Risk assessment form

Name of assessor Date 30.12.2018

Time 9:00 am Work area

Oil pipeline (pipeline connecting between production Line 3
reactors and Line 3 feedstock oil tank farm)

Non routine activity for shutdown preparation : Purging oil pipe line with steam (10 bar pressure) for
Task being assessed
maintenance for pipeline replacement (8 hours task)
New risk
How might Existing risk Risk rating rating Action/ Action/
What is the Who might be Additional
people be control (Residual) monitored by monitored by
hazard? harmed? controls
harmed? measures whom? when?
L C R L C R
Physical hazard Field operator in Due to contact Verbal 4 4 16 To change 1 4 4 Maintenance Before job starts
(Burning) the area with 10 bar hot instructions for steam vent engineer to to confirm action
steam in case of field operators to height to vent confirm action is is done
venting stay away from steam on 4 m done
vent height (through
management of
change
procedures –
Temporary
change)

Environmental Field operator in Due to high Wearing PPE’s 5 4 20 - To change 1 4 4 - Maintenance - Before job
hazard (noise) the area noise when 10 (ear plugs) steam vent engineer to vent starts to confirm
bar steam is outlet design to action is done vent action is
vented from 1 come from done
inch vent narrow to wide
(3 inch) - Field - Before and
- (PPE’s) supervisor to During job
Wearing ear confirm job
muffs in rotation, job
addition to ear boundaries are
plugs followed, PTW
 - Job rotation of issued, TBT
field operator made and PPE’s
every 2 hours are worn
- Having
boundary
around high
noise area with
caution tape
- Permit to work
(PTW)
- Tool box talk
to all personnel
at location
Potential fire / All personnel at Potential fire due Manual 3 5 15 - Control of 1 5 5 - Utilities - Before and
explosion location to auto-ignition monitoring of steam supervisor to during job
(maintenance of oil vapors steam temperature ensure SSOW is
team, field inside piping temperature from source followed
operator , due to steam locally at site by (utilities) by safe
contractors) temperature filed operator system of work - Maintenance - Before job
exceeding auto not to exceed to not exceed engineer to starts to confirm
ignition 220 based on 210 degrees ensure that equipment
temperature of which shutoff for centigrade equipment action is done
oil the process is (40% of auto action is done
done ignition and calibration is
temperature of valid
oil vapors)
- Installing - Before and
control valve - Field During job
online to re- supervisor to
direct steam to confirm PTW
vent based on issued, SSOF
temperature followed, TBT
gauge in case made and
that temperature supervise the
reached 220 whole task
degrees
centigrade
(management of
change is
required)
- Verification of
the calibration
of both control
valve and
temperature
gauge before
job start
- Permit to work
 issuance
- SSOW to be
followed
- Tool box talk
before job and
confirm
qualifications of
all involved
- Continuous
supervision of
the process by
field supervisor
Chemical hazard All personnel at Potential leak of PPE’s are being 3 3 9 - Verification of 1 3 3 - Maintenance - Before job
(Contact with hot location oil from used by all at maintenance engineer to starts to confirm
oil) (maintenance connections site condition of all ensure that equipment
team, field (flanges and valves, flanges equipment are in action is done
operator , valves) and other the proper
contractors) equipment condition
before job
- The use of
proper PPE’s - Field - Before and
rated for supervisor to During job
chemical hazard confirm PTW
- Permit to work issued, SSOF
issuance followed, TBT
- SSOW to be made and
followed supervise the
- Tool box talk whole task
before job and
confirm
qualifications of
all involved
- Continuous
supervision of
the process by
field supervisor
Review date 30.12.2019 Signature
Yasser Osman

Training Provider name Gulf