Professional Documents
Culture Documents
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HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 77
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77-HIGHLIGHTS Page 1 of 1
REVISION NO. 63 May 01/10
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CHAPTER 77
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ENGINE INDICATING
77-L.E.P. Page 1
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
77-L.E.P. Page 2
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CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
77-L.E.P. Page 3
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CHAPTER 77
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ENGINE INDICATING
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
ENGINE INDICATING - GENERAL
___________________________ 77-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Indicating 1 ALL
General 1 ALL
____________________________
ENGINE INDICATING - GENERAL 77-00-00
DEACTIVATION/REACTIVATION 401 ALL
ENGINE TYPE CHECK 401 ALL
Refer to the MMEL TASK: 77-00-04 401 ALL
____________________________
ENGINE INDICATING - GENERAL 77-00-00
ADJUSTMENT/TEST 501 ALL
Read of the N1, N2 and EGT Max 501 ALL
Pointers
Reset of the N1, N2 and EGT Max 505 ALL
Pointers
_____
POWER 77-10-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
N1 Indicating System 1 ALL
General 1 ALL
N1 Speed Sensor 1 ALL
N1 Indication 4 ALL
N2 Indicating System 6 ALL
General 6 ALL
N2 Speed Sensor 6 ALL
N2 Indication 8 ALL
N1 SPEED SENSOR 77-11-10
REMOVAL/INSTALLATION 401 ALL
Removal of the N1 Speed Sensor 401 ALL
(4000EV)
Installation of the N1 Speed 405 ALL
Sensor (4000EV)
N2 SPEED SENSOR 77-11-20
REMOVAL/INSTALLATION 401 ALL
Removal of the N2 Speed Sensor 401 ALL
(4001EV)
Installation of the N2 Speed 404 ALL
Sensor (4001EV)
TEMPERATURE
___________ 77-20-00
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CHAPTER 77
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ENGINE INDICATING
TABLE OF CONTENTS
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SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
The T495 thermocouple wiring 1 ALL
harness consists of:
Description 1 ALL
The electromotive force is 6 ALL
averaged first in each of the
individual lead assembly (2
probes and 3 probes), then in
the main junction box assembly
EGT indication 6 ALL
T495 THERMOCOUPLE 77-21-10
REMOVAL/INSTALLATION 401 ALL
Removal of the Upper Extension 401 ALL
Lead
Installation of the Upper 407 ALL
Extension Lead
Removal of the Lower Extension 411 ALL
Lead
Installation of the Lower 418 ALL
Extension Lead
Removal of the Main Junction Box 422 ALL
Installation of the Main Junction 428 ALL
Box
Removal of the Upper Right 433 ALL
Thermocouple Lead Assembly
Installation of the Upper Right 441 ALL
Thermocouple Lead Assembly
Removal of the Lower Left 447 ALL
Thermocouple Lead Assembly
Installation of the Lower Left 455 ALL
Thermocouple Lead Assembly
Removal of the Upper Left 461 ALL
Thermocouple Lead Assembly
Installation of the Upper Left 469 ALL
Thermocouple Lead Assembly
Removal of the Lower Right 475 ALL
Thermocouple Lead Assembly
Installation of the Lower Right 482 ALL
Thermocouple Lead Assembly
T495 THERMOCOUPLE 77-21-10
INSPECTION/CHECK 601 ALL
Inspection/Check of the T495 601 ALL
Thermocouple Wiring Harness
T5 SENSOR 77-22-10
REMOVAL/INSTALLATION 401 ALL
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CHAPTER 77
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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Removal of the T5 Sensor 401 ALL
Installation of the T5 Sensor 407 ALL
T5 SENSOR 77-22-10
INSPECTION/CHECK 601 ALL
Visual Inspection of the T5 Sensor 601 ALL
T3 THERMOCOUPLE 77-23-10
REMOVAL/INSTALLATION 401 ALL
Removal of the Compressor 401 ALL
Discharge Temperature (T3) Sensor
Installation of the Compressor 406 ALL
Discharge Temperature (T3) Sensor
_________
ANALYZERS 77-30-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Engine Vibration Sensor 2 ALL
No. 1 Bearing Vibration Sensor 2 ALL
Turbine Rear Frame Vibration 4 ALL
Sensor
Engine Vibration Monitoring Unit 4 ALL
(EVMU)
General 4 ALL
Description 9 ALL
Power Supply 13 ALL
Operation. 13 ALL
Interfaces 17 ALL
NO.1 BEARING VIBRATION SENSOR 77-31-10
ADJUSTMENT/TEST 501 ALL
Electrical Test of the No.1 501 ALL
Bearing Vibration Sensor (4002EV)
TURBINE REAR FRAME BEARING VIBRATION 77-31-30
SENSOR
REMOVAL/INSTALLATION 401 ALL
Removal of the Turbine Rear Frame 401 ALL
Vibration Sensor
Installation of the Turbine Rear 408 ALL
Frame Vibration Sensor
TURBINE REAR FRAME BEARING VIBRATION 77-31-30
SENSOR
ADJUSTMENT/TEST 501 ALL
Functional Test of the Turbine 501 ALL
Rear Frame Vibration Sensor
TURBINE REAR FRAME BEARING VIBRATION 77-31-30
SENSOR
INSPECTION/CHECK 601 ALL
Visual Inspection of the TRF 601 ALL
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CHAPTER 77
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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____ EFFECTIVITY
Vibration Sensor
MONITORING UNIT - ENGINE VIBRATION 77-32-34
(EVMU)
REMOVAL/INSTALLATION 401 ALL
Removal of the Monitoring Unit 401 ALL
Engine Vibration (EVMU) (2EV)
Installation of the Vibration 404 ALL
Monitoring Unit (EVMU)
MONITORING UNIT - ENGINE VIBRATION 77-32-34
(EVMU)
ADJUSTMENT/TEST 501 ALL
Operational Check of EVMU through 501 ALL
CFDS
Acquire, Cancel, Read and Load 504 007-099,
Initial Values
Change the configuration of the 513 ALL
Accelerometer
Acquire Unbalance Data During the 520 ALL
Flight and Read Unbalance Data
Unbalance Parameter Acquisition on 535 ALL
the Ground
Load Frequency Analysis 545 ALL
Cancel Frequency Analysis Demand 556 ALL
Fan Trim Balance with the EVMU 561 010-010, 101-199
(one Shot Method)
Fan Trim Balance with the EVMU 568 010-010, 101-199
(Vectorial Method)
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ENGINE INDICATING - GENERAL - DESCRIPTION AND OPERATION
_______________________________________________________
1. _______
General
The engine power management is effected by means of :
- the ECAM system (upper and lower display units of the ECAM system)
- the warning and caution systems.
The engine monitoring is carried out by means of :
- the ECU and the ECAM
- the vibration monitoring system with a display on the ECAM.
This chapter deals only with :
- the engine management main-parameters (N1, N1 LIM, N1 MAX, N1 REF, N1 CMD,
N2 and EGT)
- the engine vibration monitoring-system of the engine.
The other engine parameters are described in the other chapters :
The AIDS system (Ref. 31-36-00) receives the engine monitoring parameters
through the FADEC (Ref. 73-20-00).
2. Component
__________________
Location
(Ref. Fig. 001)
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANELIZONEIACCESS I ATA
I I I I DOOR I REF.
-------------------------------------------------------------------------------
4000EV SENSOR-N1 ROTATIONAL SPD 77-11-10
4001EV SENSOR-N2 ROTATIONAL SPD 77-11-20
4002EV ACCLRM-No. 1 BRG VIB 77-31-10
4003EV SENSOR-TRF VIB 77-31-30
2EV EVMU 86VU 128 824 77-32-34
T495 THERMOCOUPLE 77-21-10
3. Indicating
__________
A. General
The engine primary parameters are permanently displayed on the upper ECAM
display unit.
The secondary parameters are displayed on the lower ECAM display unit
when selected automatically or manually.
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- N1 exceedance (Ref. 77-10-00)
- REV indication (Ref. 78-00-00)
- Bump or Boost indication (Ref. 73-25-00)
- Thrust limit mode (Ref. 73-25-00)
- N1 rating limit (Ref. 77-10-00)
- Actual EGT (Ref. 77-20-00)
- Max EGT (Ref. 77-20-00)
- Max permissible EGT (Ref. 77-20-00)
- EGT exceedance (Ref. 77-20-00)
- HP rotor speed N2 (Ref. 77-10-00)
- Fuel Flow (Ref. 73-30-00)
- Engine Anti Ice on (Ref. 30-21-00)
R
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ENGINE INDICATING - GENERAL - DEACTIVATION/REACTIVATION
_______________________________________________________
TASK 77-00-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-00-00-860-061
A. Not Applicable
4. Procedure
_________
Subtask 77-00-00-040-055
(1) Make sure that both engines have the same thrust rating and bump
function, if not (Ref. TSM TASK 77-00-00-810-890):
1
_ Push the line key adjacent to the FADEC 1: The ENGINE MAIN
MENU page comes into view.
2
_ Push the line key adjacent to the LRU identification: The LRU
IDENTIFICATION ENGINE 1 page comes into view.
a
_ Read the engine 1 type on the MCDU screen:
- Engine thrust rating and type
b
_ Return to the screen of the SYSTEM REPORT/TEST ENG.
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c
_ Push the line key adjacent to the FADEC 2: The ENGINE MAIN
MENU page comes into view.
d
_ Push the line key adjacent to the LRU identification: The
LRU IDENTIFICATION ENGINE 2 page comes into view.
e
_ Read the engine 2 type on the MCDU screen:
- Engine thrust rating and type
(2) If both engines have the same thrust rating and bump function, make
sure that both engines match the A/C configuration, if not (Ref. TSM
TASK 77-00-00-810-890):
R -------------------------------------------------------------------------------
R | A/C MODEL | ENGINE MODEL |
R -------------------------------------------------------------------------------
R
R | A319-113 | CFM56-5A4 |
R -------------------------------------------------------------------------------
R | A319-114 | CFM56-5A5 |
R -------------------------------------------------------------------------------
R | A320-111 | CFM56-5A1 |
R | A320-211 | CFM56-5A1 |
R -------------------------------------------------------------------------------
R | A320-212 | CFM56-5A3 |
R -------------------------------------------------------------------------------
(3) If both engines have the same thrust rating and bump function, and
match the A/C type configuration, make sure that the Aircraft is in
one of these configurations, if not (Ref. TSM TASK 77-00-00-810-890):
1
_ On the left or right MCDU, do this check:
a
_ Push the line key adjacent to the FADEC 1: The ENGINE MAIN
MENU page comes into view.
b
_ Push the line key adjacent to the LRU identification: The
LRU IDENTIFICATION ENGINE 1 page comes into view.
- Read the engine 1 type on the MCDU screen:
- Engine rating
- Return to the screen of the SYSTEM REPORT/TEST ENG.
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R - Push the line key adjacent to the FADEC 2: The ENGINE
R MAIN MENU page comes into view.
R - Push the line key adjacent to the LRU identification: The
R LRU IDENTIFICATION ENGINE 2 page comes into view.
R - Read the engine 2 type on the MCDU screen:
R - Engine rating
R 2
_ Make sure that a CFM56-5Ax engine is mixed with a CFM56-5Ax/F.
R 1
_ On the left or right MCDU, do this check:
R a
_ Push the line key adjacent to the FADEC 1: The ENGINE MAIN
R MENU page comes into view.
R b
_ Push the line key adjacent to the LRU identification: The
R LRU IDENTIFICATION ENGINE 1 page comes into view.
R - Record or print the ECU P/N on the MCDU screen:
R c
_ Return to the screen of the SYSTEM REPORT/TEST ENG.
R d
_ Push the line key adjacent to the FADEC 2: The ENGINE MAIN
R MENU page comes into view.
R e
_ Push the line key adjacent to the LRU identification: The
R LRU IDENTIFICATION ENGINE 2 page comes into view.
R - Record or print the ECU P/N on the MCDU screen:
R 2
_ Check that one of the ECU P/N recorded or printed is part of
R the following list (ECU standard 5AI or 5AI+) on one engine
R only:
R - 1459M55P31
R - 1459M55P32
R - 1459M55P33
R - 1459M55P34
R - 1519M83P18
R - 1519M83P19
R - 1519M83P20
R - 1519M83P21
R - 1820M27P15
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R - 1820M27P16
R - 1820M27P17
R - 1820M27P18
R 3
_ Make sure that the ECU P/N recorded or printed on the other
R engine is part of the following list (ECU standard 5AH or 5AH+
R or previous):
R - 1459M55P14
R - 1459M55P15
R - 1459M55P16
R - 1459M55P17
R - 1459M55P18
R - 1459M55P19
R - 1459M55P20
R - 1459M55P21
R - 1459M55P25
R - 1459M55P26
R - 1459M55P27
R - 1459M55P28
R - 1459M55P29
R - 1459M55P30
R - 1519M83P01
R - 1519M83P02
R - 1519M83P03
R - 1519M83P04
R - 1519M83P05
R - 1519M83P06
R - 1519M83P07
R - 1519M83P08
R - 1519M83P12
R - 1519M83P13
R - 1519M83P14
R - 1519M83P15
R - 1519M83P16
R - 1519M83P17
R - 1820M27P01
R - 1820M27P02
R - 1820M27P03
R - 1820M27P04
R - 1820M27P05
R - 1820M27P09
R - 1820M27P10
R - 1820M27P11
R - 1820M27P12
R - 1820M27P13
R - 1820M27P14
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ENGINE INDICATING - GENERAL - ADJUSTMENT/TEST
_____________________________________________
TASK 77-00-00-710-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-00-00-860-056
R (2) Do the EIS start procedure (Upper and Lower ECAM DUs only) (Ref. TASK
31-60-00-860-001).
R (3) Get acces to the SYSTEM REPORT TEST page (Ref. TASK 31-32-00-860-
001).
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INTENTIONALLY BLANK
R
77-00-00
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4. Procedure
_________
Subtask 77-00-00-710-053
A. Do these tests:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to The INST menu comes into view
INST
2. Push the line key adjacent to - EIS (DMC1) page comes into view.
EIS1 - On the PFD, ND CAPT side and upper
ECAM display unit MAINTENANCE MODE
comes into view.
- The MASTER CAUT light comes on.
- Ignore the ECAM warnings.
3. Push the line key adjacent to The EIS (DMC1) ENGINE OVER SPD/TEMP
ENGINES shows.
4. Push the line key adjacent to the The page comes into view to show the
desired Max Values Max values reached during the last
flight leg.
5. Push the line key adjacent to The CFDS MENU comes into view.
RETURN until the CFDS MENU comes
into view.
5. Close-up
________
Subtask 77-00-00-860-057
Subtask 77-00-00-862-053
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MCDU Display
Figure 501/TASK 77-00-00-991-900
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TASK 77-00-00-710-040
1. __________________
Reason for the Job
With this procedure you can reset the N1, N2 and EGT max pointers if these
values increased above an operational limit. This reset also occurs
automatically at the subsequent engine start.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-00-00-861-051
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Subtask 77-00-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU EIS/ECAM/CTL/PNL 15WT E12
49VU EIS/DMC1/SPLY 10WT1 E11
49VU EIS/DMC3/STBY/SPLY 14WT1 E10
49VU EIS/DMC1/SWTG 21WT1 E09
49VU EIS/DMC3/SWTG 21WT3 E07
49VU EIS/ECAM DU/UPPER/SWTG 24WT1 E06
49VU EIS/ECAM DU/UPPER/SPLY 13WT1 E05
49VU EIS/PFD CAPT/SWTG 22WT1 E04
49VU EIS/PFD CAPT/SPLY 11WT1 E03
R
49VU EIS/ND CAPT/SWTG 23WT1 E02
49VU EIS/ND CAPT/SPLY 12WT1 E01
R
121VU EIS/DMC3/SPLY 10WT3 Q09
121VU EIS/DMC2/SPLY 10WT2 Q08
121VU EIS/ECAM DU/LOWER/SPLY 13WT2 R11
121VU EIS/ECAM DU/LOWER/SWTG 24WT2 R10
121VU EIS/DMC2/SWTG 21WT2 R08
121VU EIS/ND/F/O/SWTG 23WT2 R06
121VU EIS/PFD/F/O/SWTG 22WT2 R05
121VU EIS/ND/F/O 12WT2 R04
121VU EIS/PFD/F/O 11WT2 R03
Subtask 77-00-00-860-054
(1) Do the EIS start procedure (Upper and Lower ECAM DUs only) (Ref. TASK
31-60-00-860-001).
(2) On the left or right MCDU get the SYSTEM REPORT TEST page (Ref. TASK
31-32-00-860-001).
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4. Procedure
_________
Subtask 77-00-00-710-051
A. Do This Test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to The INST menu comes into view
INST
3. Push the line key adjacent to The EIS (DMC1) ENGINE OVER SPD/TEMP
ENGINES comes into view.
4. Push the line key adjacent to The overlimit red indexes are reset.
GENERAL RESET
5. Push the line key adjacent to The INST menu comes into view.
RETURN until the INST menu comes
into view.
7. Push the line key adjacent to The EIS (DMC2) ENGINE OVER SPD/TEMP
ENGINE comes into view.
8. Push the line key adjacent to the The overlimit red indexes are reset.
GENERAL RESET
9. Push the line key adjacent to The INST MENU comes into view.
RETURN until the INST MENU comes
into view.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
10. On the center pedestal on the
switching panel 8VU set the
selector switch (EIS DMC) to
CAPT 3 position.
R 11. Push the line key adjacent to - EIS (DMC3) page shows.
R EIS3 - ON PFD, ND CAPT side and upper ECAM
display unit MAINTENANCE MODE shows.
- MASTER CAUTION shows.
- Ignore the ECAM warnings.
12. Push the line key adjacent to The EIS (DMC3) ENGINE OVER SPD/TEMP
ENGINE shows.
13. Push the line key adjacent to The overlimit red indexes are reset.
GENERAL RESET
14. Push the line key adjacent to The CFDS MENU shows.
RETURN until the CFDS MENU comes
into view.
5. Close-up
________
Subtask 77-00-00-860-055
Subtask 77-00-00-862-051
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POWER - DESCRIPTION AND OPERATION
_________________________________
1. _______
General
R This chapter deals with the N1, N2 indications.
R
2. ____________________
N1 Indicating System
A. General
The measurement channel for the low pressure rotor is designed as
follows:
- the speed sensor on the engine sends a signal to the ECU
- the ECU processes the N1 signal and transmits it to the ECAM through
the ARINC 429 data bus (Ref. 73-25-00).
R B. N1 Speed Sensor
R (1) General
R The N1 speed sensor is installed in the fan frame strut No.6 at the
R 5:00 oclock position. It is secured to the fan frame with 2 bolts.
R When the N1 speed sensor is installed on the engine you can only see
R these components :
R - the three-connector receptacle
R - the connector head
R - the sensor flange.
R
(2) Description
(Ref. Fig. 001)
The N1 speed sensor consists of the following:
- a three-connector receptacle (channel A of the ECU - Engine
Vibration Monitoring Unit - channel B of the ECU)
- a flange for attachment of the sensor to the engine
- a rigid metal tube including:
. two bonded damping rings,
. a magnetic head (sensor probe) which includes 3 windings, 3
permanent magnets and the pole pieces and three pairs of shielded
lead wire providing the electrical signals from the sensing
elements to the connectors.
(3) Operation
(a) Function
(Ref. Fig. 002)
The N1 speed sensor:
- detects the low pressure assembly rotational speed
- transmits the corresponding signals to
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R N1 Speed Sensor
Figure 001
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. the Engine Vibration Monitoring Unit,
. the Electronic Control Unit, Channel 1 and
. the Electronic Control Unit, Channel 2.
(b) Principle
This sensor is an induction type tachometer. It consists of 3
independent sensing elements which are magnetically and
electrically insulated from each other. Each sensing element
includes a magnet, a winding, and a pole piece.
These sensing elements are hermetically enclosed in a stainless
steel housing.
The sensitive elements transmit signals. The signals are supplied
to the connectors through conductors embedded in a metal tube.
A sensor ring mounted on the fan shaft is provided with 30 teeth.
The passage of each tooth modifies the flux field of the magnets
and causes a flux variation in the coils. This generates an
alternating electromotive force proportional to the rotational
speed of the low pressure rotor assembly.
NOTE : The sensor ring has one tooth thicker than the 29 others.
____
This tooth generates a signal of greater amplitude used as
phase reference for trim balance (processed in the EVMU).
C. N1 Indication
(Ref. Fig. 003)
The N1 indication is displayed on the upper display unit of the ECAM
system :
- in the analog form, by a pointer deflecting in front of a dial,
- in the digital form, in the lower section of the dial.
The indication is normally green.
R When N1 LIM < N1 < 102 percent :
- the indication becomes amber
R When N1 > 102 percent :
- the indication becomes red
- the MASTER CAUT light comes on accompanied by a single chime
- the following messages appear on the ECAM :
- ENG 1(2) N1 OVERLIMIT
- THR LEVER 1(2)...BELOW LIMIT
R If N1 has exceeded 102 percent :
- the maximum value reached is memorized
- a small red line remains positioned on the analog scale at that value
(max pointer).
R Above 103.8 percent the messages displayed on the ECAM becomes:
- ENG 1(2) N1 OVERLIMIT
- THR LEVER 1(2)...IDLE
- ENG MASTER 1(2)...OFF
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R N1 LIM
R - Value and modes appear in green (modes are CL, MCT, FLX TO, GA)
R - in FLX TO, the selected fictitious temperature is displayed in green.
R N1 MAX
R - a small amber line positioned across the N1 analog scale at the value
R corresponding to that of the TO/GA mode.
R N1 THR
R - a small white circle the shape of which recalls that of the throttle.
R This indication signals the predictive N1 value at which the engine LP
R rotor speed will stabilize for the given throttle position.
R N1 CMD
R - a small arc in cyan colour linking the N1 actual value to the N1 CMD.
R This is displayed only with the autothrottle engaged. When the engine
R speed is stable, N1 actual = N1 CMD and the N1 CMD indication is not
R visible.
R
3. ____________________
N2 Indicating System
A. General
The measurement channel for the high pressure rotor speed is designed as
follows:
- a speed sensor installed on the engine sends a signal to the ECU
- the ECU processes the N2 signal and transmits it to the ECAM through
the ARINC 429 data bus (Ref. 73-25-00).
B. N2 Speed Sensor
(1) General
The N2 speed sensor is installed at 6:30 oclock on the accessory
gearbox (AGB) rear face with 2 bolts.
When the sensor is installed, only the 3 fixed connectors and sensor
body are visible.
(2) Description
(Ref. Fig. 004)
The N2 speed sensor consists of the following:
A body including:
- three fixed connectors
- a flange for attachment to the AGB
- a groove which accommodates a seal for tightness between sensor and
AGB.
A metal rigid tube including a magnetic head equipped with 3 polar
pieces.
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R N2 Speed Sensor
Figure 004
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(3) Operation
(Ref. Fig. 005)
The N2 speed sensor detects the rotational speed of the HP rotor
assembly. It transmits the signal to the following equipment:
- Engine Vibration Monitoring Unit (EVMU)
- ECU (channel A)
- ECU (channel B).
This sensor is an induction tachometer type. It comprises 3 sensitive
elements. Each element is magnetically and electrically isolated from
the other.
Each sensitive element includes a magnet, a coil and a polar mass.
These sensitive elements are hermetically sealed in a stainless steel
housing.
The sensitive elements transmit signals. The signals are supplied to
the 3 connectors through resin embedded wires.
A magnetic wheel, part of the AGB drive system, is provided with 71
teeth on its web. The passage of each tooth in front of the magnetic
head modifies the lines of magnetic force of the magnets. This
creates a flux variation in the coils.
The flux variation generates an alternating electromotive force
proportional to the rotational speed of the HP rotor assembly.
C. N2 Indication
(Ref. Fig. 006)
The N2 indication is displayed on the upper display unit of the ECAM
system. The N2 indication is provided in the digital form.
The indication is normally green
When N2 > 105 percent:
- the indication becomes red
R - the MASTER CAUT light comes on accompanied by a single chime
- the following message appears on the ECAM:
- ENG 1(2) N2 OVERLIMIT
- THR LEVER 1(2)...BELOW LIMIT.
When N2 > 105.8 percent:
R - The indication and the MASTER CAUT light and single chime remain as
R above but the ECAM message becomes:
- ENG 1(2) N2 OVERLIMIT
- THR LEVER 1(2)...IDLE
- ENG MASTER 1(2)...OFF.
If N2 has exceeded 105 percent:
- a red cross adjacent to N2 indication appears and remains during all
the flight.
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N1 SPEED SENSOR (4000EV) - REMOVAL/INSTALLATION
_______________________________________________
TASK 77-11-10-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-11-10-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-11-10-010-052
B. Get Access
4. Procedure
_________
Subtask 77-11-10-020-050
(1) Disconnect the electrical cables from the N1 speed sensor (40). Use
soft-nose connector pliers only if necessary.
R CAUTION : DO NOT REMOVE THE GUIDE TUBE LOCKING BOLT. DAMAGE OF THE
_______
R GUIDE TUBE O-RINGS CAN OCCUR, WHICH CAN CAUSE OIL LEAKAGE.
(3) Remove the 2 bolts (60) which attach the N1 speed sensor to the fan
frame (20).
NOTE : A 3 in.3 (50 cm3) to 6 in.3 (100 cm3) oil leakage can occur
____
when you remove the N1 speed sensor.
(5) Slowly and carefully pull the sensor out of the probe guide (10) and
remove the N1 speed sensor (40) from the fan frame.
(6) Remove the O-ring (50) from the probe guide (10). Discard the O-ring
(50).
(7) Put a protective sheath on the probe part of the N1 speed sensor.
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N1 Speed Sensor
Figure 401/TASK 77-11-10-991-001
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(8) Remove the container.
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TASK 77-11-10-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-11-10-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-11-10-010-054
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 77-11-10-420-050
(1) Lubricate a new O-ring (50) with engine oil (Material No. CP2442).
(2) Install the new O-ring (50) in the recess of the probe guide (10).
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(3) Remove the protective sheath from the sensor probe.
(4) Clean the pole pieces of the sensor probe with a clean, dry cloth.
(5) Complete the cleaning with a piece of adhesive tape to remove any
magnetic particles.
(6) Lubricate the two probe dampers with vaseline (Material No. CP5070)
or lanolin (Material No. CP2179).
CAUTION : DO NOT USE TOO MUCH FORCE WHEN YOU ENGAGE THE SENSOR PROBE
_______
IN THE FAN FRAME PROBE GUIDE TO PREVENT DAMAGE TO THE
PROBE.
(a) Align the sensor probe with the probe guide (10). Engage the
probe in the probe guide and push it slowly down the guide. Be
careful to keep axial alignement and a smooth movement throughout
the probe engagement.
(b) When the sensor probe is fully engaged by hand and in the free
state (bolts (60) not installed), measure the gap between the
machined surfaces of:
1
_ the mounting flange of the N1 speed sensor,
2
_ the sleeve (70)
(c) The measured gap must be between 0.12 in. (3.08 mm) and 0.24 in.
(6.09 mm) .
1
_ Remove the sensor and find the cause (distortion of the probe,
mis-positioning, etc.).
(e) If you cannot get the correct gap, remove the N1 speed sensor and
replace it by a serviceable sensor.
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(f) TORQUE the bolts as follows:
1
_ Lubricate the threads of the two bolts (60) with graphite
grease (Material No. CP2101). Attach the N1 speed sensor (40)
to the fan frame, with the two bolts (60).
(g) TORQUE the bolts (60) to between 110 and 120 lbf.in (1.24 and
1.35 m.daN).
(b) Make sure that the connectors and the receptacles are clear of
unwanted materials.
(d) Make sure the connectors are fully engaged and do not move.
5. Close-up
________
Subtask 77-11-10-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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(3) Remove the warning notice(s).
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N2 SPEED SENSOR (4001EV) - REMOVAL/INSTALLATION
_______________________________________________
TASK 77-11-20-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-11-20-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-11-20-010-050
4. Procedure
_________
Subtask 77-11-20-020-050
R (2) Disconnect the electrical cables from the N2 speed sensor. Use soft-
nose connector pliers only if necessary.
R (3) Put blanking cap on the cable connectors and on the sensor
receptacles.
R (4) Remove the two bolts (10) which attach the sensor to the pad of the
accessory gearbox (AGB).
R (6) Remove the O-ring (20) from the sensor housing. Discard the O-ring
(20).
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N2 Speed Sensor
Figure 401/TASK 77-11-20-991-001
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TASK 77-11-20-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
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R D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-11-20-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-11-20-010-053
B. Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
4. Procedure
_________
Subtask 77-11-20-420-050
(1) Remove the blanking caps and plugs from the cable connectors, the N2
sensor receptacles and probe, and the AGB pad recess.
(2) Lubricate a new O-ring (20) with engine oil (Material No. CP2442).
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(3) Install the O-ring (20) in the groove of the sensor housing.
(4) Clean the pole pieces of the sensor with a clean, dry cloth.
(5) Use adhesive tape to complete cleaning and remove any magnetic
particles.
(7) Lubricate the threads of bolts (10) with graphite grease (Material
No. CP2101).
(a) Attach the N2 speed sensor to the AGB with the two bolts (10).
TORQUE the bolts (10) to between 100 and 110 lbf.in (1.13 and
1.24 m.daN).
(9) Make sure that the connectors and the receptacles are clean and clear
of unwanted materials.
(11) Make sure that the connectors are fully engaged and do not move.
Subtask 77-11-20-861-050
Subtask 77-11-20-869-050
C. Do the EIS start procedure (upper and lower ECAM DUs) (Ref. TASK 31-60-
00-860-001).
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Subtask 77-11-20-710-050
D. Do this test.
(c) Push the NEXT PAGE mode key: a new SYSTEM REPORT/TEST page comes
into view.
(d) Push the line key adjacent to the ENG indication: the SYSTEM
REPORT/TEST ENG page comes into view.
(e) Push the line key adjacent to the FADEC 1A(1B) for engine 1.
(f) Push the line key adjacent to the FADEC 2A(2B) for engine 2.
(g) Push the line key adjacent to the LAST LEG REPORT.
(h) Make sure that the message N2 SENS, J7(J8), ECU is not in view.
5. Close-up
________
Subtask 77-11-20-860-051
Subtask 77-11-20-862-050
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Subtask 77-11-20-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TEMPERATURE - DESCRIPTION AND OPERATION
_______________________________________
1. _______
General
(Ref. Fig. 001)
R The engine Exhaust Gas Temperature (EGT) is sensed and averaged by nine
R thermocouple probes (chromel/alumel). They are installed through one
R specific nozzle segment of the stage 2 nozzle assembly located in the Low
R Pressure Turbine (LPT) case.
B. Description
(Ref. Fig. 001, 002)
R (1) The T495 thermocouple wiring harness has two internal technology
R standards. The first internal technology uses impedance matching by
R diameter cable adjustment and the second uses impedance matching by
R resistance adjustment.
(a) Three rigid metal tubes, each equipped with one thermocouple
probe at one end and an integral flange for attachment to a
related boss on the LPT case.
(b) A junction box at the other end of each rigid metal tube with a
receptacle connector for connection to the upper extension lead
and a flange for attachment to the LPT mounting flange A8.
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R
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R (4) The upper extension lead has:
- One rigid metal tube (Con-o-clad), equipped at each end with a
mobile elbow-connector for connection to the main junction box
R assembly, and one of the three two-probe thermocouple lead
R assemblies.
2. EGT
______________
indication
(Ref. Fig. 003)
The EGT indication appears on the upper display unit of the ECAM system.
The ECAM provides the EGT indication:
- in analog form thru a pointer which deflects in front of a dial,
- in digital form, in the lower section of the dial.
The indication is normally green.
The index flashes amber above 855 deg.C (or above 725 deg.C during start
sequence).
The index and the numerical value flash red above 890 deg.C, the MASTER CAUT
light comes on accompanied by the repetitive chime, the following message
appears on the ECAM: ENG 1(2): EGT OVERLIMIT
If the EGT has exceeded 890 deg.C:
- the maximum value reached is memorized,
- a small red line remains positioned on the analog scale, at that value
(max pointer). The red line will disapear after a new take off or
maintenance action through the MCDU.
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T495 THERMOCOUPLE - REMOVAL/INSTALLATION
________________________________________
TASK 77-21-10-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific blanking plugs
R No specific caps
No specific warning notice
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-050
B. Get Access
Subtask 77-21-10-040-050
Subtask 77-21-10-010-058
4. Procedure
_________
Subtask 77-21-10-020-050
R (2) Disconnect the upper extension lead (10) from the upper right T495
R sector junction box (120) and from the main junction box (20).
R (3) Remove the parts which attach the upper extension lead (10) as
R follow:
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R (a) Remove the bolt (30) from the bracket (50) on flange S, at the
R 10:15 oclock position (Detail C).
R (c) Remove the bolt (60) from the bracket (80) on flange S, at the 11
R oclock position (Detail D).
R (e) Remove the bolt (90) from the bracket (100) on flange S, at the
R 11:45 oclock position (Detail E).
(5) Install the blanking plugs and caps on the connectors and
receptacles.
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TASK 77-21-10-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-059
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-051
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
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4. Procedure
_________
Subtask 77-21-10-420-050
(1) Remove the blanking plugs and caps from the connectors and
receptacles.
(2) Make sure that the connectors and receptacles are clean and clear of
unwanted materials.
(3) Install the upper extension lead (10) and connect it to the upper
right T495 sector junction box (120) and to the main junction box
(20).
(4) Apply a thin layer of graphite grease (Material No. CP2101) to the
threads of the bolts (30), (60) and (90).
(5) Install the parts which attach the upper extension lead as follow:
(a) Install the clamp (40)with the bolt (30) on the bracket (50) on
flange S, at the 10:15 oclock position (Detail C).
(c) Install the clamp (70) on the bracket (80) on flange S, at the 11
oclock position (Detail D).
(d) Install the clamp (110) on the bracket (100) on flange S, at the
11:45 oclock position (Detail E).
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(6) Make sure that the upper extension lead (10) is not stressed and
Torque as follows:
(a) The connecting nuts to between 168 and 186 lbf.in (1.89 and 2.10
m.daN) and safety with lockwire 0.032 in. (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in. (0.8 mm) dia. (Material No.
CP8002).
(b) The bolts (30), (60), (90) to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
Subtask 77-21-10-710-051-A
5. Close-up
________
Subtask 77-21-10-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-440-050
Subtask 77-21-10-410-050
C. Close Access
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TASK 77-21-10-000-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-057
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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INTENTIONALLY BLANK
R
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-056
B. Get Access
Subtask 77-21-10-040-052
Subtask 77-21-10-010-060
4. Procedure
_________
Subtask 77-21-10-020-056
R (2) Disconnect the lower extension lead (10) from the main junction box
R (20) and from the lower right (T495) sector junction box (180).
R (3) Remove the parts which attach the lower extension lead (10) as
R follows:
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R (a) Remove the bolt (30) from the bracket (50) on flange S, at the
R 8:45 oclock position (Detail C).
R (c) Remove the bolt (80) from the bracket (60) on lever left T495
R sector junction box at the 8 oclock position (Detail D).
R (e) Remove the bolt (100) from the bracket (90) on flange S, at the
R 7:30 oclock position (Detail E).
R (g) Remove the bolt (130) from the bracket (120) on flange S, at the
R 6:45 oclock position (Detail F).
R (i) Remove the bolt (150) from the bracket (170) on flange S, at the
R 6 oclock position (Detail G).
(5) Install the blanking plugs and caps on the connectors and the
receptacles.
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TASK 77-21-10-400-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-051
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-061
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF :
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4. Procedure
_________
Subtask 77-21-10-420-055
(1) Remove the blanking plugs and caps from the connetors and
receptacles.
(2) Apply a thin layer of graphite grease (Material No. CP2101) on the
threads of the bolts (30), (80), (100), (130) and (150).
(3) Make sure that the connectors and receptacles are clean and clear of
unwanted materials.
(4) Install the lower extension lead (10) and connect it to the main
junction box (20) and to the lower right T495 sector junction box
(180).
(5) Install the parts which attach the lower extension lead as follows:
R (a) Install the clamp (40) on the bracket (50) on flange S, at the
R 8:45 oclock position (Detail C).
R (c) Install the clamp (70) on the bracket (60) on lever left T495
R sector junction box at the 8 oclock position (Detail D).
R (e) Install the clamp (110) on the bracket (90) on flange S, at the
R 7:30 oclock position (Detail E).
R (g) Install the clamp (140) on the bracket (120) on flange S, at the
R 6:45 oclock position (Detail F).
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R (i) Install the clamp (160) on the bracket (170) on flange S, at the
R 6 oclock position (Detail G).
(6) Make sure that the lower extension lead (10) is not stressed and
TORQUE as follows:
(a) The connecting nuts to between 168 and 186 lbf.in (1.89 and 2.10
m.daN) and safety with lockwire 0.032 in (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in (0.8 mm) dia. (Material No.
CP8002).
(b) The bolts (30), (80), (100), (130) and (150) to between 47 and 53
lbf.in (0.53 and 0.59 m.daN).
Subtask 77-21-10-710-055
5. Close-up
________
Subtask 77-21-10-410-061
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-440-051
Subtask 77-21-10-410-062
C. Close Access
EFF :
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TASK 77-21-10-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-051
B. Close Access
Subtask 77-21-10-040-054
Subtask 77-21-10-010-062
4. Procedure
_________
Subtask 77-21-10-020-051
R (2) Disconnect the upper extension lead (10) and the lower extension lead
R (40) from the main junction box (20).
R (3) Disconnect the CJ13 harness connector (60) from the main junction box
R (20).
EFF :
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(4) Disconnect the main junction box leads (20) from the upper left T495
sector junction box (100) and lower left T495 sector junction box
(140).
(5) Remove the parts which attach the main junction box (20) as follows:
(a) Remove the bolt (80) from the bracket (90) on flange S, at the
10:15 oclock position (Detail C).
(c) Remove the bolt (120) from the bracket (110) on flange S, at the
8:30 oclock position (Detail E).
(e) Remove the nuts (30) from the flange S, at the 9:15 oclock
position (Detail B).
(6) Remove the main junction box (20) from the engine.
(7) Install the blanking plugs and caps on the connectors and the
receptacles.
EFF :
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TASK 77-21-10-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-052
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
R warning notice is in position to tell persons not to start the
R engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-063
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-055
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
EFF :
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4. Procedure
_________
Subtask 77-21-10-420-051
(1) Remove the blanking plugs and caps from the electrical connectors and
receptacles.
(2) Apply a thin layer of graphite grease (Material No. CP2101) on the
threads of the bolts (50), (80) and (120).
(3) Install the main junction box (20) on the rear face of the support
sector ring and engage the connector receptacle in the sector ring.
(4) Attach the main junction box (20) to the flange S with bolts (50) and
nuts (30).
(5) TORQUE the nuts (30) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(6) Make sure that the connectors and receptacles are clean and clear of
unwanted materials.
(7) Connect the main junction box leads (20) to the upper left T495
sector junction box (100) and to the lower left T495 sector junction
box (140).
(8) TORQUE the connecting nuts to between 168 and 186 lbf.in (1.89 and
2.10 m.daN) and safety with lockwire 0.032 in (0.8 mm) (Material No.
CP8001) or lockwire 0.032 in(0.8 mm) (Material No. CP8002).
(9) Install the parts which attach the main junction box leads (20) as
follows:
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R (a) Install the clamp (90).
R (b) Install the bolt (80) on the bracket (70) on flange S, at the
R 10:15 oclock position (Detail C).
R (d) Install the bolt (120) on the bracket (110) on flange S, at the
R 8:30 oclock position (Detail E).
(10) Connect the upper extension lead (10) and the lower extension lead
(40) to the main junction box (20). Tighten the connectors by hand.
(11) TORQUE the bolts (80), (120) to between 168 and 186 lbf.in (1.89 and
2.10 m.daN).
(12) Connect the CJ13 harness connector (60) to the main junction box
(20).
(13) TORQUE the connecting nuts to between 135 and 180 lbf.in (1.52 and
2.03 m.daN) and safety with lockwire 0.032 in (0.8 mm) (Material No.
CP8001) or lockwire 0.032 in(0.8 mm) (Material No. CP8002).
Subtask 77-21-10-869-050
Subtask 77-21-10-710-050
5. Close-up
________
Subtask 77-21-10-869-051
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Subtask 77-21-10-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-440-052
Subtask 77-21-10-410-051
D. Close Access
EFF :
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TASK 77-21-10-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-052
B. Get Access
Subtask 77-21-10-040-056
Subtask 77-21-10-010-064
4. Procedure
_________
Subtask 77-21-10-020-052
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INTENTIONALLY BLANK
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(2) Disconnect the upper extension lead connector (90) from the upper
right T495 sector junction box (parallel junction box) (20).
(a) Remove the nuts (10) from the studs (30) on LPT case, between the
12 oclock and the 3 oclock positions (Detail B) (3locations).
(b) Remove the bolts (65) from the EGT Sensor (Thermocouple) Probe
Bracket Assy on LPT case, between the 12 oclock positions (Detail
B) (3 locations).
(c) Remove the nut (10) and the washer from the stud (30). Keep the
bolt and the washer.
(d) Remove the bolt (60) from the bracket (40) on flange S, at the
11:45 oclock position (Detail C).
(f) Remove the nuts (80) from the flange S, at the 12:45 oclock
position (Detail D).
(h) Remove the nuts (100) from the bracket (140) on flange S, at the
1:30 oclock position (Detail E).
(i) Remove the bolt (130), the clamps (110) and (120).
(j) Remove the bolt (170) from the bracket (150) on flange S, at the
2:15 oclock position (Detail F).
(3) Carefully remove the upper right thermocouple lead assembly (upper
right T495 sector) (20) from the LPT holes and from the engine.
(4) Install the blanking plugs and caps on all disconnected parts.
EFF :
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TASK 77-21-10-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-053
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-065
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
EFF :
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-057
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-21-10-420-052
SB CFM 72-0673
(1) Identify if not done before the repair by marking the service
bulletin n umber CFM56-5A 72-0673 on the locally manufactured washer
R (Ref. SPM 701012350005).
(3) Lubricate the threads of the LPT case studs (30) with lubricant
Molykote P37 (Material No. CP2544)
(4) Lubricate the threads of the bolts (60), (70), (130), (170) with
graphite grease (Material No. CP2101).
(5) Carefully install the upper right thermocouple lead assembly (upper
right T495 sector) (20) in position on the engine, and engage the
upper right T495 sector probes in the LPT case.
EFF :
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R (6) Install the parts which attach the upper right T495 sector as
follows:
(a) Install the nuts (10) on the studs (30) on LPT case, between the
12 oclock and the 3 oclock positions (Detail B) (3locations).
(b) Install the bolts (65) from the EGT Sensor (Thermocouple) Probe
Bracket Assy on LPT case, between the 12 oclock positions (Detail
B) (3 locations).
(c) Install the nuts (10) and the washer from the studs (30). Take
care to set the plate of the specific washers turned to the head
of the bolts with the number engraved at the top.
(d) Install the clamp (50) on the bracket (40) on flange S, at the
11:45 oclock position (Detail C).
(f) Install the bolts (70) on flange S at the 12:45 oclock position
(Detail D).
(h) Install the clamps (110) and (120) on the bracket (140) on flange
S, at the 1:30 oclock position (Detail E).
(j) Install the clamp (160) on the bracket (150) on flange S, at the
2:15 oclock position (Detail F).
EFF :
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R (7) TORQUE the nuts (10), (80) to between 100 and 110 lbf.in (1.13 and
1.24 m.daN).
R (8) TORQUE the nuts (10) to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
R (9) TORQUE the bolts to between 100 and 110 lbf.in (1.13 and 1.24 m.daN).
R (10) TORQUE the nuts (80) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
R (11) Lock the bolts by a lockwire engaged through the head holes and
attached to the specific washers.
R (12) TORQUE the nuts (100) and the bolts (60), (170) to between 47 and 53
lbf.in (0.53 and 0.59 m.daN).
R (13) Make sure that the connectors and receptacles are clean and clear of
unwanted materials.
R (14) Connect the upper extension lead connector (90) to the upper right
T495 sector junction box (parallel junction box) (20).
R (15) TORQUE the connecting nut to between 168 and 186 lbf.in (1.89 and
2.10 m.daN) and safety with lockwire 0.032 in (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in (0.8 mm) dia. (Material No. CP8002).
Subtask 77-21-10-710-052
EFF :
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5. Close-up
________
Subtask 77-21-10-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-440-053
Subtask 77-21-10-410-052
C. Close Access
EFF :
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TASK 77-21-10-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-053
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-040-058
Subtask 77-21-10-010-066
4. Procedure
_________
Subtask 77-21-10-020-053
A. Removal of the Lower Left Thermocouple Lead Assembly (Lower Left T495
Sector)
(2) Disconnect the main junction box lead connector (130) from the lower
left T495 sector junction box (parralel junction box) (20).
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INTENTIONALLY BLANK
R
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(3) Remove the parts which attach the lower left T495 as follows:
(a) Remove the nuts (10) from the studs (30) on LPT case, between the
7 and 8:15 oclock positions (Detail B).
(b) Remove the bolt (65) from the EGT Sensor (Thermocouple) Probe
Bracket Assy on LPT case, at the 7 and 8:15 oclock positions
(Detail B).
(c) Remove the nut (10) and the washer ffrom the stud (30). Keep the
bolt and the washer.
(d) Remove the bolt (60) from the bracket (40) on flange S, at the
8:30 oclock position (Detail C).
(f) Remove the bolt (120) on the bracket (90) on lower left T495
sector (20) junction, at the 8 oclock position (Detail D).
(i) Remove the nuts (80) from the flange S, at the 8 oclock position
(Detail D).
(k) Remove the bolt (10) from the bracket (100) on flange S, at the
7:30 oclock position (Detail E).
(4) Carefully remove the lower left T495 sector (20) from the LPT holes,
and from the engine.
(5) Install the blanking plugs and caps on all disconnected parts.
EFF :
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TASK 77-21-10-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-054
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-067
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
EFF :
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-059
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-21-10-420-053
SB 72-0673
(1) Identify if not done before the repair by marking the service
bulletin number CFM56-5A 72-0673 on the locally manufactured washer
R (Ref. SPM 701012350005).
End SB 72-0673
(3) Lubricate the threads of the LPT case studs (30) with lubricant
Molykote P37 (Material No. CP2544).
(4) Lubricate the threads of the bolts (60), (70), (120), (150) with
graphite grease (Material No. CP2101).
(5) Carefully install the lower left T495 sector (20) in position on the
engine, and engage the lower left T495 sector probes in the LPT case.
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(6) Install the parts which attach the lower left T495 sector as follows:
(a) Install the nuts (10) on the studs (30) on LPT case, between the
7 and 8:15 oclock positions (Detail B).
(b) Install the bolt (65) on the holes threaded of the EGT sensor
(thermocouple) probe brackets, on LPT case, at the 7 and 8:15
oclock positions (Detail B).
(c) Install the nuts (10) and the washers on the stud (30). Take care
to set the plate of the specific washers turned to the head of
the bolts with the number engraved at the top.
(d) Install the clamp (50) on the bracket (40), on flange S, at the
8:30 oclock position (Detail C).
(h) Install the lower extension lead (100) on the bracket (90), on
the lower left T495 sector (20) junction box at the 8 oclock
position (Detail D).
(j) Install the clamp (160) on the bracket (140), on flange S, at the
7:30 oclock position (Detail E).
EFF :
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(7) TORQUE the nuts (10), (80) to between 100 and 110 lbf.in (1.13 and
1.24 m.daN).
(8) TORQUE the nuts (10) to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
(9) TORQUE the bolts to between 100 and 110 lbf.in (1.13 and 1.24 m.daN).
(10) TORQUE the nuts (80) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(11) Lock the bolts by a lockwire engaged through the head holes and
attached to the specific washers.
(12) TORQUE the bolts (60), (120), (150) to between 47 and 53 lbf.in (0.53
and 0.59 m.daN).
(13) Make sure that the connectors and receptacles are clean and clear of
unwanted materials.
(14) Connect the main junction box lead connector (130) to the lower left
T495 sector junction box (parallel junction box) (20).
(15) TORQUE the connecting nut to between 168 and 186 lbf.in (1.89 and
2.10 m.daN) and safety with lockwire 0.032 in (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in (0.8 mm) dia. (Material No. CP8002).
Subtask 77-21-10-710-053
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5. Close-up
________
Subtask 77-21-10-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-440-054
Subtask 77-21-10-410-053
C. Close Access
EFF :
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TASK 77-21-10-000-007
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-058
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-057
B. Get Access
Subtask 77-21-10-040-060
Subtask 77-21-10-010-068
4. Procedure
_________
Subtask 77-21-10-020-055
A. Removal of the Upper Left Thermocouple Lead Assembly (Upper Left T495
Sector)
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INTENTIONALLY BLANK
R
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(2) Disconnect the main junction box lead connector (90) from the upper
left T495 sector junction box (parallel junction box) (20).
(3) Remove the parts which attach the upper Left T495 sector as follows:
(a) Remove the nuts (10) from the studs (30) on LPT case, at the 9:30
and the 10:45 oclock positions (Detail B).
(b) Remove the bolt (65) from the EGT Sensor (Thermocouple) Probe
Bracket Assy on LPT case, at the 9:30 and the 10:45 oclock
positions (Detail B).
(c) Remove the nut (10) and the washer from the stud (30). Keep the
bolt and the washer.
(d) Remove the bolt (50) from the bracket (40) on flange S, at the
10:45 oclock position (Detail C).
(f) Remove the nuts (80) from the flange S, at the 10:30 oclock
position (Detail D).
(h) Remove the bolt (110) on the bracket (100), on flange S, at the
11 oclock position (Detail E).
(4) Carefully remove the upper left T495 sector (20) from the LPT holes,
and from the engine.
(5) Install the blanking plugs and caps on all disconnected parts.
EFF :
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TASK 77-21-10-400-007
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-055
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-069
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-061
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-21-10-420-056
SB CFM 72-0673
(1) Identify if not done before the repair by marking the service
bulletin number CFM56-5A 72-0673 on the locally manufactured washer
R (Ref. SPM 701012350005).
END OF SB CFM 72-0673
(3) Lubricate the threads of the LPT case studs (30) with lubricant
Molykote P37 (Material No. CP2544).
(4) Lubricate the threads of the bolts (50), (70), (110) with graphite
grease (Material No. CP2101).
(5) Carefully install the upper left T495 sector (20) in position on the
engine, and engage the upper left T495 sector probes in the LPT case.
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(6) Install the parts which attach the upper left T495 sector as follows:
(a) Install the nuts (10) on the studs (30) on LPT case, at the 9:30
and the 10:30 oclock positions (Detail B).
(b) Install the bolts (65) on the holes threaded of the EGT sensor
(thermocouple) probe brackets, on LPT case, at the 9:30 and the
10:30 oclock positions (Detail B).
(c) Install the nuts (10) and the washers on the stud (30). Take care
to set the plate of the specific washers turned to the head of
the bolts with the number engraved at the top.
(d) Install the clamp (60) on the bracket (40), on flange S, at the
10:15 oclock position (Detail C).
(f) Install the bolts (70) on flange S, at the 10:30 oclock position
(Detail D).
(h) Install the clamp (120) on the bracket (100), on flange S, at the
11 oclock position (Detail E).
PRE SB 72-0673
(7) TORQUE the nuts (10), (80) to between 100 and 110 lbf.in (1.13 and
1.24 m.daN).
POST SB 72-0673
(8) TORQUE the nuts (10) to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
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(9) TORQUE the bolts to between 100 and 110 lbf.in (1.13 and 1.24 m.daN).
(10) TORQUE the nuts (80) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(11) Lock the bolts by a lockwire engaged through the head holes and
attached to the specific washers.
(12) TORQUE the bolts (50), (110) to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
(13) Make sure that the connectors and the receptacles are clean and clear
of unwanted materials.
(14) Connect the main junction box lead connector (90) to the upper left
T495 sector junction box (parallel junction box) (20).
(15) TORQUE the connecting nut to between 168 and 186 lbf.in (1.89 and
2.10 m.daN) and safety with lockwire 0.032 in (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in (0.8 mm) dia. (Material No. CP8002).
Subtask 77-21-10-710-056
5. Close-up
________
Subtask 77-21-10-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040).
FOR 1000EM1
451AL, 452AR.
FOR 1000EM2
461AL, 462AR.
Subtask 77-21-10-440-055
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Subtask 77-21-10-410-064
C. Close Access
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TASK 77-21-10-000-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-054
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-21-10-010-054
B. Get Access
Subtask 77-21-10-040-062
Subtask 77-21-10-010-070
4. Procedure
_________
Subtask 77-21-10-020-054
A. Removal of the Lower Right (R/H) Thermocouple Lead Assembly (Lower Right
T495 Sector)
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(2) Disconnect the lower extension lead connector (80) from the lower
right T495 sector junction box (parallel junction box) (20).
(3) Remove the parts which attach the lower right T495 sector as follows:
(a) Remove the nuts (10) from the studs (30) on LPT case, at the 4:15
and the 5:30 oclock positions (Detail B).
(b) Remove the bolt (65) from the EGT Sensor (Thermocouple) Probe
Bracket Assy on LPT case, at the 4:15 and the 5:30 oclock
positions (Detail B).
(c) Remove the nut (10) and the washer from the stud (30). Keep the
bolt and the washer.
(d) Remove the bolt (60) from the bracket (40) on flange S, at the 6
oclock position (Detail C).
(f) Remove the nuts (90) from the flange S, at the 5:15 oclock
position (Detail D).
(h) Remove the bolt (120) from the bracket (100) on flange S, at the
4:30 oclock position (Detail E).
(4) Carefully remove the lower right T495 sector (20) from the LPT holes,
and from the engine.
(5) Install the blanking plugs and caps on all disconnected parts.
EFF :
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TASK 77-21-10-400-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-860-056
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-21-10-010-071
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-21-10-040-063
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-21-10-420-054
SB CFM 72-0673
(1) Identify if not done before the repair by marking the service
bulletin number CFM56-5A 72-0673 on the locally manufactured washer
R (Ref. SPM 701012350005).
(3) Lubricate the threads of the LPT case studs (30) with lubricant
Molykote P37 (Material No. CP2544).
(4) Lubricate the threads of the bolts (60), (70), (120) with graphite
grease (Material No. CP2101).
(5) Carefully install the lower right T495 sector (20) in position on the
engine, and engage the lower right T495 sector probes in the LPT
case.
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(6) Install the parts which attach the lower right T495 sector as
follows:
(a) Install the nuts (10) on the studs (30) on LPT case, at the 4:15
and the 5:30 oclock positions (Detail B).
(b) Install the bolts (65) on the holes threaded of the EGT sensor
(thermocouple) probe brackets, on LPT case, at the 4:15 and the
5:30 oclock positions (Detail B).
(c) Install the nuts (10) and the washers on the stud (30). Take care
to set the plate of the specific washers turned to the head of
the bolts with the number engraved at the top.
(d) Install the clamp (50) on the bracket (40), on flange S, at the 6
oclock position (Detail C).
(h) Install the clamp (110) on the bracket (100), on flange S, at the
4:30 oclock position (Detail E).
(7) TORQUE the nuts (10), (90) to between 100 and 110 lbf.in (1.13 and
1.24 m.daN).
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(8) TORQUE the nuts (10) to between 98 and 110 lbf.in (1.10 and 1.24
m.daN).
(9) TORQUE the bolts to between 100 and 110 lbf.in (1.13 and 1.24 m.daN).
(10) TORQUE the nuts (90) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN).
(11) Lock the bolts by a lockwire engaged through the head holes and
attached to the specific washers.
(12) TORQUE the bolts (60), (120) to between 47 and 53 lbf.in (0.53 and
0.59 m.daN).
(13) Make sure that the connectors and the receptacles are clean and clear
of unwanted materials.
(14) Connect the main junction box lead connector (80) to the lower right
T495 sector junction box (parallel junction box) (20).
(15) TORQUE the connecting nut to between 168 and 186 lbf.in (1.89 and
2.10 m.daN) and safety with lockwire 0.032 in (0.8 mm) dia. (Material
No. CP8001) or lockwire 0.032 in (0.8 mm) dia. (Material No. CP8002).
Subtask 77-21-10-710-054
5. Close-up
________
Subtask 77-21-10-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
EFF :
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Subtask 77-21-10-440-056
Subtask 77-21-10-410-054
C. Close Access
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T495 THERMOCOUPLE - INSPECTION/CHECK
____________________________________
TASK 77-21-10-200-001
1. __________________
Reason for the Job
This procedure gives instructions for the troubleshooting of each part and
the isolation of defective subassemblies in EGT systems, because a check of
the serviceability of the EGT thermocouple harness, as an assembly, is not
possible. You must do this procedure step by step as described below.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific megohmeter
No specific megohmeter (50 Volts DC or 100 Volts DC)
No specific ohmmeter, accuracy 1%
No specific ohmmeter, accurary 1%
No specific warning notice
No specific MIL-C 5015-10SL3S connector with test lead
No specific access platform 1 m (3 ft. 3 in.)
R No specific Torque Wrench : range 30.00 to 220.00 lbf.in
R (0.34 to 2.60 m.daN)
856A3317 1 LEAD,CHECK-EGT(T495) RH WIRING HARNESS
856A3318 2 LEAD,CHECK-EGT(T495) LH WIRING HARNESS
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-21-10-941-055
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
EFF :
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Subtask 77-21-10-010-055
B. Get Access
Subtask 77-21-10-040-078
Subtask 77-21-10-010-094
D. Get Access
4. Procedure
_________
Subtask 77-21-10-280-050
R (1) Electrical check of the two-probes L/H lower and upper thermocouple
R (2 probes) lead assemblies and R/H lower thermocouple (2 probes) lead
R assembly
CAUTION : REMOVE THE NEAREST CLAMPS WHICH ATTACH THE LEADS TO THE
_______
BRACKETS, BEFORE YOU DISCONNECT THE CONNECTORS.
NOTE : Make sure that the connectors are clean and clear of unwanted
____
materials.
1
_ Cut and remove the lockwire.
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2
_ Disconnect the lower extension lead from the parallel junction
box of the R/H lower thermocouple lead assembly, then the
branches of the main junction box assembly from the parallel
boxes of the L/H upper and lower thermocouple lead assemblies.
R 3
_ Connect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) to the parallel junction box receptacle of the
thermocouple lead assembly that you have to check.
R 4
_ Connect the wires of LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) to the ohmmeter, accuracy 1%.
5
_ Measure and record the ohmic resistance value. Subtract the
R lead ohmic resistance value of the LEAD,CHECK-EGT(T495) RH
R WIRING HARNESS (856A3317P02) to find the ohmic resistance
value A of the thermocouple lead assembly.
R 6
_ Invert the wires of the LEAD,CHECK-EGT(T495) RH WIRING
R HARNESS. (856A3317P02). Measure and record the ohmic
resistance value. Subtract the lead ohmic resistance value of
the tool to find the ohmic resistance value B of the
thermocouple lead assembly.
PRE SB 72-0583
7
_ Add the ohmic resistance values A and B, and divide them by
two. The resultant value must be 0.59 ohm plus or minus 0.07
ohm.
POST SB 72-0583
8
_ Add the ohmic resistance values A and B, and divide them by
two. The resultant value must be 0.61 ohm plus or minus 0.12
ohm.
END SB 72-0583
1
_ Strap the two wires of the adapter lead, and connect them to a
terminal of the megohmeter.
2
_ Connect the other terminal of the megohmeter to the casing.
The insulation resistance value must be greater than 10
Megohms
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R 3
_ Disconnect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) from the thermocouple lead assembly.
4
_ Connect the lower extension lead on the parallel junction box
of the R/H lower thermocouple lead assembly, then the branches
of the main junction box assembly on the parallel boxes of L/H
upper and lower thermocouple lead assemblies.
5
_ TORQUE the connecting nut to between 168 and 186 lbf.in (1.89
and 2.10 m.daN) and safety with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
CAUTION : REMOVE THE NEAREST CLAMPS WHICH ATTACH THE LEADS TO THE
_______
BRACKETS, BEFORE YOU DISCONNECT THE CONNECTORS.
NOTE : Make sure that the connectors are clean and clear of unwanted
____
materials.
1
_ Cut and remove the lockwire.
2
_ Disconnect the upper extension lead from the parallel junction
box of the R/H thermocouple lead assembly (upper right T495
sector).
R 3
_ Connect the wires of the LEAD,CHECK-EGT(T495) RH WIRING
R HARNESS (856A3317P02) to the ohmmeter, accuracy 1%
4
_ Measure and record the ohmic resistance value of the lead
(Resistance leads)
R 5
_ Connect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) to the parallel junction box resistance of the
thermocouple lead assembly.
R 6
_ Connect the wires of the LEAD,CHECK-EGT(T495) RH WIRING
R HARNESS (856A3317P02) to the ohmmeter, accuracy 1%.
7
_ Measure and record the ohmic resistance value. Subtract the
resistance leads value of the tool to find the ohmic
resistance value A of the thermocouple lead assembly.
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R 8
_ Invert the wires of the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02). Measure and record the ohmic resistance value.
Subtract the resistance leads value of the tool to find the
ohmic resistance value B of the thermocouple lead assembly.
PRE SB 72-0583
9
_ Add the ohmic resistance values A and B, and divide them by
two. The resultant value must be 0.59 ohm plus or minus 0.07
ohm.
POST SB 72-0583
10
__ Add the ohmic resistance values A and B, and divide them by
two. The resultant value must be 0.64 ohm plus or minus 0.12
ohm.
END SB 72-0583
1
_ Strap the two wires of the adapter lead, and connect them to a
terminal of the megohmeter.
2
_ Connect the other terminal of the megohmeter to the casing.
The insulation resistance must be greater than 10 Megohms.
R 3
_ Disconnect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) from the thermocouple lead assembly.
4
_ Connect the upper extension lead on the parallel junction box
of the R/H thermocouple lead assembly.
5
_ TORQUE the connecting nut to between 168 and 186 lbf.in (1.89
and 2.10 m.daN) and safety with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
CAUTION : REMOVE THE NEAREST CLAMPS WHICH ATTACH THE LEADS TO THE
_______
BRACKETS, BEFORE YOU DISCONNECT THE CONNECTORS.
NOTE : Make sure that the connectors are clean and clear of unwanted
____
materials.
EFF :
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(a) Do a resistance check as follows:
1
_ Cut and remove the lockwires.
2
_ Disconnect the upper extension lead from the parallel junction
box of the R/H thermocouple lead assembly (upper right T495
sector) and from the main junction box assembly receptable.
R 3
_ Connect one LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) to each upper extension lead connector.
R 4
_ Connect the wire of one LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) to an ohmmeter, and short the wires of the
second one.
5
_ Measure the ohmic resistance value. Subtract the two adapter
ohmic lead resistance values of the tool to find the ohmic
resistance value of the upper extension lead.
PRE SB 72-0583
6
_ The final resistance value must be 1.44 ohm plus or minus 0.23
ohm.
POST SB 72-0583
7
_ The final resistance value must be 1.38 ohm plus or minus 0.18
ohm.
END SB 72-0583
R 8
_ Disconnect the shorted LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02).
1
_ Connect the megohmeter (50 Volts DC or 100 Volts DC) to the
R LEAD,CHECK-EGT(T495) LH WIRING HARNESS (856A3318P02) still
connected.
2
_ The insulation resistance value between the two conductors
must be greater than 10 Megohms.
3
_ The insulation resistance value between each conductor and the
connector casing must be greater than 10 Megohms.
EFF :
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R 4
_ Disconnect the LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) from the upper extension lead connector.
5
_ Connect the upper extension lead to the parallel junction box
of the R/H thermocouple lead assembly (upper right T495
sector) and to the main junction box assembly receptacle.
6
_ TORQUE the connecting nuts to between 168 and 186 lbf.in (1.89
and 2.10 m.daN) and safety with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
CAUTION : REMOVE THE NEAREST CLAMPS WHICH ATTACH THE LEADS TO THE
_______
BRACKETS, BEFORE YOU DISCONNECT THE CONNECTORS.
NOTE : Make sure that the connectors are clean and clear of unwanted
____
materials.
1
_ Cut and remove the lockwires.
2
_ Disconnect the lower extension lead from the parallel junction
box of the R/H lower thermocouple lead assembly (lower right
T495 sector) and from the main junction box assembly
receptacle.
R 3
_ Connect one LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) to each lower extension lead connector.
R 4
_ Connect the wires of one LEAD,CHECK-EGT(T495) LH WIRING
R HARNESS (856A3318P02) to an ohmmeter, and short the wires of
the second one.
5
_ Measure the ohmic resistance value. Subtract the two ohmic
lead resistance values of the tool to find the ohmic
resistance value of the upper extension lead.
PRE SB 72-0583
6
_ The final resistance value must be 1.44 ohm plus or minus 0.23
ohm.
POST SB 72-0583
EFF :
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7
_ The final resistance value must be 1.60 ohm plus or minus 0.18
ohm.
END SB 72-0583
R 8
_ Disconnect the shorted LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02).
R 1
_ Connect a megohmeter to the adapter lead, LEAD,CHECK-EGT(T495)
R LH WIRING HARNESS (856A3318P02), still connected.
2
_ The insulation resistance value between the two conductors
must be greater than 10 Megohms.
3
_ The insulation resistance value between each conductor and the
connector casing must be greater than 10 Megohms.
R 4
_ Disconnect the LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) from the lower extension lead connector.
5
_ Connect the lower extension lead to the parallel junction box
of the R/H lower thermocouple lead assembly (lower right T495
sector) and to the main junction box assembly receptacle.
6
_ TORQUE the connecting nuts to between 168 and 186 lbf.in (1.89
and 2.10 m.daN) and safety with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
CAUTION : REMOVE THE NEAREST CLAMPS WHICH ATTACH THE LEADS TO THE
_______
BRACKETS, BEFORE YOU DISCONNECT THE CONNECTORS.
NOTE : Make sure that the connectors are clean and clear of unwanted
____
materials.
1
_ Cut and remove the lockwires.
EFF :
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2
_ Disconnect the CJ13 harness, the upper and the lower extension
leads from the main junction box receptacles.
3
_ Cut and remove the lockwire.
4
_ Disconnect the branches connector of main junction box
assembly from the parallel junction box receptacles of L/H
upper and lower thermocouple leads assemblies.
R 5
_ Connect the LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) to one of the two branches connectors.
R 6
_ Short the wires of LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02).
7
_ Connect the connector with test lead (MIL-C 5015-10SL3S
connector with test lead) to the CJ13 interface harness
receptacle.
8
_ Connect the wires of the connector with test lead (MIL-C
5015-10SL3S) to the ohmmeter, accuracy 1%.
9
_ Measure the ohmic resistance value.
10
__ Subtract the ohmic resistance values of the connector with
R test lead (MIL-C 5015-10SL3S) and of the LEAD,CHECK-EGT(T495)
R LH WIRING HARNESS (856A3318P02) from the value given in
paragraph above.
R PRE SB 72-0583
11
__ The final resistance value must be 1.44 ohm plus or minus 0.22
ohm.
R POST SB 72-0583
12
__ The final resistance value must be 2.43 ohm plus or minus 0.23
ohm.
END SB 72-0583
R 13
__ Disconnect the LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02), shorted from the branch connector, and connect
it to the other branch connector of the main junction box
assembly.
14
__ Repeat the same electrical check.
EFF :
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R 15
__ Disconnect the LEAD,CHECK-EGT(T495) LH WIRING HARNESS
(856A3318P02) from the branch connector.
(b) Do a resistance check of the wires inside the main junction box
assembly as follows:
R 1
_ Connect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02) to the main junction box receptacle which
receives the lower extension lead connector.
R 2
_ Short the wires of the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3318P02).
3
_ Measure the ohmic resistance value on the ohmmeter, accurary
1% still connected to the connector with test lead (MIL-C
5015-10SL3S).
4
_ Subtract the ohmic resistance values of the connector with
R test lead (MIL-C 5015-10SL3S) and of the LEAD,CHECK-EGT(T495)
R LH WIRING HARNESS (856A3318P02) from the value given in
paragraph above.
PRE SB 72-0583
5
_ The final resistance value must be 0.17 ohm plus or minor 0.06
ohm.
POST SB 72-0583
6
_ The final resistance value must be 0.843 ohm plus or minus
0.14 ohm.
END SB 72-0583
R 7
_ Disconnect the shorted LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02), from the main junction box receptacle and
connect it to the main junction box receptacle which receives
the upper extension lead connector.
8
_ Measure the ohmic resistance value on the ohmmeter, accurary
1%, still connected to the connector with test lead (MIL-C
5015-10SL3S).
9
_ Subtract the ohmic resistance values of the connector with
R test lead (MIL-C 5015-10SL3S) and of the LEAD,CHECK-EGT(T495)
R LH WIRING HARNESS (856A3318P02) from the value given in
paragraph above.
EFF :
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PRE SB 72-0583
10
__ The final resistance value must be 0.17 ohm plus or minus 0.06
ohm.
POST SB 72-0583
11
__ The final resistance value must be 0.07 ohm plus or minus 0.05
ohm.
END SB 72-0583
R 12
__ Disconnect the LEAD,CHECK-EGT(T495) RH WIRING HARNESS
(856A3317P02).
1
_ Connect a megohmeter to the connector with test lead (MIL-C
5015-10SL3S).
2
_ The insulation resistance between the two conductors connected
to pins A and B of the CJ13 harness interface receptacle must
be greater than 10 Megohms.
3
_ The insulation resistance between each conductor and connector
casing or receptacle casing must be greater than 10 Megohms.
4
_ Disconnect the connector with lead (MIL-C 5015-10SL3S) from
the main junction box assembly receptacle.
5
_ Connect the CJ13 harness to the main junction box assembly
receptable.
6
_ TORQUE the CJ13 harness to between 135 and 180 lbf.in (1.52
and 2.03 m.daN) and safety with lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002).
7
_ Connect the upper and the lower extension leads connectors to
the main junction box assembly receptacles.
8
_ Connect the branches connector of the main junction box
assembly to the parallel junction box receptacles of L/H upper
and lower thermocouple leads assemblies.
9
_ TORQUE the 4 connecting nuts to between 168 and 186 lbf.in
(1.89 and 2.10 m.daN) and safety with lockwire 0.032 in. (0.8
mm) dia. (Material No. CP8001) or lockwire 0.032 in. (0.8 mm)
dia. (Material No. CP8002).
EFF :
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INTENTIONALLY BLANK
R
77-21-10
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5. Close-up
________
Subtask 77-21-10-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 77-21-10-440-064
Subtask 77-21-10-410-080
C. Close Access
EFF :
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T5 SENSOR - REMOVAL/INSTALLATION
________________________________
TASK 77-22-10-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-22-10-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-22-10-010-050
Subtask 77-22-10-040-050
Subtask 77-22-10-010-052
4. Procedure
_________
Subtask 77-22-10-020-050
(a) Cut and remove the lockwire from the coupling nut of the CJ13
wiring harness connector (at the 3:30 oclock position
approximately ). Loosen the coupling nut and disconnect the CJ13
harness connector from the connector of T5 sensor (30).
(b) Remove the 2 nuts (160), washers (150) and bolts (180). This
releases the bracket (130) and T5 sensor (30) connector assembly
from the engine bracket (170), at flange R.
EFF :
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(c) Remove the nuts (20) and bolts (10) which attach the T5 sensor
(30) to its turbine frame boss.
(d) Remove the nut (60), the bolt (40) and the clamp (50) which
attach the lead of T5 sensor (30) to the bracket (70) at flange
T.
(e) Remove the nut (80), the bolt (100) and the clamp (90) which
attach the lead of T5 sensor (30) to the bracket (90) at flange
S.
(f) Carefully remove the T5 sensor assembly (30) from the engine.
(a) Cut and remove the lockwire which safeties the 4 screws (180).
(b) Remove the 4 screws (180) and the 2 half-plates (140) which
attach the T5 sensor connector to the bracket (130). Remove the
bracket (130). Keep the removed parts.
EFF :
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T5 Sensor
Figure 401/TASK 77-22-10-991-001- 13 (SHEET 1)
EFF :
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T5 Sensor
Figure 401/TASK 77-22-10-991-001- 23 (SHEET 2)
EFF :
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T5 Sensor
Figure 401/TASK 77-22-10-991-001- 33 (SHEET 3)
EFF :
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TASK 77-22-10-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-22-10-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-22-10-010-053
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
EFF :
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(2) Make sure that the thrust reverser doors are open: (Ref. TASK 78-36-
00-010-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-22-10-040-051
4. Procedure
_________
Subtask 77-22-10-420-050
(c) Remove the blanking cap from the T5 sensor (30) connector.
(e) Engage the T5 sensor connector through bracket (130). Attach the
bracket to the connector with screws (120) and half-plates (140).
(f) TORQUE the screws (120) to between 9.5 and 10.5 lbf.in (0.10 and
0.11 m.daN). Safety the screws in pairs with a lockwire 0.6 mm
(0.0236 in.) dia (Material No. CP8004) or lockwire 0.6 mm (0.0236
in.) dia (Material No. CP8005).
EFF :
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(2) Installation of the T5 Sensor Assembly
(b) Engage the T5 sensor probe (30) in the recess of turbine frame
boss. Install the bolts (10) and nuts (20). Tighten the nuts by
hand.
(c) Lubricate the threads of the bolts (40, 100) with graphite grease
(Material No. CP2101).
(d) Attach the T5 sensor (30) to the bracket (70) at flange T with
the clamp (50), the bolt (40) and the nut (60). Tighten the nut
by hand.
(e) Attach the T5 sensor (30) to the bracket (110) at flange S with
the clamp (90), the bolt (100) and the nut (80). Tighten the nut
by hand.
(g) Attach the bracket (130) and the T5 sensor (30) assembly to the
bracket (170), at flange R, with the bolts (180) and the nuts
(160). Tighten the nuts by hand.
(j) TORQUE the coupling nut of CJ13 harness connector to between 135
and 180 lbf.in (1.52 and 2.03 m.daN). Safety the coupling nut
with lockwire 0.6 mm (0.0236 in.) dia (Material No. CP8004) or
lockwire 0.6 mm (0.0236 in.) dia (Material No. CP8005).
Subtask 77-22-10-861-050
EFF :
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Subtask 77-22-10-410-051
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the thrust reverser cowl doors: (Ref. TASK 78-36-00-410-040)
FOR 1000EM1
451AL, 452AR
FOR 1000EM2
461AL, 462AR
Subtask 77-22-10-440-050
Subtask 77-22-10-942-050
Subtask 77-22-10-710-050
5. Close-up
________
Subtask 77-22-10-862-050
Subtask 77-22-10-410-050
EFF :
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T5 SENSOR - INSPECTION/CHECK
____________________________
TASK 77-22-10-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-22-10-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
EFF :
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Subtask 77-22-10-010-058
B. Get Access
Subtask 77-22-10-040-054
Subtask 77-22-10-010-051
4. Procedure
_________
Subtask 77-22-10-210-050
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
EFF :
ALL 77-22-10
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T5 Sensor
Figure 601/TASK 77-22-10-991-003
EFF :
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Distortion Not serviceable Replace T5 sensor.
2. The electrical
connector for:
EFF :
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5. Close-up
________
Subtask 77-22-10-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Close the right thrust reverser doors (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
452AR
FOR 1000EM2
462AR
Subtask 77-22-10-440-052
Subtask 77-22-10-410-052
C. Close Access
EFF :
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T3 THERMOCOUPLE - REMOVAL/INSTALLATION
______________________________________
TASK 77-23-10-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-23-10-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
EFF :
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(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-23-10-010-050
B. Get Access
Subtask 77-23-10-040-052
Subtask 77-23-10-010-054
D. Open the left thrust reverser cowl door (Ref. TASK 78-36-00-010-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
4. Procedure
_________
Subtask 77-23-10-020-050
CAUTION : DO NOT BEND THE CONDUIT THAT CONNECTS THE THERMOCOUPLE PROBE
_______
AND THE ELECTRICAL CABLE CONNECTOR UNIT. YOU CAN CAUSE DAMAGE
TO THE LEAD INSIDE THE CONDUIT.
EFF :
ALL 77-23-10
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EFF :
ALL 77-23-10
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EFF :
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(1) Disconnect the 2 electrical cable connectors (30), and (40). Use
soft-jawed pliers if necessary.
(3) Cut and remove the lockwire from the 4 bolts (80) that attach the
thermocouple unit to the combustion case. Remove the 4 bolts (80).
PRE SB 77-016
(4) Remove the bolt (50), nut (70), and washer (60) from the mid-conduit
bracket.
POST SB 77-016
(5) Remove the bolt (50), and nut (70) from the mid-conduit bracket.
END of SB 77-016
(6) Remove the bolts (20) and nuts (10) that attach the electrical cable
connector unit to the forward bracket.
(7) Remove the sensor from the combustion case. Discard the metal O-ring
gasket (90) between the thermocouple probe and combustion case.
EFF :
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TASK 77-23-10-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
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D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-23-10-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-23-10-010-055
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
EFF :
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(b) FOR 1000EM2
447AL, 448AR
(2) Make sure that the left thrust reverser cowl door is open (Ref. TASK
78-36-00-010-040):
Subtask 77-23-10-040-053
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-23-10-420-050
CAUTION : DO NOT BEND THE CONDUIT THAT CONNECTS THE THERMOCOUPLE PROBE
_______
AND THE ELECTRICAL CABLE CONNECTOR UNIT. YOU CAN CAUSE DAMAGE
TO THE LEAD INSIDE THE CONDUIT.
R (1) Install a new metal O-ring gasket (90) or metal O-ring gasket (90)
over the combustion case thermocouple probe port.
(2) Install the thermocouple into the combustion case port and put the
electrical cable connector unit in position.
(3) Lubricate the thermocouple probe bolts (80) with graphite grease
(Material No. CP2101).
PRE SB 77-016
(4) Install the four bolts (80) in the thermocouple probe flange. TORQUE
the bolts (80) to between 55 and 70 lbf.in (0.62 and 0.79 m.daN).
Wirelock the bolts (80) with lockwire 0.032 in. (0.8 mm) dia
(Material No. CP8001) or lockwire 0.032 in. (0.8 mm) dia (Material
No. CP8002).
EFF :
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(5) Lubricate the electrical cable connector unit bolts (20) with
graphite grease (Material No. CP2101).
(6) Attach the electrical cable connector unit to the attachment bracket
with bolts (20) and nuts (10). TORQUE the nuts (10) to between 55 and
70 lbf.in (0.62 and 0.79 m.daN).
(7) Lubricate the mid-conduit bracket bolt (50) with graphite grease
(Material No. CP2101).
(8) Install the bolt (50), washer (60), and nut (70) at the mid-conduit
bracket. TORQUE the nut (70) to between 55 and 70 lbf.in (0.62 and
0.79 m.daN).
POST SB 77-016
(9) Install the four bolts (80) in the thermocouple probe flange. Do not
TORQUE the bolts (80) at this time.
(10) Lubricate the electrical cable connector unit bolts (20) with
graphite grease (Material No. CP2101).
(11) Attach the electrical cable connector unit to the attachment bracket
with bolts (20) and nuts (10). Do not TORQUE the bolts (20) at this
time.
(12) Lubricate the loop clamp bolt (50) with graphite grease (Material No.
CP2101).
(13) Install the bolt (50), and nut (70) at the loop clamp (55). Do not
TORQUE the nut (70) at this time.
(14) TORQUE the four bolts (80) in the thermocouple probe flange to
between 55 and 70 lbf.in (0.62 and 0.79 m.daN). Wirelock the bolts
(80) with lockwire 0.032 in. (0.8 mm) dia (Material No. CP8001) or
lockwire 0.032 in. (0.8 mm) dia (Material No. CP8002).
(15) TORQUE the nuts (10) in the electrical cable connector unit to
between 55 and 70 lbf.in (0.62 and 0.79 m.daN).
(16) TORQUE the nut (70) at the loop clamp (55) to between 55 and 70
lbf.in (0.62 and 0.79 m.daN).
END of SB 77-016
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R (17) Remove the blanking caps from the electrical connector(s).
(18) Make sure that the electrical connectors are clean and in the correct
condition.
(19) Connect the 2 electrical cable connectors (30) and (40). Tighten the
connectors by hand. If necessary, use soft-jawed pliers to fully seat
the connectors.
Subtask 77-23-10-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 78-36-00-410-040):
Subtask 77-23-10-440-051
Subtask 77-23-10-710-050
D. Do a FADEC ground test (with engine non motoring) (Ref. TASK 73-29-00-
710-040).
5. Close-up
________
Subtask 77-23-10-410-050
A. Close Access
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(b) FOR 1000EM2
447AL, 448AR
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ANALYZERS - DESCRIPTION AND OPERATION
_____________________________________
1. General
_______
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R **ON A/C ALL
2. _______________________
Engine Vibration Sensor
(1) General
The No. 1 bearing vibration sensor permanently monitors the
vibrations from No. 1 bearing. It also senses vibrations from LPT and
HPT shafts. It is also used for trim balance operations.
(2) Description
(Ref. Fig. 001)
The accelometer part of the vibration sensor is located at the 9:00
oclock position on No. 1 and No. 2 bearing support (near No. 1
bearing).
The sensor cable is routed through the fan frame. It comes out at the
3:00 oclock position on fan frame mid-box structure aft face. The
No.1 bearing vibration sensor consists of the following items:
(3) Operation
The sensor is of the piezo-electric type. It includes a stack of
piezo-electric discs placed between a mass and a base. When the
accelerometer is subjected to a vibration, the mass exerts a variable
force on the discs: this generates a potential difference directly
proportional to the acceleration in a certain frequency range.
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This potential difference delivers a signals. The analysis of the
signal enables identification of the vibration characteristics of the
monitored part.
(1) General
The Turbine-Rear-Frame (TRF) vibration sensor is used in conjunction
with the No. 1 bearing vibration sensor to monitor and, if necessary,
reduce the engine vibration level using the trim balance procedure.
The vibration signal is used by the Engine Vibration Monitoring-Unit
(EVMU).
(2) Description
The TRF vibration sensor is installed at 12 oclock (ALF) on the
front flange of the turbine rear frame.
It consists of a hermetically sealed housing that encloses the
sensing element. A flange with two holes is used to attach the
housing to the engine. One electrical connector at the end of a
semi-rigid cable provides the interface with an aircraft harness.
The accelerometer sensitivity is 50 pc/g.
(3) Operation
The sensor is of the piezo-electric type.
A piezo-electric material generates electrical charges when it is
submitted to a mechanical stress.
An inert mass is attached to a piece of piezo-electric material. When
the assembly is submitted to vibrations, the inertia of the mass
generates mechanical stresses in the piezo-electric material. It is
therefore possible to collect an electrical signal the frequency and
intensity of which are representative of the vibration level to be
measured.
3. _______________________________________
Engine Vibration Monitoring Unit (EVMU)
A. General
The Engine Vibration Monitoring-Unit (EVMU) is located in the avionics
compartment shelf 86VU.
(Ref. Fig. 005)
The EVMU receives analog signals from:
- the 4 engine accelerometers (2 per engine)
- and the N1 and N2 speed sensors of each engine.
It also receives digital input from CFDS through ARINC 429 data bus.
The EVMU sends signals through the digital ARINC 429 data bus to:
- SDAC1 and 2 for cockpit indication
- the CFDIU
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- the DMU
- and the printer (if installed) for maintenance purposes.
(Ref. Fig. 006)
B. Description
The signal conditioner is composed of:
- 1 power supply module
- 2 channel modules
- 1 balancing module
- 1 data processing module
These modules are removable parts from the signal conditioner and are
repairable subassemblies.
(Ref. Fig. 007)
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Electrical Diagram
Figure 006
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- the MENU mode, used on the ground for maintenance purposes (Ref.
paragraph Operation).
C. Power Supply
The EVMU is supplied with 115V/400Hz by busbar 101XPA, through circuit
breaker 1EV.
(Ref. Fig. 006)
The maximum power consumption is less than 30VA.
The EVMU is not affected by power loss up to 5 ms. For power interrupt
time between 5 ms and 20 ms, the equipment does not supply any
inadvertent indication. It returns to normal operation 200 ms after power
return.
D. Operation.
The EVMU provides the following functions:
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R N1 Vibration Display
R Figure 008
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R N2 Vibration Display
R Figure 009
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(3) Computation of the advisory level
The advisory level is equal to the lower value of the two following
limits:
Limit 1 = Max value - X with
- Max value being the maximum vibration levels which can occur on the
engine. These values are depending on the rotor speeds
- X being the margin to the Max value. This margin is equal to 4U for
N1 and to 5.7U for N2
Limit 2 = A + K. Initial value with
- A = Minimum normal vibration value. This value is equal to 2U for
N1 and to 1.3U for N2
- K = scale factor = 1
- the initial value is defined in paragraph (4).
The advisory level is permanently compared with the actual level. If
the advisory level is reached, a digital information is sent to the
ECAM.
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(7) BITE maintenance and fault information
The equipment contains a BITE to detect internal and external
failure.
Complete description of the BITE system is given in 31-30-00.
During the execution of the cyclic BITE sequence, the following parts
of the EVMU are checked:
- the non-volatile memory
- the timers
- the analog-to-digital converter
- the ARINC 429 transmitter and receivers
- the tacho generators.
During the power-up sequence of the BITE, the following parts of the
EVMU system are checked:
- N1 and N2 NB velocity
- unbalance data
- N1 and N2 tacho frequencies
- accelerometer signals.
Any detected failure is stored in the non-volatile memory with GMT,
date and other reference parameters.
E. Interfaces
(1) Inputs
The EVMU receives analog signals from:
- the 4 engine accelerometers (2 per engine)
- the N1 and N2 speed sensors from each engine.
All these signals are detailed in the dedicated sensor description.
The EVMU also receives digital signals from CFDS and printer through
an ARINC 429 data bus. These signals are detailed in the dedicated
interface description.
(2) Outputs
The EVMU transmits output signals through an ARINC 429 data bus.
The data transmitted on the single low speed line is in conformity
with ARINC 429.
The SDI definition is as follows:
------------------------------------------
| BITS | 10 9 |
|-------------------|--------------------|
| Engine 1 | 0 1 |
| Engine 2 | 1 0 |
------------------------------------------
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------------------------------------------
| BITS | 31 30 |
|-------------------|--------------------|
| Failure warning | 0 0 |
| Not computed data | 0 1 |
| Test | 1 0 |
| Normal operation | 1 1 |
------------------------------------------
-------------------------------------------------------------------------------
| PARAMETER | LABEL| UPDATE| BINARY| SIGNIFICANT| OPERATING| UNITS|
| | | TIME | RANGE | BITS | RANGE | |
| | | (ms) | | | MIN | MAX| |
|-----------------------|------|-------|-------|------------|-----|----|------|
| N1 vibration | 135 | 200 | 12.8 | 7 | 0 | 10| |
| N2 vibration | 136 | 200 | 12.8 | 7 | 0 | 10| |
| Unbalance phase | 226 | 200 | 512 | 9 |-180 |+179|Degree|
| Unbalance displacement| 227 | 200 | 25.6 | 8 | 0 | 25|mils |
| N1 speed | 346 | 200 | 256 | 14 | 15 | 120|% Rpm |
| N2 speed | 344 | 200 | 256 | 14 | 15 | 120|% Rpm |
| Discrete word | 035 | 200 | | | | | |
| Maintenance word (a) | 356 | 200(b)| | | | | |
-------------------------------------------------------------------------------
(a) Label 356 is used for communication with the CFDS. Its definition
is complies with the CFDS communication schedule (Ref. 31-30-00).
(b) Label 356 is sent to the CFDS every 200 ms in normal mode, and
every 30 ms in menu mode.
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R **ON A/C 007-009, 011-099,
-----------------------------------------------------------------
| | | BIT STATUS |
| BIT No. | FUNCTION |--------------- |
| | | 1 | 0 |
|-----------|----------------------------------|-------|--------|
| 1 | | | X |
| 2 | | | X |
| 3 | | | X |
| 4 | | X | |
| 5 | Label | X | |
| 6 | | X | |
| 7 | | | X |
| 8 | | X | |
| 9 | SDI | | |
| 10 | SDI | | |
| 11 | N1 vib above advisory | Yes | No |
| 12 | N2 vib above advisory | Yes | No |
| 13 | Accelerometer reconfiguration | Yes | No |
| 14 | Initial values not used | Yes | No |
| 15 | Frequency analysis done | Yes | No |
| 16 | N1 bearing accel channel Fault | Yes | No |
| 17 | Second accel channel Fault | Yes | No |
| 18 | N1 speed channel Fault | Yes | No |
| 19 | N2 speed channel Fault | Yes | No |
| 20 | Unbalance process Fault | Yes | No |
| 21 | Frequency analysis Fault | Yes | No |
| 22 | Initial levels unavailable | Yes | No |
| 23 | Spare | | |
| 24 | Spare | | |
| 25 | Spare | | |
| 26 | Spare | | |
| 27 | Spare | | |
| 28 | EVM system CAT II fault | | |
| 29 | EVMU CAT I fault | Yes | No |
| 30 | SSM | | |
| 31 | SSM | | |
| 32 | Parity | | |
-----------------------------------------------------------------
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R **ON A/C 010-010, 101-199,
-----------------------------------------------------------------
| | | BIT STATUS |
| BIT No. | FUNCTION |--------------- |
| | | 1 | 0 |
|-----------|----------------------------------|-------|--------|
| 1 | | | X |
| 2 | | | X |
| 3 | | | X |
| 4 | | X | |
| 5 | Label | X | |
| 6 | | X | |
| 7 | | | X |
| 8 | | X | |
| 9 | SDI | | |
| 10 | SDI | | |
| 11 | N1 vib above advisory | Yes | No |
| 12 | N2 vib above advisory | Yes | No |
| 13 | Accelerometer reconfiguration | Yes | No |
| 14 | Spare always at 1 | | |
| 15 | Frequency analysis performed | Yes | No |
| 16 | N1 bearing accel channel Fault | Yes | No |
| 17 | TRF accel channel Fault | Yes | No |
| 18 | N1 speed channel Fault | Yes | No |
| 19 | N2 speed channel Fault | Yes | No |
| 20 | Unbalance Fault | Yes | No |
| 21 | Frequency Fault | Yes | No |
| 22 | NVM Fault | Yes | No |
| 23 | BB above threshold | Yes | No |
| 24 | Spare | | |
| 25 | Spare | | |
| 26 | Spare | | |
| 27 | Adv on sel. acc. in flight or | Yes | No |
| | other acc. in FP6 | | |
| 28 | EVM SYST CLASS II FAULT | Yes | No |
| 29 | EVMU CLASS I FAULT | Yes | No |
| 30 | SSM | | |
| 31 | SSM | | |
| 32 | Parity | | |
-----------------------------------------------------------------
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**ON A/C ALL
(3) Indicating
(Ref. Fig. 010)
The engine vibration indications are displayed (in green) on the
lower display unit of the ECAM, in the engine and cruise pages. The
ECAM display unit receives the information through the ARINC 429 data
bus via the SDAC 1 and SDAC 2. If the advisory level is reached the
indication flashes (0.6 sec bright, 0.3 sec normal). If the
indication is not available the corresponding indication is replaced
by 2 amber crosses.
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R
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(b) Previous leg report
The EVMU sends the list of the LRUs which have been detected
faulty during the legs (maximum 62) previous to the last leg. The
faults detected are the same as for the last leg report.
(e) Test
The test item allows initiation of a complete check of the EVM
system.
If no failure has been detected, the TEST OK message is
displayed.
If any failure has been detected the failed LRU is displayed.
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R **ON A/C 007-009, 011-099,
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NO.1 BEARING VIBRATION SENSOR (4002EV) - ADJUSTMENT/TEST
________________________________________________________
TASK 77-31-10-720-002
1. __________________
Reason for the Job
R To make sure that the No.1 bearing vibration sensor is serviceable before a
R fan trim balance or a vibration test. If the sensor is not serviceable at
R the end of this adjustment/test procedure, the engine stays serviceable and
R permits the subsequent flights. Use the vibration indications from the TRF
R vibration sensor.
R
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific soft nose connector pliers
No specific warning notice
No specific Megohmeter 0-100 Megohms, U = 45 VDC
R
R B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-31-10-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-31-10-010-050
4. Procedure
_________
Subtask 77-31-10-720-050
(1) Disconnect the aircraft harness from the No. 1 bearing vibration
sensor connector. Use soft nose connector pliers, only if necessary.
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(c) pin 2 and connector body
(3) The insulation resistance must be more than 20 Megohms. If any one of
these measurements is less than 20 Megohms, the sensor is not
serviceable.
(4) Make sure that the aircraft harness connector and the sensor
receptacle connector are clean and clear of unwanted material.
(5) Connect the aircraft harness to the No. 1 bearing vibration sensor
connector. Fully tighten by hand.
5. Close-up
________
Subtask 77-31-10-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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TURBINE REAR FRAME BEARING VIBRATION SENSOR (4003EV) - REMOVAL/INSTALLATION
___________________________________________________________________________
TASK 77-31-30-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-31-30-941-050
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
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(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-31-30-010-050
B. Get Access
Subtask 77-31-30-040-050
Subtask 77-31-30-010-053
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4. Procedure
_________
Subtask 77-31-30-020-050
(1) Disconnect the harness from the TRF vibration sensor receptacle.
(2) Remove the parts which attach the TRF vibration sensor as follows:
-------------------------------------------------------------------------------
R | REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
R | Nuts (30) | Flange T | At the 11:30 oclock |
R | Bolts (20) | | position (Detail B) |
R
R -------------------------------------------------------------------------------
R | Nut (50) | Bracket (60) | On flange T, at the |
R | Bolt (70) | | 10:45 oclock position |
R | Clamp (40) | | (Detail C) |
R -------------------------------------------------------------------------------
R
R | Nut (80) | Bracket (90) | On flange T, at the |
R | Bolt (110) | | 10 oclock position |
R | Clamp (100) | | (Detail D) |
R
R -------------------------------------------------------------------------------
R | Nut (120) | Bracket (130) | On the LPTACC tubes support, |
R | Bolt (150) | | at the 9:45 oclock |
R | Clamp (140) | | position (Detail E) |
R
R -------------------------------------------------------------------------------
R | Pre SB 72-022 | | |
R | Nut (170) | Bracket (160) | On flange S, at the 10 |
R | Spacer (180) | | oclock position (Detail F) |
R | Bolt (200) | | (configuration one) |
R | Clamp (190) | | |
R
R -------------------------------------------------------------------------------
R | Post SB 72-022 | | |
R | Nut (170) | Bracket (160) | On flange S, at the 10 |
R | Bolt (200) | | oclock position (Detail F) |
R | Clamp (190) | | (Configuration two) |
R
R | End SB 72-022 | | |
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-------------------------------------------------------------------------------
| REMOVE | FROM | NOTE |
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| Bolt (230) | Bracket (210) | On flange R, at the |
| Clamp (220) | | 9:45 oclock position |
| | | (Detail G) |
-------------------------------------------------------------------------------
| Nut (260) | Bracket (250) | On fuel nozzle, at the |
| Bolt (240) | | 9:45 oclock position |
| Clamp (270) | | (Detail H) |
-------------------------------------------------------------------------------
| Screws (300) | Bracket (290) | On flange P, at the |
| Half-plates (280) | | 9:45 oclock position |
| TRF vibration sensor | | (Detail J) |
| connector (10) | | |
-------------------------------------------------------------------------------
(3) Remove the TRF vibration sensor (10) from the engine.
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TASK 77-31-30-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-31-30-860-050
(1) On the center pedestal, on the ENG panel 115VU, make sure that a
warning notice is in position to tell persons not to start the
engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend
of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure
that a warning notice is in position to tell persons not to energize
the FADEC 1(2).
Subtask 77-31-30-010-054
B. Get Access
(1) Make sure that the fan cowl doors are open: (Ref. TASK 71-13-00-010-
040)
FOR 1000EM1
437AL, 438AR
FOR 1000EM2
447AL, 448AR
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(2) Make sure that the left thrust reverser door is open: (Ref. TASK 78-
36-00-010-040)
FOR 1000EM1
451AL
FOR 1000EM2
461AL
Subtask 77-31-30-040-051
C. Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-00-
481-041).
4. Procedure
_________
Subtask 77-31-30-420-050
(2) Lubricate the threads of the bolts (20), (70), (110), (150), (200),
(230), (240) with graphite grease (Material No. CP2101).
(3) Install the TRF vibration sensor (10) in position on the engine.
(4) Install the parts which attach the TRF vibration sensor (10) as
follows:
-------------------------------------------------------------------------------
R | INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Bolts (20) | Flange T | At the 11:30 oclock position |
R | Nuts (30) | | (Detail B) |
R
R -------------------------------------------------------------------------------
R | Clamp (40) | Bracket (60) | On flange T, at the |
R | Bolt (70) | | 10:45 oclock position |
R | Nut (50) | | (Detail C) |
R -------------------------------------------------------------------------------
R | Clamp (100) | Bracket (90) | On flange T, at the |
R | Bolt (110) | | 10 oclock position |
R | Nut (80) | | (Detail D) |
R -------------------------------------------------------------------------------
R | Clamp (140) | Bracket (130) | On the LPTACC tubes support, |
R | Bolt (150) | | at the 9:45 oclock position |
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-------------------------------------------------------------------------------
| INSTALL | ON | NOTE |
-------------------------------------------------------------------------------
R | Nut (120) | | (Detail E) |
R
R -------------------------------------------------------------------------------
R | Pre SB 72-022 | | |
R | Clamp (190) | Bracket (160) | On flange S, at the 10 |
R | Spacer (180) | | oclock position (Detail F) |
R | Bolt (200) | | (Configuration one) |
R | Nut (170) | | |
R
R -------------------------------------------------------------------------------
R | Post SB 72-022 | | |
R | Clamp (190) | Bracket (160) | On flange S, at the10 oclock |
R | Bolt (200) | | position (Detail F) |
R | Nut (170) | | (Configuration two) |
R
R | End SB 72-022 | | |
R -------------------------------------------------------------------------------
R | Clamp (220) | Bracket (210) | On flange R, at the 9:45 |
R | Bolt (230) | | oclock position (Detail G) |
R
R -------------------------------------------------------------------------------
R | Clamp (270) | Bracket (250) | On fuel nozzle, at the |
R | Bolt (240) | | 9:45 oclock position |
R | Nut (260) | | (Detail H) |
R -------------------------------------------------------------------------------
R | TRF vibration sensor | Bracket (290) | On flange P, at the |
R | connector (10) | | 9:45 oclock position |
R | Screws (300) | | (Detail J) |
R | Half-plates (280) | | |
R -------------------------------------------------------------------------------
(5) TORQUE the screws (300) to 10 lbf.in (0.11 m.daN) and safety with
lockwire 0.024 in. (0.6 mm) dia. (Material No. CP8004) or lockwire
0.024 in. (0.6 mm) dia. (Material No. CP8005).
(6) TORQUE the nuts (30) to between 100 and 110 lbf.in (1.13 and 1.24
m.daN)
(7) TORQUE the nuts (50), (80), (120), (170), (260) and bolt (230) to
between 47 and 53 lbf.in (0.53 and 0.59 m.daN).
(8) Make sure that the connector and the receptacle are clean and clear
of unwanted materials.
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(9) Connect the harness to the TRF vibration sensor receptacle (10).
Subtask 77-31-30-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 77-31-30-440-050
Subtask 77-31-30-710-050
D. Do this Test:
(1) Select the TRF vibration sensor through the MCDU (Ref. TASK 77-32-34-
869-041).
(3) Make sure that vibration values are shown on the lower ECAM DU.
(5) Select initial vibration sensor through the MCDU (Ref. TASK 77-32-34-
869-041).
5. Close-up
________
Subtask 77-31-30-410-053
A. Close Access
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(2) Remove the access platform(s).
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TURBINE REAR FRAME BEARING VIBRATION SENSOR (4003EV) - ADJUSTMENT/TEST
______________________________________________________________________
TASK 77-31-30-720-001
1. __________________
Reason for the Job
To make sure of the serviceability of the Turbine Rear Frame (TRF) Vibration
Sensor before fan trim balance or vibration check operations.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-31-30-941-051
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-31-30-010-051
B. Get Access
Subtask 77-31-30-040-053
Subtask 77-31-30-010-056
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4. Procedure
_________
Subtask 77-31-30-720-050
NOTE : If the sensor is not serviceable at the end of this test, the
____
engine is still serviceable and permits the subsequent flights.
But, remove and replace the sensor at the first engine shop visit.
(1) Disconnect the EVMU harness from the TRF vibration sensor connector
at one oclock. Use soft-nose connector pliers only if necessary.
(3) Make sure that the connector and the receptacle are clean and clear
of unwanted material.
(4) Connect the EVMU harness to the TRF vibration sensor connector. Fully
tighten by hand. Use soft-nose connector pliers only if necessary.
(5) Make sure that the connector is fully engaged and does not move.
5. Close-up
________
Subtask 77-31-30-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left thrust reverser door (Ref. TASK 78-36-00-410-040):
FOR 1000EM1
451AL
FOR 1000EM2
461AL
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Subtask 77-31-30-440-052
Subtask 77-31-30-410-055
C. Close Access
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TURBINE REAR FRAME BEARING VIBRATION SENSOR (4003EV) - INSPECTION/CHECK
_______________________________________________________________________
TASK 77-31-30-210-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific soft-nose connector pliers
No specific warning notice
R
R B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-31-30-941-052
A. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-31-30-010-052
Subtask 77-31-30-040-052
Subtask 77-31-30-010-055
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4. Procedure
_________
Subtask 77-31-30-210-050
(1) Disconnect the aircraft harness from the TRF sensor connector. Use
soft-nose connector pliers only if necessary.
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R A. Chafing (wear) or Not permitted Replace TRF vibration
R fraying sensor (Ref. TASK 77-31-
30-000-001) and (Ref. TASK
77-31-30-400-001)
(2) Make sure that the connectors are clean and clear of unwanted
materials.
(3) Connect the aircraft harness to the TRF sensor. Use soft-nose
connector pliers only if necessary.
5. Close-up
________
Subtask 77-31-30-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 77-31-30-440-051
Subtask 77-31-30-410-054
C. Close Access
(1) Close the left fan cowl doors: (Ref. TASK 71-13-00-410-040)
FOR 1000EM1
438AR
FOR 1000EM2
448AR
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MONITORING UNIT - ENGINE VIBRATION (EVMU) (2EV) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 77-32-34-000-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-869-113
NOTE : Before you remove the EVMU, when possible, write the initial
____
vibration values after you read them on the CFDS
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R **ON A/C ALL
Subtask 77-32-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-010-050
C. Get Access
(1) Put the access platform in position at the access door 824.
4. Procedure
_________
Subtask 77-32-34-020-050
(2) Lower the knurled nuts (4) to free the hooks (5).
(3) Pull the engine vibration monitoring unit (1) with the handle (3)
until the connector (6) is disconnected.
(4) Remove the engine vibration monitoring unit (1) from its support (2).
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TASK 77-32-34-400-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-010-055
A. Get Access
(1) Make sure that the platform is in position at the access door 824.
Subtask 77-32-34-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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4. Procedure
_________
Subtask 77-32-34-420-050
(2) Make sure that the electrical connectors are clean and in the correct
condition.
(3) Put the engine vibration monitoring unit (1) in its support (2).
(4) Push the engine vibration monitoring unit (1) until the connector (6)
engages correctly.
(5) Engage the knurled nuts (4) in the hooks (5) and tighten them.
5. Close-up
________
Subtask 77-32-34-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1EV
Subtask 77-32-34-869-062
(1) Enter the initial vibration values you wrote before the removal or
acquire the initial vibration values (Ref. TASK 77-32-34-869-040).
Subtask 77-32-34-869-062-A
B. Not Applicable
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**ON A/C ALL
Subtask 77-32-34-710-051
C. Do the test of the EVMU with the CFDS (Ref. TASK 77-32-34-710-040).
Subtask 77-32-34-410-050
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
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MONITORING UNIT - ENGINE VIBRATION (EVMU) (2EV) - ADJUSTMENT/TEST
_________________________________________________________________
TASK 77-32-34-710-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-050
Subtask 77-32-34-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
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Subtask 77-32-34-869-051
(1) On the left or right MCDU, get the SYSTEM REPORT/TEST ENG page
(Ref. TASK 31-32-00-860-012).
(2) Push the line key adjacent to the EVMU indication: the first EVMU
page comes into view.
4. Procedure
_________
Subtask 77-32-34-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The TEST IN PROGRESS indication comes
TEST indication to get the TEST into view.
program.
2. After not many seconds The SELF TEST OK indication comes into
view.
5. Close-up
________
Subtask 77-32-34-862-050
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EVMU Test
Figure 501/TASK 77-32-34-991-901
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**ON A/C 007-099,
TASK 77-32-34-869-040
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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R **ON A/C 007-099,
3. __________
Job Set-up
Subtask 77-32-34-861-051
Subtask 77-32-34-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-052
(1) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(3) Push the line key adjacent to the NEXT PAGE indication.
(4) Push the line key adjacent to the INITIAL VALUES indication.
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EVMU Menu
Figure 502/TASK 77-32-34-991-902
R
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4. Procedure
_________
Subtask 77-32-34-869-053
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The ACQUISITION SHALL TAKE PLACE
ACQUIRE LEFT (RIGHT) indication indication comes into view.
to get the ACQUIRE LEFT (RIGHT)
program.
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Subtask 77-32-34-869-054
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The initial values acquisition demand
CANCEL LEFT (RIGHT) indication. for the left (right) engine are
cancelled.
Subtask 77-32-34-869-055
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The table that shows the values comes
READ LEFT N1 (N1 RIGHT) into view.
indication to get the READ LEFT
N1 (N1 RIGHT) menu.
3. Push the line key adjacent to the The INITIAL VALUES menu comes into
RETURN indication to get the view.
INITIAL VALUES menu. Do the same
procedure to read N2 right or
left.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. On the MCDU, push the line key
adjacent to the RETURN indication
until the CFDS menu page comes
into view.
Subtask 77-32-34-869-056
NOTE : The first value that comes into view is the serial number of the
____
engine. The second value is related to the first speed interval
(20 percent for N1, 50 percent for N2). This sequence continues
until you get the initial value related to the last speed interval
(125 percent for N1 and N2).
NOTE : The EVMU advisory logic uses two independent advisory thresholds
____
(Ref. SIL 77-004):
- the fixed thresholds: 6 units for N1 vibrations and 4.3 units
for N2 vibrations.
- the computed thresholds, calculated from the initial engine
vibration values.
To prevent triggering of the advisory when the actual engine
vibrations are in the permitted limits, we recommend that you load
initial values near the fixed thresholds (4 units for N1
vibrations and 3 units for N2 vibrations).
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the EVMU INITIAL VALUES ENGINE LEFT (RIGHT)
LOAD LEFT (RIGHT) indication to page comes into view.
get the LOAD LEFT (RIGHT)
program.
2. On the MCDU keyboard, enter the The value comes into view under the
engine serial number (6 digits) RETURN indication : (YYYYYY)
3. Push the line key adjacent to the the value goes out of view under RETURN
S/N indication. and comes into view in front of the S/N
indication
4. Push the LOAD N1 key. The initial value related to the first
speed interval comes into view.
NOTE : If it is not necessary to change the old value, you must tell the
____
EVMU that this value is correct. To do this push the line key
adjacent to the old value.
R
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5. Close-up
________
Subtask 77-32-34-862-051
R
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**ON A/C ALL
TASK 77-32-34-869-041
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-052
R
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Subtask 77-32-34-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-057
C. On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-32-
00-860-012).
4. Procedure
_________
Subtask 77-32-34-869-058
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU menu comes into view.
EVMU indication .
2. Push the line key adjacent to the The configuration of the left and right
ACC RECONFIGURATION indication to engines comes into view.
get the ACC RECONFIGURATION
program.
3. Push the line key adjacent to the The indication for the new
indication of the engine on which accelerometer comes into view under the
you must change the indication of the related engine.
(Ref. Fig. 504/TASK 77-32-34-991-908)
accelerometer. Detail B.
NOTE : If the EVMU does not accept the change, there can be two causes:
____
- the accelerometer you set is defective
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
(Ref. Fig. 504/TASK 77-32-34-991-908)
Detail C.
- before you changed the accelerometer you did the procedure to
acquire the initial values for the subsequent flight.
(Ref. Fig. 504/TASK 77-32-34-991-908)
Detail D.
Subtask 77-32-34-869-058-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU menu comes into view.
EVMU indication.
2. Push the line key adjacent to the The configuration of the left and right
ACC, RECONFIGURATION indication engines comes into view.
to get the ACC, RECONFIGURATION
program.
3. Push the line key adjacent to the The indication for the new
indication of the engine on which accelerometer comes into view under the
you must change the indication of the related engine.
(Ref. Fig. 504A/TASK 77-32-34-991-908-
A)
accelerometer. Detail B
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- There is no accelerometer failure: SWITCH MODE ON indication comes
into view.
(Ref. Fig. 504A/TASK 77-32-34-991-908-A)
- If there is an accelerometer failure: SWITCH MODE OFF/ ONE (MORE)
ACCLM DEFECT comes into view.
NOTE : If the EVMU does not accept the change, there can be two causes:
____
- the accelerometer you set is defective
(Ref. Fig. 505/TASK 77-32-34-991-909)
Detail A and
- before you changed the accelerometer you did the procedure to
acquire the initial values for the subsquent flight.
(Ref. Fig. 505/TASK 77-32-34-991-909)
Detail B.
5. Close-up
________
Subtask 77-32-34-862-052
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TASK 77-32-34-869-042
Acquire Unbalance Data During the Flight and Read Unbalance Data
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-053
Subtask 77-32-34-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-059
(1) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the key adjacent to the EVMU indication: the first EVMU page
comes into view.
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(3) Push the NEXT PAGE key.
Subtask 77-32-34-869-059-A
(1) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the key adjacent to the EVMU indication: the first EVMU page
comes into view.
4. Procedure
_________
Subtask 77-32-34-869-060
NOTE : You must change or push the key adjacent to the engine speeds
____
(RPM) for which the EVMU will record unbalance data during the
subsequent flight.
NOTE : The EVMU ENGINE UNBALANCE menu permits selection of N1 speeds only
____
from 50 percent to 99 percent rpm for the acquisition in flight.
If you try to set a value out of this range the EVMU will not
accept it and will keep the old value.
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NOTE : When you set the ENGINE UNBALANCE on the EVMU menu, you can:
____
- set the five different cruise speeds for each engine. The
unbalance data are put in the EVMU for these speeds, or
- read the unbalance data put in the EVMU for the different speeds
you set.
NOTE : You can do the acquisition of the unbalance parameters during the
____
flight only if the EVMU is configured with the accelerometer of
the bearing No. 1.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The old value or N/A comes into view
LOAD indication for the left or with REQ NR1 opposite.
the right engine to get the LOAD
program.
2. On the MCDU keyboard, load the The new value comes into view under the
new value. RETURN indication
3. Push the line key adjacent to the The new value comes into view and
N/A indication or related to the replaces the old value.
old value.
NOTE : If the EVMU does not accept the new value, the old value comes into
____
view and you must do the operation again.
4. On the MCDU keyboard, push the The second old value or N/A comes into
NEXT PAGE mode key. view REQ NR2 comes on opposite
NOTE : If it is not necessary to change the old value, you must tell the
____
EVMU that this value is correct. Push the line key adjacent to the
old value.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : If it is not necessary to set the five speeds, you can push the line
____
key adjacent to the RETURN indication. Do this when the number of
speeds necessary is loaded. The EVMU automatically cancels the last
speeds so that it does not keep incorrect values.
Subtask 77-32-34-869-061
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The values recorded during the flight
READ indication for the left or come into view
the right engine to get the READ
program.
NOTE : No data come into view for the speeds not loaded.
____
Subtask 77-32-34-869-060-A
NOTE : The EVMU ENGINE UNBALANCE menu permits selection of N1 speeds only
____
from 50 percent to 99 percent rpm for the acquisition in flight.
If you try to set a value out of this range the EVMU will not
accept it and will keep the old value.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the Configuration of the applicable engine
LOAD indication for the left or comes into view.
the right engine to get the LOAD
program.
Detail B.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
**ON A/C ALL
3. Push the line key adjacent to the The new values come into view and
old values that you must to replace the old values.
change
NOTE : If the EVMU does not accept the new value, the old value comes into
____
view and you must do the operation again.
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Subtask 77-32-34-869-061-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The values recorded during the flight
READ indication for the left or come into view
the right engine to get the READ
program.
NOTE : No data come into view if for a loaded speed the acquisition did not
____
occur, the message NO ACQUISITION is shown in this case.
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**ON A/C ALL
5. Close-up
________
Subtask 77-32-34-862-053
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TASK 77-32-34-869-043
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-054
Subtask 77-32-34-869-063
B. Do the EIS start procedure (upper ECAM display unit only) (Ref. TASK 31-
60-00-860-001).
4. Procedure
_________
Subtask 77-32-34-869-097-A
A. Start the two engines and let them become stable at minimum idle for 5
minutes (Ref. TASK 71-00-00-710-003).
(1) If the flight number is entered through the MCDU before the run-up
(PFR available at the end of the run-up), during the 5 minutes, refer
R to the 4 steps that follow to get the CFDS menu on the MCDU
R (B.,C.(1),C.(2),C.(3)).
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Subtask 77-32-34-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FWS/FWC1/SPLY 3WW F01
121VU CFDS/CFDIU/SPLY 2TW J18
121VU CFDS/CFDIU/BACK/UP 8TW J17
121VU EIS/FWC2/SPLY 2WW Q07
Subtask 77-32-34-869-064-A
(1) After some seconds close the circuit breakers 2TW and 8TW.
(2) You can get access to the CFDS menu after some seconds.
NOTE : When you are in ENG VIBRATION MENU mode, vibration indications
____
on the ECAM are not shown (amber crosses).
(5) Increase the speed slowly and continuously to TO N1. Keep the engines
stable at this value during 2 minutes.
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(6) Do the steps given below:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. Push the line key adjacent to the - The EVMU menu page comes into view.
EVMU indication.
3. Push the line key adjacent to the - The EVMU ENGINE UNBALANCE menu page
ENGINE UNBALANCE indication. comes into view.
(Ref. Fig. 508/TASK 77-32-34-991-912)
4. Push the line key adjacent to the - The EVMU BALANCING LEFT (RIGHT) page
BALANCING LEFT (RIGHT) comes into view.
(Ref. Fig. 509/TASK 77-32-34-991-916)
indication.
5. To record the phase and - The EVMU gets the phase and the
displacement with the No. 1 displacement and calculates the
bearing accelerometer: average values for these parameters.
- Push the line key adjacent to - An asterisk comes into view adjacent
the START BEAR1 indication. to the START BEAR1 indication.
(Ref. Fig. 509/TASK 77-32-34-991-916)
(Detail A)
8. To record the phase and - The EVMU gets the phase and the
displacement with the TRF displacement and calculates the
accelerometer: average values for these parameters.
- Push the line key adjacent to - An asterisk comes into view adjacent
the START TRF indication. to the START TRF indication.
(Ref. Fig. 509/TASK 77-32-34-991-916)
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Engine Unbalance
Figure 509/TASK 77-32-34-991-916
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
(Detail C)
(7) Decrease power to minimum idle, let the engine become stable for 5
minutes then stop the engines (Ref. TASK 71-00-00-710-028). Close
circuit breaker 2WW if the flight number is entered.
Subtask 77-32-34-869-064-B
(1) After some seconds close the circuit breakers 2TW and 8TW.
(2) You can get access to the CFDS menu after some seconds.
NOTE : When you are in ENG VIBRATION MENU mode, vibration indications
____
on the ECAM are not shown (amber crosses).
(4) On the MCDU1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
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(5) Push the line key adjacent to the EVMU indication: the first EVMU
page comes into view. Push the NEXT page key.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the - The EVMU ENGINE UNBALANCE menu page
ENGINE UNBALANCE indication. comes into view.
2. Push the ENG1(2) GROUND ACQN - The EVMU ENG1(2) GROUND ACQN page
indication. comes into view.
3. Increase the engine speed to the - The EVMU memorizes the set of
desired level. When the engine vibration data. The EVMU can memorize
speed is stabilized push the line five set of vibration data.
key adjacent to the SAVE
indication.
4. When you want to stop the - The MCDU shows the last five set of
acquisition, push the line key vibration data memorized in the EVMU.
adjacent to the READ indication.
(6) Decrease power to minimum idle, let the engine become stable for 5
minutes then stop the engines (Ref. TASK 71-00-00-710-028). Close
circuit breaker 2WW if the flight number is entered.
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Subtask 77-32-34-860-061
5. Close-up
________
Subtask 77-32-34-862-054
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TASK 77-32-34-869-044
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-055
Subtask 77-32-34-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-065
(1) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the EVMU indication: the first EVMU
page comes into view.
(Ref. Fig. 501/TASK 77-32-34-991-901)
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4. Procedure
_________
Subtask 77-32-34-869-066
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the NEXT PAGE mode key The second EVMU page comes into view
2. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS menu comes
FREQUENCY ANALYSIS indication. into view
3. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS LEFT
LOAD LEFT (RIGHT) N1 (N2) (RIGHT) N1 (N2) page comes into view
indication.
NOTE : The Frequency Analysis can occur during cruise (flight phase 6) or
____
when the aircraft is on the ground, engine(s) running (flight phase
2, 3 or 9).
4. Enter the new values on the MCDU The values come into view in the MCDU
keyboard. scratch pad.
NOTE : You can correct typing errors with the CLEAR key of the keyboard.
____
5. After you enter all the The new values replace the old values
characters, push the line key and REQUEST ON FOR N1 (N2) comes into
adjacent to the old values. view.
NOTE : When the speed and phase are those shown on the MCDU, the printer
____
will automatically print the Frequency Analysis.
(Ref. Fig. 511/TASK 77-32-34-991-921)
The printer gives the vibration in G Peak, every 4Hz and in
frequency range from 0 to 500Hz.
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Subtask 77-32-34-869-066-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the NEXT PAGE mode key The second EVMU page comes into view
2. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS menu comes
FREQUENCY ANALYSIS indication. into view
3. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS ENGINE LEFT
LOAD LEFT (RIGHT) N1 (N2) (RIGHT) N1 (N2) page comes into view
indication.
NOTE : The Frequency Analysis can occur during cruise (flight phase 6) or
____
when the aircraft is on the ground, engine(s) running (flight phase
2, 3 or 9).
4. Enter the new values on the MCDU The values come into view in the MCDU
keyboard. scratch pad.
NOTE : You can correct typing errors with the CLEAR key of the keyboard.
____
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. After you enter all the The new values replace the old values
characters are typed, push the and REQUEST ON FOR N1 (N2) comes into
line key adjacent to the old view.
values.
NOTE : With the comments menu the operator can enter or clear up to three
____
lines of comments. These three lines will show on the printout of the
frequency analysis.
6. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS COMMENTS
COMMENTS indication menu comes into view.
7. Push the line key adjacent to the A new submenu LOAD COMMENT LINE 1 comes
LOAD LINE 1 indication. into view.
8. Enter the comment on the MCDU The comment comes into view in the MCDU
keyboard (up to 24 characters) scratchpad.
NOTE : You can correct typing errors with the CLEAR key of the keyboard.
____
9. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS COMMENTS
SAVE indication menu comes into view.
NOTE : Push the line key adjacent to the RETURN indication to keep the
____
COMMENT line without change.
NOTE : When the speed and phase are those shown on the MCDU, the printer
____
will automatically print the Frequency Analysis.
(Ref. Fig. 511A/TASK 77-32-34-991-921-A)
The printer gives the vibration in G Peak, every 4Hz and in
frequency range from 4 to 500Hz.
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**ON A/C ALL
5. Close-up
________
Subtask 77-32-34-862-055
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TASK 77-32-34-869-045
1. __________________
Reason for the Job
You can use this procedure when the Frequency Analysis is not necessary.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-056
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Subtask 77-32-34-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-869-068
(1) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(2) Push the line key adjacent to the EVMU indication: the first EVMU
page comes into view.
4. Procedure
_________
Subtask 77-32-34-869-069
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**ON A/C ALL
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the NEXT PAGE mode key The second EVMU page comes into view
2. Push the line key adjacent to the The EVMU FREQUENCY ANALYSIS menu comes
FREQUENCY ANALYSIS indication into view
3. Push the line key adjacent to the A new EVMU FREQUENCY ANALYSIS page is
CANCEL LEFT (RIGHT) related to shown and you can read REQUEST OFF FOR
the engine for which you cancel N1 (N2)
the Frequency Analysis demand.
5. Close-up
________
Subtask 77-32-34-862-056
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**ON A/C 010-010, 101-199,
TASK 77-32-34-750-002
1. __________________
Reason for the Job
You can use this procedure for consecutive fan trim balances if necessary.
If consecutive fan trim balances with this method do not give significant
results, do a fan trim balance with the vectorial method.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 77-32-34-861-073
Subtask 77-32-34-865-082
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-941-055
C. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
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(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-32-34-860-069
(1) On the spinner rear cone, record the identification (P0X) and the
position of all the 36 balance screws.
Subtask 77-32-34-869-104
(2) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(3) Push the key adjacent to the EVMU indication: the first EVMU page
comes into view.
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4. Procedure
_________
Subtask 77-32-34-750-054
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU ENG1(2) TRIM BALANCE menu
ENG1(2) TRIM indication. comes into view.
2. Push the line key adjacent to the The EVMU ENG1(2) CURRENT VIB INPUT menu
ONE SHOT CFM56-5A indication. comes into view.
3. Push the line key related to the The vibration data comes into view.
data that you use to do the trim
balance:
- FLIGHT DATA
- or GROUND DATA
- or MANUAL INPUT.
5. Push the line key adjacent to the The INFLUENCE COEFF SELECT menu comes
CONT indication. into view.
6. Push the line key adjacent to the The ENG1(2) INSTALLED CURRENT SCREWS
GENERIC COEFF CFM56-5A menu comes into view. Compare the data
indication. shown on the MCDU with the data
collected in step D. for all the 36
NOTE : You can use a specific
____ holes and if necessary type on the
coefficient to trim keyboard the screw identification (P0X)
balance the engine. In and press the line key adjacent to the
this case you must type current screw position.
the N1/SENS/DEG data for
the bearing 1 and TRF
sensors in the ENG1(2)
SPECIFIC COEFF menu.
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
7. Collect the hole/screw
configuration on the result sheet
or by a print of the MCDU
screens. These data are necessary
if you must do a trim balance
with the vectorial method.
8. Push the line key adjacent to the The ENG1(2) SCREWS TO CHANGE menu comes
CONT indication to memorize the into view. Do a print of this page and
screw configuration. if there is more than one page, on the
MCDU keyboard, push the NEXT PAGE
pushbutton and do a print of each page.
If you want to keep this new
configuration push the line key
adjacent to the UPDATE indication.
(1) On the spinner rear cone change the balance screws as indicated.
(a) Lightly coat the balance screws with graphite grease (Material
No. CP2101).
(b) TORQUE the balance screws to between 65 and 75 lbf.in (0.73 and
0.84 m.daN).
5. Close-up
________
Subtask 77-32-34-942-058
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TASK 77-32-34-750-002- 01
1. __________________
Reason for the Job
You can use this procedure when consecutive fan trim balances with the EVMU
when you use the one shot method did not give significant results. In all
other cases the one shot method is recommended.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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3. __________
Job Set-up
Subtask 77-32-34-861-074
Subtask 77-32-34-865-083
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU ENGINE/ENG1 AND 2/EVMU 1EV R44
Subtask 77-32-34-941-056
C. Safety Precautions
(a) Put a warning notice to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(b) Put a warning notice to tell persons not to energize the FADEC
1(2).
Subtask 77-32-34-860-070
(1) On the spinner rear cone, record the identification (P0X) and the
position of all the 36 balance screws.
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of the mark, forward looking aft (the blades are counted
counterclockwise).
Subtask 77-32-34-869-105
(2) On the MCDU 1(2), get the SYSTEM REPORT/TEST ENG page (Ref. TASK 31-
32-00-860-012).
(3) Push the key adjacent to the EVMU indication: the first EVMU page
comes into view.
4. Procedure
_________
Subtask 77-32-34-750-055
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Push the line key adjacent to the The EVMU ENG1(2) TRIM BALANCE menu
ENG1(2) TRIM indication. comes into view.
2. Push the line key adjacent to the The EVMU ENG1(2) VECTORIAL TRIM BAL
VECTORIAL TRIM BALANCE CFM56-5A menu comes into view.
indication.
3. Push the line key adjacent to the The EVMU ENG1(2) PREVIOUS INSTALLED
PREVIOUS DATA indication. SCREWS menu comes into view. Compare
the data shown on the ENG1(2) PREVIOUS
INSTALLED SCREWS menu with the data
collected during the One Shot Trim
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Balancing procedure. If necessary
update the data.
4. After the check of all the 36 The EVMU ENG1(2) PRE BEAR1 VIB INPUT
holes/screw configurations, push menu comes into view. Compare the data
the line key adjacent to the CONT shown on the MCDU screen with the data
indication. collected during the One Shot Trim
Balancing procedure. If necessary
update the data.
5. Push the line key adjacent to the The EVMU ENG1(2) PRE TRF VIB INPUT menu
CONT indication. comes into view. Compare the data shown
on the MCDU screen with the data
collected during the One Shot Trim
Balancing procedure. If necessary
update the data.
6. Push the line key adjacent to the The EVMU ENG1(2) VECTORIAL TRIM BAL
CONT indication. menu comes into view.
7. Push the line key adjacent to the The ENG1(2) CURRENT VIB INPUT menu
SELECT CURRENT DATA indication. comes into view.
9. Push the line key adjacent to the The ENG1(2) CURRENT INSTALLED SCREWS
CONT indication. menu comes into view. Compare the data
shown on the MCDU with the data
collected in step D. for all the 36
holes and if necessary, type on the
keyboard the current screw
identification installed (P0X).
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-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
10. Push the line key adjacent to The ENG1(2) SCREWS TO CHANGE menu comes
the CONT indication. into view. Do a print of this page and
if there is more than one page, on the
MCDU keyboard, push the NEXT PAGE
pushbutton and do a print of each page.
If you want to keep this new
configuration push the line key
adjacent to the UPDATE indication.
(1) On the spinner rear cone change the balance screws as indicated.
(a) Lightly coat the balance screws with graphite grease (Material
No. CP2101).
(b) TORQUE balance screws to between 65 and 75 lbf.in (0.73 and 0.84
m.daN).
5. Close-up
________
Subtask 77-32-34-942-059
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INTENTIONALLY BLANK
77-32-34
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