ALV SERIES ALTERNATORS

Current Factory Engine/

Alternator Replaced Alternator Overhaul Airframe
Part No. By Part No. Part No. Application
ALV6403LS Use ALV8512 ALV8512R Lycoming
ALV6403RS Use ALV8512 ALV8512R Lycoming
ALV8402 Use ALV8511 ALV8511R Teledyne Continental Motors
ALV8402L Use ALV8511 ALV8511R Lycoming
ALV8511 Use ALV8511 ALV8511R Lycoming
ALV8512 Use ALV8512 ALV8512R Lycoming
ALV9401 Use ALV9510 ALV9510R Teledyne Continental Motors
ALV9401L Use ALV9510 ALV9510R Lycoming
ALV9405 Use ALV9510 ALV9405R Teledyne Continental Motors
ALV9405L Use ALV9510 ALV9405R Lycoming
ALV9406 Use ALV9510 ALV9406R Teledyne Continental Motors
ALV9406L Use ALV9510 ALV9406R Lycoming
ALV9407 Use ALV9510 ALV9510R Teledyne Continental Motors
ALV9407S Use ALV9510 ALV9510R Teledyne Continental Motors
ALV9510 Use ALV9510 ALV9510R Lycoming
ALV9510L Use ALV9510 ALV9510R Teledyne Continental Motors
OE-A-Z Manual states on page 6-30-01 the following: "Note: The R at the end of a starter part no. signifies
overhauled." See parts list for motor being serviced when component parts are required.
KELLY AEROSPACE ALTERNATORS/STARTERS

Exploded view of a typical ALV Series alternator

North America and AOG 1.800.AVIALL.1

370 aviall.com International Sales 1.800.AVIALL.3 or +1 972.586.1985
ALV SERIES ALTERNATORS
ALV Series Service Parts (con’t)

ALV6403LS

ALV9407S
ALV8402L

ALV9401L

ALV9405L

ALV9406L
ALV8402

ALV8511

ALV8512

ALV9401

ALV9407

ALV9510
No. Description Part No.
1* Nut and washer package 90-33 • • • • •
8X40753 • • • • • • •
2 Vent fan (2 pieces) PU1609A • • • • •
Not applicable • • • • • • •
3 Rotor shaft spacer ALB216 • • • • •
ALV214, 6 • • • • • •
90-28225 •
4 Drive end head assembly ALB2003A 7 • • •
ALB2003B 7 • •
ALV1003A1, 7 • • •
ALV10031 • • • •
5* Drive end bearing X4086 • • • • • • • • • • • •
6 Rotor assembly ALV2026AS • • • • •
ALV2006AS • • • • • • •
7* Thru-bolt package ALB20AS • • • • •
ALB20AS1 • • • • • • •
8 Stator assembly ALV2008AS • • • • • • • • • • • •
9* Eyelet package 90-818 • • • • • • • • • • • •
10 Lock tab package MES98S • • • • • • • • • • • •
11 Positive rectifier and plate assembly ALV1004 • • • • • • • • • • • •
12* Terminal stud package 90-2040 • • • • • •
90-2046 • • • • • •
13 Negative rectifier package ALV1004A • • • • • • • • • • • •
14 Brush spring set AMA19S • • • • • • • • • • • •
15* Brush set ALV1012S • • • • • • • • • • • •
16 Slip ring end retainer GR322 • • • • • • • • •
Not applicable • • •
17 Brush holder and spring assembly ALV1015 • • • • • • • • • • • •

KELLY AEROSPACE ALTERNATORS/STARTERS

18* Slip ring end bearing X4087 • • • • • • • • •
X3626A • • •
19 Bearing O-ring seal XA744AB • • • • • • • • •
XA1540S • • •
20 Slip ring end head assembly ALV1022S • • •
ALV1022BS • •
ALV1002S • • • •
ALV1002AS • •
ALV1102AS •
Not shown Capacitor assembly Not applicable • • • • • • • • • • • •
22 Vent cover assembly ALV1031 • • • •
Not applicable • • • • • • • •
23 Slip ring end bearing cover GJT47 • • • • • • • • • • • •
24 Repair kit 90-3039 • • • • •
90-3040 • • • • •
90-3041 •
90-3042 •
* Items represent mandatory replacement parts required at each overhaul and are available in repair kits. See item 24.
1
XA1441 drive end oil seal also available
2
Used only on early production units having snap ring at slip ring end of rotor shaft
3
Nut only; washer not required
4
XA744AZ shaft spacer O-ring is also available
5
Includes XA744AZ shaft spacer O-ring seal
6
Spacer only
7
Not available

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