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Troubleshooting  
Electronic Modular Control Panel II+ (EMCP II+) 
Media Number -RENR2484-05 Publication Date -01/04/2002 Date Updated -19/04/2002

 
i01367572

AL Fault Code
SMCS - 4490-035

Table 1

AL Fault Code Troubleshooting

AL Description Troubleshooting
Fault
Code

AL1 High Water Temperature Alarm See the Troubleshooting, "Troubleshooting Dedicated
Coolant temperature increases Shutdown Indicators".
to within
6°C (11°F) of setpoint P015.

AL2 Low Engine Coolant See the Troubleshooting, "Troubleshooting Dedicated


Temperature Alarm Shutdown Indicators".
Coolant temperature decreases
to setpoint P016.

AL3 Low Engine Oil Pressure Alarm See the Troubleshooting, "Troubleshooting Dedicated
Shutdown Indicators".
Oil pressure drops to within
34 kPa (5 psi) of the P013 or
P014 setpoint.

AL4 Fault Detected By Engine ECM Refer to the appropriate engine troubleshooting service
The engine ECM detects an manual.
alarm fault or a shutdown fault.

AL5 Low Engine Coolant Level Check level of engine coolant. The level of engine coolant
Fault must be above the probe of the sensor. Check for CID 111
Coolant level drops below the faults. Perform the electrical connector inspection test. Refer
 probe of the coolant loss sensor. to the Testing and Adjusting, "Electrical Connector -

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  Inspect".

AL6 High Engine Oil Temp Fault Check level of engine coolant. The level of engine coolant
Oil temperature increases to must be above the probe of sensor. Check fan belt, etc.
within Check P026 setpoint.
6°C (11°F) of setpoint P026.

AL7 Generator Overvoltage Fault Refer to the service manual for the voltage regulator that is
Line to line voltages rises above  being used. Check P101 through P106 setpoints.
the P102 or P105 setpoints.

AL8 Generator Undervoltage Fault Refer to the service manual for the voltage regulator that is
Line to line voltage drops below  being used. Check P107 through P112 setpoints. Refer to the
the P108 or the P111 setpoints. engine service manual for the cause of low engine speed. If
engine speed is reduced and the engine control switch (ECS)
is NOT in STOP, the GSC+ will issue this fault.

AL9 Generator Overfrequency Fault See the Troubleshooting, "Indicator For Engine Overspeed".
Frequency rises above the P114 Check setpoints P113 through P118.
or P117 setpoints.

AL10 Generator Underfrequency Fault Refer to the engine service manual for a cause of low engine
speed. If engine speed is reduced and the ECS is NOT in
Frequency drops below the STOP, the GSC+ will issue this fault. Check setpoints P119
P120 or P123 setpoints. through P124.

AL11 Generator Reverse Power Fault Refer to the engine service manual for a cause of lost engine
Reverse power rises above the  power. Check setpoints P125 through P127.
P126 setpoint.

AL12 Generator Phase Overcurrent Check for a cause of the overcurrent.


Fault Check setpoint P029 and setpoints P128 through P135.
Phase current rises above the
P129 or P134 setpoints.

AL13 Generator Total Overcurrent Check for a cause of the overcurrent. Check setpoint P029
Fault and setpoints P128 through P137.
Total current rises above the
P131 or P136 setpoints.

AL14 Phase A No Voltage Input Fault Check for an open circuit on the wire that is connected to the
Phase A voltage not being GSC+ connector contact 10. Check for a short on the wire
received at GSC+ input. that is connected to the GSC+ connector contact 10. See the
Testing And Adjusting, "Schematics and Wiring Diagrams".

AL15 GSC+ Configuration Error Check setpoints P009 and P033. Setpoint P009 represents the
Frequency of generator output number of ring gear teeth. Setpoint P033 represents the
voltage does not match engine number of generator poles. Correct the setpoint value, if
speed. necessary.

Additional AL Fault Codes (for GSC+P) 

AL16 Incorrect Phase Sequence Check for the cause of the phase sequence mismatch. Check
The generator and the bus have wiring to the bus transformer box (BTB +) and the AC

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a phase mismatch. transformer box (ATB +).

AL17 Improper generator or bus 1. The generator voltage and the bus voltage must be above
voltage 10% of the nameplate voltage in P028 when setpoint P020 is
The generator voltage or the bus set to 700. Generator voltage and bus voltage must be above
voltage are either too low or the 50% of the nameplate voltage in P028 when setpoint P020 is
voltages do not match. set to any other value than 700.
2. Check Setpoints P303 and P304 in order to determine
whether the generator voltage and the bus voltage match
within the tolerance that is specified.

AL18 Synchronizer Time-Out Check for cause of synchronization time-out. Ensure that the
The GSC+P is unable to engine is responding properly to the GSC+P Speed Adjust 1
complete automatic Output signal. Check for wiring errors. Check setpoints P313
synchronization or dead bus and P314 for proper values. Increase the values, if necessary.
 paralleling within the time
allowed in P314.

Illustration 1 g00442245
Upper Display With AL Fault Code AL3 Showing  

AL Fault Codes are shown as "AL1" through "AL15" on the upper display. The fault codes include specific
engine fault conditions. An example of a specific engine fault condition is the low engine oil pressure alarm.
An example of a protective relaying function is the underfrequency fault.

AL fault codes depend on certain setpoints. For more information on setpoints, see the Systems Operation,
"Service Mode". AL fault codes are not diagnosed by the GSC+. These codes are not stored in the fault log.
Many of the AL fault codes are programmable as a fault alarm or as a fault shutdown. The AL fault codes
are accompanied by either the fault alarm indicator or the fault shutdown indicator on the GSC+ in order to
show the severity of the fault.

Copyright 1993 - 2008 Caterpillar Inc. Sat Feb 9 14:28:27 EST 2008
All Rights Reserved.
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