Professional Documents
Culture Documents
MECHANICS OF SOLIDS I
Torsion
CE 211
Mechanics of Solids I
Example 1:
Find the internal torque at section K-K for the shaft shown in Fig. 1(a) and
acted upon by the three torques indicated.
Figure 1
Solution:
The 30 N·m torque at C is balanced by the two torques of 20 and 10 N·m at A
and B, respectively. Therefore, the body as a whole is in equilibrium. Next, by
passing a section K-K perpendicular to the axis of the rod anywhere between A
and B, a free body of a part of the shaft, shown in Fig. 2(b), is obtained.
Whereupon, from ∑ 𝑀𝑀𝑥𝑥 = 0 ,or
externally applied torque = internal torque
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Figure 3 : Variation of
Strain in Circular Member Figure 4 : Shear Strain Assumption Leading to Elastic
Subjected to Torque. Shear Stress Distribution in A Circular Member.
In the elastic case, on the basis of the previous assumptions, since stress is
proportional to strain, and the latter varies linearly from the center, stresses
vary linearly from the central axis of a circular member. The stresses induced
by the assumed distortions are shear stresses and lie in the plane parallel to
the section taken normal to the axis of a rod. The variation of the shear stress
follows directly from the shear-strain assumption and the use of Hooke's law
for shear. This is illustrated in Fig. 4.
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Unlike the case of an axially loaded rod, this stress is not of uniform
intensity. The maximum shear stress occurs at points most remote from the
center 0 and is designated 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 · These points, such as points C and D in
Figs. 3 and 4, lie at the periphery of a section at a distance c from the
center. For linear shear stress variation, at any arbitrary point at a distance
𝜌𝜌
𝜌𝜌 from 0, the shear stress is 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 ·
𝑐𝑐
The resisting torque can be expressed in terms of stress once the stress
distribution at a section is established. For equilibrium this internal resist-
ing torque must equal the externally applied torque 𝑇𝑇. Hence,
𝝆𝝆
� 𝝉𝝉𝒎𝒎𝒎𝒎𝒎𝒎 𝒅𝒅𝒅𝒅 𝝆𝝆 = 𝑻𝑻
𝑨𝑨 𝒄𝒄
Stress area
force arm
torque
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
where the integral sums up all torques developed on the cut by the
infinitesimal forces acting at a distance 𝜌𝜌 from a member's axis, 𝑂𝑂 in Fig.
4, over the whole area 𝐴𝐴 of the cross section, and where 𝑇𝑇 is the
resisting torque.
At any given section, 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 and 𝑐𝑐 are constant; hence, the previous rela-
tion can be written as
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚
� 𝜌𝜌2 𝑑𝑑𝐴𝐴 = 𝑇𝑇 ... ... ... ... ... ... ... ... ... (1)
𝑐𝑐 𝐴𝐴
By using the symbol 𝐼𝐼𝑃𝑃 for the polar moment of inertia of a circular area,
Eq. 1 may be written more compactly as :
𝑇𝑇𝑇𝑇
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = ... ... ... ... ... ... ... ... ... (3)
𝐼𝐼𝑃𝑃
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
This equation is the well-known torsion formula for circular shafts that
expresses the maximum shear stress in terms of the resisting torque and
the dimensions of a member. In applying this formula, the internal
torque 𝑇𝑇 can be expressed in newton-meters, N·m, or inch-pounds, 𝑐𝑐 in
meters or inches, and 𝐼𝐼𝑃𝑃 in m4 or in4 . Such usage makes the units of the
torsional shear stress :
N. m m N
4
= 2
m m
in − lb in lb
4
= 2
in in
(a)
(c)
(b)
Procedure Summary
For the torsion problem of circular shafts the three basic
concepts of engineering mechanics of solids as used
previously may be summarized in the following manner:
𝜋𝜋𝑑𝑑 4 𝜋𝜋 × 104
𝐼𝐼𝑃𝑃 = = = 982 mm4
32 32
and from Eq. 3,
𝑇𝑇𝑇𝑇 30 × 103 × 5
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = = = 153 MPa
𝐼𝐼𝑃𝑃 982
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Example 3:
Consider a long tube of 20 mm outside diameter, 𝑑𝑑0 ,
and of 16 mm inside diameter, 𝑑𝑑𝑖𝑖 ; twisted about its
longitudinal axis with a torque 𝑇𝑇 of 40 N.m. Determine
the shear stresses at the outside and the inside of the
tube; see Fig. 9.
Solution:
Figure 9
From Eq. 5,
𝜋𝜋 𝑐𝑐 4 − 𝑏𝑏 4 𝜋𝜋 𝑑𝑑04 − 𝑑𝑑𝑖𝑖4 𝜋𝜋 204 − 164
𝐼𝐼𝑃𝑃 = = = = 9270 mm4
2 32 32
and form Eq. 3,
𝑇𝑇𝑇𝑇 40 × 103 × 10
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = = = 43.1 Mpa
𝐼𝐼𝑃𝑃 9270
Similarly, form Eq. 4,
𝑇𝑇𝑇𝑇 40 × 103 × 8
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = = = 34.5 MPa
𝐼𝐼𝑃𝑃 9270
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
By using this expression and Eq. 6, the required radius of a shaft can be
determined. Any number of tubular shafts can be chosen to satisfy Eq. 6
by varying the ratio of the outer radius to the inner radius, 𝑐𝑐/𝑏𝑏 to
𝐼𝐼𝑝𝑝
provide the required value of .
𝑐𝑐
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
By definition, 1 hp does the work of 745.7 N·m/s. One N·m/s is
conveniently referred to as a watt (W) in the SI units. Thus 1 hp can be
converted into 745.7 W. Likewise, it will be recalled that power is equal to
torque multiplied by the angle, measured in radians, through which the
shaft rotates per unit of time. For a shaft rotating with a frequency of
𝑓𝑓 = 𝐻𝐻𝐻𝐻, the angle is 2𝜋𝜋𝜋𝜋 rad/s. Hence, if a shaft were transmitting a
constant torque T measured in N·m, it would do (2𝜋𝜋𝜋𝜋 T) N·m of work per
second. Equating this to the horsepower supplied, ℎ𝑝𝑝 × 745.7 = 2𝜋𝜋𝜋𝜋 × 𝑇𝑇
[N.m/s]
119 ℎ𝑝𝑝
𝑇𝑇 = [N. m] ... ... ... ... ... ... ... ... ... ... ... ... (7)
𝑓𝑓
159 𝑘𝑘𝑘𝑘
𝑇𝑇 = [N. m] ... ... ... ... ... ... ... ... ... ... ... ... (8)
𝑓𝑓
In the U.S. customary system of units. 1 hp does work of 550 ft-lb per
second, or 550 × 12 × 60 in-lb per minute. If the shaft rotates at N rpm
(revolutions per minute), an equation similar to those just given can be
63000 ℎ𝑝𝑝
obtained : 𝑇𝑇 = [𝑖𝑖𝑖𝑖 − 𝑙𝑙𝑙𝑙] ... ... ... ... ... ... ...Department
... ... ... ...of...Civil
... ...Engineering
... ... (9)
Prof. Dr. Bashir Ahmed 𝑁𝑁
CE 211
Mechanics of Solids I
Example 4:
Select a solid shaft for a 10-hp motor operating at 30 Hz. The maximum
shear stress is limited to 55 MPa.
Solution:
From Eq. 7,
119×ℎ𝑝𝑝 119×10
𝑇𝑇 = = = 39.7 N. m
𝑓𝑓 30
and form Eq. 6,
𝐼𝐼𝑃𝑃 𝑇𝑇 39.7×103
= = = 722 mm3
𝑐𝑐 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 55
𝐼𝐼𝑃𝑃 𝜋𝜋𝑐𝑐 3 2 𝐼𝐼𝑃𝑃 2×722
= or 𝑐𝑐 3 = = = 460 mm3
𝑐𝑐 2 𝜋𝜋 𝑐𝑐 𝜋𝜋
Hence, 𝑐𝑐 = 7.72 mm or 𝑑𝑑 = 2𝑐𝑐 = 15.4 mm.
For practical purposes, a 16-mm shaft would probably be
selected.
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Example 5:
(a)
(b)
𝑇𝑇𝑇𝑇
𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = 𝐾𝐾 ... ... ... ... ... ... ... ... ... ... (10)
𝐼𝐼𝑃𝑃
where the shear stress 𝑇𝑇𝑇𝑇 ⁄𝐼𝐼𝑃𝑃 is determined for the smaller shaft.
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Angle of Twist of Circular Members
According to assumption 1 stated in “Basic Assumptions for Circular
Members”, planes perpendicular to the axis of a circular rod do not warp.
The elements of a shaft undergo deformation of the type shown in Fig.
11(b). The shaded element is shown in its undistorted form in Fig. 11(a).
From such a shaft, a typical element of length 𝑑𝑑𝑑𝑑 is shown isolated in Fig.
12 similar to Fig. 3.
(a)
(b)
Denoting the small angle DCD' by 𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 , from geometry, one has two
alternative expressions for the arc DD’ :
arc 𝐷𝐷𝐷𝐷′ = 𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 𝑑𝑑𝑑𝑑 or arc 𝐷𝐷𝐷𝐷′ = 𝑑𝑑𝜙𝜙 𝑐𝑐
where both angles are small and are measured in radians. Hence,
𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 𝑑𝑑𝑑𝑑 = 𝑑𝑑𝜙𝜙 𝑐𝑐 ... ... ... ... ... .... ... ... ...... ... ... (11)
the angle, 𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 is proportional to 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 (i.e., 𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 = 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 ⁄𝐺𝐺 ).
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Moreover, by Eq. 3, 𝜏𝜏𝑚𝑚𝑚𝑚𝑚𝑚 = 𝑇𝑇𝑇𝑇 ⁄𝐼𝐼𝑃𝑃 . Hence, 𝛾𝛾𝑚𝑚𝑚𝑚𝑚𝑚 = 𝑇𝑇𝑇𝑇 ⁄ 𝐼𝐼𝑃𝑃 𝐺𝐺 . By
substituting the latter expression into Eq. 11 and simplifying, the
governing differential equation for the angle of twist is obtained:
𝑑𝑑𝜙𝜙 𝑇𝑇 𝑇𝑇𝑑𝑑𝑑𝑑
= or 𝑑𝑑𝜙𝜙 = ... ... ... ... ... ... ... ... (12)
𝑑𝑑𝑑𝑑 𝐼𝐼𝑃𝑃 𝐺𝐺 𝐼𝐼𝑃𝑃 𝐺𝐺
Solution:
In this case 𝑇𝑇𝑥𝑥 = 𝑇𝑇 and 𝐼𝐼𝑃𝑃 is constant; hence, from Eq. 13,
𝐵𝐵 𝐿𝐿
𝑇𝑇𝑥𝑥 𝑑𝑑𝑑𝑑 𝑇𝑇𝑑𝑑𝑑𝑑 𝑇𝑇 𝐿𝐿 𝑇𝑇𝐿𝐿
𝜙𝜙 = � =� = � 𝑑𝑑𝑑𝑑 =
𝐴𝐴 𝐼𝐼𝑃𝑃 𝐺𝐺 0 𝐼𝐼𝑃𝑃 𝐺𝐺 𝐼𝐼𝑃𝑃 𝐺𝐺 0 𝐼𝐼𝑃𝑃 𝐺𝐺
That is,
𝑇𝑇𝑇𝑇
𝜙𝜙 = ... ... ... ... ... ... ... ... ... ... (14)
𝐼𝐼𝑃𝑃 𝐺𝐺
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Example 7:
Consider the stepped
shaft shown in Fig. 14(a)
rigidly attached to a
wall at E, and determine
the angle of twist of the
end A when the two
torques at B and at D
are applied. Assume the
shear modulus 𝐺𝐺 to be
80 GPa, a typical value
for steels.
Figure 14
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Solution:
𝜋𝜋𝑑𝑑4 𝜋𝜋 × 254
𝐼𝐼𝑃𝑃 𝐴𝐴𝐴𝐴 = 𝐼𝐼𝑃𝑃 𝐵𝐵𝐵𝐵 = = = 38.3 × 103 mm4
32 32
𝜋𝜋 4 4 𝜋𝜋
𝐼𝐼𝑃𝑃 𝐶𝐶𝐶𝐶 = 𝐼𝐼𝑃𝑃 𝐷𝐷𝐷𝐷 = 𝑑𝑑𝑜𝑜 − 𝑑𝑑𝑖𝑖 = 504 − 254 = 575 × 103 mm4
32 32
𝐸𝐸 𝐵𝐵 𝐶𝐶 𝐷𝐷 𝐸𝐸
𝑇𝑇𝑥𝑥 𝑑𝑑𝑑𝑑 𝑇𝑇𝐴𝐴𝐴𝐴 𝑑𝑑𝑑𝑑 𝑇𝑇𝐵𝐵𝐶𝐶 𝑑𝑑𝑑𝑑 𝑇𝑇𝐶𝐶𝐶𝐶 𝑑𝑑𝑑𝑑 𝑇𝑇𝐷𝐷𝐷𝐷 𝑑𝑑𝑑𝑑
𝜙𝜙 = � =� +� +� +�
𝐴𝐴 𝐼𝐼𝑃𝑃𝑥𝑥 𝐺𝐺 𝐴𝐴 𝐼𝐼𝑃𝑃 𝐴𝐴𝐴𝐴 𝐺𝐺 𝐵𝐵 𝐼𝐼𝑃𝑃 𝐵𝐵𝐶𝐶 𝐺𝐺 𝐶𝐶 𝐼𝐼𝑃𝑃 𝐶𝐶𝐶𝐶 𝐺𝐺 𝐷𝐷 𝐼𝐼𝑃𝑃 𝐷𝐷𝐷𝐷 𝐺𝐺
𝑇𝑇𝑖𝑖 𝐿𝐿𝑖𝑖 𝑇𝑇𝐴𝐴𝐴𝐴 𝐿𝐿𝐴𝐴𝐴𝐴 𝑇𝑇𝐵𝐵𝐶𝐶 𝐿𝐿𝐵𝐵𝐶𝐶 𝑇𝑇𝐶𝐶𝐶𝐶 𝐿𝐿𝐶𝐶𝐶𝐶 𝑇𝑇𝐷𝐷𝐷𝐷 𝐿𝐿𝐷𝐷𝐷𝐷
𝜙𝜙 = � = + + +
𝐼𝐼𝑃𝑃 𝑖𝑖 𝐺𝐺𝑖𝑖 𝐼𝐼𝑃𝑃 𝐴𝐴𝐴𝐴 𝐺𝐺 𝐼𝐼𝑃𝑃 𝐵𝐵𝐶𝐶 𝐺𝐺 𝐼𝐼𝑃𝑃 𝐶𝐶𝐶𝐶 𝐺𝐺 𝐼𝐼𝑃𝑃 𝐷𝐷𝐷𝐷 𝐺𝐺
𝑖𝑖
Figure 15
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Solution:
𝑇𝑇𝑖𝑖 𝐿𝐿𝑖𝑖 450 800
𝜙𝜙1 = ∑𝑖𝑖 = 𝑇𝑇𝐴𝐴 × 103 +
𝐼𝐼𝑃𝑃 𝑖𝑖 𝐺𝐺𝑖𝑖 38.3×103 ×80×103 575×103 ×80×103
Shaft Couplings
𝑇𝑇 𝐺𝐺
𝑘𝑘𝑡𝑡 = = 𝛽𝛽𝛽𝛽𝑡𝑡 3 ... ... ... ... ... ... ... (17)
𝜙𝜙 𝐿𝐿
The product of this infinitesimal force 𝑞𝑞𝑞𝑞𝑞𝑞 and 𝑟𝑟 around some convenient
point such as 0, Fig. 20(c), gives the contribution of an element to the
resistance of applied torque 𝑇𝑇. Adding or integrating this,
𝑇𝑇 = � 𝑟𝑟𝑟𝑟 𝑑𝑑𝑑𝑑 ... ... ... ... ... ... ... ... ... (18)
where the integration process is carried around the tube along the center
line of the perimeter. Since for a tube, 𝑞𝑞 is a constant. this equation may be
written as:
1
Ⓐ = 𝑑𝑑𝑑𝑑 . 𝑟𝑟 𝑇𝑇 = 𝑞𝑞 � 𝑟𝑟 𝑑𝑑𝑑𝑑 ... ... ... ... ... ... ... ... ... (19)
2
Instead of carrying out the actual integration, a simple interpretation of the
integral is available. It can be seen from Fig. 20(c) that r ds is twice the
value of the shaded area of an infinitesimal triangle of altitude 𝑟𝑟 and base
𝑑𝑑𝑑𝑑.
Prof. Dr. Bashir Ahmed Department of Civil Engineering
CE 211
Mechanics of Solids I
Hence the complete integral is twice the whole area bounded by the
center line of the perimeter of the tube. Defining this area by a special
Symbol Ⓐ one obtains :
𝑇𝑇
𝑇𝑇 = 2Ⓐq or 𝑞𝑞 = ... ... ... ... ... ... ... ... ... (20)
2Ⓐ
This equation applies only to thin-walled tubes. The area Ⓐ is
approximately an average of the two areas enclosed by the inside and
the outside surfaces of a tube, or, as noted, it is an area enclosed by the
center line of the wall's contour. Equation 20 is not applicable at all if
the tube is slit, when Eq. 16 should be used.
Since for any tube, the shear flow 𝑞𝑞 given in Eq. 20 is constant, from the
definition of shear flow, the shear stress at any point of a tube where
the wall thickness is 𝑡𝑡 is :
𝑞𝑞 𝑇𝑇
𝜏𝜏 = = ... ... ... ... ... ... ... ... ... ... ... (21)
𝑡𝑡 2Ⓐt
𝑇𝑇 2 𝑇𝑇 2 𝑑𝑑𝑑𝑑
𝑈𝑈𝑠𝑠𝑠 = � (𝜏𝜏 2⁄
2𝐺𝐺) 𝑑𝑑𝑑𝑑 = � 𝑑𝑑𝑑𝑑 = ... ... ... ... ... (22)
2 2 � 𝑡𝑡
𝑣𝑣𝑜𝑜𝑜𝑜 8Ⓐ 𝐺𝐺𝐺𝐺 8Ⓐ 𝐺𝐺
Solution:
Figure 9
The mean radius of the tube is 9 mm and
the wall thickness is 2 mm. Hence,
𝑞𝑞 𝑇𝑇 40 × 103
𝜏𝜏 = = = 2
= 39.3 MPa
𝑡𝑡 2Ⓐ𝑡𝑡 2𝜋𝜋 × 9 × 2