Copperhead®

Bridge Plug, M-957

Operating Instructions

ES20.40043K
 Table of Contents
Section 1 ......................................................................................................................... 1
1.0 General Description ................................................................................... 1
1.1 Application ...................................................................................... 1
1.2 Features and Benefits ..................................................................... 1
Table 1-1 Availability ....................................................................... 2
Section 2 ......................................................................................................................... 3
2.0 Pre-job Planning and Preparation .............................................................. 3
2.1 Assembly and Maintenance Verification ......................................... 3
2.2 Pre-run Checklist............................................................................. 3
2.3 Storage Requirements/Transportation ............................................ 4
Section 3 ......................................................................................................................... 5
3.0 Operating Procedure ................................................................................. 5
3.1 Setting on Wireline .......................................................................... 5
3.2 Setting on Tubing ............................................................................ 5
3.3 Milling .............................................................................................. 6
Table 3-1 Mill Types ........................................................................ 6
Table 3-2 Recommended Motor Parameters .................................. 7
Table 3-3 Milling Parameters on Coiled Tubing .............................. 7
Table 3-4 Milling Parameters on Joint Tubing ................................. 8
Table 3-5 Equalizing Distances while Milling .................................. 9
Section 4 ....................................................................................................................... 10
4.0 Specifications ........................................................................................... 10
Table 4-1 Dimensional Data .......................................................... 10
Section 5 ....................................................................................................................... 11
5.0 Troubleshooting Guide............................................................................. 11
5.1 Non-conformance.......................................................................... 11
Section 6 ....................................................................................................................... 12
6.0 Parts List .................................................................................................. 12

The last page of this engineering specification is 12.

ES20.40043K i of i Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 1
1.0 General Description
The Copperhead® Bridge Plug is a drillable permanent bridge plug
that allows hydraulic fracturing above while holding formation
pressure from below. The use of innovative materials and
technologies provides optimum pressure containment and
excellent drill out properties.

1.1 Application
The Copperhead® Bridge Plug is run in the hole and set on
wireline or tubing (production/coil) to isolate the lower
perforations so an upper zone can be perforated and
fractured. Several zones in one well can be isolated
independently with multiple Copperhead® Bridge Plugs.
Each zone may then be stimulated separately, and the
plugs drilled out in one trip. The Copperhead® Bridge Plug
can be easily drilled out using coiled tubing or jointed tubing
with our recommended mill.

1.2 Features and Benefits

• Short, compact design minimizes drill out time

• Mills up quickly without spinning due to interlocked parts

• Easy to remove lightweight cuttings

• Plug ends provide a rotational lock during drill up of

multiple plugs

DATE: Feb 29, 2008 INDEX

ES20
Operating
DRAWN: P Shkurti Instructions
P.O. Box 60068 HOUSTON, TX 77205
APRVD: M Perschke
This drawing and data embody K GR-70561 Mar 8, 2011 T Dhanalakshmi
proprietary information which is the
confidential property of Schlumberger J GR-61312 May 26, 2010 J Golinowski
and which shall not be copied, H GR-57214 Nov 11, 2009 P Shkurti Copperhead®
reproduced, disclosed to others, or used Bridge Plug, M-957
G GR-56602 Oct 23, 2009 P Shkurti
in whole or in part for any purpose,
without the express written permission of F GR-54906 Aug 24, 2009 J Wolf
Schlumberger. This drawing is loaned in
REV ECO DATE BY
confidence with the understanding that it
shall be returned on demand. SPEC. NO.
Revision bar in margin indicates latest revision level. ES20.40043

1 of 12
Section 1 General Description

• High quality pack-off provided by proprietary element system

• Hardened cast iron wicker slips for secure set in even high yield casing

• Wireline or hydraulic setting system ensures reliable and flexible

deployment

Table 1-1
Availability
Pressure
Casing Casing Rating Temperature
Plug Size Max O.D. Plug WLAK
Size Weight Above & Rating
in. in. Assembly Assembly
in. lb·ft Below °F
(mm) (mm) Number Number
(mm) (kg/m) psi (°C)
(kpa)
6.50 2.250
M-957-28-000
2-7/8 2.875 (9.67) (57.15) 10,000 350
M-555-20-280
(73.0) (73.0) 7.90 - 8.70 2.125 (68,945) (175)
M-957-27-000
(11.76 - 12.95) (53.98)
9.30 - 10.30 2.720
M-957-36-000
3-1/2 3.50 (13.84 - 15.33) (69.09) 10,000 350
M-555-20-350
(88.9) (88.9) 12.95 2.562 (68,945) (175)
M-957-35-000
(19.27) (65.08)
M-555-20-440
M-957-45-000
4-1/2 4.50 11.6-15.10 3.625 10,000 350 M-555-20-450
(114.3) (114.3) (17.26 - 22.47) (92.08) (68,945) (175)
M-957-45-100 M-555-20-442

15.5 7,000
5-1/2 5.50 (23.07) 4.390 (48,260) 350
M-957-55-000 M-555-20-550
(139.7) (139.7) 17.0-23.0 (111.51) 10,000 (175)
(25.30 - 34.23) (68,945)
20.0-26.0 6.00
M-957-71-000
7.00 7.00 (29.76 - 38.69) (152.40) 10,000 350
M-555-20-700
(177.8) (177.8) 26.0-35.0 5.75 (68,945) (175)
M-957-70-000
(38.69 - 52.08) (146.05)

ES20.40043K 2 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 2
2.0 Pre-job Planning and Preparation
Pre-job planning and preparation is vital to the successful deployment of the
Copperhead® Bridge Plug.

2.1 Assembly and Maintenance Verification

Capture the assembly configuration of each tool before shipping to the job;
such as, serial number and tool O.D.

Refer to the latest revision of the Copperhead Bridge Plug service manual,
ES21.40044, for general assembly and assembly inspection.

Inspect the Copperhead Bridge Plug before the job.

• Make sure first element back-up rings, and element barrier ring petals
are not damaged, cracked or deformed.

• Verify the slip wicker profile orientation.

• Check for any missing, cracked, or jammed slip wicker.

• Check the bottom sub alignment. The axis of the tabs in the bottom
sub should be aligned with the axis of lead of the bottom slip pad.
Make sure that the brass sheer screw in the bottom sub is tightened in
place with Loctite 272.

Do not use the plug if any discrepancies are found during inspection.

Contact Technical Services for further instructions.

2.2 Pre-run Checklist

Prior to running the equipment, perform the pre-run checklist:
• Review and evaluate job objectives with an on-site customer
representative.

• Verify that all necessary equipment has been delivered to the location.

• Check and verify tool joint connections.

• Inspect all equipment for possible damage during shipment before use.
Inform the customer immediately of shortages or damage.

• Caliper the bridge plug and record all measurements.

ES20.40043K 3 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
Section 2 Pre-job Planning and Preparation

2.3 Storage Requirements/Transportation

The following should be adhered to when storing and transporting:

• The Copperhead® Bridge Plug should be stored in a dry place in the

shipped tube away from moisture and rain.

• Handle with care while transporting.

• When transporting, keep plugs in a dry or covered place to avoid

contact with moisture.

ES20.40043K 4 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 3
3.0 Operating Procedure

3.1 Setting on Wireline

a) Prior to running the Copperhead® Bridge Plug, the well should be
gauged using the appropriate gauge ring and junk basket. This will
clean the hole of debris and ensure the passage of the bridge plug.
b) Inspect for debris inside the junk basket after running. If debris is
found, continue running the junk basket until it is found clean.
c) Make-up the Copperhead® Bridge Plug with the corresponding
wireline adaptor kit and setting tool.
d) Carefully move the plug assembly up into the derrick or lubricator and
start it into the well.
e) Make sure not to impact any liner tops while running in the hole with
the bridge plug.
f) When the setting depth is reached set the plug and retrieve the setting
assembly.
NOTE: Do not run over 150 ft/min (45m/min). If there is a low fluid level,
slow down when entering the fluid.

3.2 Setting on Tubing

The Copperhead® Bridge Plug can be set on tubing using the hydraulic
setting tool, product family number M-418 and corresponding wireline
adapter kit.

a) Run to setting depth at a moderate rate of speed. Do not exceed 60

ft/min (20m/min).
b) At setting depth, insert setting ball in tubing and begin pumping fluid
through the tubing. Pump the ball to about 2,000 feet (600m) from the
bridge plug and allow it to fall the remainder of the way. Do not pump
the ball onto the ball seat, because the pressure can build up too
quickly. When the ball is being pumped down hole it moves through
tubing faster than the fluid flow. Allow for this and stop pumping when
the ball is calculated to be at least 2,000 feet (600m) above the bridge
plug.
c) When the ball lands and pressure is applied, the first pressure surge
shears the shear screws in the setting tool and in the plug. The
element will be compressed.

ES20.40043K 5 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
Section 3 Operating Procedure

d) Apply the pressure slowly; the second pressure surge will actuate the
slips.
e) Continue applying pressure slowly until the pressure drops off
indicating flush the running tool is disconnected from the bridge plug.

3.3 Milling

3.3.1 Mill Type

A specifically designed six bladed carbide mill is recommended for
plug removal (see Table 3-1). This mill provides a very short milling
time and a smooth milling operation. The mill design is field proven
and presents a long service time with optimum milling capabilities.

A conventional concave junk mill or drill bit may also be used, but a
greatly extended milling time is expected.

Table 3-1
Mill Types
Plug Casing Casing Max Tool Mill
Size Size Weight O.D. Mill O.D. Mill
in. in. lb·ft in. Part Number in. Connection
(mm) (mm) (kg/m) (mm) (mm)
6.50 2.250 2.250
M-960-20-000
2-7/8 2.875 (9.67) (57.15) (57.15)
1.000 AMT Pin
(73.0) (73.0) 7.90 - 8.70 2.125 2.125
M-960-19-000
(11.76 - 12.95) (53.98) (53.98)
9.30 – 10.30 2.720 2.720
M-960-28-000 1.500 AMT Pin
3-1/2 3.50 (13.84 - 15.33) (69.09) (69.09)
(88.9) (88.9) 12.95 2.562 2.500
M-960-27-000 1.500 AMT Pin
(19.27) (65.08) (63.5)
4-1/2 4.50 11.6 – 15.10 3.625 3.625
M-960-36-000 2-3/8 PAC PIN UP
(114.3) (114.3) (17.26 - 22.47) (92.08) (92.08)
15.5 – 17.0 4.625
M-960-46-000 2-3/8 PAC PIN UP
5-1/2 5.50 (23.07 - 25.30) 4.390 (117.48)
(139.7) (139.7) 20.0 – 23.0 (111.51) 4.415
M-960-46-100 2-3/8 PAC PIN UP
(29.76 - 34.23) (112.12)
20.0 – 26.0 6.00 6.00
M-960-71-000 3.5 API REG PIN
7.00 7.00 (29.76 - 38.69) (152.40) (152.40)
(177.8) (177.8) 26.0 – 35.0 5.75 5.75
M-960-70-000 3.5 API REG PIN
(38.69 - 52.08) (146.05) (146.05)

3.3.2 Motor Type

The motor should be capable of producing adequate RPM and
torque at the specified flow rate for the appropriate casing size (see
Table 3-2). A good example of this is the Smith Services SmithDril
motor.

ES20.40043K 6 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
Section 3 Operating Procedure

Table 3-2
Recommended Motor Parameters

Plug Flow Motor

Size Rate
in. BPM Size Torque ft/lb (Nm) Stall
(mm) (L/min) Type in. RPM (with H20 at ft/lb
(mm) 70°F/21°C) (Nm)
2-7/8
(73.0) 1 – 1.5 1-11/16 170 255
300 – 710
3-1/2 (160 – 240) (42.86) (230) (345)
(88.9)
4-1/2
SmithDril
(114.3) 1.5 – 3 2-7/8 475 715
210 – 415
5-1/2 (240 – 475) (73.03) (645) (970)
(139.7)
7.00 2–4 3-3/4 1640
80 – 130 .-.
(177.8) (320 – 635) (95.25) (2220)

3.3.3 Milling Parameters on Coil Tubing

The Copperhead® Bridge Plug should mill up efficiently using a
motor of the above characteristics, and an appropriate weight on bit
range (see chart below). Higher weights can be used if required, up
to the stall limit of the motor being used.

At contact with the top plug, pick up off bottom and begin circulating
with an appropriate flow rate. Slowly contact plug with minimum
weight on bit (WOB) and monitor circulating pressure. Both the
WOB and circulating rate can be adjusted as required to establish
the best penetration.

Table 3-3
Milling Parameters on Coiled Tubing
WOB
Flow lb
Plug Size
Rate (daN)
in.
BPM
(mm) Min. Optimum Max
(L/min)
WOB WOB WOB
2-7/8 0.75 – 1.0 500 600 700
(73.0) (120 – 160) (225) (265) (310)
3-1/2 1 – 1.5 500 1000 1500
(88.9) (160 – 240) (225) (445) (670)
4-1/2
(114.3) 2–3 1000 1500 2000
5-1/2 (320 – 475) (445) (670) (890)
(139.7)
7.00 4–6 1500 3000 4000
(177.8) (635 – 955) (670) (1335) (1780)

ES20.40043K 7 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
Section 3 Operating Procedure

3.3.4 Milling Parameter on Jointed Tubing

The Copperhead® Bridge Plug should be milled efficiently using a
power swivel able of producing sufficient rpm and a pump unit
capable of producing a sufficient flow rate (see chart below).

The optimum weight on bit (as shown below) is required for the
appropriate casing size. A higher weight on bit may be required, if
milling with air foam or nitrogen foam.

Start milling by having the minimum WOB on the mill. Monitor all
milling parameters in the process. Then gradually increase to an
optimum level and adjust the weight accordingly. Apply sweeps
when penetration is reduced.

Run a back pressure sub directly above the mill in order to control
the flow back and to keep cuttings from entering the tubing cavity
when milling or adding tubing while using nitrogen.

The rest of the milling procedure is similar to the milling parameters

on coil tubing.

Table 3-4
Milling Parameters on Joint Tubing
WOB
Plug Size Flow Rate lb
in. RPM BPM (daN)
(mm) (L/min) Min. Optimum Max
WOB WOB WOB
2-7/8 0.75 – 1.0 500 600 800
65 – 85
(73.0) (120 – 160) (225) (265) (355)
3-1/2 1 – 1.5 500 1000 1500
65 – 85
(88.9) (160 – 240) (225) (445) (680)
4-1/2
(114.3) 2–3 1000 2000 4000
65 – 85
5-1/2 (320 – 475) (445) (890) (1780)
(139.7)
7.00 4–6 2000 3500 4500
65 – 85
(177.8) (635 – 955) (890) (1555) (2000)

3.3.5 Milling Sequence

The Copperhead® Bridge Plug is designed to be milled up very
efficiently with no parts spinning. There are three main stages of
the milling process.

The first stage is to mill from the top of the plug up to the point
where the fluid equalizes across the plug (see Table 3-5 for
equalizing distances).

ES20.40043K 8 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
Section 3 Operating Procedure

For multiple plug applications, cuttings may be present from the

previously milled plug. Sweeps may be required at this stage to
circulate the cuttings that tend to interfere with the milling
operations.

The second stage is to mill from the equalization point, through the
upper slips, and up to the upper back-ups. Maintain continuous
milling throughout.

The third stage is to mill from the upper back-ups through the
bottom slips. In this stage maintain continuous milling throughout
with a good penetration rate. Continuous milling should be
maintained through the lower slips. When the lower slips have been
removed, the bottom clutch of the plug will fall to bottom, or to the
next plug in a multiple plug installation.

Milling Tip: If penetration rate decreases, sweep to clear away any

cuttings that may interfere with the milling operation.

3.3.6 Equalizing Distances While Milling

The chart below describes the distances it takes to mill through the
plugged portion of the mandrel. At this point, the fluids will equalize
in pressure. The chart shows equalizing distances for the first plug
milled, and subsequently the 2nd plug and after for a multiple plugs
operation. The bottom clutch will engage the top of the subsequent
plug, and in turn, creates a larger equalizing distance.
Table 3-5
Equalizing Distances while Milling
Equalizing Distance
Plug Size
1st Plug 2nd plug and After
in.
in. in.
(mm)
(mm) (mm)
2-7/8 3.50 7
(73.0) (88.90) (177.80)
3-1/2 3.75 7
(88.9) (95.25) (177.80)
4-1/2 6 10
(114.3) (152.40) (254.00)
5-1/2 7 12.5
(139.7) (177.80) (317.50)
7.00 5 10.5
(177.8) (127.00) (266.70)

ES20.40043K 9 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 4
4.0 Specifications

A A
B

D
Table 4-1
Dimensional Data
Plug Size
2-7/8 3-1/2 4-1/2 5-1/2 7.00
in.
(73.0) (88.9) (114.3) (139.7) (177.8)
(mm)
Casing
Size 2.875 3.50 4.50 5.50 7.00
in. (73.0) (88.9) (114.3) (139.7) (177.8)
(mm)

Casing
7.90 – 8.70 9.30 – 10.30 11.6 – 15.10 15.5 – 23.0 20.0 – 26.0 26.0 – 35.0
Weight 6.50 12.95
(11.76 - (13.84 - (17.26 - (23.07 - (29.76 - (38.69 -
lb·ft. (9.67) (19.27)
12.95) 15.33) 22.47) 34.23) 38.69) 52.09)
(kg/m)

Assembly M-957-28- M-957-27- M-957-35- M-957-45-000 M-957-71- M-957-70-

M-957-36-000 M-957-55-000
Number 000 000 000 M-957-45-100 000 000
Dimensions
in.
(mm)
2.250 2.125 2.270 2.562 3.625 4.390 6.00 5.75
A
(57.15) (53.98) (57.66) (65.07) (92.08) (111.51) (152.40) (146.05)
6.38 6.38 7.34 7.34 8.69 10.36 11.89 11.89
B
(162.02) (162.05) (186.44) (186.44) (220.73) (263.14) (302.01) (302.01)

11.03 11.03 12.54 12.54 14.65 18.29 18.51 18.51

C
(280.16) (280.16) (318.52) (318.52) (372.11) (464.57) (470.15) (470.15)
16.74 16.74 18.81 18.81 22.36 27.71 30.65 30.65
D
(425.20) (425.20) (477.77) (477.77) (567.94) (703.83) (778.51) (778.51)

ES20.40043K 10 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 5
5.0 Troubleshooting Guide

5.1 Non-conformance
Re-service a Copperhead® Bridge Plug according to the latest revision of
the service manual ES21.40044 if any of the following has occurred:

• Retrieval of plug after contacting wellbore fluid

• Damage to plug components during transportation or handling

• Contact with moisture

Only qualified SMITH personnel are authorized for inspecting and re-
servicing.

ES20.40043K 11 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
 Section 6
6.0 Parts List
Not Applicable.

ES20.40043K 12 of 12 Copperhead®
Confidential Property of Bridge Plug, M-957
Schlumberger Operating Instructions
P.O. Box 60068 • Houston, Texas 77205-0068
U.S. and Canada: 800-877-6484
Tel: 281-443-3370 • Fax: 281-233-5121
www.slb.com

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