Corrosion Monitoring Dimensions

CorrTran MV

CorrTran MV with adjustable stainless steel probe 96

141
approx. 31

26
Thread for direct
mounting only

Length 204, 305, 458,

611, 763

51
¾ NPT compression thread

CMCM
Ø 19

3 electrode end cap

Additional dimensions: See section dimensions.

32
Function

The corrosion monitoring CorrTran MV utilizes state-of-the-art algorithms and data

analysis techniques to accurately measure general corrosion rate and pitting.
Harmonic distortion analysis (HDA) is applied to improve the performance of the
industry-accepted linear polarization resistance (LPR) technique used to measure
corrosion rate.
To further enhance the performance, an application-specific Stern-Geary variable
(B value) is calculated and updated every measuring cycle. There is no need to
manually update the B value because of process changes. During the
measurement cycle, CorrTran MV also performs an automated electrochemical
Features noise (ECN) measurement, which in combination with the corrosion rate data can
provide a measurement of localized corrosion (pitting).
• On-line corrosion monitoring, At the completion of each measurement cycle, the respective corrosion rate and
multivariable pitting value in the form of a 4 mA ... 20 mA/HART signal is produced and made
• 2-wire, 4 mA ... 20 mA transmitter, available to the plant personnel.
HART interface
• General corrosion, localized
corrosion (pitting), and conductance Electrical connection
monitoring via HART
• Stern-Geary B value automatically
updated for changes in the process
2-wire connection with HART (DC)
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

4 mA ... 20 mA with HART

24 V DC

alternatively

US-HI-321
HART-
Modem
or
communicator
Communication
resistance (> 250 Ω)

CorrTran MV 1 2 3
I+ I- GND

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 1
 Technical data Corrosion Monitoring CorrTran MV
CMCM

General specifications
Equipment architecture 4 ... 20 mA output with HART protocol
Series CorrTran MV
Input characteristics
Measured variable Corrosion update time:
- general, localized and conductance: 21 minutes
- general and conductance: 4 minutes
- local and conductance: 17 minutes
Output characteristics
Output signal 4 ... 20 mA with HART protocol
Signal on alarm error information can be accessed via the following interfaces:
- current output (configurable)
- digital interface
Output damping 0, 1, 2, 5, 10, 20, 50 s
Load minimum load for HART communication: 250 Ω
Auxiliary energy
Electrical connection 4 ... 20 mA with HART, 2-wire
Supply voltage 2-wire HART (standard):
- current consumption 4 ... 22.5 mA
- min. terminal voltage 11 V (at 20 mA) without alarm / (at 22.5 mA) with alarm
- max. terminal voltage 30 V
Current consumption 4 ... 22.5 mA
Connectable load max. load at 24 V DC: 575 Ω with high alarm/650 Ω without high alarm
Terminal assignment see section electrical connection
Performance characteristics
Maximum measured error Excitation voltage < 0.05% of full span
Corrosion current measurement <0.2% of full span
Configuration The adjustments and scaling can be done using a handheld terminal or the operating software.
General corrosion rate:
- range: max. 1000 mils/year, default 40 mils/year
- Zero/span adjustments available with HART
Localized corrosion (pitting) factor:
- default: 0.0 ... 1.0
- low pitting: 0.0 ... 0.3
- high pitting: 0.3 ... 1.0
Alarm configuration output signal when measurement is out of range:
- none
- high (22.5 mA), autoreset (default)
- high (22.5 mA), manual reset
Factory settings B value (Stern Geary value): 25.6 mV
K value (corrosion constant): 11800 (2e- in reaction)
Response time depends on configuration
- min. 4 min
- max. - 21 min
Operating conditions
Installation conditions see Technical Information
Ambient conditions
Ambient temperature -40 ... 70 °C (-40 ... 158 °F)
Process conditions
Process temperature stainless steel probe:
- direct mounting: max. 121 °C (250 °F)
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

- remote mounting: max. 260 °C (500 °F)

epoxy glass probe: max. 65 °C (149 °F)
Process pressure (static pressure) stainless steel probe max:
- adjustable/retractable: 102 bar (1500 psi)
- fixed: 206 bar (3000 psi)
- retrievable: 248 bar (3600 psi)
epoxy glass probe: max 7 bar
Flow max. 6.1 m/s (20 fps)
Mechanical specifications
Protection degree IP66, NEMA 4x
Mechanical construction
Dimensions see section dimensions
Mass approx. 500 g , transmitter housing
Material housing: aluminium
process connections: stainless steel 1.4401/316L or Nylon
probes: stainless steel 1.4401/316L Hastelloy C or epoxy glass, fill material epoxy
end cap seal: glass or epoxy
electrode material: see section references to type code, table 1
o-ring: Viton (standard) or Kalrez (on request)

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 2
 Technical data Corrosion Monitoring CorrTran MV
CMCM

Process connection see type code

Electrical connection ¾ NPT screw connection
Certificates and approvals
Ex approval LCIE 05 ATEX 6097X , for additional certificates see www.pepperl-fuchs.com
CSA approval cCSAus certified for USA and Canada; Certificate no. 1563164
IS: Cl. I, II, III; Div. 1, 2; Groups A-G
EX: Cl. I; Div. 1, 2; Groups A-D
NI: Cl. I, II, III; Div. 2; Groups A-G
Type of protection ¬ II 1G EEx ia IIC T4
Patents U.S. patents: 7,239,156; 7,245,132; 7,265,559; 7,282,928
General information
Directive conformity
Directive 94/9/EC (ATEX) EN 50014, EN 50020, EN 50284
Conformity
Protection degree EN 60529
Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of
Conformity and instructions have to be observed where applicable. For information see www.pepperl-
fuchs.com.
Description
This multivariable transmitter will monitor general corrosion, localized corrosion (pitting), and conductivity through a
4 mA ... 20 mA signal and HART® protocol in real time. The corrosion rate or a pitting factor is configured as the primary variable
using a standard 2-wire 4 mA ... 20 mA output. The remaining outputs are configured as secondary and tertiary HART variables.
The probe is available in a three-electrode configuration with a wide selection of probe types and electrode materials.
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 3
 Technical data Corrosion Monitoring CorrTran MV
CMCM

Dimensions

Transmitter housing Transmitter housing

(side view) (top view)

Ø 28
Extended cable for 96 96
remote mounting
length
1.8 or 3.6 m

76

80

160

¾ NPT

Ø 18

19

76

Direct mounting
Remote mounting
Ø 29

Ø 60

26
29 20

70

min.
25.4 min.
Thread for direct Thread for direct 50.4 Thread for direct
mounting only mounting only mounting only

Thickness
ANSI B 16.5
51 51 standard
51

Length * Length * Length *

204, 305, 458, 204, 305, 458, 305, 458,
611, 763 611, 763 611, 763
¾ NPT ¾ NPT
190 compression thread
¾ NPT thread Insertion
nylon Insertion length
compression length
thread

Ø 19 Ø 19 Ø 19

32 3 electrode end cap 3 electrode end cap 3 electrode

32 end cap

Adjustable epoxy glass Adjustable stainless steel Fixed stainless steel Stainless steel probe
probe and electrode** probe and electrode** probe and electrode with fixed flange

* Standard lengths are 204 mm (8"), 305 mm (12"), 458 mm (18"), 611 mm (24") and 763 mm (30").
Minimum length is 178 mm (7") and the maximum length is 763 mm (30").
Insertion lengths for fixed probes are specified in 5 mm or 0.2" increments.
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

** All adjustable probes include a safety retaining bracket which must be used in all pressurized applications.

Additional information
Operation of CorrTran MV
CorrTran MV multivariable output via HART allows monitoring of general corrosion, localized corrosion, and conductivity using
one transmitter. To utilize all three variables, a HART-compatible device must be used. If none is available, the US-HIM interface
unit will integrate the three variables into separate, independent 4 mA ... 20 mA outputs. Using HART, the primary variable "PV",
the secondary variable "SV", and the tertiary variable "TV" are available, and the user has the option of making either general
or localized corrosion as the primary variable. Conductance cannot be changed and always is the tertiary variable.
Because of the unique algorithm of the calculation method, the Stern-Geary B value is automatically updated during every
measurement cycle. No calibrating in the field or updating this value is required. Through the HART signal, the updated B value
can be acquired.

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 4
 Technical data Corrosion Monitoring CorrTran MV
CMCM

General corrosion rate

Measurement: mpy (mils per year) or mmpy (millimeters per year)
Range: adjustable via HART or factory set
• min: 0 mpy (0.00 mmpy)
• max: 1000 mpy (25 mmpy)
• Default values: 0 to 40 mpy (0 to 1 mmpy)
• Average value over total measurement cycles available HART

Localized corrosion rate

Measurement: unitless
Range: not adjustable
• low pitting: 0.0 ... 0.3
• high pitting: 0.3 ... 1.0

Conductance
Measurement: Siemens
Range: not adjustable

Measurement cycle
The measurement cycle is the amount of time needed to calculate the corrosion rates and output through the device. This
measurement cycle varies depending on the types of corrosion being measured and can be user set:
• general, localized, and conductance: 21 minutes
• general and conductance: 4 minutes
• localized and conductance: 17 minutes
Adjustment for these variables can be achieved through any HART-compatible device using the CorrTran MV DD or with
PACTwareTM: Pepperl+Fuchs latest generation of configuration software that makes it easy to program equipment from
Pepperl+Fuchs via HART.

Electrode material guide

Key number UNS number Electrode material K value

0A G10180 1018 carbon steel 11597.63
0B K03005 A53 Grade B carbon steel 11583.07
0C S30400 AISI 304 11334.57
0D S30403 AISI 304L 11342.80
0E S31600 AISI 316 11513.39
0F S31603 AISI 316L 11519.53
0G N08020 Carpenter 20 Cb3 11595.52
0H N04400 Monel 400 11077.87
0I C71500 CDA 715 (Cu/Ni 70/30) 11337.86
0J C11000 CDA 110ETP 99.9 Cu 11686.71
0K C70610 CDA706 (Cu/Ni 90/10 11513.44
0L C68700 CDA687 (Aluminium brass) 12411.53
0M C44300 CDA443 (ARS AD. brass) 12324.74
0N A91100 Aluminum 1100 10940.96
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

0O A92024 Aluminum 2024 11400.51

0P R50400 Titanium GR2 8644.02
0Q N10276 Hastelloy C-276 11666.48
0R K03504 ASTM A105 carbon steel –
0S G10100 AISI 1010 carbon steel –
0T A96061 AL6061 Aluminum –
0U K03006 A106 GrB –
0V K02600 A36 –
0W not available 5L Grb –
0X F33100 Ductile iron grade 65-45-12 –
Other materials are available on request.

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 5
 Technical data Corrosion Monitoring CorrTran MV
CMCM

Probe mounting guide

Key number Probe type Mounting Process connection

A Standard Direct mount fixed
B Standard Remote mount fixed
C Standard Direct mount adjustable
D Standard Remote mount adjustable
E retractable* Remote mount adjustable
F special* – –
* retrievable* Remote mount fixed
* Please consult Pepperl+Fuchs.

Intrinsic safety isolators

KFD2-STC4-Ex1 SMART transmitter power supply, 1-channel, IS isolator

KFD2-STC4-Ex2 SMART transmitter power supply, 2-channel, IS isolator
KFU8-CRG-Ex1.D Transmitter supply isolator, 4 mA ... 20 mA, 1-channel, IS limit alarm
KCD2-STC-Ex1 SMART transmitter power supply, compact version, 1-channel, IS isolator
Pepperl+Fuchs recommends the isolators listed above.

Accessories

PW2-BASIC CorrTran MV interface demo software on CD-ROM

CMC-PMB-01 Wall or pipe mounting bracket for remote mounted transmitters
US-HI-321 HART modem, HART to USB interface
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 6
 Technical data Corrosion Monitoring CorrTran MV
CMCM

Type code/model number

C M C M – – – A 2 I H – –

Insertion length* (fixed process connections only)

in ", 5" ... 28", in 0.2" increments
050 5"
052 5.2"
...
278 27.8"
280 28"
in mm, 130 mm ... 710 mm, in 5 mm increments
130 130 mm
135 135 mm
...
705 705 mm
710 710 mm
Certificates
D2 CSA, NI, CIass I, Div 2, Group A-D
Ex explosion/flame proof
GP General Purpose
IS CSA, IS, CIass I, Div 1, Group A-D
¬ II 1G EEx ia IIC T4
Transmitter mounting
1 direct mounting
2 remote mounting with cable 6 ft (1.8 m)
3 remote mounting with cable 12 ft (3.6 m)
4 special mounting
Electrical connection
IH 2-wire, 4 mA ... 20 mA, HART
Housing
A2 Aluminium housing, Nema 4x, ¾ NPT
Electrode material
0A ... 0X see electrode material guide
Probe length**, process connection
Stainless steel 1.4401/316
080 8", ¾ NPT
120 12", ¾ NPT or flange
180 18", ¾ NPT or flange
240 24", ¾ NPT or flange
300 30", ¾ NPT or flange
204 204 mm, ¾ NPT
305 305 mm, ¾ NPT or flange
458 458 mm, ¾ NPT or flange
611 611 mm, ¾ NPT or flange
763 763 mm, ¾ NPT or flange
Epoxy glass
075 7.5", ¾ NPT
191 191 mm, ¾ NPT
Probe mounting
A ... F see probe mounting guide
Measurement/probe material
CB in ", 1.4435/316L
CF in ", epoxy glass
DB in mm, 1.4435/316L
DF in mm, epoxy glass
Process connection***
N21 ¾ NPT, ANSI B 1.20.1, 1.4435/316L
N2P ¾ NPT, ANSI B 1.20.1, adj. thread, nylon
A31 1", flange ANSI B 16.5, 150 lbs
A32 1", flange ANSI B 16.5, 300 lbs
A61 2", flange ANSI B 16.5, 150 lbs
A62 2", flange ANSI B 16.5, 300 lbs
Corrosion type
M multivariable

* This information is required for all fixed probes. Insertion length includes 1.25" standard electrode length.
Release date 2011-05-20 19:51 Date of issue 2011-05-21 T38356_ENG.xml

** Probe length does not include 1.25" standard electrode length. Probe length is ≥ 2" plus insertion length.
*** Other process connections are available on request.

Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 7