator
0 (-17) to 250
HNBR -H

FLEXIBLE
TUBING
(121)

HOSE /
Perfluorocarbon 20 (-6) to 185
-C
FFKM (85)

BALL & PLUG


VALVES
Accessories

DIAPHRAGM
BELLOWS,
VALVES
Locking Handle Kits Ordering Numbers
Locking handle kits are available. Each Valve
Valve Flow Locking Handle Panel Nut Cap Screw
kit contains a 316 stainless steel locking

CHECK & RELIEF


Series Path Kits Kits Kits
bracket, bracket screws, locking stop

VALVES
2-way SS-5DK-6FKB-LH
disk, and instructions. 6FKB SS-7K-6FKB SS-6SCK-0882
3-way SS-5DK-6FKBX-LH
Panel Nut Kits 2-way SS-5DK-8FKB-LH
8FKB SS-7K-8FKB SS-6SCK-0882
Panel nut kits are available for manual 3-way SS-5DK-8FKBX-LH

METERING
NEEDLE &
VALVES
valves. Panel thickness minimum is 12FKB 2-way SS-5DK-12FKB-LH SS-7K-8FKB SS-6SCK-0882
0.125 in. (3.2 mm); maximum is 0.50 in.
(12.7 mm). Each kit contains a
316 stainless steel panel nut and instructions. End Screw Kits

INSTRUMENT
MANIFOLD
SYSTEMS
Cap Screw Kits Valve Valve Port Basic Ordering
Series Flow Path Location Number
Cap screw kits are available for panel mounting manual valve
body shoulders to a panel 0.125 in. (3.2 mm) thick. Each kit 2-way
Side SS-1CSK-6FKB-
6FKB 3-way
contains four 1/4‑20, 3/8 in. (9.5 mm) long 316 stainless steel
3-way Bottom SS-1CBSK-6FKB-

MODULAR
SYSTEMD
cap screws and instructions.
2-way
Side SS-1CSK-8FKB-
8FKB 3-way
3-way Bottom SS-1CBSK-8FKB-
End Screw Kits
12FKB 2-way Side SS-1CSK-12FKB-

REGULATORS
End screw kits are supplied fully assembled and ready for
installation after adding lubricant according to the included & FILTERS
maintenance instructions. End Connection
■ If the valve stem or ball have damage, the entire valve must Size
be replaced. Style in. Designator
MEASUREMENT
DEVICES

1/4 4FK
■ End screw kits do not include fitting hardware. Swagelok
3/8 6FK
To order, add the end connection designator to the desired medium
pressure 1/2 8FK
end screw kit basic ordering number.
tube 9/16 9FK
Example: SS-1CSK-6FKB-6FK fitting
AND HIGH-
PRESSURE

MEDIUM-

3/4 12FK
1/4 F4
Female 3/8 F6
NPT 1/2 F8
REFERENCES

3/4 F12
82 Medium- and High-Pressure

Medium-Pressure Features
FITTINGS
TUBE

Trunnion-Style Ball Valves— Swagelok CTB series trunnion-style ball valves offer low-torque, quarter-turn
operation in a compact design providing positive shutoff in applications up to
CTB Series
20 000 psig (1378 bar). Other features include:
For Pressures up to ■ 2-way valves—bidirectional; 3-way valves—common side or bottom inlet port.
PIPE, WELD,
VCR, VCO
FITTINGS

20 000 psig (1378 bar) ■ Flow coefficients (Cv) from 0.26 to 3.5.
■ ISO 5211-compliant pneumatic actuators.
■ Three mounting options include:
■ Panel mount using optional panel nut
STANDARD
TUBING

■ Two bolts through panel into top of valve body


■ Bolted through body mounting holes with dual bolt pattern
for OEM valve replacement.
FLEXIBLE

Pressure-Temperature Ratings
TUBING
HOSE /

316 Stainless Steel with Fluorocarbon FKM O-Rings


Working Pressure, psig (bar)➀
BALL & PLUG
VALVES

Temperature Valve Orifice


°F (°C) Size, in (mm) 2-way 3-way
0.209 (5.31) 20 000 (1378)
0 (–17) to 250 (121)
0.375 (9.52) 20 000 (1378) 15 000 (1034)
DIAPHRAGM
BELLOWS,

VALVES

➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.
■ Pressure rating: up to 20 000 psig
(1378 bar) Important Information About Ball Valves
■ Temperatures up to 250°F (121°C)
• Swagelok ball valves are designed to be used in a fully open or fully
CHECK & RELIEF

■ 316 stainless steel construction


VALVES

closed position.
■ Two valve series / orifices sizes:
0.209 in. (5.31 mm) for 6CTB series;
• Valves that have not been cycled for a period of time may have a higher
initial actuation torque.
0.375 in. (9.52 mm) for 9CTB series
■ End connection sizes: 1/4 to 1 in.
• To avoid damage and over-actuation, do not attempt to actuate past
METERING
NEEDLE &

VALVES

positive stop
■ 2-way (on-off) and 3-way (switching)
flow patterns
INSTRUMENT
MANIFOLD
SYSTEMS

Innovative stem seal design


MODULAR
SYSTEMD

■ maintains full pressure rating


throughout the entire operating
temperature range
REGULATORS
& FILTERS

Bottom-loaded stem design


■ eliminates stem blowout and
enhances operator safety.
MEASUREMENT
DEVICES

Trunnion-style ball with innovative


AND HIGH-
PRESSURE

direct-load design
MEDIUM-

■ seals consistently across a full


range of pressures, even if system is
depressurized and repressurized
■ ensures reliable operation for improved
REFERENCES

actuation of control systems.


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 83

Materials of Construction

FITTINGS
TUBE
2

PIPE, WELD,
3 1

VCR, VCO
FITTINGS
4

STANDARD
TUBING
19 20 21 23 25 27 29

FLEXIBLE
TUBING

HOSE /
22 24 26 28

2-Way Valve 3-Way Valve

BALL & PLUG


VALVES
Material Grade/
5 Component ASTM Specification
6 316 SS/A479 with blue electrostatic
1 Handle
7 powder coating and white epoxy ink
8 2 Set screw 316 SS/A276

DIAPHRAGM
BELLOWS,
VALVES
9 3 Hub Powdered metal 300 series SS/B783
4 Body 316 SS/A479
5 Stem guide
PEEK
6 Primary stem backup ring

CHECK & RELIEF


VALVES
7 Secondary stem backup ring PTFE
10
8 Stem O-ring Fluorocarbon FKM
9 Stem bearing PEEK
10 Stem 316 SS/A479

METERING
NEEDLE &
VALVES
11 Trunnion bearings PEEK
12 Ball 316 SS/A276
13 Bottom end screw support ring PEEK

11 12 14 Bottom end screw O-ring Fluorocarbon FKM

INSTRUMENT
MANIFOLD
SYSTEMS
15 Secondary bottom end screw backup ring PTFE
16 Primary bottom end screw backup ring PEEK
17 Plug (2-way only) 316 SS/A479 —
18 Bottom end screw (3-way only) — 316 SS/A479
13
19 Seats Reinforced PEEK

MODULAR
SYSTEMD
14 20 Seat carriers 316 SS/A276
15 21 Seat springs (6CTB, 8 springs;
16 17-7PH/A673
9CTB, 4 springs)
22 End screw support rings PEEK

REGULATORS
3-Way 2-Way
& FILTERS
23 End screw O-rings Fluorocarbon FKM
24 Secondary end screw backup rings PTFE
18 17 25 Primary end screw backup rings PEEK
26 Seat carrier guides 316 SS
MEASUREMENT
DEVICES

27 Seat carrier backup rings PEEK


28 Seat carrier O-rings Fluorocarbon FKM
29 End screws 316 SS/A479
Silicone-based, tungsten disulfide
Wetted lubricants
and fluorinated-based
AND HIGH-
PRESSURE

MEDIUM-

Nonwetted lubricants Hydrocarbon-based


Wetted components listed in italics.
REFERENCES
84 Medium- and High-Pressure

Testing Cleaning and Packaging


FITTINGS
TUBE

Every Swagelok CTB series medium-pressure ball valve is All Swagelok CTB series medium-pressure ball valves
factory tested with nitrogen at 1000 psig (68.9 bar). Seats have are cleaned and packaged in accordance with Swagelok
a maximum allowable leak rate of 0.1 std cm3/min. Shell testing Standard Cleaning and Packaging (SC-10) catalog,
is performed to a requirement of no detectable leakage with a MS‑06‑62.
PIPE, WELD,

liquid leak detector.


VCR, VCO
FITTINGS

Ordering Information and Dimensions


Dimensions, in inches (millimeters), are for reference only and are subject to change.
STANDARD

Select an ordering number from the tables on the next two pages.
TUBING

■ Hardware for the cone and thread fitting (collar and gland) end connections is included with valve.
FLEXIBLE
TUBING
HOSE /

Top
2-Way (On-Off) Valve
F M
BALL & PLUG

N
VALVES

H panel G
hole drill
DIAPHRAGM
BELLOWS,

VALVES

E 9/32 (7.1)
panel
hole drill
J
D
CHECK & RELIEF
VALVES

0.290 (7.4) K
panel
C hole drill
B
A
METERING
NEEDLE &

VALVES

3-Way (Switching) Valve Side


F
INSTRUMENT
MANIFOLD
SYSTEMS

H panel G
hole drill
MODULAR
SYSTEMD

0.290 D
D
REGULATORS

(7.4)
& FILTERS

panel
hole
drill

K L
C
MEASUREMENT

B
DEVICES

A
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 85

Ordering Information and Dimensions

FITTINGS
TUBE
2-Way CTB Series Ball Valves
Flow Valve
End Connections Coefficient Dimensions, in. (mm)
Ordering

PIPE, WELD,
VCR, VCO
FITTINGS
Type Size (Cv) Number A➀ B➀ C D E F G H J K L M N
6CTB Series On-Off (2-Way) Valves, 0.209 in. (5.31 mm) Orifice
4.63 2.32
1/4 in. 0.26 SS-6CTBCT4
(118) (58.9)
Cone and 4.63 2.32 2.68 1.35 0.88 3.65 2.78 1.25 0.97 0.75 1.25 1.02 0.28

STANDARD
3/8 in. 1.0 SS-6CTBCT6

TUBING
thread (118) (58.9) (68.1) (34.3) (22.4) (92.7) (70.6) (31.8) (24.6) (19.0) (31.8) (25.9) (7.1)
5.13 2.57
9/16 in. 1.2 SS-6CTBCT9
(130) (65.3)
9CTB Series On-Off (2-Way) Valves, 0.375 in. (9.52 mm) Orifice
5.54 2.77

FLEXIBLE
TUBING

HOSE /
1/4 in. 0.26 SS-9CTBCT4
(141) (70.4)

5.69 2.85
3/8 in. 1.0 SS-9CTBCT6
(145) (72.4)
Cone and 3.75 1.95 1.18 4.49 3.07 1.56 1.57 1.00 1.75 1.55 0.38
6.21 3.11

BALL & PLUG


thread 9/16 in. 1.2 SS-9CTBCT9 (95.2) (49.5) (30.0) (114) (78.6) (39.6) (39.9) (25.4) (44.4) (39.4) (9.7)

VALVES
(158) (79.0)
6.63 3.32
3/4 in. 2.2 SS-9CTBCT12
(168) (84.3)
7.44 3.72
1 in. 3.5 SS-9CTBCT16
(189) (94.5)

DIAPHRAGM
BELLOWS,
VALVES
➀ Dimensions do not include fitting hardware. See table below.

C&T Fitting Hardware

CHECK & RELIEF


VALVES
Dimensions, in. (mm)
P
Size C&T Nut
20 000 psig (1378 bar)
1/4 in. 0.38 (9.7)

METERING
NEEDLE &
VALVES
P
3/8 in. 0.48 (12.2)
9/16 in. 0.68 (17.3)
3/4 in. 0.59 (15.0)

INSTRUMENT
1 in. 0.75 (18.8)

MANIFOLD
SYSTEMS
60 000 psig (4134 bar)
1/4 in. 0.59 (15.0)
3/8 in. 0.72 (18.3)
9/16 in. 1.00 (25.4)

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
86 Medium- and High-Pressure

Ordering Information and Dimensions


FITTINGS
TUBE

3-Way CTBX Series Ball Valves


Flow Valve
End Connections Coefficient Dimensions, in. (mm)
Ordering
PIPE, WELD,
VCR, VCO
FITTINGS

Type Size (Cv) Number A➀ B➀ C D E F G H J K L M N


6CTB Series Switching (3-Way) Valves, 0.209 in. (5.31 mm) Orifice
4.63 2.32 2.05
1/4 in. 0.26 SS-6CTBXCT4
(118) (58.9) (52.1)
Cone and 4.63 2.32 2.68 2.38 0.88 3.65 2.78 1.25 0.97 0.75 1.25 1.02 0.28
STANDARD

3/8 in. 1.00 SS-6CTBXCT6


TUBING

thread (118) (58.9) (68.1) (60.5) (22.4) (92.7) (70.6) (31.8) (24.6) (19.0) (31.8) (25.9) (7.1)
5.13 2.57 2.38
9/16 in. 1.20 SS-6CTBXCT9
(130) (65.3) (60.5)
9CTB Series Switching (3-Way) Valves, 0.375 in. (9.52 mm) Orifice
5.54 2.77 3.00
FLEXIBLE
TUBING
HOSE /

1/4 in. 0.26 SS-9CTBXCT4


(141) (70.4) (76.2)

5.69 2.85 3.00


3/8 in. 1.00 SS-9CTBXCT6
Cone and (145) (72.4) 3.75 (76.2) 1.18 4.49 3.07 1.56 1.57 1.00 1.75 1.55 0.38
thread (95.2) (30.0) (114) (78.6) (39.6) (39.9) (25.4) (44.4) (39.4) (9.7)
6.21 3.11 3.00
BALL & PLUG

9/16 in. 1.20 SS-9CTBXCT9


VALVES

(158) (79.0) (76.2)


6.63 3.32 3.31
3/4 in. 2.2 SS-9CTBXCT12
(168) (84.3) (84.1)

➀ Dimensions do not include fitting hardware, see the C&T fitting hardware table on page 85.
DIAPHRAGM
BELLOWS,

VALVES

3-Way (Switch/Divert) Valves Flow Path Designator


3-way valves are available with Handle
CHECK & RELIEF

diverting flow path. Insert the -D as Description Flow Path Rotation Designator
VALVES

shown.
Example: SS-6CTBXCT6-D Switching
180° -
Service
METERING
NEEDLE &

VALVES

Divert
90° D
Service
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 87

ISO 5211-Compliant Pneumatic Actuators

FITTINGS
TUBE
Swagelok ISO 5211-compliant rack Pressure-Temperature Ratings
and pinion pneumatic actuators are Maximum actuator pressure is 116 psig (7.9 bar). See
available in spring-return and double- Minimum Actuator Pressure table below for minimum
acting modes. On-off (2-way) valves actuator pressures.

PIPE, WELD,
VCR, VCO
FITTINGS
require 90° actuation; switching (3‑way)
valves require 180° actuation. Actuator Actuator Service Temperature Range
Swagelok can provide complete actuated Service Designator °F (°C)
ball valve assemblies—including valves, Standard — –40 to 176 (–40 to 80)
actuators, sensors, bracket kits, and

STANDARD
High temperature HT 5 to 302 (–15 to 150)

TUBING
solenoids—with interfaces that meet
ISO 5211, NAMUR, and VDI/VDE 3845.
For technical data, including actuator
materials of construction and weight, Minimum Actuator Pressure

FLEXIBLE
TUBING
refer to Swagelok Ball Valve Actuation

HOSE /
Actuation Mode
Options catalog, MS‑02‑343.
Spring Return Double Spring Double
For additional information on selecting Model Designators Acting Return Acting
and sizing ISO 5211-compliant Actuator Normally Normally Model Minimum Actuator

BALL & PLUG


actuators, refer to Actuated Ball Valve Model Closed Open Designator Pressure, psig (bar)

VALVES
Selection Guide—ISO 5211-Compliant 6CTB Series On-Off (2-Way) Valves
Actuator Mounting Bracket Kits, A30 (90°) — — -A30D — 43 (3.0)
MS‑02‑136.
A60 (90°) -A60C5 -A60O5 -A60D 72 (5.0) 36 (2.5)
6CTB Series Switching (3-Way) Valves

DIAPHRAGM
BELLOWS,
VALVES
A30 (180°) — — -A30XD — 43 (3.0)
• Caution: Actuated assemblies
A60 (180°) — ­— -A60XD — 36 (2.5)
must be properly aligned and
supported. Improper alignment 9CTB Series On-Off (2-Way) Valves

CHECK & RELIEF


or inadequate support of the AF60 (90°) — — -AF60D — 84 (5.8)

VALVES
actuated assembly may result A100 (90°) -A100C6 -A100O6 -A100D 88 (6.1) 55 (3.8)
in leakage or premature valve 9CTB Series Switching (3-Way) Valves
failure.
AF60 (180°) — — -AF60XD — 84 (5.8)
A100 (180°) — ­— -A100XD — 55 (3.8)

METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
88 Medium- and High-Pressure

ISO 5211-Compliant Pneumatic Actuators


FITTINGS
TUBE

Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
PIPE, WELD,
VCR, VCO
FITTINGS

A
1.57
(40.0)

Adjusting
bolt➀
STANDARD
TUBING

B
FLEXIBLE
TUBING
HOSE /
BALL & PLUG
VALVES

2 mounting
holes
0.34 (8.6) dia
C
DIAPHRAGM
BELLOWS,

VALVES
CHECK & RELIEF
VALVES

2.00 D
(50.8)
E

Dimensions, in. (mm)


METERING
NEEDLE &

Actuator
VALVES

Model A B C D➀ E➀
6CTB Series On-Off (2-Way) Valves
A30 (90°) 6.04 (153) 5.24 (133) 1.88 (47.8) 2.72 (69.1) 4.63 (118)
INSTRUMENT

A60 (90°) 8.01 (203) 5.91 (150) 1.88 (47.8) 2.72 (69.1) 4.71 (120)
MANIFOLD
SYSTEMS

6CTB Series Switching (3-Way) Valves


A30 (180°) 8.50 (216) 5.24 (133) 1.88 (47.8) 2.72 (69.1) 4.63 (118)
A60 (180°) 11.4 (290) 5.91 (150) 1.88 (47.8) 2.72 (69.1) 4.71 (120)
9CTB Series On-Off (2-Way) Valves
MODULAR
SYSTEMD

AF60 (90°) 8.01 (203) 6.06 (154) 2.16 (54.9) 2.87 (72.9) 4.86 (123)
A100 (90°) 9.41 (239) 6.57 (167) 2.16 (54.9) 2.87 (72.9) 5.09 (129)
9CTB Series Switching (3-Way) Valves
REGULATORS

AF60 (180°) 8.01 (203) 6.06 (154) 2.16 (54.9) 2.87 (72.9) 4.86 (123)
& FILTERS

A100 (180°) 13.7 (348) 6.57 (167) 2.16 (54.9) 2.87 (72.9) 5.09 (129)
➀ The adjusting bolt extends beyond the mounting bracket, dimensions D and E. Shims may be required for
proper installation.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 89

ISO 5211-Compliant Pneumatic Actuators

FITTINGS
TUBE
Ordering Information
Factory-Assembled Valves with Actuators
Typical Ordering Number

PIPE, WELD,
VCR, VCO
FITTINGS
A B C
SS-6CTBCT6 -A60C5 HT

STANDARD
TUBING
A Valve Ordering Number B Actuator Model C Actuator Service
Based on actuation mode and flow HT = High temperature
pattern, select actuator designator. None = Standard
See Minimum Actuator Pressure

FLEXIBLE
TUBING

HOSE /
table, page 78.

Kits for Field Assembly


Order one actuator kit and one mounting bracket kit for each valve.

BALL & PLUG


VALVES
Actuator Kit Typical Ordering Number

A B C
MS - A60-DA - DIN -HT

DIAPHRAGM
BELLOWS,
VALVES
A Actuator Model B Coupling Drive Type C Actuator Service
Based on actuation mode and flow DIN -HT = High temperature

CHECK & RELIEF


pattern, select actuator designator. None = Standard

VALVES
See Minimum Actuator Pressure
table, page 78, and Actuator
Model Designators table below.

Options for Pneumatic

METERING
NEEDLE &
VALVES
Actuators
Actuator Model Designators Mounting Bracket Kits For Field Assembly or Factory
Swagelok ISO 5211 mounting
Assembly
Spring Double

INSTRUMENT
MANIFOLD
SYSTEMS
Actuator Return Model Acting Model bracket kits contain: ■ Solenoid Valves
Model Designator Designator
■ 316 stainless steel mounting attach to the actuator to create an
6CTB Series On-Off (2-Way) Valves bracket electropneumatically actuated ball valve
A30 (90°) — A30-DA assembly.
■ Eight 316 stainless steel socket

MODULAR
A60 (90°) A60-5 A60-DA

SYSTEMD
head cap screws ■ Position Indicators
6CTB Series Switching (3-Way) Valves ■ Powdered metal 300 series
provide visual status of a valve.
A30 (180°) — A30-XDA stainless steel coupling
A60 (180°) — A60-XDA ■ 316 stainless steel set screw ■ Limit Switches

REGULATORS
9CTB Series On-Off (2-Way) Valves indicate actuator position by means of
& FILTERS
■ Instructions.
AF60 (90°) — AF60-DA an electrical signal. They meet a variety
A100 (90°) A100-6 A100-DA Valve of NEMA ratings such as NEMA 4
Series Kit Ordering Number (weatherproof) and NEMA 7 (explosion
9CTB Series Switching (3-Way) Valves
6CTB SS-MB-6FKB-F05-14DIN-M proof).
MEASUREMENT

AF60 (180°) — A60-XDA


DEVICES

9CTB SS-MB-9CTB-F07-17DIN-M All electrical components listed above meet


A100 (180°) — A100-XDA
North American NEMA and European CE/
CENELEC requirements. Contact your
authorized Swagelok representative for
ordering information.
AND HIGH-
PRESSURE

MEDIUM-

Refer to Swagelok Ball Valve Actuation


Options catalog, MS-02-343, for additional
information on solenoid valves, position
REFERENCES

indicators, and limit switches.


90 Medium- and High-Pressure

Options
FITTINGS
TUBE

O-Ring Materials
Optional O-ring materials are available for all CTB series
ball valves shown below. To order, add the optional O-ring
PIPE, WELD,

material designator to the valve ordering number.


VCR, VCO
FITTINGS

Examples:
Optional HNBR O-ring: SS-6CTBCT4-H
Optional perfluorocarbon FFKM O-ring: SS-6CTBCT4-C
STANDARD
TUBING

Temperature
O-Ring Rating
Material ºF (ºC) Designator
0 (-17) to 250
HNBR -H
FLEXIBLE

(121)
TUBING
HOSE /

Perfluorocarbon 20 (-6) to 185


-C
FFKM (85)
BALL & PLUG
VALVES

Accessories
DIAPHRAGM
BELLOWS,

VALVES

Locking Handle Kits Ordering Numbers


Locking handle kits are available. Each Valve
Valve Flow Locking Handle Panel Nut Cap Screw
kit contains a 316 stainless steel locking Series Path Kits Kits Kits
CHECK & RELIEF

bracket, bracket screws, locking stop


VALVES

2-way SS-5DK-6FKB-LH
disk, and instructions. 6CTB SS-7K-6FKB SS-6SCK-0882
3-way SS-5DK-6FKBX-LH
Panel Nut Kits 2-way SS-5DK-8FKB-LH
9CTB SS-7K-8FKB SS-6SCK-0882
Panel nut kits are available for manual 3-way SS-5DK-8FKBX-LH
METERING
NEEDLE &

VALVES

valves. Panel thickness minimum is


0.125 in. (3.2 mm); maximum is 0.50 in.
(12.7 mm). Each kit contains a
316 stainless steel panel nut and instructions.
INSTRUMENT
MANIFOLD
SYSTEMS

Cap Screw Kits


Cap screw kits are available for panel mounting manual valve
body shoulders to a panel 0.125 in. (3.2 mm) thick. Each kit
contains four 1/4‑20, 3/8 in. (9.5 mm) long 316 stainless steel
MODULAR

cap screws and instructions.


SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 91

Subsea Service Features

FITTINGS
TUBE
Ball Valves—IPT Series ■ Bi-directional, 2-way trunnion-style ■ ROV actuation
valves ■ Designed for workover applications
For Pressures up to ■ Double barrier stem seal ■ Available for sour gas applications.
15 000 psig (1034 bar) ■ Single barrier end screw seal Materials are selected in accordance

PIPE, WELD,
VCR, VCO
FITTINGS
■ Quarter-turn operation with NACE MR0175/ISO15156.

Pressure-Temperature Ratings

STANDARD
TUBING
316 Stainless Steel with Fluorocarbon FKM O-Rings

Temperature Valve/ Orifice Size Working Pressure


°F (°C) in. (mm) psig (bar)➀
0.25 (6.4) 15 000 (1034)

FLEXIBLE
TUBING
0 (–17) to 250 (121) 0.38 (9.7)

HOSE /
10 000 (689)
0.47 (11.9)

➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.
Working pressure ratings for NACE-compliant valves are 50 % of ratings in table. Pressure ratings

BALL & PLUG


may derate based upon the chosen end connection.

VALVES
■ Pressure ratings up to 15 000 psig Important Information About Ball Valves
(1034 bar)

DIAPHRAGM
BELLOWS,
• Swagelok ball valves are designed to be used in a fully open or fully

VALVES
■ Temperature range from 0 to 250°F
closed position.
(–17 to 121°C)
■ 316 stainless steel construction
• Valves that have not been cycled for a period of time may have a higher
initial actuation torque.

CHECK & RELIEF


■ Three valve/orifice sizes:
• Do not exceed maximum torque values shown on page 92.

VALVES
0.25 in. (6.4 mm)
0.38 in. (9.7 mm) • Not designed for permanent use or fixed subsea applications.
0.47 in. (11.9 mm)
■ End connection sizes: 1/4 to 1 in.

METERING
NEEDLE &
VALVES
■ End connection styles: medium-
pressure cone and thread (C&T), Stem drive
Swagelok medium-pressure tube ■ D-shape—0.25 in. orifice valve
fitting (FK), and female NPT

INSTRUMENT
Double barrier ■ Square—0.38 and 0.47 in. orifice valve

MANIFOLD
SYSTEMS
stem seal: ■ Handle not included
■ provides
ingress seal Top and side panel
on the stem. mounting holes

MODULAR
SYSTEMD
End screw locking device:
■ prevents accidental
Bottom-loaded stem design: loosening of the end

REGULATORS
■ eliminates stem blowout and
& FILTERS
screws.
enhances operator safety.
MEASUREMENT
DEVICES

Trunnion-style ball with


AND HIGH-
PRESSURE

direct-load design:
MEDIUM-

■ seals consistently across a full


range of pressures, even if system is Multiple end connection
depressurized and repressurized styles and sizes available
■ ensures reliable operation for improved
REFERENCES

actuation of control systems. Shown: 0.25 in. orifice valve


92 Medium- and High-Pressure

Materials of Construction
FITTINGS
TUBE

Material Grade/ 11 12
Component ASTM Specification
1 End adapter 316 SS/A276 or A479
9 10
2 O-ring Fluorocarbon FKM 1 2 3 5 6
PIPE, WELD,
VCR, VCO
FITTINGS

3 End screw
Reinforced PEEK
backup ring
4 O-ring Fluorocarbon FKM
5 Follower 316 SS/A276 or A479 4 7 8
STANDARD
TUBING

Standard—301 SS/A666
6 Spring washer
NACE—N07718/B637 or B670 13
7 Seat retainer 316 SS/A276 or A479
14
8 Seat seal Reinforced PEEK
15
9 Cap screw 316 SS 16
FLEXIBLE
TUBING
HOSE /

10 Lock washer 316 SS/ASME B18


11 Locking device 316 SS/ASME B18
12 Body 316 SS/A276 or A479
17
BALL & PLUG

13 Upper bearing S21800/A276


VALVES

14 Stem backup ring Reinforced PTFE


15 O-ring Fluorocarbon FKM
16 Bearing washer S21800/A276
17 Stem N06625/B443 or B446
DIAPHRAGM
BELLOWS,

18
VALVES

18 Ball 316 SS/A276 or A479


19 Lower bearing S21800/A276
19
20 O-ring Fluorocarbon FKM
20
CHECK & RELIEF

21 Plug 316 SS/A276 or A479


VALVES

Hydrocarbon-based and
Lubricants
Fluorinated PTFE 20
Wetted components listed in italics.
21
METERING
NEEDLE &

VALVES

Testing Options
Every IPT series subsea service ball valve is factory tested
O-Ring Materials
INSTRUMENT

with water at the maximum working pressure internally for 60


MANIFOLD
SYSTEMS

seconds. Shell and seat testing is performed to a requirement Optional O-ring materials are available for all IPT series subsea
of no visible leakage. service ball valves shown below. To order, add the optional
O-ring material designator to the valve ordering number.
Examples:
MODULAR

Cleaning and Packaging


SYSTEMD

Optional HNBR O-ring: SBV-NT-9MF9MF-H


All IPT series subsea service ball valves are cleaned and Optional perfluorocarbon FFKM O-ring: SBV-NT-9MF9MF-C
packaged in accordance with Swagelok Standard Cleaning
and Packaging (SC-10) catalog, MS‑06‑62. Temperature
REGULATORS

O-Ring Rating
& FILTERS

Material ºF (ºC) Designator


0 to 250
Actuation Torque HNBR
(–17 to 121)
-H
Depending on stem adapter design, torque value may vary. Perfluorocarbon 20 to 185
MEASUREMENT

-C
FFKM (–6 to 85)
DEVICES

Required Torque
Valve/ Orifice
Size
in. (mm) ft·lb N·m
0.25 (6.4) 20 27.1
AND HIGH-
PRESSURE
MEDIUM-

0.38 (9.7) 100 135


0.47 (11.9) 200 271
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 93

Dimensions

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change.

Samples of typical ordering numbers and dimensions are shown in the table below.
See the Ordering Information on page 94 to build ordering numbers for other

PIPE, WELD,
subsea service ball valve configurations.

VCR, VCO
FITTINGS
End Connections Dimensions, in. (mm)
Orifice Ordering
Inlet/Outlet Size in. (mm) Number A B K

STANDARD
TUBING
10 000 psig (689 bar)
0.38 6.21 3.11 0.68
9/16 in. SBV-NT-9MF9MF
Cone and (9.7) (158) (79.0) (17.3)
thread 0.47 7.73 3.87 0.74
1 in. SBV-JT-16MF16MF
(11.9) (196) (98.3) (18.8)

FLEXIBLE
TUBING

HOSE /
15 000 psig (1034 bar)
Cone and 0.25 4.84 2.42 0.48
thread 3/8 in. (6.4)
SBV-MT-6MF6MF 0.38
(116) (60.4) (12.2)

For additional dimensions of valve configurations, contact your authorized

BALL & PLUG


0.25 Orifice Valve
Swagelok representative.

VALVES
Valve Size: M (0.25 in.) Orifice Valve Size: N (0.38 in.) Orifice

DIAPHRAGM
BELLOWS,
VALVES
0.75 1.25
(19.0) (31.8)

CHECK & RELIEF


VALVES
1.50
(38.1)
1.75
(44.5)

1/4-20 thread 0.50


panel mount holes (2) 0.25 (6.4) dia M8 × 1.25 thread (12.7)

METERING
NEEDLE &
VALVES
0.22 (5.6) panel mount holes (4)

0.50 (50.8) 0.50


1.00 (12.7) 0.19
(25.4) Square (4.8)
1.27

INSTRUMENT
MANIFOLD
SYSTEMS
(32.3) 0.28 (7.1) dia
0.44 (11.2)
2.52
(64.0)
0.19
1.50 (4.8)
(38.1) 1.07
(27.2)

MODULAR
SYSTEMD
1.92
1.37 (48.8)
(34.8)

REGULATORS
& FILTERS
K
1.79
2.38 (60.4) (45.5)
A

B
MEASUREMENT

K
DEVICES

Shown with female medium-pressure cone and thread end connections 3.63
(92.2)
A
AND HIGH-
PRESSURE

MEDIUM-

Shown with female medium-pressure cone and thread end connections


REFERENCES
0.47 Orifice Valve
94 Medium- and High-Pressure

Dimensions
FITTINGS
TUBE

Dimensions, in inches (millimeters), are for reference only and are subject to change.

Valve Size: J (0.47 in.) Orifice


PIPE, WELD,

1.50
VCR, VCO
FITTINGS

(38.1)

1.75
STANDARD

(44.5)
TUBING

0.50
5/16-18 thread (12.7)
panel mount holes (4)
0.50
FLEXIBLE
TUBING
HOSE /

(12.7)
0.88
(22.3)
0.61 0.19
(15.5) (4.8)
square
BALL & PLUG
VALVES

1.56 0.19
(39.6) (4.8)
DIAPHRAGM
BELLOWS,

VALVES

2.08
(52.8)
CHECK & RELIEF
VALVES

2.17
(55.1)
METERING
NEEDLE &

VALVES

K
4.12
(105)
INSTRUMENT
MANIFOLD

A
SYSTEMS

Shown with female medium-pressure cone and thread end connections


MODULAR
SYSTEMD

Ordering Information
Build a valve ordering number by combining the designators in the sequence shown below.
REGULATORS

1 2 3 4 5
& FILTERS

6
SBV - N T - 12NF 12NF - C
MEASUREMENT

1 Valve Type 4 End Connection Size 5 End Connection Type


DEVICES

SBV = subsea service ball valve M Orifice Size (0.25 in.) FK = Swagelok medium-pressure
4 = 1/4 in. tube fitting
6 = 3/8 in. NF = Female NPT
2 Orifice Size
N Orifice Size (0.38 in.) MF = Female medium-pressure cone
M = 0.25 in. 8 = 1/2 in. (FNPT and FK only) and thread
AND HIGH-
PRESSURE
MEDIUM-

N = 0.38 in. 9 = 9/16 in. (C&T and FK only)


J = 0.47 in. J Orifice Size (0.47 in.) 6 Seal Material
12 = 3/4 in. one = Fluorocarbon FKM, standard
N
3 Flow Path
16 = 1 in. (FNPT and C&T only) H = HNBR
REFERENCES

T = 2-way C = Perfluorocarbon FFKM


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 95

Needle Valves—IPT Series Features

FITTINGS
TUBE
■ Vee or regulating stem tip.
F or Pressures up to 60 000 psig ■ Packing below stem threads
(4134 bar)
■ Integral through holes for bracket mounting

PIPE, WELD,
■ Panel mounting option available.

VCR, VCO
FITTINGS
■ Available for sour gas applications. Materials are selected in accordance with
NACE MR0175/ISO15156.
■ Options include NACE compliant alloy 2507, Nace compliant alloy 625, and
NACE compliant annealed 316 SS.

STANDARD
TUBING
■ Cone and thread valves and fittings made from either alloy 2507 or annealed
316 SS are sold without collars and glands.

Pressure-Temperature Ratings

FLEXIBLE
TUBING
Ratings are based on manual valves with optional Grafoil packing. Ratings are

HOSE /
limited to: 250°F (121°C) max with reinforced PTFE stem packing.

Valve End Connection


Medium

BALL & PLUG


Pressure Tube

VALVES
Fitting FK Female NPT Cone and Thread (C&T)
Medium
1/4, 3/8, 1/2, 1/4, 3/8, 3/4 and Pressure High Pressure
■ 316 stainless steel construction 9/16, 3/4 in.➁ and 1/2 in. 1 in. (1/4 to 1 in.) (1/4, 3/8, 9/16 in.)
Temperature

DIAPHRAGM
BELLOWS,
VALVES
■ Working pressures up to 60 000 psig °F (°C) Working Pressure, psig (bar)➀
(4134 bar) –40 to 250 20 000 15 000 10 000 20 000 30 000 60 000
■ Temperatures up to 250°F (121°C) (–40 to 121) (1378) (1034) (689) (1378) (2067) (4134)
with PTFE packing; up to 650°F 250 to 300 19 200 14 400 9 600 19 200 28 800 57 600

CHECK & RELIEF


(121 to 148) (1322) (992) (661) (1322) (1984) (3968)
(343°C) with Grafoil® packing

VALVES
300 to 650 18 600 13 950 9 300 ( 18 600 27 900 55 800
■ End connection sizes: 1/4, 3/8, 1/2, (148 to 343) (1281) (961) 640) (1281) (1922) (3844)
9/16, 3/4, and 1 in.
➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.
■ End connection styles: ➁ See pressure ratings on pages 6 to 8.
■ Medium- and high-pressure cone

METERING
NEEDLE &
VALVES
and thread (C&T) Important Information About Needle Valves
■ Medium-pressure NPT thread
• A packing adjustment may be required periodically to increase service
■ Swagelok medium-pressure tube life and to prevent leakage.

INSTRUMENT
fitting (FK)

MANIFOLD
SYSTEMS
■ Manual and pneumatically actuated
• Valves that have not been cycled for a period of time may have a higher
initial actuation torque.
valves
• To ensure proper valve performance, and prevent leakage, apply only as
much torque as is required to achieve positive shutoff.

MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
96 Medium- and High-Pressure

NVT Design NV Design


FITTINGS
TUBE

■ Standard design for manually actuated valves with ■ Standard design for manually actuated valves with
1/4, 3/8, 1/2, and 9/16 in. end connections 3/4 and 1 in. end connections and all pneumatically
■ Two-piece stem assembly. actuated valves.
■ Nonrotating upper-to-lower stem connection located ■ Multipiece stem assembly.
PIPE, WELD,
VCR, VCO
FITTINGS

above packing to protect from system media. ■ Nonrotating upper-to-lower stem connection located
■ Full open in 4 to 5 turns. above packing to protect from system media.
■ Bonnet machined from C63000 for reduced operation ■ Full open in 8 to 9 turns.
torque. ■ Stem bearing sleeve machined from S17400 stainless
STANDARD
TUBING

■ Integral bonnet locking mechanism prevents accidental steel for reduced operation torque.
disassembly and allows for simple panel mounting. ■ Bonnet locking mechanism prevents accidental
■ Stainless steel handle. disassembly and allows for simple panel mounting.
■ 2-way, bi-directional valves. ■ Stainless steel handle.
FLEXIBLE
TUBING
HOSE /
BALL & PLUG
VALVES
DIAPHRAGM
BELLOWS,

VALVES

Upper-to-lower
CHECK & RELIEF

stem connection
VALVES

Shown with
METERING
NEEDLE &

Shown with
VALVES

vee stem tip


regulating stem tip

Outlet

Inlet
INSTRUMENT
MANIFOLD
SYSTEMS

NVT Design Valve NV Design Valve


MODULAR
SYSTEMD
REGULATORS
& FILTERS

Testing Cleaning and Packaging


Every NV and NVT needle valve is factory tested with water All NV and NVT needle valves are cleaned and packaged
up to its maximum pressure rating to a requirement of no in accordance with Swagelok Standard Cleaning and
detectable leakage at the seat and packing. Packaging (SC-10) catalog, MS-06-62.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 97

Body Styles

FITTINGS
TUBE
■ Available with cone and thread and NPT end connections.

2-Way 2-Way 3-Way, 3-Way,


Straight Angle 2 Inlet Ports 2 Outlet Ports

PIPE, WELD,
VCR, VCO
FITTINGS
STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
BALL & PLUG
VALVES
2 Stem Replaceable
Manifold Seat

DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
METERING
NEEDLE &
VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
■ Available with NPT end connections only

REGULATORS
2-Way Straight 2-Way Straight 2-Way Angle
Female to Female NPT Male to Female NPT Male to Female NPT & FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
98 Medium- and High-Pressure

Materials of Construction
FITTINGS
TUBE

NVT Design NV Design

1 1
PIPE, WELD,
VCR, VCO
FITTINGS

2 2
3
3
STANDARD
TUBING

4
4 5 6
6

5 7
FLEXIBLE

Material Grade/
TUBING
HOSE /

Component ASTM Specification


8 1 Spring pin 18-8 SS/A193
2 Handle
6 316 SS/A276 or A479
3 Hub
BALL & PLUG
VALVES

4 Set screw
9 5 Spring lock washer 18-8 SS/A193
7 6 Jam nut
7 Upper bearing
DIAPHRAGM

316 SS/A276 or A479


BELLOWS,

VALVES

washer
10 8 Stem sleeve S17400/A564,Type 630
8
9 Lower bearing
9 washer 316 SS/A276 or A479
CHECK & RELIEF

10 11 10 Upper stem
VALVES

11 Dowel pin 18-8 SS/A193


11
12 Lower stem S17400/A564,Type 630
13 Bonnet 316 SS/A276 or A479
12
14 Top packing washer 316 SS/A276 or A479
METERING
NEEDLE &

VALVES

15 Packing ring Reinforced PTFE


16 Bottom packing
316 SS/A276 or A479
washer
17 Socket head cap
316 SS
INSTRUMENT

Material Grade/
MANIFOLD
SYSTEMS

screw
Component ASTM Specification 13
1 Socket head cap 18 Locking device 316L SS/A-276
316 SS
screw
19 Body 316 SS/A276 or A479
2 Spring 316 SS/A313
Hydrocarbon-based and
Lubricants
MODULAR
SYSTEMD

3 Handle 14 Fluorinated PTFE


4 Retaining ring 316 SS/A276 or A479 Wetted components listed in italics.
5 Upper stem 15
6 Lower stem S17400/A564,Type 630 17
REGULATORS

16
& FILTERS

7 Bonnet C63000/B150 18
8 Top packing washer 316 SS/A276 or A479
19
9 Packing ring Reinforced PTFE
10 Bottom packing
316 SS/A276 or A479
MEASUREMENT

washer
DEVICES

11 Body 316 SS/A276 or A479


Hydrocarbon-based and
Lubricants
Fluorinated PTFE
Wetted components listed in italics.
AND HIGH-
PRESSURE
MEDIUM-

Shown with cone and


thread end connections
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 99

Flow Coefficient at Turns Open

FITTINGS
TUBE
NPT End Connections, 2-Way Straight Pattern

PIPE, WELD,
VCR, VCO
FITTINGS
15 000 psig (1034 bar) Pressure Rating 10 000 psig (689 bar) Pressure Rating
1.5 5
NV12-V
NVT8-V
NVT6-V
Flow Coefficient (Cv)

1.2 4

Flow Coefficient (Cv)

STANDARD
TUBING
NV16-V

0.9 NVT8-R 3
NVT6-R
NVT4-V USA
NV16-R NV12-R
0.6 2
NVT4-R

FLEXIBLE
TUBING

HOSE /
0.3 1

0.0 0
0 1 2 3 4 5 0 2 4 6 8 10

BALL & PLUG


Number of Turns Open Number of Turns Open

VALVES
DIAPHRAGM
BELLOWS,
VALVES
NPT End Connections, 2-Way Angle Pattern
15 000 psig (1034 bar) Pressure Rating 10 000 psig (689 bar) Pressure Rating

CHECK & RELIEF


2.0 7

VALVES
NVT8-V
6 NV16-V
NVT6-V
Flow Coefficient (Cv)

1.6 NV12-V
Flow Coefficient (Cv)

1.2
NVT4-V
4
USA

METERING
NVT8-R

NEEDLE &
VALVES
NVT6-R 3
NV16-R
0.8 NV12-R
NVT4-R
2
0.4
1

INSTRUMENT
MANIFOLD
SYSTEMS
0.0 0
0 1 2 3 4 5 0 2 4 6 8 10
Number of Turns Open Number of Turns Open

MODULAR
SYSTEMD
REGULATORS
V = vee stem tip; R = regulating stem tip
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
100 Medium- and High-Pressure

Flow Coefficient at Turns Open


FITTINGS
TUBE

Medium Pressure C&T End Connections, 2-Way Straight Pattern


PIPE, WELD,
VCR, VCO
FITTINGS

20 000 psig (1378 bar) Pressure Rating 20 000 psig (1378 bar) Pressure Rating
1.5 5
NVT9-V
NV16-V
1.2 4
Flow Coefficient (Cv)
STANDARD
TUBING

Flow Coefficient (Cv)


0.9 3 NV12-V
NVT9-R USA
0.6 NVT6-V NV16-R
2
FLEXIBLE
TUBING

NVT6-R
HOSE /

0.3 NVT4-V NV12-R


1

NVT4-R
0.0 0
0 1 2 3 4 5 0 2 4 6 8 10
BALL & PLUG

Number of Turns Open


VALVES

Number of Turns Open


DIAPHRAGM
BELLOWS,

VALVES

Medium Pressure C&T End Connections, 2-Way Angle Pattern


20 000 psig (1378 bar) Pressure Rating 20 000 psig (1378 bar) Pressure Rating
CHECK & RELIEF

2.0 8
VALVES

7
NVT9-V
1.6
Flow Coefficient (Cv)

6
Flow Coefficient (Cv)

NV16-V
5
1.2 NV16-R
USA
METERING

4
NEEDLE &

VALVES

NVT9-R
0.8 NV12-V
3
NVT6-V
NVT6-R 2
0.4 NV12-R
1
NVT4-R NVT4-V
INSTRUMENT
MANIFOLD
SYSTEMS

0.0 0
0 1 2 3 4 5 0 2 4 6 8 10

Number of Turns Open Number of Turns Open


MODULAR
SYSTEMD
REGULATORS

V = vee stem tip; R = regulating stem tip


& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 101

Flow Coefficient at Turns Open

FITTINGS
TUBE
High Pressure C&T End Connections, 2-Way Straight Pattern
30 000 psig (2067 bar) Pressure Rating 60 000 psig (4134 bar) Pressure Rating

PIPE, WELD,
VCR, VCO
FITTINGS
0.30 0.10
NVT6-R NVT9-V
NVT6-V NVT6-V
0.24 NVT9-V 0.08
NVT4-V
Flow Coefficient (Cv)

Flow Coefficient (Cv)


NVT4-R
NVT9-R

STANDARD
NVT9-R

TUBING
0.18 0.06
NVT4-V USANVT6-R
0.12 NVT4-R 0.04

0.06 0.02

FLEXIBLE
TUBING

HOSE /
0.00 0.00
0 1 2 3 4 5 0 1 2 3 4 5

Number of Turns Open Number of Turns Open

BALL & PLUG


VALVES
High Pressure C&T End Connections, 2-Way Angle Pattern
30 000 psig (2067 bar) Pressure Rating 60 000 psig (4134 bar) Pressure Rating

DIAPHRAGM
BELLOWS,
VALVES
0.35 0.10
NVT9-V
NVT6-V
0.30 NVT4-V
NVT9-V NVT9-R
0.08
NVT6-V
Flow Coefficient (Cv)

Flow Coefficient (Cv)

0.25

CHECK & RELIEF


NVT6-R NVT9-R
0.06
USA

VALVES
0.20
NVT6-R
NVT4-R
0.15 NVT4-V
0.04
NVT4-R
0.10
0.02

METERING
0.05

NEEDLE &
VALVES
0.00 0.00
0 1 2 3 4 5 0 1 2 3 4 5

Number of Turns Open Number of Turns Open

INSTRUMENT
MANIFOLD
SYSTEMS
V = vee stem tip; R = regulating stem tip

Ordering Information and Dimensions


Dimensions, in inches (millimeters), are for reference only and are subject to change.

MODULAR
SYSTEMD
Select an ordering number. G
Ordering numbers specify a vee stem tip.
To order a regulating stem tip, replace V in

REGULATORS
& FILTERS
the ordering number with R.
Example: NVT4M1RA20

H
F➀
Options and Accessories open
MEASUREMENT

J
DEVICES

E
■ For panel mounting, NACE-compliant ➀ Panel mounting holes
valves, high temperature stem packing, L Body ■ NVT: #10 -24 UNC
Thickness ■ NV: Not available
and handle locking bracket see page 109.
■ Bonnet clearance
C hole 0.82 in.
(20.9 mm) dia
AND HIGH-
PRESSURE

MEDIUM-

D1
■ Bonnet clearance
D2 hole on centerline
■ Bolt clearance
hole 7/32 in.
B (5.6 mm) dia
REFERENCES

A K NVT style shown


102 Medium- and High-Pressure

2-Way Straight
FITTINGS
TUBE

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D1 D2 E F G H J K L
10 000 psig (689 bar)
0.56 4.12 2.06 4.75 1.00 1.94 1.12 2.50 10.0 10.1 0.56
PIPE, WELD,

3/4 in. NV12N1VD10 —


VCR, VCO
FITTINGS

Female (14.2) (105) (52.3) (121) (25.4) (49.3) (28.4) (63.5) (254) (257) (14.2) 1.75
NPT 0.56 4.12 2.06 4.75 1.00 1.94 1.12 2.50 10.0 10.1 0.56 (44.4)
1 in. NV16N1VD10 —
(14.2) (105) (52.3) (121) (25.4) (49.3) (28.4) (63.5) (254) (257) (14.2)
15 000 psig (1034 bar)
0.25 2.00 1.00 2.00 0.38 0.81 0.38 1.24 3.00 4.84 0.25
STANDARD

NVT4N1VG15 —
TUBING

1/4 in. (6.4) (50.8) (25.4) (50.8) (9.7) (20.6) (9.7) (31.5) (76.2) (123) (6.4) 1.00
Female 0.312 2.50 1.25 2.88 0.50 1.13 0.50 1.38 4.00 5.46 0.34 (25.4)
3/8 in. NVT6N1VB15 —
NPT (7.9) (63.5) (31.8) (73.2) (12.7) (28.7) (12.7) (35.1) (102) (139) (8.6)
0.312 2.50 1.25 3.00 0.62 1.25 0.50 1.38 4.00 5.58 0.34 1.25
1/2 in. NVT8N1VB15 —
(7.9) (63.5) (31.8) (76.2) (15.7) (31.8) (12.7) (35.1) (102) (142) (8.6) (31.8)
FLEXIBLE
TUBING
HOSE /

20 000 psig (1378 bar)


0.125 1.95 0.98 2.00 0.38 0.81 0.38 1.24 3.00 4.84 0.25 0.48 1.00
1/4 in. NVT4FK1VA20
(3.2) (49.5) (24.8) (50.8) (9.7) (20.6) (9.7) (31.5) (76.2) (123) (6.4) (12.2) (25.4)
0.20 2.25 1.13 2.50 0.88 1.31 0.38 1.24 3.00 5.37 0.25 0.61 1.00
3/8 in. NVT6FK1VA20
BALL & PLUG

Medium (5.1) (57.2) (28.7) (63.5) (22.4) (33.3) (9.7) (31.5) (76.2) (136) (6.4) (15.5) (25.4)
VALVES

Pressure 0.312 2.71 1.36 3.13 0.75 1.38 0.50 1.38 4.00 5.66 0.34 0.70 1.50
1/2 in. NVT8FK1VB20
Tube Fitting (7.9) (68.8) (34.5) (79.5) (19.1) (35.1) (12.7) (35.1) (102) (144) (8.6) (17.8) (38.1)
FK 0.312 2.70 1.35 3.13 0.75 1.43 0.50 1.38 4.00 5.71 0.34 0.74 1.50
9/16 in. NVT9FK1VB20
(7.9) (68.6) (34.3) (79.5) (19.1) (36.3) (12.7) (35.1) (102) (145) (8.6) (18.8) (38.1)
DIAPHRAGM
BELLOWS,

0.44 3.65 1.83 4.12 1.12 1.87 0.62 1.76 8.00 9.29 0.44 1.02 1.75
VALVES

3/4 in. NV12FK1VC20


(11.2) (92.7) (46.5) (105) (28.4) (47.5) (15.7) (44.7) (203) (236) (11.2) (25.9) (44.4)
20 000 psig (1378 bar)
0.125 2.00 1.00 2.00 0.38 0.81 0.38 1.24 3.00 4.84 0.25 0.38
1/4 in. NVT4M1VA20
(3.2) (50.8) (25.4) (50.8) (9.7) (20.6) (9.7) (31.5) (76.2) (123) (6.4) (9.7)
CHECK & RELIEF
VALVES

0.20 2.00 1.00 2.00 0.38 0.81 0.38 1.24 3.00 4.84 0.25 0.48 1.00
3/8 in. NVT6M1VA20
(5.1) (50.8) (25.4) (50.8) (9.7) (20.6) (9.7) (31.5) (76.2) (123) (6.4) (12.2) (25.4)
Cone and 0.312 2.50 1.25 2.88 0.50 1.13 0.50 1.38 4.00 5.46 0.34 0.68
9/16 in. NVT9M1VB20
thread (7.9) (63.5) (31.8) (73.2) (12.7) (28.7) (12.7) (35.1) (102) (139) (8.6) (17.3)
0.44 3.00 1.50 3.75 0.75 1.50 0.62 1.76 8.00 8.84 0.44 0.59 1.38
3/4 in. NV12M1VC20
METERING
NEEDLE &

(19.1)
VALVES

(11.2) (76.2) (38.1) (95.3) (38.1) (15.7) (44.7) (203) (225) (11.2) (15.0) (35.1)
0.56 4.12 2.06 4.75 1.00 1.94 1.12 2.50 10.0 10.1 0.56 0.74 1.75
1 in. NV16M1VD20
(14.2) (105) (52.3) (121) (25.4) (49.3) (28.4) (63.5) (254) (257) (14.2) (18.8) (44.4)
30 000 psig (2067 bar)
0.093 2.00 1.00 2.00 0.50 0.88 0.38 1.38 3.00 4.74 0.28 0.59
INSTRUMENT
MANIFOLD

1/4 in. NVT4H1VY30


SYSTEMS

(2.4) (50.8) (25.4) (50.8) (12.7) (22.4) (9.7) (35.1) (76.2) (120) (7.1) (15.0) 1.00
Cone and 0.125 2.00 1.00 2.00 0.50 0.88 0.38 1.38 3.00 4.74 0.28 0.72 (25.4)
3/8 in. NVT6H1VY30
thread (3.2) (50.8) (25.4) (50.8) (12.7) (22.4) (9.7) (35.1) (76.2) (120) (7.1) (18.3)
0.125 2.62 1.31 2.44 0.88 1.32 0.38 1.38 3.00 5.18 0.28 1.00 1.50
9/16 in. NVT9H1VY30
(3.2) (66.5) (33.3) (62.0) (22.4) (23.5) (9.7) (35.1) (76.2) (132) (7.1) (25.4) (38.1)
MODULAR
SYSTEMD

60 000 psig (4134 bar)


0.062 2.00 1.00 2.12 0.43 0.82 0.38 1.38 3.00 4.89 0.28 0.59
1/4 in. NVT4H1VM60
(1.6) (50.8) (25.4) (53.8) (10.8) (20.8) (9.7) (35.1) (76.2) (124) (7.1) (15.0) 1.00
Cone and 0.062 2.00 1.00 2.25 0.43 0.82 0.38 1.38 3.00 5.02 0.28 0.72 (25.4)
3/8 in. NVT6H1VM60
REGULATORS

thread (1.6) (50.8) (25.4) (57.2) (10.8) (20.8) (9.7) (35.1)) (76.2) (128) (7.1) (18.3)
& FILTERS

0.062 2.62 1.31 2.50 0.75 1.19 0.38 1.38 3.00 5.27 0.28 1.00 1.50
9/16 in. NVT9H1VM60
(1.6) (66.5) (33.3) (63.5) (19.1) (30.2) (9.7) (35.1) (76.2) (134) (7.1) (25.4) (38.1)

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 103

Dimensions G

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for
reference only and are subject to change.

➀ Panel mounting holes

PIPE, WELD,
VCR, VCO
■ NVT: #10 -24 UNC

FITTINGS
F➀
■ NV: Not available
J E H
■ Bonnet clearance
open
L Body hole 0.82 in.
Thickness (20.9 mm) dia
■ Bonnet clearance

STANDARD
C hole on centerline

TUBING
■ Bolt clearance
D hole 7/32 in.
(5.6 mm) dia

NVT style shown

FLEXIBLE
B K

TUBING

HOSE /
2-Way Angle A

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D E F G H J K L

BALL & PLUG


10 000 psig (689 bar)

VALVES
0.56 4.12 2.06 5.50 2.69 1.12 2.50 10.0 11.0 0.56
3/4 in. NV12N2VD10 —
Female (14.2) (105) (52.3) (140) (68.3) (28.4) (63.5) (254) (279) (14.2) 1.75
NPT 0.56 4.12 2.06 5.50 2.69 1.12 2.50 10.0 11.0 0.56 (44.4)
1 in. NV16N2VD10 —
(14.2) (105) (52.3) (140) (68.3) (28.4) (63.5) (254) (279) (14.2)

DIAPHRAGM
BELLOWS,
15 000 psig (1034 bar)

VALVES
0.25 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25
1/4 in. NVT4N2VG15 —
(6.4) (50.8) (25.4) (62.0) (31.8) (9.7) (31.5) (76.2) (134) (6.4) 1.00
Female 0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 (25.4)
3/8 in. NVT6N2VB15 —
NPT (7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6)

CHECK & RELIEF


0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 1.25

VALVES
1/2 in. NVT8N2VB15 —
(7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6) (31.8)
20 000 psig (1378 bar)
0.125 1.95 0.98 2.52 1.33 0.38 1.24 3.00 5.36 0.25 0.48
1/4 in. NVT4FK2VA20
Medium (3.2) (49.5) (24.9) (64.0) (33.8) (9.7) (31.5) (76.2) (136) (6.4) (12.2)

METERING
NEEDLE &
VALVES
Pressure 0.20 2.25 1.13 2.50 1.31 0.38 1.24 3.00 5.34 0.25 0.61 1.00
3/8 in. NVT6FK2VA20
Tube Fitting (5.1) (57.2) (28.7) (63.5) (33.3) (9.7) (31.5) (76.2) (136) (6.4) (15.5) (25.4)
FK 0.312 2.45 1.23 3.38 1.63 0.50 1.38 4.00 5.96 0.34 0.70
1/2 in. NVT8FK2VB20
(7.9) (62.2) (31.2) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6) (17.8)
20 000 psig (1378 bar)

INSTRUMENT
MANIFOLD
SYSTEMS
0.125 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25 0.38
1/4 in. NVT4M2VA20
(3.2) (50.8) (25.4) (62.0) (31.8) (9.7) (31.5) (76.2) (123) (6.4) (9.7)
0.20 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25 0.48 1.00
3/8 in. NVT6M2VA20
(5.1) (50.8) (25.4) (62.0) (31.8) (9.7) (31.5) (76.2) (123) (6.4) (12.2) (25.4)
Cone and 0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 0.68

MODULAR
SYSTEMD
9/16 in. NVT9M2VB20
thread (7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6) (17.3)
0.44 3.00 1.50 4.50 2.25 0.62 1.76 8.00 9.58 0.44 0.59 1.38
3/4 in. NV12M2VC20
(11.2) (76.2) (38.1) (114) (57.2) (15.7) (44.7) (203) (243) (11.2) (15.0) (35.1)
0.56 4.12 2.06 5.50 2.69 1.12 2.50 10.0 10.8 0.56 0.74 1.75
1 in. NV16M2VD20
(14.2) (105) (52.3) (140) (68.3) (28.4) (63.5) (254) (275) (14.2) (18.8) (44.4)

REGULATORS
30 000 psig (2067 bar) & FILTERS
0.093 2.00 1.00 2.00 0.88 0.38 1.38 3.00 4.74 0.28 0.59
1/4 in. NVT4H2VY30
(2.4) (50.8) (25.4) (50.8) (22.4) (9.7) (35.1) (76.2) (120) (7.1) (15.0) 1.00
Cone and 0.125 2.00 1.00 2.12 1.00 0.38 1.38 3.00 4.86 0.28 0.72 (25.4)
3/8 in. NVT6H2VY30
MEASUREMENT

thread (3.2) (50.8) (25.4) (53.8) (25.4) (9.7) (35.1) (76.2) (123) (7.1) (18.3)
DEVICES

0.125 2.62 1.31 2.44 1.32 0.38 1.38 3.00 5.18 0.28 1.00 1.50
9/16 in. NVT9H2VY30
(3.2) (66.5) (33.3) (62.0) (33.5) (9.7) (35.1) (76.2) (132) (7.1) (25.4) (38.1)
60 000 psig (4134 bar)
0.062 2.00 1.00 2.38 1.07 0.38 1.38 3.00 5.15 0.28 0.59
1/4 in. NVT4H2VM60
AND HIGH-
PRESSURE

(27.2) (35.1)
MEDIUM-

(1.6) (50.8) (25.4) (60.5) (9.7) (76.2) (131) (7.1) (15.0) 1.00
Cone and 0.062 2.00 1.00 2.62 1.31 0.38 1.38 3.00 5.39 0.28 0.72 (25.4)
3/8 in. NVT6H2VM60
thread (1.6) (50.8) (25.4) (66.5) (33.3) (9.7) (35.1) (76.2) (137) (7.1) (18.3)
0.062 2.62 1.31 2.81 1.50 0.38 1.38 3.00 5.58 0.28 1.00 1.50
9/16 in. NVT9H2VM60
(1.6) (66.5) (33.3) (71.4) (38.1) (9.7) (35.1) (76.2) (142) (7.1) (25.4) (38.1)
REFERENCES

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
104 Medium- and High-Pressure

Dimensions
FITTINGS
TUBE

Dimensions, in inches (millimeters), are for


reference only and are subject to change. G
PIPE, WELD,
VCR, VCO
FITTINGS

H
F➀ open
STANDARD

J
TUBING

E
➀ Panel mounting holes
L Body
Thickness ■ NVT: #10 -24 UNC

C ■ NV: Not available


■ Bonnet clearance
FLEXIBLE

hole 0.82 in.


TUBING
HOSE /

(20.9 mm) dia


D2
■ Bonnet clearance
D1 hole on centerline
■ Bolt clearance
hole 7/32 in.
BALL & PLUG

(5.6 mm) dia


VALVES

B K

A NVT style shown

3-Way, 2 Inlet Ports


DIAPHRAGM
BELLOWS,

VALVES

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D1 D2 E F G H J K L
15 000 psig (1034 bar)
CHECK & RELIEF

0.25 2.00 1.00 2.62 1.00 1.43 0.38 1.24 3.00 5.46 0.25
1/4 in. NVT4N3VG15 —
(25.4) (36.3) (9.7) (31.5)
VALVES

(6.4) (50.8) (25.4) (66.5) (76.2) (139) (6.4) 1.00


Female 0.312 2.50 1.25 3.62 1.24 1.87 0.50 1.38 4.00 6.20 0.34 (25.4)
3/8 in. NVT6N3VB15 —
NPT (7.9) (63.5) (31.8) (91.9) (31.5) (47.5) (12.7) (35.1) (102) (157) (8.6)
0.312 2.50 1.25 3.62 1.24 1.87 0.50 1.38 4.00 6.20 0.34 1.25
1/2 in. NVT8N3VB15 —
(7.9) (63.5) (31.8) (91.9) (31.5) (47.5) (12.7) (35.1) (102) (157) (8.6) (31.8)
METERING
NEEDLE &

VALVES

20 000 psig (1378 bar)


Medium 0.125 1.95 0.98 2.62 1.00 1.43 0.38 1.24 3.00 5.46 0.25 0.48
1/4 in. NVT4FK3VA20
Pressure (3.2) (49.5) (24.9) (66.5) (25.4) (36.3) (9.7) (31.5) (76.2) (139) (6.4) (12.2) 1.00
Tube Fitting 0.20 2.45 1.23 3.62 1.24 1.87 0.50 1.38 3.00 6.20 0.34 0.61 (25.4)
FK 3/8 in. NVT6FK3VA20
(5.1) (62.2) (31.2) (91.9) (31.5) (47.5) (12.7) (35.1) (76.2) (157) (8.6) (15.5)
INSTRUMENT
MANIFOLD
SYSTEMS

20 000 psig (1378 bar)


0.125 2.00 1.00 2.62 1.00 1.43 0.38 1.24 3.00 5.46 0.25 0.38
1/4 in. NVT4M3VA20
(3.2) (50.8) (25.4) (66.5) (25.4) (36.3) (9.7) (31.5) (76.2) (139) (6.4) (9.7)
Cone and 0.20 2.00 1.00 2.62 1.00 1.43 0.38 1.24 3.00 5.46 0.25 0.48 1.00
3/8 in. NVT6M3VA20
thread (5.1) (50.8) (25.4) (66.5) (25.4) (36.3) (9.7) (31.5) (76.2) (139) (6.4) (12.2) (25.4)
MODULAR
SYSTEMD

0.312 2.50 1.25 3.63 1.25 1.88 0.50 1.38 4.00 6.21 0.34 0.68
9/16 in. NVT9M3VB20
(7.9) (63.5) (31.8) (92.2) (31.8) (47.8) (12.7) (35.1) (102) (158) (8.6) (17.3)
30 000 psig (2067 bar)
0.093 2.00 1.00 2.12 0.62 1.00 0.38 1.38 3.00 4.86 0.28 0.59
1/4 in. NVT4H3VY30
REGULATORS

(15.7) (35.1)
& FILTERS

(2.4) (50.8) (25.4) (53.8) (25.4) (9.7) (76.2) (123) (7.1) (15.0) 1.00
Cone and 0.125 2.00 1.00 2.50 1.00 1.38 0.38 1.38 3.00 5.24 0.28 0.72 (25.4)
3/8 in. NVT6H3VY30
thread (3.2) (50.8) (25.4) (63.5) (25.4) (35.1) (9.7) (35.1) (76.2) (133) (7.1) (18.3)
0.125 2.62 1.31 2.88 1.32 1.76 0.38 1.38 3.00 5.62 0.28 1.00 1.50
9/16 in. NVT9H3VY30
(3.2) (66.5) (33.3) (73.2) (33.5) (44.7) (9.7) (35.1) (76.2) (143) (7.1) (25.4) (38.1)
MEASUREMENT

60 000 psig (4134 bar)


DEVICES

0.062 2.00 1.00 2.38 0.69 1.07 0.38 1.38 3.00 5.15 0.28 0.59
1/4 in. NVT4H3VM60
(1.6) (50.8) (25.4) (60.5) (17.5) (27.2) (9.7) (35.1) (76.2) (131) (7.1) (15.0) 1.00
Cone and 0.062 2.00 1.00 2.75 1.06 1.44 0.38 1.38 3.00 5.52 0.28 0.72 (25.4)
3/8 in. NVT6H3VM60
thread (1.6) (50.8) (25.4) (69.8) (26.9) (36.6) (9.7) (35.1) (76.2) (140) (7.1) (18.3)
AND HIGH-
PRESSURE
MEDIUM-

0.062 2.62 1.31 3.03 1.28 1.72 0.38 1.38 3.00 5.82 0.28 1.00 1.50
9/16 in. NVT9H3VM60
(1.6) (66.5) (33.3) (77.0) (32.5) (43.7) (9.7) (35.1) (76.2) (148) (7.1) (25.4) (38.1)
For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 105

Dimensions

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for
reference only and are subject to change. G

PIPE, WELD,
VCR, VCO
FITTINGS
H
F➀ open

STANDARD
TUBING
J E
L Body ➀ Panel mounting holes
Thickness ■ NVT: #10 -24 UNC
■ NV: Not available
C
■ Bonnet clearance

FLEXIBLE
hole 0.82 in.

TUBING

HOSE /
(20.9 mm) dia
D ■ Bonnet clearance
hole on centerline
■ Bolt clearance
hole 7/32 in.

BALL & PLUG


(5.6 mm) dia

VALVES
B K NVT style shown
A

3-Way, 2 Outlet Ports

DIAPHRAGM
BELLOWS,
VALVES
End Connections Dimensions, in. (mm)
Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D E F G H J K L
15 000 psig (1034 bar)

CHECK & RELIEF


0.25 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25
1/4 in. NVT4N4VG15 —
(31.8) (9.7) (31.5)

VALVES
(6.4) (50.8) (25.4) (62.0) (76.2) (134) (6.4) 1.00
Female 0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 (25.4)
3/8 in. NVT6N4VB15 —
NPT (7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6)
0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 1.25
1/2 in. NVT8N4VB15 —
(7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6) (31.8)

METERING
NEEDLE &
VALVES
20 000 psig (1378 bar)
0.125 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25 0.38
1/4 in. NVT4M4VA20
(3.2) (50.8) (25.4) (62.0) (31.8) (9.7) (31.5) (76.2) (134) (6.4) (9.7)
Cone and 0.20 2.00 1.00 2.44 1.25 0.38 1.24 3.00 5.28 0.25 0.48 1.00
3/8 in. NVT6M4VA20
thread (5.1) (50.8) (25.4) (62.0) (31.8) (9.7) (31.5) (76.2) (134) (6.4) (12.2) (25.4)

INSTRUMENT
MANIFOLD
SYSTEMS
0.312 2.50 1.25 3.38 1.63 0.50 1.38 4.00 5.96 0.34 0.68
9/16 in. NVT9M4VB20
(7.9) (63.5) (31.8) (85.9) (41.4) (12.7) (35.1) (102) (151) (8.6) (17.3)
30 000 psig (2067 bar)
0.093 2.00 1.00 2.00 0.88 0.38 1.38 3.00 4.74 0.28 0.59
1/4 in. NVT4H4VY30
(2.4) (50.8) (25.4) (50.8) (22.4) (9.7) (35.1) (76.2) (120) (7.1) (15.0)

MODULAR
SYSTEMD
Cone and 0.125 2.00 1.00 2.12 1.00 0.38 1.38 3.00 4.86 0.28 0.72 1.00
3/8 in. NVT6H4VY30
thread (3.2) (50.8) (25.4) (53.8) (25.4) (9.7) (35.1) (76.2) (123) (7.1) (18.3) (25.4)
0.125 2.62 1.31 2.44 1.32 0.38 1.38 3.00 5.18 0.28 1.00
9/16 in. NVT9H4VY30
(3.2) (66.5) (33.3) (62.0) (33.5) (9.7) (35.1) (76.2) (132) (7.1) (25.4)

REGULATORS
60 000 psig (4134 bar)
0.062 2.00 1.00 2.38 1.07 0.38 1.38 3.00 5.15 0.28 0.59 & FILTERS
1/4 in. NVT4H4VM60
(1.6) (50.8) (25.4) (60.5) (27.2) (9.7) (35.1) (76.2) (131) (7.1) (15.0) 1.00
Cone and 0.062 2.00 1.00 2.62 1.31 0.38 1.38 3.00 5.39 0.28 0.72 (25.4)
3/8 in. NVT6H4VM60
thread (1.6) (50.8) (25.4) (66.5) (33.3) (9.7) (35.1) (76.2) (137) (7.1) (18.3)
MEASUREMENT

0.062 2.62 1.31 2.81 1.31 0.38 1.50 3.00 5.58 0.28 1.00 1.50
DEVICES

9/16 in. NVT9H4VM60


(1.6) (66.5) (33.3) (71.4) (33.3) (9.7) (38.1) (76.2) (142) (7.1) (25.4) (38.1)

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
106 Medium- and High-Pressure

Dimensions
FITTINGS
TUBE

Dimensions, in inches (millimeters), are for


reference only and are subject to change.
PIPE, WELD,

H open
VCR, VCO
FITTINGS

D2 D3

E
STANDARD
TUBING

F➀
➀ Panel mounting holes
■ NVT: #10 -24 UNC

G ■ NV: Not available


A
■ Bonnet clearance
B hole 0.82 in.
FLEXIBLE
TUBING
HOSE /

(20.9 mm) dia


■ Bonnet clearance
K  hole on centerline
J
■ Bolt clearance
L
Body D1 hole 7/32 in.
Thickness (5.6 mm) dia
BALL & PLUG
VALVES

NVT style shown

2 Stem Manifold
DIAPHRAGM
BELLOWS,

VALVES

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D1 D2 D3 E F G H J K L
15 000 psig (1034 bar)
0.25 2.00 1.00 3.38 1.69 1.19 1.19 0.38 1.24 3.00 9.06 0.25
1/4 in. NVT4N5VG15 —
CHECK & RELIEF

(6.4) (50.8) (25.4) (85.9) (42.9) (30.2) (30.2) (9.7) (31.5) (76.2) (230) (6.4) 1.00
VALVES

Female 0.312 2.50 1.25 5.12 2.56 1.75 1.75 0.50 1.38 4.00 10.3 0.34 (25.4)
3/8 in. NVT6N5VB15 —
NPT (7.9) (63.5) (31.8) (130) (65.0) (44.4) (44.4) (12.7) (35.1) (102) (262) (8.6)
0.312 2.50 1.25 5.12 2.56 1.75 1.75 0.50 1.38 4.00 10.3 0.34 1.25
1/2 in. NVT8N5VB15 —
(7.9) (63.5) (31.8) (130) (65.0) (44.4) (44.4) (12.7) (35.1) (102) (262) (8.6) (31.8)
20 000 psig (1378 bar)
METERING
NEEDLE &

VALVES

Medium Pressure 0.125 2.00 1.00 3.38 1.69 1.19 1.19 0.38 1.24 3.00 9.00 0.25 0.38 1.00
1/4 in. NVT4FK5VA20
Tube Fitting FK (3.2) (50.8) (25.4) (85.9) (42.9) (30.2) (30.2) (9.7) (31.5) (76.2) (229) (6.4) (9.7) (25.4)

20 000 psig (1378 bar)


INSTRUMENT
MANIFOLD
SYSTEMS

0.125 2.00 1.00 3.38 1.69 1.19 1.19 0.38 1.24 3.00 9.06 0.25 0.38
1/4 in. NVT4M5VA20
(3.2) (50.8) (25.4) (85.9) (42.9) (30.2) (30.2) (9.7) (31.5) (76.2) (230) (6.4) (9.7)
0.20 2.00 1.00 3.38 1.69 1.19 1.19 0.38 1.24 3.00 9.06 0.25 0.48 1.00
Cone and thread 3/8 in. NVT6M5VA20
(5.1) (50.8) (25.4) (85.9) (42.9) (30.2) (30.2) (9.7) (31.5) (76.2) (230) (6.4) (12.2) (25.4)
0.312 2.50 1.25 5.12 2.56 1.75 1.75 0.50 1.38 4.00 10.3 0.34 0.68
9/16 in. NVT9M5VB20
(12.7) (35.1)
MODULAR

(44.4) (44.4)
SYSTEMD

(7.9) (63.5) (31.8) (130) (65.0) (102) (262) (8.6) (17.3)


30 000 psig (2067 bar)
0.093 2.00 1.00 3.06 1.53 1.12 1.12 0.38 1.38 3.00 8.54 0.28 0.59
1/4 in. NVT4H5VY30
(2.4) (50.8) (25.4) (77.7) (38.9) (28.4) (28.4) (9.7) (35.1) (76.2) (217) (7.1) (15.0)
0.125 2.00 1.00 3.25 1.62 1.12 1.12 0.38 1.38 3.00 8.73 0.28 0.72 1.00
REGULATORS

Cone and thread 3/8 in. NVT6H5VY30


& FILTERS

(3.2) (50.8) (25.4) (82.6) (41.1) (28.4) (28.4) (9.7) (35.1) (76.2) (222) (7.1) (18.3) (25.4)
0.125 2.62 1.31 3.75 1.88 1.12 1.12 0.38 1.38 3.00 9.23 0.28 1.00
9/16 in. NVT9H5VY30
(3.2) (66.5) (33.3) (95.2) (47.8) (28.4) (28.4) (9.7) (35.1) (76.2) (234) (7.1) (25.4)
60 000 psig (4134 bar)
MEASUREMENT

0.062 2.00 1.00 3.44 1.72 1.31 1.31 0.38 1.38 3.00 8.98 0.28 0.59
1/4 in. NVT4H5VM60
DEVICES

(1.6) (50.8) (25.4) (87.4) (43.7) (33.3) (33.3) (9.7) (35.1) (76.2) (228) (7.1) (15.0)
1.00
0.062 2.00 1.00 3.75 1.88 1.31 1.31 0.38 1.38 3.00 9.29 0.28 0.72 (25.4)
Cone and thread 3/8 in. NVT6H5VM60
(1.6) (50.8) (25.4) (95.2) (47.8) (33.3) (33.3) (9.7) (35.1) (76.2) (236) (7.1) (18.3)
0.062 2.62 1.31 4.12 2.06 1.31 1.31 0.38 1.38 3.00 9.66 0.28 1.00 1.50
9/16 in. NVT9H5VM60
(1.6) (66.5) (33.3) (105) (52.3) (33.3) (33.3) (9.7) (35.1) (76.2) (245) (7.1) (25.4) (38.1)
AND HIGH-
PRESSURE
MEDIUM-

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 107

Dimensions

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for
reference only and are subject to change. G

PIPE, WELD,
VCR, VCO
FITTINGS
H
open
F➀
J E

STANDARD
TUBING
L Body ➀ Panel mounting holes
Thickness
■ NVT: #10 -24 UNC
■ NV: Not available

C ■ Bonnet clearance
D hole 0.82 in.

FLEXIBLE
TUBING

HOSE /
(20.9 mm) dia
■ Bonnet clearance
hole on centerline
■ Bolt clearance
hole 7/32 in.
(5.6 mm) dia

BALL & PLUG


VALVES
K B
NVT style shown
A

Replaceable Seat

DIAPHRAGM
BELLOWS,
VALVES
End Connections Dimensions, in. (mm)
Size Ordering Orifice
Inlet/Outlet in. Number in. (mm) A B C D E F G H J K L
15 000 psig (1034 bar)

CHECK & RELIEF


0.25 2.00 1.00 3.13 1.06 0.38 1.24 3.00 5.09 0.25
1/4 NVT4N6VG15 —

VALVES
(6.4) (50.8) (25.4) (79.5) (26.9) (9.7) (31.5) (76.2) (129) (6.4) 1.00
Female 0.312 2.50 1.25 4.47 1.50 0.50 1.38 4.00 5.83 0.34 (25.4)
3/8 NVT6N6VB15 —
NPT (7.9) (63.5) (31.8) (114) (38.1) (12.7) (35.1) (102) (148) (8.6)
0.312 2.50 1.25 4.47 1.50 0.50 1.38 4.00 5.83 0.34 1.25
1/2 NVT8N6VB15 —
(7.9) (63.5) (31.8) (114) (38.1) (12.7) (35.1) (102) (148) (8.6) (31.8)

METERING
NEEDLE &
VALVES
20 000 psig (1378 bar)
0.125 2.00 1.00 3.30 1.06 0.38 1.24 3.00 5.09 0.25 0.38
1/4 NVT4M6VA20
(3.2) (50.8) (25.4) (83.8) (26.9) (9.7) (31.5) (76.2) (129) (6.4) (9.7)
0.20 2.00 1.00 3.30 1.06 0.38 1.24 3.00 5.09 0.25 0.48 1.00
3/8 NVT6M6VA20

INSTRUMENT
(5.1) (50.8) (25.4) (83.8) (26.9) (9.7) (31.5) (76.2) (129) (6.4) (12.2) (25.4)

MANIFOLD
SYSTEMS
Cone and 0.312 2.50 1.25 4.63 1.50 0.50 1.38 4.00 5.83 0.34 0.68
9/16 NVT9M6VB20
thread (7.9) (63.5) (31.8) (118) (38.1) (12.7) (35.1) (102) (148) (8.6) (17.3)
0.44 3.00 1.50 5.40 1.50 0.62 1.76 8.00 8.83 0.44 0.59 1.38
3/4 NV12M6VC20 (11.2) (76.2) (38.1) (137) (38.1) (15.7) (44.7) (203) (224) (11.2) (15.0) (35.1)
0.56 3.62 1.81 7.16 2.25 1.12 2.50 10.0 10.5 0.56 0.74 1.75

MODULAR
SYSTEMD
1 NV16M6VD20
(14.2) (91.9) (46.0) (182) (57.2) (28.4) (63.5) (254) (267) (14.2) (18.8) (44.4)
30 000 psig (2067 bar)
0.093 2.00 1.00 3.46 1.26 0.38 1.38 3.00 5.12 0.28 0.59
1/4 NVT4H6VY30
(2.4) (50.8) (25.4) (87.9) (32.0) (9.7) (35.1) (76.2) (130) (7.1) (15.0) 1.00

REGULATORS
& FILTERS
Cone and 0.125 2.00 1.00 3.37 1.26 0.38 1.38 3.00 5.12 0.28 0.72 (25.4)
3/8 NVT6H6VY30
thread (3.2) (50.8) (25.4) (85.6) (32.0) (9.7) (35.1) (76.2) (130) (7.1) (18.3)
0.125 2.62 1.31 3.64 1.25 0.38 1.38 3.00 5.18 0.28 1.00 1.50
9/16 NVT9H6VY30
(3.2) (66.5) (33.3) (92.5) (31.8) (9.7) (35.1) (76.2) (132) (7.1) (25.4) (38.1)
60 000 psig (4134 bar)
MEASUREMENT
DEVICES

0.062 2.00 1.00 3.62 1.31 0.38 1.38 3.00 5.39 0.28 0.59
1/4 NVT4H6VM60
(1.6) (50.8) (25.4) (91.9) (33.3) (9.7) (35.1) (76.2) (137) (7.1) (15.0) 1.00
Cone and 0.062 2.00 1.00 3.82
1.31 0.38 1.38 3.00 5.39 0.28 0.72 (25.4)
3/8 NVT6H6VM60
thread (1.6) (50.8) (25.4) (97.0) (33.3) (9.7) (35.1) (76.2) (137) (7.1) (18.3)
0.062 2.62 1.31 4.01 1.31 0.38 1.38 3.00 5.39 0.28 1.00 1.50
9/16 NVT9H6VM60
AND HIGH-
PRESSURE

MEDIUM-

(1.6) (66.5) (33.3) (102) (33.3) (9.7) (35.1) (76.2) (137) (7.1) (25.4) (38.1)
For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
REFERENCES
108 Medium- and High-Pressure

Dimensions
FITTINGS
TUBE

Dimensions, in inches (millimeters), are for reference only and are subject to change.

2-Way Straight—Female NPT 2-Way Straight—Male-to-Female NPT


PIPE, WELD,

G G
VCR, VCO
FITTINGS
STANDARD
TUBING

H
open H ➀ Panel mounting holes
F➀ F➀ open ■ NVT: #10 -24 UNC
J E J E ■ NV: Not available
■ Bonnet clearance
L Body L Body
FLEXIBLE

hole 0.82 in.


TUBING
HOSE /

Thickness Thickness
(20.9 mm) dia
■ Bonnet clearance
C D C hole on centerline
■ Bolt clearance
hole 7/32 in.
D
BALL & PLUG

(5.6 mm) dia


VALVES

B K B
NVT style shown
A A
DIAPHRAGM
BELLOWS,

2-Way Straight—Female NPT


VALVES

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D E F G H J L
CHECK & RELIEF

10 000 psig (689 bar)


VALVES

0.56 4.12 2.06 4.75 1.50 1.12 2.50 10.0 10.1 0.56 1.75
3/4 in. NV12N1VF10
Female (14.2) (105) (52.3) (121) (38.1) (28.4) (63.5) (254) (257) (14.2) (44.4)
NPT 0.56 4.12 2.06 4.75 1.50 1.12 2.50 10.0 10.1 0.56 1.75
1 in. NV16N1VF10
(14.2) (105) (52.3) (121) (38.1) (28.4) (63.5) (254) (257) (14.2) (44.4)
METERING
NEEDLE &

15 000 psig (1034 bar)


VALVES

0.25 2.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25
1/4 in. NVT4N1VE15
(6.4) (63.5) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4) 1.00
Female 0.25 2.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25 (25.4)
3/8 in. NVT6N1VE15
NPT (6.4) (63.5) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4)
INSTRUMENT
MANIFOLD
SYSTEMS

0.25 2.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25 1.25
1/2 in. NVT8N1VE15
(6.4) (63.5) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4) (31.8)

2-Way Straight—Male-to-Female NPT


MODULAR
SYSTEMD

End Connections Dimensions, in. (mm)


Ordering Orifice
Inlet/Outlet Size Number in. (mm) A B C D E F G H J K L
15 000 psig (1034 bar)
REGULATORS
& FILTERS

0.25 3.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25 1.00 1.00
1/4 in. NVT4N7VE15
(6.4) (88.9) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4) (25.4) (25.4)
Male-
0.25 3.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25 1.00 1.00
female 3/8 in. NVT6N7VE15
(6.4) (88.9) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4) (25.4) (25.4)
NPT
MEASUREMENT

0.25 3.50 1.25 2.00 0.62 0.38 1.24 3.00 4.84 0.25 1.00 1.25
1/2 in. NVT8N7VE15
DEVICES

(6.4) (88.9) (31.8) (50.8) (15.7) (9.7) (31.5) (76.2) (123) (6.4) (25.4) (31.8)

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 109

Dimensions

FITTINGS
G

TUBE
Dimensions, in inches (millimeters), are for
reference only and are subject to change.

PIPE, WELD,
VCR, VCO
FITTINGS
H
F➀ open
J E ➀ Panel mounting holes
■ NVT: #10 -24 UNC

STANDARD
■ NV: Not available

TUBING
L Body
Thickness ■ Bonnet clearance
C hole 0.82 in.
(20.9 mm) dia
■ Bonnet clearance
D
hole on centerline
■ Bolt clearance

FLEXIBLE
TUBING

HOSE /
K hole 7/32 in.
(5.6 mm) dia

B
A NVT style shown

BALL & PLUG


Angle—Male-to-Female NPT

VALVES
End Connections Ordering Orifice Dimensions, in. (mm)
Inlet/Outlet Size Number in. (mm) A B C D E F G H J K L
10 000 psig (689 bar)

DIAPHRAGM
BELLOWS,
VALVES
0.56 4.12 2.06 4.00 0.75 1.12 2.50 10.0 10.1 0.56 0.75 1.88
Male- 3/4 in. NV12N8VF10
(14.2) (105) (52.3) (102) (19.0) (28.4) (63.5) (254) (257) (14.2) (19.0) (47.8)
Female
NPT 0.56 4.12 2.06 4.19 0.94 1.12 2.50 10.0 10.1 0.56 0.94 1.88
1 in. NV16N8VF10
(14.2) (105) (52.3) (106) (23.9) (28.4) (63.5) (254) (257) (14.2) (23.9) (47.8)

CHECK & RELIEF


15 000 psig (1034 bar)

VALVES
0.25 2.00 1.00 1.69 0.50 0.38 1.24 3.00 5.28 0.25 0.75 1.00
1/4 in. NVT4N8VE15
(6.4) (50.8) (25.4) (42.9) (12.7) (9.7) (31.5) (76.2) (134) (6.4) (19.0) (25.4)
Male-
0.25 2.50 1.25 1.69 0.50 0.38 1.24 3.00 5.28 0.25 0.75 1.00
Female 3/8 in. NVT6N8VE15
(6.4) (63.5) (31.8) (42.9) (12.7) (9.7) (31.5) (76.2) (134) (6.4) (19.0) (25.4)
NPT
0.25 2.50 1.25 1.81 0.62 0.38 1.24 3.00 5.65 0.25 1.00 1.25

METERING
NVT8N8VE15

NEEDLE &
1/2 in.

VALVES
(6.4) (63.5) (31.8) (46.0) (15.7) (9.7) (31.5) (76.2) (144) (6.4) (25.4) (31.8)

For valves with Swagelok medium-pressure tube fitting connections, contact your authorized Swagelok representative.

INSTRUMENT
MANIFOLD
SYSTEMS
Options
Bonnet Locking Bracket High-Temperature Stem Packing
A bonnet locking bracket is available Grafoil stem packing is available for temperatures up to
for NVT design valves to prevent 650°F (343°C). To order valves with factory-assembled Grafoil

MODULAR
SYSTEMD
accidental removal of the bonnet. packing, add -GR to the valve ordering number.
To order an NVT valve with factory- Example: NVT4M1VA20-GR
assembled bonnet locking bracket,
Note: Grafoil is not available with Y stem series.
add -BLD to the valve ordering

REGULATORS
number.
Hydrogen Compatible Stem Material & FILTERS
Example: NVT4M1VA20-BLD
Nitronic® 50 stem material is available for hydrogen
applications up to 20,000 psi. To order valves with factory-
assembled Nitronic 50 stem material, add -N50 to the valve
Panel Mounting
MEASUREMENT

ordering number.
DEVICES

NVT valves can be panel mounted by two methods:


Example: NVT4M1VA20-N50
■ Bolt panel mounting is standard on all NVT
Note: Standard stem packing material is PTFE.
valves. Two UNC tapped holes in the valve body
are shown by dimension F in the dimensional
NACE-Compliant Valves for Sour Gas Service
AND HIGH-
PRESSURE

MEDIUM-

view above.
NV and NVT valves are available for sour gas service.
■ Nut panel mounting is optional for NVT valves. To
Materials are selected in accordance with NACE
order an NVT valve with a threaded bonnet and
MR0175/ISO 15156. For more information on valves for
nut, add -PM to the valve ordering number.
sour gas service, contact your authorized Swagelok
REFERENCES

Example: NVT4M1VA20-PM representative.


110 Medium- and High-Pressure

Pneumatic and Hydraulic Actuators


FITTINGS
TUBE

Pneumatic and hydraulic actuators are designed for remote Ordering Information
actuation where manual actuation is difficult or impractical.
Pneumatic actuators are available in normally open, normally All pneumatic and hydraulic actuated needle valves
closed, and double acting modes. feature the NV design components.
PIPE, WELD,

To order a valve with a factory-assembled pneumatic or


VCR, VCO
FITTINGS

■ Single-action actuators have built-in safety mechanisms


which automatically close or open upon a loss in air hydraulic actuator, select a manual valve ordering number
pressure. They include the pneumatically actuated normally and modify as follows:
closed and normally open actuators. ■ Change NVT to NV in the ordering number.
■ Normally closed—Air is required to open (AO) the valve; ■ Add the desired actuator designator shown below to the
STANDARD
TUBING

any loss in air pressure automatically closes the valve. valve ordering number.
■ Normally open—Air is required to close (AC) the valve; ■ For valves with 1/4 in. female NPT connections, change the
any loss in air pressure automatically opens the valve. G stem designator in the ordering number to A.
■ Double-acting—Air is required to open and close (DA) Examples:
FLEXIBLE
TUBING
HOSE /

actuators in a controlled motion, using air or hydraulic


■ Manual valve ordering number: NVT9M1VB20;
pressure.
Pneumatic valve ordering number: NV9M1VB20-AO50
■ Manual valve ordering number with 1/4 in. female NPT
Pressure-Temperature Ratings connections: NVT4N1VG15;
BALL & PLUG
VALVES

■ Pressure Rating: See Actuator Selection Guide on Pneumatic valve ordering number: NV4N1VA15-AC19
page 112 to select a pneumatic or hydraulic actuator
based on valve and actuator ratings.
Actuator Designators
■ Temperature Rating: 200°F (93°C)
Pneumatic Models
DIAPHRAGM
BELLOWS,

VALVES

Actuation Mode Series 19 (5 in.) Series 50 (8 in.)


Materials of Construction Normally closed -AO19 -AO50

Material Grade/ Double acting -DA19 -DA50


CHECK & RELIEF

Component ASTM Specifications Normally open -AC19 -AC50


VALVES

Housing, cover, piston, Hydraulic Model


Alloy 6061/B21, B247, B361
mounting plate, bonnet
Double action -HD2 —
Piston rod, actuator stem,
316 SS/A276 or A479
insert
Springs (AC, AO) Chrome silicone • Caution: Actuated assemblies must be properly
METERING
NEEDLE &

VALVES

Piston bearing C63000/B150


aligned and supported. Improper alignment or
inadequate support of the actuated assembly may
Spring bearing (AC) 316L SS/A276
result in leakage or premature valve failure.
Lock nuts (AC) 316 SS/ASME B18.2.2
INSTRUMENT

Cap screws 316 SS


MANIFOLD
SYSTEMS

O-rings Fluorocarbon FKM or Buna N


Adjusting screw 18-8 SS
Filter disc (AC, AO) 316L SS/A276
MODULAR
SYSTEMD

Cleaning and Packaging


All pneumatic and hydraulically actuated needle valves
are cleaned and packaged in accordance with Swagelok
REGULATORS

Standard Cleaning and Packaging (SC-10) catalog,


& FILTERS

MS-06-62.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 111

Dimensions

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change.

Pneumatic Normally Open Pneumatic Normally Closed


Shown: AC19 actuator Shown: AO19 actuator

PIPE, WELD,
VCR, VCO
FITTINGS
6.55 (159)
dia 6.55 (159)
1/4 in. NPT dia

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
7.56 1/4 in. NPT
7.94
(192) (202)

BALL & PLUG


VALVES
3.81
(96.8)

DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
Pneumatic Double Acting Hydraulic Double Acting
Shown: DA19 actuator Shown: HD2 actuator

METERING
NEEDLE &
VALVES
6.55 (159) 2.50
dia (63.5)
1/4 in. NPT
square

INSTRUMENT
MANIFOLD
SYSTEMS
1/8 in. NPT
1/4 in. NPT
1.25
(31.8)
6.06
(154) 3.81

MODULAR
SYSTEMD
(96.8) 6.38
(162)
Typical
screw: 3.72
(94.5)
5/16-18

REGULATORS
Typical thru hole: & FILTERS
11/32 (8.6) MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
112 Medium- and High-Pressure

Actuator Selection Guide


FITTINGS
TUBE

See tables below for actuator models and pressure ratings based
on maximum pressure rating of the NV series needle valve.
Contact an authorized Swagelok representative for pneumatically
or hydraulically actuated valve flow and stroke information.
PIPE, WELD,
VCR, VCO
FITTINGS

Pneumatic Normally Open Actuators Pneumatic Double Acting Actuators

Model AC19 Model AC50 Model DA19 Model DA50


Minimum Minimum Minimum Minimum
STANDARD

Maximum Maximum
TUBING

System Actuator System Actuator System Actuator System Actuator


Pressure Tube Pressure Pressure Pressure Pressure Pressure Tube Pressure Pressure Pressure Pressure
of Valve OD of Valve OD
psig (bar) in. Pressure Rating, psig (bar) psig (bar) in. Pressure Rating, psig (bar)
1/4 to 20 000 1/4 to 20 000
74 (5.1) — — 63 (4.4) — —
3/8 (1378) 3/8 (1378)
FLEXIBLE
TUBING
HOSE /

1/2 to 18 000 20 000 1/2 to 20 000


Up to 100 (6.9) 49 (3.4) Up to 98 (6.8) — —
9/16 (1240) (1378) 9/16 (1378)
20 000 20 000
(1 378) 20 000 (1378) 20 000
3/4 — — 101 (7.0) 3/4 — — 90 (6.3)
(1378) (1378)
BALL & PLUG

12 000 12 000
VALVES

1 — — 100 (6.9) 1 — — 89 (6.2)


(826) (826)
30 000 1/4 to 30 000 30 000 1/4 to 30 000
35 (2.5) — — 23 (1.6) — —
(2 067) 9/16 (2067) (2067) 9/16 (2067)
60 000 1/4 to 60 000 60 000 1/4 to 60 000
23 (1.6) — — 12 (0.83) — —
9/16 9/16
DIAPHRAGM

(4 134) (4134) (4134) (4134)


BELLOWS,

VALVES

Pneumatic Normally Closed Actuators Hydraulic Double Acting Actuators


CHECK & RELIEF

Model AO19 Model AO50 Model HD2


VALVES

Minimum Minimum Minimum


Maximum System Actuator System Actuator System Actuator
Pressure Tube Maximum
Pressure Pressure Pressure Pressure Pressure Tube Pressure Pressure
of Valve OD
psig (bar) in. Pressure Rating, psig (bar) of Valve OD Pressure Rating,
METERING
NEEDLE &

psig (bar) in. psig (bar)


VALVES

1/4 to 20 000
82 (5.7) — — 1/4 to 20 000
3/8 (1378) 592 (40.8)
3/8 (1378)
1/2 to 14 000 20 000
Up to 84 (5.8) 58 (4.0) 1/2 to 20 000
9/16 (964) (1378) Up to 925 (63.8)
20 000 9/16 (1378)
INSTRUMENT

12 500 20 000
MANIFOLD
SYSTEMS

(1378) 3/4 — — 66 (4.6)


(861) (1378) 3/4 — —
7 500
1 — — 66 (4.6)
(517) 1 — —
30 000 1/4 to 30 000
78 (5.4) — — 30 000 1/4 to 30 000
(2067) 9/16 (2067) 222 (15.3)
MODULAR
SYSTEMD

(2067) 9/16 (2067)


60 000 1/4 to 60 000
88 (6.1) — — 60 000 1/4 to 60 000
(4134) 9/16 (4134) 111 (7.7)
(4134) 9/16 (4134)
REGULATORS

Maintenance Kits
& FILTERS

For maintenance kit information, contact your authorized


Swagelok representative.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 113

High-Pressure Needle Features

FITTINGS
TUBE
Valves—Sno-Trik ■ Weep holes for leak detection.
■ Packing below stem threads.
F or Pressures up to 45 000 psig
(3100 bar) ■ Nonrotating stem design.

PIPE, WELD,
■ Straight thread high-pressure female or female NPT end connections.

VCR, VCO
FITTINGS
■ Available for sour gas applications. Materials are selected in accordance
with NACE MR0175/ISO15156.

Pressure-Temperature Ratings

STANDARD
TUBING
■ 410 series ratings are based on Grafoil packing. Ratings are
limited to 450°F (232°C) with glass-filled PTFE packing.
■ 445, 645, and 945 series ratings are based on glass-filled
PTFE packing. Ratings with Grafoil packing are equal to

FLEXIBLE
TUBING

HOSE /
410 series ratings.

Series 410 445, 645, 945


Temperature, °F (°C) Working Pressure, psig (bar)➀

BALL & PLUG


VALVES
–65 (–53) to 100 (37) 15 000 (1034) 45 000 (3100)
200 (93) 13 930 (960) 41 800 (2880)
300 (148) 12 580 (867) 37 700 (2597)
400 (204) 11 550 (796) 34 600 (2383)
450 (232) 11 150 (769) 33 400 (2301)

DIAPHRAGM
BELLOWS,
500
(260) 7 165 (493)

VALVES
550
(287) 6 970 (480)

■ Working pressures up to 45 000 psig 600
(315) 6 770 (466)
(3100 bar) 650
(343) 6 660 (458)

■ Temperatures up to 450°F (232°C) 700


(371) 6 480 (446)

CHECK & RELIEF


750
(398) 6 335 (436)
with glass-filled PTFE packing; up to —

VALVES
800
(426) 6 230 (429)
850°F (454°C) with Grafoil packing. 850
(454) 6 085 (419)
■ 316 stainless steel construction ➀ Working pressure determined based on ASME B31.3 Process
■ End connection styles and sizes: Piping, Chapter IX High Pressure Piping.

METERING
NEEDLE &
■ Straight thread high-pressure

VALVES
female—9/16, 3/4, 1 1/8 in.
■ Medium-pressure—1/4, 3/8, 1/2 in.
■ Female NPT—1/4 in.

INSTRUMENT
MANIFOLD
SYSTEMS
■ Manual and pneumatically actuated
valves

MODULAR
SYSTEMD
Top- or side-mounting Bonnet lock plate helps prevent
panel holes accidental removal of bonnet.

REGULATORS
& FILTERS
Replaceable, nonrotating stem
Glass-filled PTFE packing design:
is standard; optional Grafoil ■ provides easy valve
MEASUREMENT

packing is available. Design


DEVICES

maintenance
enables external adjustment
■ helps prevent galling or
without removing valve from line. Outlet
Threads are isolated from damage to valve seat.
system fluid.
AND HIGH-
PRESSURE

MEDIUM-

Easily replaceable seat


in angle-pattern valve
Inlet
REFERENCES
114 Medium- and High-Pressure

Materials of Construction Flow Coefficient at Turns Open


FITTINGS
TUBE

1
2

Flow Coefficient (Cv )


PIPE, WELD,

3
VCR, VCO
FITTINGS

410 and 445 series straight pattern


645 and 945 series straight pattern
410 and 445 series angle pattern
STANDARD
TUBING

645 and 945 series angle pattern

Number of Turns Open


FLEXIBLE
TUBING
HOSE /

5 Operating Torque
6 Torque required for shutoff at maximum pressure rating
is 50 in.·lb (5.7 N·m) . Overtightening of valve will result in
BALL & PLUG
VALVES

reduced seat life.


7
System Pressure, bar

Torque Required to Close Valve, N·m


Torque Required to Close Valve, in.·lb
8
DIAPHRAGM
BELLOWS,

9
VALVES

10
9
CHECK & RELIEF
VALVES

11
METERING
NEEDLE &

VALVES

System Pressure, psig

Testing
INSTRUMENT
MANIFOLD
SYSTEMS

12 Every Swagelok high-pressure needle valve is factory tested


with water up to its maximum pressure rating to a requirement
of no detectable leakage at the seat and packing. Leak testing
with gas is available; see page 117.
Material Grade/
Component ASTM Specification
MODULAR
SYSTEMD

Red anodized
1 Handle (410)
aluminum 2024-T4/B211
Black anodized
(445, 645, 945)
aluminum 2024-T4/B211
REGULATORS

2 Handle screw Cadmium-plated carbon steel


& FILTERS

3 Bonnet nut Phosphor bronze 544/B139


4 Stem shank 455 SS/A564
5 Lock screw 316 SS
MEASUREMENT

6 Lock plate 316 SS/A240


DEVICES

7 Stem 440C SS/A276


8 Spacer 316 SS/A276
9 Gland 316 SS/A276
10 Packing Glass-filled PTFE
AND HIGH-
PRESSURE
MEDIUM-

11 Body 316 SS/A479


12 Replaceable seat 316 SS/A479 with
(angle pattern) silver-plated threads
Lubricant Copper/molybdenum disulfide
REFERENCES

Wetted components listed in italics.


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 115

Ordering Information and Dimensions

FITTINGS
TUBE
Dimensions, in inches (millimeters), are for reference only and are subject to change.

3.00 3.00
(76.2) (76.2)

PIPE, WELD,
VCR, VCO
FITTINGS
H
open H
10-32 1.38 10-32 1.38 open

STANDARD
TUBING
straight (35.1) straight (35.1)
thread thread
0.63 0.63
0.28 (7.1) (16.0) 0.28 (7.1) (16.0)

L body 1.40
L

FLEXIBLE
thickness

TUBING

HOSE /
body (35.6)
C
thickness
C

BALL & PLUG


B B Straight thread Straight thread

VALVES
high-pressure high-pressure
female, female female or
NPT, or medium- B B female NPT end
pressure end connections
connections
Straight Pattern Angle Pattern

DIAPHRAGM
BELLOWS,
VALVES
Valve
Dimensions, in. (mm)
Size End Ordering
in. Connection Number Series Cv Orifice B C H L

CHECK & RELIEF


Straight Pattern

VALVES
1/4 in. female NPT SS-410-FP 410
1.07
9/16-18 straight (27.2)
SS-445-FP 445 2.02 4.91 1.03
1/4 thread 0.12
(51.3) (125) (26.2)
1/4 in. medium- 1.56
SS-445-FK4 445
pressure fitting (39.6)

METERING
NEEDLE &
VALVES
3/4-16 straight 1.39
SS-645-FP 645 0.093
thread (35.3) 2.27 5.16 1.03
3/8 (2.4)
3/8 in. medium- 1.99 (57.7) (131) (26.2)
SS-645-FK6 645
pressure fitting (50.5)
0.14

INSTRUMENT
1 1/8-12 straight 1.39

MANIFOLD
SYSTEMS
SS-945-FP 945
thread (35.3) 2.58 5.47 1.52
9/16
1/2 in. medium- 2.08 (65.5) (139) (38.6)
SS-945-FK8 945
pressure fitting (52.8)
Angle Pattern

MODULAR
SYSTEMD
2.27 5.47
1/4 in. female NPT SS-410-FPAR 410
(57.7) (139) 1.03
1/4 0.15
9/16-18 straight 2.02 4.91 (26.2)
SS-445-FPAR 445
thread 0.093 1.39 (51.3) (125)
3/4-16 straight (2.4) (35.3) 2.27 5.16 1.03
3/8 SS-645-FPAR 645

REGULATORS
& FILTERS
thread (57.7) (131) (26.2)
0.19
1 1/8-12 straight 2.58 5.47 1.52
9/16 SS-945-FPAR 945
thread (65.5) (139) (38.6)
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
116 Medium- and High-Pressure

Pneumatically Actuated Valves


FITTINGS
TUBE

Pneumatically actuated valves are designed for remote


actuation where manual actuation is difficult or impractical.
Pneumatic actuators are available in normally open, normally
closed, and double acting modes.
PIPE, WELD,
VCR, VCO
FITTINGS

Pressure-Temperature Ratings Materials of Construction


To prolong valve life, actuators should be operated at
Double Acting (-D) and Normally
minimum required pneumatic actuator pressures. Ratings for Component Normally Open (-O) Closed (-C)
high-pressure valve actuators are: Cylinder, cover, piston,
STANDARD
TUBING

■ 200 psig at 100°F (13.7 bar at 37°C) mounting plate, Black-anodized aluminum
tie rods, tie rod nuts
■ 150 psig at 300°F (10.3 bar at 148°C)
Piston rod,
stem adjustment nut, 416 SS
Actuator Pressure at System Pressure stem lock nut
FLEXIBLE

Normally open actuators require a minimum system pressure


TUBING
HOSE /

Piston rod nut,


316 SS
of 2500 psig (172 bar). bonnet nut
System Pressure, bar Cover screws Cadmium-plated steel 302 SS
O-rings Fluorocarbon FKM
BALL & PLUG

Springs (-O, -C) 302 SS


VALVES

Normally Closed Piston rod bushing — Bronze


Actuator Pressure, psig

Actuator Pressure, bar


Normally Open
Ordering Information and Dimensions
DIAPHRAGM
BELLOWS,

VALVES

Double Acting Dimensions, in inches (millimeters), are for reference only and
are subject to change.

Double Acting Normally Closed


and Normally Open
CHECK & RELIEF

4.25
VALVES

(108)

System Pressure, psig

The pressure values shown above are based on the following


METERING
NEEDLE &

VALVES

valve criteria: 4.25


(108)
■ Valve contains glass-filled PTFE packing. Other packing
8.06
materials may substantially alter the force required to 1/8 in. 1/8 in. (205)
actuate the stem. NPT NPT
INSTRUMENT

4.88
MANIFOLD
SYSTEMS

■ Proper bonnet nut adjustment. If the bonnet nut is (124)


overtightened, the actuating pressure cannot overcome
the frictional force between the packing and the stem. 3.50 4.31 3.50
(88.9)➀ (109) (88.9)
Sufficient bonnet nut torque should be maintained to
prevent packing leakage while allowing proper actuation.
MODULAR
SYSTEMD

■ Liquid systems. While high-pressure gas service generally


requires the packing to be tightened, overtightening will ➀ Double-acting actuator only.
prevent proper operation of the actuator.
■ Proper stem nut adjustment. Stem position affects the To order valves with a factory-assembled pneumatic actuator,
REGULATORS
& FILTERS

spring force on the normally closed and normally open add the actuator mode designator to a valve ordering number.
models.
Detailed service and adjustment instructions are included Actuation Mode Designator
with each pneumatically actuated valve. Normally closed -C
MEASUREMENT

Double acting -D
DEVICES

Normally open -O

Example: SS-410-FP-C
• Caution: Actuated assemblies must be properly
supported. Inadequate or improper support of
AND HIGH-
PRESSURE
MEDIUM-

the actuated assembly may result in leakage or


premature valve failure.
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 117

Options and Accessories

FITTINGS
TUBE
Stem Options Stainless Steel Bar Handles
Valves are standard with 440C stainless steel stems. To order To order valves with factory-assembled 316 stainless steel
valves with optional stems, add a stem material designator to bar handles, add -SH to the valve ordering number.
the valve ordering number.

PIPE, WELD,
Example: SS-410-FP-SH

VCR, VCO
FITTINGS
Stem Material Designator
Spare Handles
440C SS with cobalt-
-STE To order handles as spare parts, select an ordering number.
based alloy tip
S17400 SS -174

STANDARD
Handle Ordering Numbers

TUBING
Valve
Example: SS-410-FP-STE Series Aluminum Bar 316 SS Bar
410 A-5K-410-RD
High-Temperature Stem Packing 445 SS-51S-26B
645 A-5K-445-BK

FLEXIBLE
TUBING
Grafoil stem packing is available for temperatures up

HOSE /
945
to 850°F (454°C). To order valves with factory-assembled
Grafoil packing, add -G to the valve ordering number.
Example: SS-410-FP-G Sour Gas Valves

BALL & PLUG


Valves for sour gas service are available. Materials are selected

VALVES
Stem Packing Kits in accordance with NACE MR0175/ISO 15156. The valves have
PTFE and Grafoil stem packing kits are available for annealed bodies and S17400 stems. The 410 series valves are
all series. Kits contain glands, packing, lubricants, and rated to 10 000 psig (689 bar) rating. The 445, 645, and 945
instructions. series valves are rated to 18 000 psig at 100°F (1240 bar at

DIAPHRAGM
BELLOWS,
37°C) with high-pressure ports. To order, add -SG to the valve

VALVES
Stem Kit Ordering ordering number.
Packing Number Example: SS-410-FP-SG
PTFE T-91K-445
For more information on valves for sour gas service, contact

CHECK & RELIEF


Grafoil G-91K-445 your authorized Swagelok representative.

VALVES
Replaceable Seats
Angle-pattern valves have a one-piece replaceable seat • A packing adjustment may be required periodically
with an integral female NPT or female straight thread high- to increase service life and to prevent leakage.

METERING
NEEDLE &
VALVES
pressure end connection. Seats are manufactured from 316
stainless steel and have silver-plated threads. To order a
• Valves that have not been cycled for a period of time
may have a higher initial actuation torque.
replaceable seat, select an ordering number.
• To increase service life, ensure proper valve

INSTRUMENT
MANIFOLD
Replaceable Seat

SYSTEMS
performance, and prevent leakage, apply only as
Valve Ordering Number
much torque as is required to achieve positive
SS-410-FPAR SS-410-RS-4F shutoff.
SS-445-FPAR SS-445-RS-44F
SS-645-FPAR SS-645-RS-64F

MODULAR
SYSTEMD
SS-945-FPAR SS-945-RS-94F
For proper assembly of a replaceable seat, tighten
one-eighth turn past finger-tight with a wrench.

REGULATORS
Optional Gas Seat Test & FILTERS
Leak testing with nitrogen at 5000 psig (344 bar) is available.
Seats have a maximum allowable leak rate of 0.5 std cm3/
min. To order, add -PU to the valve ordering number.
MEASUREMENT
DEVICES

Example: SS-410-FP-PU
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
118 Medium- and High-Pressure

Block and Bleed Valves Features


FITTINGS

—IPT Series
TUBE

■ Two configurations available:


■ Single block and bleed (needle/needle)
For pressures up to 20 000 psig ■ Double block and bleed (ball/needle/ball or needle/needle/needle).
(1378 bar)
PIPE, WELD,

■ Double block and bleed configuration allows for double positive isolation.
VCR, VCO
FITTINGS

■ Vee stem vent valve.


■ Available for sour gas applications. Materials are selected in accordance with
NACE MR0175/ISO15156.
■ Options include NACE compliant alloy 2507 and NACE compliant annealed
STANDARD
TUBING

316 SS.
■ Cone and thread valves and fittings made from either alloy 2507 or annealed
316 SS are sold without collars and glands.
Important Information About Ball Valves
FLEXIBLE
TUBING
HOSE /

• A packing adjustment may be required periodically to increase


service life and to prevent leakage.
• Valves that have not been cycled for a period of time may have a
BALL & PLUG

higher initial actuation torque.


VALVES

• To avoid damage and over-actuation, do not attempt to actuate past


■ 316 stainless steel construction positive stop
■ Pressure rating: Up to 20 000 psig
Features
DIAPHRAGM

(1378 bar)
BELLOWS,

VALVES

■ Temperatures up to 250°F (121°C) IPT series trunnion-style ball design


■ Female NPT end connection sizes: ■ seals consistently across a full range of pressures, even if system is
1/4 to 1 in. depressurized and repressurized
CHECK & RELIEF

■ Medium-pressure cone and thread ■ ensures reliable operation for improved actuation of control systems.
VALVES

end connection sizes: 1/4 to 1 in.


■ High-pressure cone and thread end
connection sizes: 1/4, 3/8, and 9/16 in.
■ Swagelok medium-pressure tube
METERING
NEEDLE &

VALVES

fitting (FK)
Ball/Needle/Ball Configuration
INSTRUMENT

Directional handle
MANIFOLD
SYSTEMS

Materials of Construction
• 316 cold-worked stainless steel
MODULAR
SYSTEMD

• Packing – filled PTFE


• Seals – FKM
REGULATORS
& FILTERS
MEASUREMENT
DEVICES

IPT series needle valve with


AND HIGH-
PRESSURE

vee stem controls vent port


MEDIUM-
REFERENCES

Shown with cone and thread end connections


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 119

Pressure-Temperature Ratings

FITTINGS
TUBE
Ball/Needle/Ball – 316 Stainless Steel with Fluorocarbon FKM O-Rings
Temperature
°F (°C) End Connection Working Pressure, psig (bar)➀➁

PIPE, WELD,
VCR, VCO
FITTINGS
FNPT: 3/4 in. and 1 in. 10 000 (689)

FNPT: 1/4 in. and 1/2 in. 15 000 (1034)


0 (–17) to 250 (121)
Swagelok medium-pressure
15 000 (1034)
tube fitting 1/4 in. to 3/4 in.

STANDARD
TUBING
Medium Pressure and
15 000 (1034)
High Pressure C&T
➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX
High Pressure Piping.
➁ Pressure ratings may derate based upon the chosen end connection.

FLEXIBLE
TUBING

HOSE /
Needle/Needle and Needle/Needle/Needle - 316 Stainless Steel
Temperature

BALL & PLUG


VALVES
°F (°C) End Connection Working Pressure, psig (bar)➀➁
FNPT: 1/4 in. to 1/2 in. 15 000 (1034)

FNPT: 3/4 in and 1 in. 10 000 (689)

DIAPHRAGM
-40 (-40) to 250 (121)

BELLOWS,
VALVES
Swagelok medium-pressure
20 000 (1378)
tube fitting 1/4 in. to 3/4 in.
Medium Pressure and
20 000 (1378)
High Pressure C&T

CHECK & RELIEF


➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.

VALVES
➁ Pressure ratings may derate based upon the chosen end connection.

Testing Cleaning and Packaging

METERING
NEEDLE &
VALVES
Every Swagelok IPT series block-and-bleed valve is factory Every block-and-bleed valve is cleaned in accordance with
tested with water at the maximum working pressure for 60 Swagelok Standard Cleaning and Packaging (SC-10) catalog,
seconds. Shell and seat testing is performed to a requirement MS‑06‑62.
of no visible leakage.

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
120 Medium- and High-Pressure

Materials of Construction
FITTINGS
TUBE

See page 98 for NV design cut


5 away and page 98 for NV design
1 2 3 4
materials of construction.
PIPE, WELD,
VCR, VCO
FITTINGS

7
STANDARD

8
TUBING

9
10
FLEXIBLE
TUBING

11
HOSE /

13
BALL & PLUG
VALVES

16
22 14 16 19
DIAPHRAGM
BELLOWS,

VALVES

12 15
15 23 25 32
20 26
24
21
27
CHECK & RELIEF

17
VALVES

18
28
Material Grade/
Component ASTM Specification
METERING
NEEDLE &

VALVES

1 BV Grip 1137 vinyl


29
2 BV Handle 316 SS/A276 or A479
31
3 BV Handle lock washer 18-8 SS/A193
4 BV Hub
INSTRUMENT
MANIFOLD

30
SYSTEMS

5 BV stem lock pointer 316 SS/A276 or A479


6 BV packing gland
7 BV bearing sleeve Reinforced PEEK Material Grade/
8 BV top packing washer S17400/A564, Type 630 Component ASTM Specification
MODULAR
SYSTEMD

9 BV packing ring Reinforced PTFE 23 NV locking device 316L SS/A276


10 BV bottom packing washer 24 Socket head cap screw 18-8 SS/A193
11 BV stem S17400/A564, Type 630 25 NV bottom packing washer 316 SS/A276 or A479
12 BV support tab 26 NV packing Reinforced PTFE
REGULATORS
& FILTERS

13 Stop pin 316 SS 27 NV top packing washer 316 SS/A276 or A479


14 End screw O-ring Fluorocarbon FKM 28 NV vee stem S17400/A564, Type 630
15 Backup washer Reinforced PEEK 29 NV packing gland 316 SS/A276 or A479
30 NV handle 303 SS/AMS5640
MEASUREMENT

16 O-ring Fluorocarbon FKM


DEVICES

17 Seat springs 302 SS 31 NV handle set screw 18-8 SS/A193


18 Follower 32 Body 316 SS/A276 or A479
316 SS/A276 or A479 Hydrocarbon-based and
19 BV ball Lubricants
Fluorinated PTFE
20 Seat seal Reinforced PEEK
AND HIGH-
PRESSURE

Wetted components listed in italics.


MEDIUM-

21 Seat carrier BV = ball valve component; NV = needle valve component.


316 SS/A276 or A479
22 End screw
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 121

Options

FITTINGS
TUBE
O-Ring Materials Temperature
Optional O-ring materials are available for all IPT series ball/ O-Ring Rating
needle/ball double block and bleed valves shown to right. To Material ºF (ºC) Designator
0 to 250

PIPE, WELD,
order, add the optional O-ring material designator to the valve

VCR, VCO
FITTINGS
HNBR -H
(–17 to 121)
ordering number.
Perfluorocarbon 20 to 185
Examples: -C
FFKM (–6 to 85)
Optional HNBR O-ring: DB9M4M2V15-H
Optional perfluorocarbon FFKM O-ring: DB9M4M2V15-C

STANDARD
TUBING
Dimensions

FLEXIBLE
TUBING

HOSE /
Dimensions, shown with coned and thread fitting nuts finger-tight, are for reference only and are subject to
change. For additional dimensions of valve configurations, contact your authorized Swagelok representative.

BALL & PLUG


Typical Ball/Needle/Ball Configuration with Medium-Pressure Cone & Thread Connections

VALVES
4.60 3.13 4.60 0.88
(117) (79.5) (117) (22.4)

DIAPHRAGM
BELLOWS,
VALVES
3.46
(87.9)

CHECK & RELIEF


VALVES
1.63
(41.4)

1.38
(35.1)

METERING
NEEDLE &
2.88

VALVES
1.13 (73.2)
(28.7)
K
9/32
(7.1) 6.75
panel (171)
hole

INSTRUMENT
MANIFOLD
SYSTEMS
drill 0.69
3.13 (17.5)
(79.5)
1.75
(44.4)
B

MODULAR
SYSTEMD
End Connections Flow Dimensions, in. (mm)
Vent Port Typical Orifice Coefficient

REGULATORS
& FILTERS
Inlet/Outlet Size Size/Style Ordering Number in. (mm) (Cv) A B K
15 000 psig (1034 bar)
1/4 in. DB4M4M2V15 0.2 8.65 (220) 4.33 (110) 0.38 (9.7)
Female 1/4 in. female
3/8 in. DB6M4M2V15 0.9 8.81 (224) 4.41 (112) 0.48 (12.2)
medium- medium-
MEASUREMENT

pressure 9/16 in. pressure DB9M4M2V15 2.5 9.35 (238) 4.67 (119) 0.68 (17.3)
DEVICES

cone & cone &


3/4 in. DB12M4M2V15 3.5 9.75 (248) 5.15 (131) 0.59 (15.0)
thread thread
1 in. DB16M4M2V15 0.375 3.5 10.5 (267) 5.26 (134) 0.74 (18.8)
1/4 in. DB4FK4FK2V15 (9.5) 8.65 (220) 4.33 (110) 0.48 (12.2)
Medium 3/8 in. DB6FK4FK2V15 8.65 (220) 4.33 (110) 0.61 (15.5)
AND HIGH-
PRESSURE

MEDIUM-

Pressure
1/2 in. 4FK DB8FK4FK2V15 — 8.71 (221) 4.35 (111) 0.70 (17.8)
Tube Fitting
FK 9/16 in. DB9FK4FK2V15 9.15 (232) 4.58 (116) 0.74 (18.8)
3/4 in. DB12FK4FK2V15 10.05 (255) 5.03 (128) 1.02 (25.9)
REFERENCES
122 Medium- and High-Pressure

Dimensions
FITTINGS
TUBE

Dimensions, shown with coned and thread fitting nuts finger-tight, are for reference only and are subject to change.
For additional dimensions of valve configurations, contact your authorized Swagelok representative.
Typical Needle/Needle/Needle Configuration with Medium-Pressure Cone & Thread Connections
PIPE, WELD,
VCR, VCO
FITTINGS

1.75
G
(44.4)
STANDARD
TUBING

M
F
FLEXIBLE
TUBING
HOSE /

J
E H1
open
BALL & PLUG
VALVES

D
DIAPHRAGM
BELLOWS,

VALVES

H2
open
K
CHECK & RELIEF

B
VALVES

A 0.88
(22.4)

End Connections Dimensions, in. (mm)


Vent Port Typical Ordering Orifice
Inlet/Outlet Size Size/Style Number in. (mm) A B C D E F
METERING
NEEDLE &

VALVES

20 000 psig (1378 bar)


Female 1/4 in. DB4M4M1V20 0.12 (3.0) 4.00 (102) 2.00 (50.8) 2.00 (50.8) 0.37 (9.4) 0.25 (6.4) 3.50 (88.9)
medium- 1/4 in. female
DB6M4M1V20 0.20 (5.1)
pressure cone 3/8 in. medium- 5.50 (140) 2.75 (69.8) 3.00 (76.2) 0.87 (22.1) 0.25 (6.4) 5.00 (127)
& thread 9/16 in. pressure cone DB9M4M1V20 0.31 (7.9) 6.00 (152) 3.00 (76.2) 3.50 (88.9) 0.81 (20.6) 0.31 (7.9) 5.24 (133)
INSTRUMENT
MANIFOLD
SYSTEMS

& thread
1/4 in. DB4FK4M1V20 0.125 (3.2) 4.00 (102) 2.00 (50.8) 2.00 (50.8) 0.37 (9.4) 0.25 (6.4) 0.25 (6.4)
Medium
Pressure Tube 1/4 in. DB4FK4FK1V20 0.125 (3.2) 4.00 (102) 2.00 (50.8) 2.00 (50.8) 0.37 (9.4) 0.25 (6.4) 0.25 (6.4)
Fitting FK 4FK
3/4 in. DB12FK4FK1V20 0.312 (7.9) 7.00 (178) 3.50 (88.9) 4.12 (105) 1.06 (26.9) 0.31 (7.9) 0.38 (9.7)
G H1 H2 J K M
MODULAR
SYSTEMD

Female 1/4 in. DB4M4M1V20 0.12 (3.0) 1.75 (44.4) 3.74 (95.0) 1.87 (47.5) 0.28 (7.1) 0.38 (9.7) 2.25 (57.2)
medium- 1/4 in. female
DB6M4M1V20 0.20 (5.1)
pressure cone 3/8 in. medium- 3.00 (76.2) 5.42 (138) 2.37 (60.2) 0.28 (7.1) 0.48 (12.2) 3.25 (82.6)
& thread 9/16 in. pressure cone DB9M4M1V20 0.31 (7.9) 3.00 (76.2) 6.94 (176) 2.31 (58.7) 0.34 (8.6) 0.68 (17.3) 3.25 (82.6)
& thread
1/4 in. DB4FK4M1V20 0.125 (3.2) 1.75 (44.4) 3.74 (95.0) 1.87 (47.5) 0.28 (7.1) 0.48 (12.2) 2.25 (57.2)
Medium
REGULATORS
& FILTERS

Pressure Tube 1/4 in. DB4FK4FK1V20 0.125 (3.2) 1.75 (44.4) 3.74 (95.0) 1.87 (47.5) 0.28 (7.1) 0.48 (12.2) 2.25 (57.2)
Fitting FK 4FK
3/4 in. DB12FK4FK1V20 0.312 (7.9) 3.00 (76.2) 7.60 (193) 2.21 (56.1) 0.34 (8.6) 1.02 (25.9) 3.25 (82.6)

Needle/Needle/Needle Needle/Needle Needle/Needle


MEASUREMENT

Double Block and Bleed Single Block and Bleed Single Block and Bleed
DEVICES

Plugged port required for Bottom bleed port Side bleed port
machining, not an end connection A(standard) A
(use -SB suffix when ordering)
AND HIGH-
PRESSURE
MEDIUM-

A
REFERENCES

A
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 123

Ordering Information

FITTINGS
TUBE
Build a valve ordering number by combining the designators in the sequence shown below.

1 2 3 4 5 6 7 8 9 10

PIPE, WELD,
DB 9 M 6 M 1 V 20 - H - N50

VCR, VCO
FITTINGS
1 Configuration 4 Vent Connection Size 7 Stem Type
DB = Double block/bleed 4 = 1/4 in. V = Vee

STANDARD
SB = Single block/bleed 6 = 3/8 in. R = Regulating

TUBING
8 = 1/2 in. (FNPT, single block and
2 End Connection Size bleed only) 8 Pressure Rating
4 = 1/4 in. 9 = 9/16 in. (C&T, single block and
10 = 10 000 psig (689 bar)
6 = 3/8 in. bleed only)
15 = 15 000 psig (1034 bar)

FLEXIBLE
TUBING

HOSE /
8 = 1/2 in. (FK, FNPT only) 20 = 20 000 psig (1378 bar)
9 = 9/16 in. (FK, C&T only) 5 Vent Connection Style
12 = 3/4 in. (FK, FNPT, and M = Female MP C&T
MP C&T only) 9 O-Ring (ball/needle/ball)
H = Female HP C&T
None = Fluorocarbon FKM, standard

BALL & PLUG


16 = 1 in. (FNPT and MP C&T only) N = Female NPT

VALVES
FK = MP Tube Fitting H = HNBR
3 End Connection Style C = Perfluorocarbon FFKM
M = Female MP C&T 6 Style
H = Female HP C&T 10 Options

DIAPHRAGM
Double block/bleed

BELLOWS,
VALVES
N = Female NPT SB = Side Bleed (single block)
1 = Needle/needle/needle
FK = MP Tube Fitting N50 = Nitronic 50 Stem Material
2 = Ball/needle/ball
(needle valves)
Single block/bleed INC = Alloy 625 ball valve stems
1 = Needle/needle

CHECK & RELIEF


VALVES
Maintenance Kits
For maintenance kit information, contact your authorized

METERING
NEEDLE &
Swagelok representative.

VALVES

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
124 Medium- and High-Pressure

Check Valves—IPT Series Features


FITTINGS
TUBE

■ Three designs to fit most applications:


For Pressures up to 60 000 psig ■ Ball-seal poppet—Metal-to-metal seat
(4134 bar)
■ Soft-seal poppet—O-ring seat; standard material is HNBR (hydrogenated
nitrile butadiene rubber).
PIPE, WELD,
VCR, VCO
FITTINGS

■ Dual-seal ball—Glass-filled PTFE seat, backed by metal-to-metal sealing.


■ Nominal cracking pressure is 15 psi (1.0 bar).
■ Available for sour gas applications. Materials are selected in accordance with
NACE MR0175/ISO15156.
STANDARD
TUBING

■ Options include NACE compliant alloy 2507 and NACE compliant annealed
316 SS.
■ Cone and thread valves and fittings made from either alloy 2507 or annealed
316 SS are sold without collars and glands.
FLEXIBLE
TUBING
HOSE /

Pressure Ratings
Check Valve Design
BALL & PLUG
VALVES

Ball-Seal Poppet Soft-Seal Poppet Dual-Seal Ball


End Connection Pressure Ratings➀, psig (bar)
■ 316 stainless steel construction Maximum Maximum Maximum
Size Working Back Working Back Working Back
DIAPHRAGM

■ Pressure rating: Up to 60 000 psig


BELLOWS,

Style in. Pressure Pressure Pressure Pressure Pressure Pressure


VALVES

(4134 bar) 15 000 15 000 15 000 15 000 15 000 15 000


1/8 to 1/2
■ Temperatures up to 650°F (343°C) Female (1034) (1034) (1034) (1034) (1034) (1034)
NPT 10 000 10 000 10 000 10 000 10 000 10 000
■ Female NPT end connection sizes: 3/4 to 1
(689) (689) (689) (689) (689) (689)
CHECK & RELIEF

1/4 to 1 in.
VALVES

Medium-
■ Cone and thread end connection pressure 20 000 20 000 20 000 20 000
sizes: 1/4 to 1 in. 1/4 to 3/4 — —
tube (1378) (1378) (1378) (1378)
■ Nominal cracking pressure: 15 psi fitting
(1.0 bar) 20 000 20 000 20 000 20 000
METERING

1/4 to 1 — —
NEEDLE &

VALVES

(1378) (1378) (1378) (1378)


■ Swagelok medium-pressure tube Cone
fitting (FK) end connection sizes 1/4 60 000 60 000 60 000 40 000
and 1/4 to 3/8 — —
(4134) (4134) (4134) (2756)
to 3/4 in. (available on soft seat and thread
60 000 60 000 60 000 60 000
ball seal models only) 9/16 — —
(4134) (4134) (4134) (4134)
INSTRUMENT
MANIFOLD
SYSTEMS

➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX High Pressure Piping.

Temperature Ratings➀
Ball-seal poppet: –60 to 650ºF (–51 to 343ºC)
MODULAR
SYSTEMD

Soft-seal poppet: 0 to 250ºF (–17 to 121ºC) with standard HNBR seal


Dual-seal ball: 0 to 250ºF (–17 to 121ºC) with standard glass-filled PTFE seat
➀ Check valves with FK end connections include a PTFE coated stainless steel washer, temperature
rating: 0 to 500ºF (-17 to 260ºC).
REGULATORS
& FILTERS

Important Information
About Check Valves Elevated Temperature Factors Temperature

• Check valves are designed for Ball-Seal Poppet Check Valve Only °F °C Factor
MEASUREMENT
DEVICES

To determine allowable working pressure –60 to 200 –51 to 121 1.00


directional flow control only.
Swagelok check valves should at elevated temperatures, multiply 300 148 0.96
never be used as a code safety allowable working pressures shown above 400 204
by a factor shown in the table below. 0.93
relief devices, isolation valves, 500 260
or shut-off valves.
AND HIGH-
PRESSURE
MEDIUM-

600 315
0.93
• For valves not actuated for a 650 343
period of time, initial cracking
pressure may be higher than the
set cracking pressure.
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 125

Soft-Seal Poppet Check Valve Water Flow Data at 70°F (20°C)

FITTINGS
TUBE
Soft-Seal Poppet—O-ring seat for fast shut-off and a leak- Soft-Seal Poppet—Female C&T Connections
tight seal; standard material is nitrile.
20 000 psig (1378 bar) Pressure Rating, 1/4 and 3/8 in.

PIPE, WELD,
Water Flow, L/min

VCR, VCO
FITTINGS
0 3 6 9 12 15
40

2.4
CV4

STANDARD
30
2.0

Pressure Drop, bar

TUBING
Pressure Drop, psi
Materials of Construction CV6 1.6
20 USA
Material Grade/ 1.2
Component ASTM Specification

FLEXIBLE
TUBING

HOSE /
1 Body 316 SS/A276 or A479 0.8
10
2 Spring 302 SS/A313
0.4
3 Poppet 316 SS/A276 or A479
4 O-ring Nitrile 0 0.0

BALL & PLUG


0 1 2 3 4

VALVES
5 Cover 316 SS/A276 or A479 Water Flow, U.S. gal/min
6 Gland nut 316 SS/A276 or A479
Hydrocarbon-based and
Lubricants 20 000
0 psig (1378
1 bar) Pressure
2 Rating,
3 9/16 to4 40
1 in.
Fluorinated PTFE

DIAPHRAGM
BELLOWS,
VALVES
Wetted components listed in italics.
Water Flow, L/min
2,4
0 20 40 60 80 100
100 30
2,0

6 4 3 2 6

CHECK & RELIEF


1,6
80

VALVES
CV12 EURO
Pressure Drop, psi

Pressure Drop, bar


20
5
1,2
5 1 60
CV9 4
0,8
10
USA
Shown with cone and thread end connections 3

METERING
NEEDLE &
VALVES
40
0,4

CV16 2
0,0 0
20 0 3 6 9 12 15
1

INSTRUMENT
MANIFOLD
SYSTEMS
0 0
0 5 10 15 20 25 30
Water Flow, U.S. gal/min

MODULAR
SYSTEMD
0.24 0 60 000
5 psig 10
(4134 bar)
15 Pressure
20 Rating,
25 1/4 to 9/16 in.
30
100

0.20 Water Flow, L/min


6
0 2.0 4.0 6.0 8.0 10
80
50
0.16
5

REGULATORS
JPN
& FILTERS
3.0
0.12 CV4 60
404 EURO
2.5
Pressure Drop, psi

CV6
Pressure Drop, bar

0.08
3
40
30 2.0
MEASUREMENT

0.04
USA
DEVICES

2 CV9
1.5
20
0.00
20
1
0 3 6 9 12 15
1.0
0 0
10
0 20 40 60 80 100
0.5
AND HIGH-
PRESSURE

MEDIUM-

0 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0

Water Flow, U.S. gal/min


REFERENCES

0.60,0 0,5 1,0 1,5 2,0 2,5 3,0


50

0.5
3,0
40
0.4
126 Medium- and High-Pressure

Water Flow Data at 70°F (20°C) Ordering Information and Dimensions


FITTINGS
TUBE

Dimensions, shown with coned and thread collar and glands


Soft-Seal Poppet—Female NPT Connections
finger-tight, are for reference only and are subject to change.
15 000 psig (1034 bar) Pressure Rating, 1/4 to 1/2 in. Ordering numbers shown have a standard cracking pressure
of 15 psi (1.0 bar) and HNBR O-ring material. See Options to
PIPE, WELD,
VCR, VCO
FITTINGS

Water Flow, L/min order valves with other O-ring materials.


0 12 24 36 48 60
100 A K
CV6 C flat B flat
6
CV4
STANDARD

75

Pressure Drop, bar


Pressure Drop, psi
TUBING

5
CV8
4
50 USA
3
FLEXIBLE
TUBING
HOSE /

2 Soft-Seal Poppet Check Valve


25

1 Dimensions
End Connections in. (mm)
Ordering
0 0 Type Size Number Cv A B C K
BALL & PLUG
VALVES

0 4 8 12 16
Water Flow, U.S. gal/min 10 000 psig (689 bar)
5.94
3/4 in. CV12NFS10 2.0 1 3/4 1 1/2 —
(151)
10 000
0 psig (689
4 bar) Pressure
8 Rating,
12 3/4 and161100in. 1 in. CV16NFS10 4.2
7.28
2 1/8 1 3/4 —
DIAPHRAGM

(185)
BELLOWS,

VALVES

6 Water Flow, L/min Female 15 000 psig (1034 bar)


0 36 72 108 144 180 NPT 2.91
100 75 1/4 in. CV4NFS15 0.65 3/4 3/4 —
5 (73.8)
6 3.55
CHECK & RELIEF

4 CV12 CV16
3/8 in. CV6NFS15 0.91 1 1/8 1 —
(90.2)
VALVES

75 50 EURO
Pressure Drop, bar

4.62
Pressure Drop, psi

5
3 1/2 in. CV8NFS15 1.9 1 3/8 1 3/8 —
(117)
4
20 000 psig (1378 bar)
2
50 25
USA
2.94 0.38
3 1/4 in. CV4MFS20 0.20 1 7/8
METERING
NEEDLE &

VALVES

1 (74.7) (9.7)

2 3.13 0.48
25
3/8 in. CV6MFS20 0.77 1 1/8 7/8
0 0 (79.5) (12.2)
0 12 24 36 48 60
1 4.22 0.68
9/16 in. CV9MFS20 1.2 1 3/8 1 3/8
(107) (17.3)
INSTRUMENT
MANIFOLD
SYSTEMS

0 0 5.89 0.59
0 12 24 36 48 Female 3/4 in. CV12MFS20 1.8
(150)
1 3/4 1 3/8
(15.0)
Water Flow, U.S. gal/min Cone and
Thread 6.49 0.74
1 in. CV16MFS20 4.5 2 1/8 1 3/4
(165) (18.8)

0 12 24 36 48 60 000 psig (4134 bar)


MODULAR
SYSTEMD

0.6 100 3.33 0.59


1/4 in. CV4HFS60 0.11 1 1/8 7/8
(84.6) (15.0)
6
0.5
3.75 0.72
3/8 in. CV6HFS60 0.23 1 3/8 1 1/8
75 (95.3) (18.3)
5
0.4
4.60 1.00
REGULATORS

JPN
& FILTERS

9/16 in. CV9HFS60 0.51 1 1/2 1 3/8


4 (117) (25.4)
0.3
50 EURO 15 000 psig (1034 bar)
3
0.2 7.14 1.19
1 in. CV16FKS15 — 2 1/8 1 7/8
(181) (30.2)
MEASUREMENT

2
0.1
25 20 000 psig (1378 bar)
DEVICES

1 3.01 0.48
0.0 Medium 1/4 in. CV4FKS20 — 3/4 3/4
0 12 24 36 48 60 (76.5) (12.2)
Pressure
0 0 Tube 4.22 0.61
0 36 72 108 180
3/8 in. CV6FKS20 — 1 3/8 1 3/8
144 Fitting (107) (15.5)
AND HIGH-
PRESSURE

FK
MEDIUM-

4.25 0.70
1/2 in. CV8FKS20 — 1 3/8 1 3/8
(108) (17.8)
4.58 0.74
9/16 in. CV9FKS20 — 1 3/8 1 3/8
(116) (18.8)

For valves with Swagelok medium-pressure tube fitting connections, 6.49 1.02
3/4 in. CV12FKS20 — 2 1/8 1 7/8
REFERENCES

contact your authorized Swagelok representative. (165) (25.9)


0.6

0.5

0.4
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 127

Ball-Seal Poppet Check Valve Water Flow Data at 70°F (20°C)

FITTINGS
TUBE
Ball-Seal Poppet—Metal-to-metal seat for rapid cycling or
severe environments where leak-tight shutoff is not required. Ball-Seal Poppet—Female C&T Connections
20 000 psig (1378 bar) Pressure Rating, 1/4 and 3/8 in.

PIPE, WELD,
Water Flow, L/min

VCR, VCO
FITTINGS
0 3 6 9 12 15
40

2.4

STANDARD
30

TUBING
CV4 2.0

Pressure Drop, bar


Pressure Drop, psi
CV6
Materials of Construction 1.6
20 USA
Material Grade/ 1.2
Component ASTM Specification

FLEXIBLE
TUBING

HOSE /
1 Body 316 SS/A276 or A479 10
0.8

2 Spring 302 SS/A313


0.4
3 Poppet S17400/A564,Type 630
4 Cover 316 SS/A276 or A479 0 0.0

BALL & PLUG


0 1 2 3 4

VALVES
5 Gland nut 316 SS/A276 or A479
Water Flow, U.S. gal/min
Hydrocarbon-based and
Lubricants
Fluorinated PTFE
20 000
0 psig (1378
1 bar) Pressure
2 Rating,
3 9/16 to4 1 in.
Wetted components listed in italics. 40

DIAPHRAGM
BELLOWS,
VALVES
Water Flow, L/min
2,4 0 20 40 60 80 100
80
30
2,0
5 4 3 2 70
5

CHECK & RELIEF


1,6 CV12

VALVES
Pressure Drop, bar
60
Pressure Drop, psi

4
20 EURO
1 1,2
50

40
0,8
3
USA
10
Shown with cone and thread end connections

METERING
NEEDLE &
30

VALVES
0,4 CV9 CV16 2

20
0,0 01
10 0 3 6 9 12 15

INSTRUMENT
MANIFOLD
0 0

SYSTEMS
0 5 10 15 20 25 30

Water Flow, U.S. gal/min

60 000 psig 5(4134 bar) Pressure Rating, 1/4 to 9/16 in.

MODULAR
0 10 15 20 25 30

SYSTEMD
0.24 80

5 Water Flow, L/min


0.20 70
0 2.0 4.0 6.0 8.0 10
50
60
4
0.16
CV4

REGULATORS
JPN
& FILTERS
3.0
50
40
0.12
3 CV6 2.5
EURO
40
Pressure Drop, bar
Pressure Drop, psi

0.08
30
2 30
CV9 2.0
USA
MEASUREMENT

0.04
DEVICES

20
1.5
1
20
0.00 10
0 3 6 9 12 15 1.0

100 0
0 20 40 60 80 100 0.5
AND HIGH-
PRESSURE

MEDIUM-

0 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0

Water Flow, U.S. gal/min


REFERENCES

0.5
0,0 0,5 1,0 1,5 2,0 2,5 3,0
50

0.4
3,0
40
2,5
0.3 JPN
128 Medium- and High-Pressure

Water Flow Data at 70°F (20°C) Ordering Information and Dimensions


FITTINGS
TUBE

Dimensions, shown with coned and thread collars and


Ball-Seal Poppet—Female NPT Connections glands finger-tight, are for reference only and are subject to
change.
15 000 psig (1034 bar) Pressure Rating, 1/4 to 1/2 in.
Ordering numbers shown have a standard cracking pressure
PIPE, WELD,

Water Flow, L/min


VCR, VCO
FITTINGS

of 15 psi (1.0 bar).


0 12 24 36 48 60
100
A K
CV4 CV6
6
C flat B flat
STANDARD

75
TUBING

Pressure Drop, bar


Pressure Drop, psi

CV8

4
50 USA
3
FLEXIBLE
TUBING
HOSE /

25
2
Ball-Seal Poppet Check Valve
1 Dimensions
End Connections in. (mm)
Ordering
0 0
BALL & PLUG

Type Size Number Cv A B C K


VALVES

0 4 8 12 16
10 000 psig (689 bar)
Water Flow, U.S. gal/min
5.88
3/4 in. CV12NFB10 2.8 1 3/4 1 1/2 —
(149)
10 000
0 psig (689
4 bar) Pressure
8 Rating,
12 3/4 and16
1 in.
7.28
100 1 in. CV16NFB10 4.0 2 1/8 1 3/4 —
DIAPHRAGM
BELLOWS,

(185)
VALVES

Water Flow, L/min


6 0 30 60 90 120 150 Female 15 000 psig (1034 bar)
100 NPT 2.91
5 CV12 CV16 75 1/4 in. CV4NFB15 0.56 3/4 3/4 —
(73.9)
6
CHECK & RELIEF

3.54
Pressure Drop, bar

4 3/8 in. CV6NFB15 0.61 1 1/8 1 —


VALVES

75 (89.9)
EURO
Pressure Drop, psi

5
50
4.59
3 1/2 in. CV8NFB15 1.9 1 3/8 1 3/8 —
4 (117)
50
2
USA 20 000 psig (1378 bar)
25
3
2.92 0.38
METERING
NEEDLE &

1/4 in. CV4MFB20 0.22 1 7/8


VALVES

1 (74.2) (9.7)
2
25 3.12 0.48
0 0 3/8 in. CV6MFB20 0.25 1 1/8 7/8
(79.2) (12.2)
0 12 24 36 48 60 1
9/16 4.22 0.68
CV9MFB20 1.8 1 3/8 1 3/8
in. (107) (17.3)
INSTRUMENT

0 0
MANIFOLD
SYSTEMS

0 10 20 30 40 5.89 0.59
Water Flow, U.S. gal/min Female 3/4 in. CV12MFB20 2.4
(150)
1 3/4 1 3/8
(15.0)
Cone and
Thread 6.49 0.74
1 in. CV16MFB20 4.6 2 1/8 1 3/4
(165) (18.8)
0 10 20 30 40
60 000 psig (4134 bar)
MODULAR

100
SYSTEMD

0.6
3.31 0.59
6 1/4 in. CV4HFB60 0.11 1 1/8 7/8
(84.1) (15.0)
0.5
75 3.74 0.72
5 3/8 in. CV6HFB60 0.24 1 3/8 1 1/8
(95.0) (18.3)
0.4
REGULATORS

9/16 4.57 1.00


JPN
& FILTERS

4 CV9HFB60 0.48 1 1/2 1 3/8


in. (116) (25.4)
0.3
50 EURO
3 15 000 psig (1034 bar)
0.2
7.14 1.19
1 in. CV16FKB15 — 2 1/8 1 7/8
2 (181) (30.2)
MEASUREMENT

0.1 25
20 000 psig (1378 bar)
DEVICES

1
0.0 3.01 0.48
1/4 in. CV4FKB20 — 3/4 3/4
0
0 12 24 36 48 60
0 Medium (76.5) (12.2)
0 30 60 90 120 150 Pressure 4.22 0.61
Tube 3/8 in. CV6FKB20 — 1 3/8 1 3/8
(107) (15.5)
Fitting FK
AND HIGH-
PRESSURE
MEDIUM-

4.25 0.70
1/2 in. CV8FKB20 — 1 3/8 1 3/8
(108) (17.8)
9/16 4.58 0.74
CV9FKB20 — 1 3/8 1 3/8
in. (116) (18.8)
For valves with Swagelok medium-pressure tube fitting connections, 6.49 1.02
REFERENCES

3/4 in. CV12FKB20 — 2 1/8 1 7/8


contact your authorized Swagelok representative. (165) (25.9)
0.6

0.5

0.4

JPN
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 129

Dual-Seal Ball Check Valve Water Flow Data at 70°F (20°C)

FITTINGS
TUBE
Dual-Seal Ball—Leak-tight sealing on the glass-filled PTFE Dual-Seal Ball—Female NPT Connections
seat, backed by metal-to-metal sealing for durability.

10 000 psig (689 bar) and 15 000 psig (1034 bar)

PIPE, WELD,
Pressure Rating

VCR, VCO
FITTINGS
Water Flow, L/min
0 20 40 60 80 100 120
100
CV12

STANDARD
TUBING
6
80
CV16
Materials of Construction

Pressure Drop, bar


Pressure Drop, psi
5
CV8
Material Grade/ 60 4
Component ASTM Specification USA

FLEXIBLE
TUBING

HOSE /
1 Body 316 SS/A276 or A479 CV6 3
40
2 Seat Reinforced PTFE
CV4 2
3 Retaining ring 316 SS/A276 or A479
20
4 Ball 316 SS/A493 1

BALL & PLUG


VALVES
5 Ball spring 302 SS/ A313
0 0
6 Ball retainer 316 SS/A276 or A479 0 5 10 15 20 25 30 35

7 Retaining spring 302 SS/ A313 Water Flow, U.S. gal/min


8 Spring retainer 316 SS/A276 or A479

DIAPHRAGM
BELLOWS,
VALVES
9 Snap ring (except CV4) 15-7 SS/ASME B18.27.1
0 5 10 30
10 O-ring (CV4 only) Fluorocarbon FKM Ordering Information15 and 20Dimensions
25 35
100
11 Gland (CV4 only) 316 SS/A276 or A479 Dimensions, shown with coned and thread fitting nuts finger-
6
tight, are for reference only and are subject to change. 80

CHECK & RELIEF


Hydrocarbon-based and
Lubricants
Fluorinated PTFE

VALVES
Ordering
5 numbers shown have a standard cracking pressure
Wetted components listed in italics. of 15 psi (1.0 bar) and for the CV4 only, a fluorocarbon FKM
60
4
O-ring. EURO
1 3
A 40

METERING
NEEDLE &
4 3 2

VALVES
6 5 A
B flat
9 8 7 2
B Dia
20
1

INSTRUMENT
MANIFOLD
0 0

SYSTEMS
0 20 40 60 80 100 120
11 10
1/4 in. size only 3/8, 1/2, 3/4, 1 in. sizes only

MODULAR
SYSTEMD
Dual-Seal Ball Check Valve

0.6
End Dimensions
Connections in. (mm)
Ordering

REGULATORS
Type
0.5 Size Number Cv A B
10 000 psig (689 bar) & FILTERS
0.4
Female 3/4 in. CV12NFD10 2.9 3.25 (82.6) 1 3/8 JPN
NPT
0.3 1 in. CV16NFD10 3.4 4.25 (108) 1 3/4
MEASUREMENT

15 000 psig (1034 bar)


DEVICES

0.2
1/4 in. CV4NFD15 0.93 3.00 (76.2) 1
Female
0.1 3/8 in. CV6NFD15 1.0 2.75 (69.8) 1
NPT
1/2 in. CV8NFD15 1.6 3.12 (79.2) 1 3/16
0.0
0 20 40 60 80 100
AND HIGH-
PRESSURE

120
MEDIUM-
REFERENCES
130 Medium- and High-Pressure

Testing Maintenance Kit


FITTINGS
TUBE

Every CV series check valve is tested with water at the


Poppet and Spring Kit
maximum working pressure for 60 seconds. Shell testing is
performed to a requirement of no visible leakage. Kit contains poppet and spring. To order, use RK- followed by
the complete check valve ordering number.
Cleaning and Packaging
PIPE, WELD,

Example: RK-CV4MFB20
VCR, VCO
FITTINGS

Every CV series check valve is cleaned in accordance with


Swagelok Standard Cleaning and Packaging (SC-10) catalog,
MS‑06‑62.
STANDARD
TUBING

Options
Cracking Pressures
Standard cracking pressures of IPT check valves is 15 psi
FLEXIBLE
TUBING
HOSE /

(1.0 bar). Contact your authorized Swagelok representative for


optional cracking pressure inquiries.

O-Ring Materials
BALL & PLUG

Optional O-ring materials are available for the soft-seal


VALVES

poppet check valves and dual-seal ball check valves


(CV4 only).
DIAPHRAGM
BELLOWS,

VALVES

Temperature
O-Ring Rating Dual-Seal
Material ºF (ºC) Soft-Seal (CV4 Only) Designator
Fluorocarbon 0 to 250
Optional Standard -F
FKM
CHECK & RELIEF

(–17 to 121)
VALVES

0 to 250
HNBR Standard Optional -H
(–17 to 121)
Perfluorocarbon 20 to 185
Optional Optional -C
FFKM (–6 to 85)
METERING
NEEDLE &

VALVES

Ordering Information
If the O-ring materials is shown as standard for the check
valve model, no designator is required. If the O-ring material
is shown as optional for the check valve model, add the
INSTRUMENT
MANIFOLD
SYSTEMS

material designator to the check valve ordering number.


Examples
Soft-seal check valve with optional fluorocarbon FKM
O-ring: CV9MFS20-F
Dual-seal check valve (CV4) with optional HNBR O-ring:
MODULAR
SYSTEMD

CV4NFD15-H

NACE-Compliant Valves for Sour Gas Service


Ball Seal and Soft Seal Check valves are available for sour
REGULATORS
& FILTERS

gas service. Materials are selected in accordance with


NACE MR0175/ISO 15156. For more information on valves
for sour gas service, contact your authorized Swagelok
representative.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 131

Proportional Relief Valves— Features

FITTINGS
TUBE
IPT Series ■ Proportional relief valve; opens gradually as pressure increases.
■ Choice of set or adjustable pressure operation.
For Pressures up to 20 000 psig ■ Adjustable pressure relief valves are available with a choice of 2 spring ranges:
(1378 bar) 1000 to 10 000 psig (68.9 to 689 bar) and 10 000 to 20 000 psig (689 to 1378 bar).

PIPE, WELD,
VCR, VCO
FITTINGS
■ Set pressure relief valves are available factory-set to a specified set pressure
from 1000 to 20 000 (68.9 to 1378 bar) in 100 psig (6.9 bar) increments.

Pressure-Temperature Ratings

STANDARD
TUBING
316 Stainless Steel with
Fluorocarbon FKM O-Rings
Temperature Working Pressure Set Pressure Back Pressure
°F (°C) psig (bar)➀➁ psig (bar) psig (bar)

FLEXIBLE
TUBING

HOSE /
1000 to 20 000
0 (–17) to 250 (121) 20 000 (1378) 500 (34.4)
(68.9 to 1378)

➀ Working pressure determined based on ASME B31.3 Process Piping, Chapter IX


High Pressure Piping.

BALL & PLUG


➁ Pressure ratings may derate based upon the chosen end connection.

VALVES
Applications
IPT series relief valves are proportional relief valves that open gradually as the
pressure increases. Consequently, they do not have a capacity rating at a given

DIAPHRAGM
BELLOWS,
VALVES
pressure rise (accumulation), and they are not certified to ASME or any other codes.
• Some system applications require relief valves to meet specific safety
codes. The system designer and user must determine when such codes
■ 316 stainless steel construction apply and whether these relief valves conform to them.

CHECK & RELIEF


• Swagelok proportional relief valves should never be used as ASME Boiler

VALVES
■ Working pressures up to 20 000 psig
(1378 bar) and Pressure Vessel Code safety relief devices.
■ Set pressures from 1000 to
20 000 psig (68.9 to 1378 bar)
• Swagelok proportional relief valves are not “Safety Accessories” as
defined in the Pressure Equipment Directive 2014/68/EU.

METERING
NEEDLE &
■ Temperatures up to 250°F (121°C)

VALVES
■ Female NPT end connection size:
Operation
3/4 in. (outlet)
IPT series relief valves OPEN when system pressure reaches or exceeds the set
■ Cone and thread end connection 3/8
pressure and CLOSE when system pressure falls below the set pressure.

INSTRUMENT
and 9/16 in. (inlet)

MANIFOLD
SYSTEMS
■ Each valve must have its own isolated exhaust and cannot be plumbed in series.
■ Swagelok medium-pressure tube
fitting (FK) 3/8, 1/2 and 9/16 in.
■ For liquid service Set Pressure and Resealing Pressure
■ Set pressure is the upstream pressure at which the first indication of flow occurs.

MODULAR
SYSTEMD
■ Resealing pressure is the upstream pressure at which there is no indication of
flow. Resealing pressure is always lower than set pressure.
■ Pressure-temperature ratings are based upon laboratory testing to ensure
that the crack pressure does not deviate more than 25% from the initial room-

REGULATORS
& FILTERS
temperature set pressure.
• For valves not actuated for a period of time, initial relief pressure may be
higher than the set pressure.
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-
REFERENCES
132 Medium- and High-Pressure

Features
FITTINGS
TUBE

Set Pressure
RVS Relief Valve
PIPE, WELD,
VCR, VCO
FITTINGS

Adjustable Pressure
RVSA Relief Valve Cap
prevents accidental movement
of adjusting screw
STANDARD
TUBING

Adjusting screw
provides external set
pressure adjustment
FLEXIBLE

Adjustment lock nut


TUBING
HOSE /

maintains adjusting screw position


ensuring set pressure adjustment Lock wire secures
cap to prevent set
pressure adjustment
BALL & PLUG
VALVES

Weep hole
Vents pressure build up
DIAPHRAGM
BELLOWS,

VALVES

Bonnet lock nut


prevents bonnet from
loosening from body.
CHECK & RELIEF
VALVES

Outlet end connections


female NPT only
METERING
NEEDLE &

VALVES

Mounting holes
through body provide
INSTRUMENT

secure mounting capability


MANIFOLD
SYSTEMS

Inlet end connections


female NPT or
cone and thread
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES

Testing Cleaning and Packaging


Every IPT series proportional relief valve is tested with water Every IPT series relief valve is cleaned in accordance with
at the maximum set pressure to a requirement of no visible Swagelok Standard Cleaning and Packaging (SC-10) catalog,
leakage past the seat. MS‑06‑62.
AND HIGH-
PRESSURE
MEDIUM-
REFERENCES
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 133

Material of Construction Material Grade/

FITTINGS
TUBE
Component ASTM Specification
Set Pressure
1 Cap 316 SS/A276 or A479
2 Adjusting screw 316 SS/A276 or A479
3 Adjustment lock nut 316 SS/A276 or A479

PIPE, WELD,
1

VCR, VCO
FITTINGS
4 Gasket 316L SS/A276
Adjustable Pressure 5 Bonnet 316 SS/A276 or A479
6 Bonnet lock nut 316 SS/A276 or A479
7 O-ring Fluorocarbon FKM
2

STANDARD
TUBING
8 Spring retainer 316 SS/A276 or A479
2 9 Spring guide LDPE
3
10 Spring washer 300 Series SS/A506
3 4
11 O-ring Fluorocarbon FKM

FLEXIBLE
TUBING

HOSE /
12 Guide 316 SS/A276 or A479
5 5 13 Primary stem backup ring Polyetheretherketone (PEEK)
14 Secondary stem backup ring Reinforced PTFE
15 O-ring Fluorocarbon FKM

BALL & PLUG


VALVES
16 Stem S17400/A564,Type 630
6 17 Seat Reinforced PEEK
7 18 Body 316 SS/A276 or A479
8 19 O-ring Fluorocarbon FKM

DIAPHRAGM
BELLOWS,
VALVES
20 Backup ring Reinforced PTFE
9
21 O-ring Fluorocarbon FKM
22 Nozzle 316 SS/A276 or A479
10
Hydrocarbon-based and

CHECK & RELIEF


Lubricants
8 Fluorinated PTFE

VALVES
11 Wetted components listed in italics.
12
13 14
Options

METERING
NEEDLE &
15

VALVES
O-Ring Materials
16 Optional O-ring materials are available for IPT series relief
valves shown below. To order, add the optional O-ring
material designator to the valve ordering number.

INSTRUMENT
MANIFOLD
SYSTEMS
Examples:
17 Optional HNBR O-ring: RVSA6MF12NF1-10-H
Optional perfluorocarbon FFKM O-ring: RVS6MF12NF-C
18
Temperature

MODULAR
SYSTEMD
O-Ring Rating
Material ºF (ºC) Designator
0 to 250
HNBR -H
(–17 to 121)
19
REGULATORS
Perfluorocarbon 20 to 185
& FILTERS
20 -C
FFKM (–6 to 85)

21 Maintenance Kits
22 Seal and Spring Kits
MEASUREMENT

Kit contains seat seal, stem, O-rings, spring, washer and


DEVICES

lubricant. Ordering numbers are:


RK-RVS for RVS valve with set pressure
RK-RVSA for RVSA valve with adjustable pressure
Kits are available for legacy relief valves, e.g.
AND HIGH-
PRESSURE

MEDIUM-

RVA9MF12NF10-20 and RV9MF12NF10.2. The kits contain seat


seal, stem, O-rings, spring, washer, and lubricant. Ordering
numbers are:
Shown with cone and thread inlet connection RK-RV-MS for RV valve with set pressure
REFERENCES

RK-RVA for RVA valve with adjustable pressure


134 Medium- and High-Pressure

Dimensions and Ordering Information


FITTINGS
TUBE

Dimensions are for reference only and are subject to change.

Adjustable Pressure RVSA Relief Valve


PIPE, WELD,
VCR, VCO
FITTINGS

Valve includes spring washers; set pressure must be adjusted.


Select a valve ordering number.

Adjustable Dimensions
End Connection Pressure in. (mm)
STANDARD
TUBING

0.31 in. Range Ordering


(7.9 mm) dia.
A mounting
Inlet Outlet psig (bar) Number Orifice A B C
max hole, 1 000 to 10 000
2 places 3/8 MP RVSA6MF12NF1-10
(68.9 to 689) 7.55 0.98
cone and
10 000 to 20 000 (192) (24.9)
thread RVSA6MF12NF10-20
FLEXIBLE
TUBING

(689 to 1378)
HOSE /

1 000 to 10 000
9/16 MP RVSA9MF12NF1-10
Outlet (68.9 to 689) 7.05 0.48
cone and
R

2.50 10 000 to 20 000 (179) (12.2)


3.00 thread 3/4 in. RVSA9MF12NF10-20
(76.2) (63.5) (689 to 1378) 0.25 1.75
C
BALL & PLUG

female
VALVES

1 000 to 10 000 (6.4) (44.4)


3/8 MP NPT RVSA6FK12NF1-10
(68.9 to 689)
FK tube
fitting 10 000 to 20 000
B RVSA6FK12NF10-20
(689 to 1378) 7.55 0.99
1 000 to 10 000 (192) (25.1)
RVSA9FK12NF1-10
DIAPHRAGM

9/16 MP
BELLOWS,

VALVES

(68.9 to 689)
FK tube
0.75 1.25 fitting 10 000 to 20 000
RVSA9FK12NF10-20
(19.0) (31.8) (689 to 1378)
Inlet
For valves with Swagelok medium-pressure tube fitting connections, contact your
CHECK & RELIEF

authorized Swagelok representative.


VALVES

Set Pressure RVS Relief Valve


Valve includes spring washers, and is factory-set to the specified set pressure.
METERING
NEEDLE &

VALVES

To order, add the desired set pressure designator (in ksi units) to the basic
ordering number as shown below.

Dimensions
End Connection in. (mm)
INSTRUMENT

Basic
MANIFOLD
SYSTEMS

Ordering
0.31 in. Inlet Outlet Number Orifice A B C
(7.9 mm) dia.
A mounting 3/8 MP
8.09 0.98
max hole, cone and RVS6MF12NF_
2 places (205) (24.9)
thread
MODULAR
SYSTEMD

9/16 MP
7.59 0.48
cone and RVS9MF12NF_
(193) (12.2)
thread 3/4 in. 0.25 1.75
Outlet
3.00 female NPT (6.4) (44.4)
2.50 3/8 MP FK 8.09 0.99
RVS6FK12NF_
R
REGULATORS

(76.2) (63.5)
& FILTERS

C tube fitting (205) (25.1)

9/16 MP FK 8.09 0.99


RVS9FK12NF_
tube fitting (205) (25.1)
B
MEASUREMENT

Example: RVS6MF12NF2 is a relief valve with a set pressure


DEVICES

of 2 ksi or 2000 psig (138 bar).


0.88 1.37
(22.4) (34.8) ■ Set pressures are available from 1000 to 20 000 psig
Inlet (68.9 to 1378 bar, 1 to 20 ksi) in 100 psig (6.9 bar, 0.1 ksi)
increments
AND HIGH-
PRESSURE
MEDIUM-

■ Set pressures are designated in ksi units: 1000 psig = 1 ksi,


1500 psig =1.5 ksi, 15 000 psig = 15 ksi.

For valves with Swagelok medium-pressure tube fitting connections,


REFERENCES

contact your authorized Swagelok representative.


Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories 135

Related Products

FITTINGS
TUBE
Tube Fittings Needle Valves
Refer to Swagelok Gaugeable Refer to Swagelok Severe-
Tube Fittings and Adapter Fittings Service Union-Bonnet
catalog, MS-01-140, for additional

PIPE, WELD,
Needle Valves—N Series

VCR, VCO
FITTINGS
information. and HN Series catalog,
MS‑01‑168, for additional
information.

STANDARD
TUBING
FLEXIBLE
TUBING

HOSE /
Alloy 2507 Tube Fittings Lubricants and Sealants
Refer to Swagelok Gaugeable Refer to Swagelok Leak
Alloy 2507 Super Duplex Detectors, Lubricants, and

BALL & PLUG


Tube Fittings catalog, Sealants catalog, MS-01-91, for

VALVES
MS‑01‑174, for additional additional information.
information.

DIAPHRAGM
BELLOWS,
VALVES
CHECK & RELIEF
VALVES
Pipe Fittings Medium- and High-
Refer to Swagelok Pipe Pressure – Special Alloys
Fittings catalog, MS‑01‑147, Refer to Swagelok Medium-

METERING
NEEDLE &
for additional information.

VALVES
and High-Pressure Fittings
and Adapters—Alloy Materials
catalog, MS-02-474, for additional
information.

INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
MEASUREMENT
DEVICES
AND HIGH-
PRESSURE

MEDIUM-

• WARNING
Do not mix/interchange Swagelok products or
components not governed by industrial design
standards, including Swagelok tube fitting end
REFERENCES

connections, with those of other manufacturers.


MS-02-472, RevV, May 2023

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