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Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
Page 1 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
DOCUMENT APPROVAL
Document Information
Information
Document ID
CRCC-RTR-SP-005
Document Owner M Rehan
Issue Date
11 April, 2023
File Name
Procedure for Structural Bolt Tightening
Amendment History:
Revision Date Amendment History
Document Approvals
Role Name © Signature Date
11 April, 2023
Prepared By QC Supervisor M Irfan Yousuf
Page 2 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
TABLE OF CONTENTS
1. PURPOSE
2. SCOPE OF WORK
3. REFERENCES
4. RESPONSIBILITIES
5. PRE-INSTALLATION VERIFICATION
6. INSTALLATION PROCEDURE
7. INSPECTION
8. RECORDS
Page 3 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
1. PURPOSE
This procedure is applied for tightening of bolts after the installation of steel column, beam supports and to
ensure that the bolts are installed properly, tightened and inspected as per the applicable code and standards.
2. SCOPE
This procedure covers the methodology and testing of bolt tightening for structural steel work for all buildings
and other miscellaneous structures under the scope of BI-10-02062-0005 “Upgrade building for risk mitigation at
Ras Tanura Refinery”.
3. REFERENCES
B) Schedule Q
C) SATIP-M-001-01 Structural Steel-Pipe rack, Steel Supports & Miscellaneous Steel Structures (Incl.
Piping Supports per Specification)
4. RESPONSIBILITIES
A) Project Manager
The Project Manager shall have overall authority and responsibility for all aspects of the project; He
shall be the responsible for the approval of the project master schedule and control of its fulfilment.
Page 4 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
B) QA Manager
QA Manager shall be responsible for review and ensure all requirements are included.
C) QC Manager
QC Manager shall be responsible for implementation of approved procedures and inspection test
plans as per specifications, codes, standards and guidelines specific to the activity. He shall guide QC
inspectors and ensure inspections & test of the activities as per ITP. Review QC records and ensure
correctness.
D) QC Supervisor
He shall be responsible to ensure that the appropriate approved procedure is followed. He shall
ensure that inspection is executed as per approved ITP and shall assign and monitor QC as per
requirement of schedule Q. He shall ensure that approved material is used.
E) QC Inspector
Monitor daily activities and verify compliance to approved inspection and test plans.
Initiates the request for inspection (RFI) after verification of the activities involved are completed
Verify and check that all required preparations have been done.
F) Construction Manager
Ensure compliance by all craftsmen to the content of this procedure, Quality Plan, Inspection and
relevant Customer specifications.
Page 5 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
Shall be responsible for the implementation of this procedure, he shall ensure that the duct to be tested
is ready including all tools & manpower, Coordination with inspector available at site for the scheduled
light test and monitor and supervise the progress of light test.
H) The Construction Team (supervisor/ Foreman) shall be responsible for the following:
Ensure that all tools & equipment required has been prepared
Monitor and supervise the on-going duct light test and sealing works.
Prior to start of light test, the permit to work from safety- related to scaffolding to use shall be
approved.
I) Safety Officer
Conduct the toolbox talk to explain the workers about hazards of the activity.
Inspect tools and equipment used for the activity and ensure that defective tools are removed from
site.
Ensure that proper barricades are installed to prevent the unauthorized entry and appropriate
signboards posted to alert the workers and visitors.
Guide the workers during the emergencies such as gas release, injuries, and sandstorms.
Record the safety observations on Job Safety Log and follow up with construction team for
rectification.
5. PRE-INSTALLATION VERIFICATION:
5.1 The requirements in this Section shall apply only as to verify that the fastener assemblies and pre-tensioned
installation procedures performed as required prior to installation.
5.2 Inspection tools & tool calibration records for the tools used by the Erector shall be maintained & available
for the examination by Inspector per PIP STS05130 requirements
Page 6 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
6. INSTALLATION PROCEDURE:
6.1 Field connections for primary structural members, as shown on drawings, shall be bolted with high-strength
bolts conforming to ASTM A325-N, bearing-type connections with threads included in the shear plane.
However, slip-critical-type connections shall be used for connections, subject to vibration or repeated stress
reversal. Slip-critical (friction-type) connections shall also be used for crane girders and crane girder supports
connections. All high-strength bolts shall be furnished with nuts and washers.
6.2 ASTM A490/A490M Bolts & Galvanized ASTM A325/A325M Bolts shall not be reused per PIP STS05130
requirements.
6.3 Mechanically Galvanized bolts & nuts shall not be intermixed with hot dip Galvanized nuts & bolts per PIP
STS05130 requirements.
6.4 Fastener materials such as bolts, nuts and washers required Material Test Certificate (MTC) to verify bolting
components meet the requirement of specification.
6.5 Fastener components shall be protected from dirt and moisture in closed containers at the site of
installation. Only limited fastener components, which are anticipated to be installed during the work shift
shall be taken from protected storage. Fastener components that are not incorporated into the work shall be
returned to protected storage at the end of the work shift.
6.5.1 ASTM F1852 Twist-off-type tension-control bolt assemblies and alternative design fasteners that meet
the requirements in section 2.8 shall not be re-lubricated, except by the manufacturer.
6.6 Prior to bolting following requirement to be checked:
6.6.1 After the connections have been assembled, it shall be visually ensured that the plies of the connected
elements have been brought into firm contact and that washers have been used as per requirement.
6.6.2 Prior to assembly, it shall be visually verified that the faying surfaces of slip- critical joints meet the
requirements as specified in the contract documents.
6.6.3 All bolt holes shall be standard holes as defined in Tables J3.3 and J3.3M of the AISC Specification for
Structural Steel Buildings, unless otherwise specified on the design drawings.
6.6.4 Before surface preparation, the Fabricator shall remove all sharp corners, burrs (including bolt hole
burrs), weld spatter, slag, weld flux, loose mill scale and other foreign matter.
6.6.5 Hardened washers shall be provided under all bolt heads and/or nuts adjacent to any ply with oversized
or slotted holes. For standard holes, a minimum of one hardened washer shall be supplied with each
bolt.
6.7 For joints that are designated for snug-tightened joints, the bolts shall be installed in accordance with
paragraph 6.5.1. For joints that are designated for pre-tensioned or slip critical, the bolts shall be installed in
accordance with paragraph 6.5.2.or 6.5.3.
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
All bolt holes shall be aligned to permit insertion of the bolts without undue damage to the threads. Bolts
shall be placed in all holes with washers positioned if required and nuts threaded to complete the
assembly. Compacting the joint to the snug-tight condition shall progress systematically from the most
rigid part of the joint. The snug-tightened condition is the tightness that is attained with a few impacts of
an impact wrench or the full effort of an ironworker using an ordinary spud wrench to bring the
connected plies into firm contact.
6.7.2 Pre-tensioned Joints:
For pre-tensioning methods, paragraph 6.5.2.1 shall be used, except when alternative-design fasteners or
alternative washer-type indicating devices that meet the requirements are used, in which case,
installation instructions provided by the manufacturer and approved by the Engineer of Record shall be
followed.
6.7.2.1 Calibrated Wrench Pre-tensioning:
The pre-installation verification procedures specified in Section 5 shall be performed daily for the
calibration of the installation wrench. Torque values determined from tables or from equations that
claim to relate torque to pretension without verification shall not be used. All bolts shall be installed in
accordance with the requirements in paragraph 6.5.1 with washers positioned as required in drawings.
Subsequently, the installation torque determined in the pre-installation verification of the fastener
assembly shall be applied to all bolts in the joint, progressing systematically from the most rigid part of
the joint in a manner that will minimize relaxation of previously pre-tensioned bolts. The part not turned
by the wrench shall be prevented from rotating during this operation. Application of the installation
torque need not produce a relative rotation between the bolt and nut that is greater than the rotation
specified requirement.
6.7.3 Turn-of-Nut Pre-tensioning Method:
Initial tightening of bolts shall be done according to Section 6.5.1 (Snug-Tightened Joints) of this
procedure. When the faying surfaces are in firm contact after a few impacts of an impact wrench or with
the full effort of a worker using a spud wrench (snug-tight condition), the erector shall color code, die
punch or otherwise mark the end of bolts indicating that bolts have been properly tensioned and are
ready for inspection. The nut and protruding end of the bolt are match-marked after snug-tightening is
performed. The part not turned by the wrench shall be prevented from rotating during the turning of nut
or bolt head. After bolt is in snug-tight condition and match-marked, extender shall be inserted on the
spud wrench arm and the nut or bolt head is rotated to the amount of turn specified in Table 8.2. Once
the required Turn-of-Nut procedure completed, Torque wrench will be applied to determine the actual
torque value of the bolt and nut. Torque value will then be used for the actual bolt tightening of all the
bolts installed at site that requires torqueing. This process will be done to each different bolt sizes.
Referring to the commentary on Table 8.2, bolt length exceeds12db. The required turn for such bolts can
be established on a case-by-case basis using a tension calibrator.
Page 8 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
7. INSPECTION:
When inspection is required in the contract documents, the inspector shall ensure while the work is in
progress that the requirements in the Specification for structural Joints Using ASTM A325 or A490 Bolts, are
met. When inspection is not required in the contract documents, the contractor shall ensure while the work
is in progress that the requirements in the Specification for Structural Joints using ASTM A325 or A490 Bolts
are met. For joints that are designated in the contract documents as snug-tightened joints, the inspection
shall be in accordance with paragraph 7.1. For joints that are designated in the contract documents as
pretension, the inspection shall be in accordance with paragraph 7.2 and 7.4 whichever is applicable. For
joints that are designated in the contract documents as slip-critical, the inspection shall be in accordance
with paragraph 7.3.
Fastener Components shall not be cleaned or modified from the as-delivered condition. Fastener
Components that accumulate rust or dirt shall not be incorporated into the work unless they are re-qualified
as specified in section 7.
Prior to the start of work, it shall be ensured that all fastener components to be used in the work meet the
requirements. Subsequently, it shall be ensured that all connected plies meet the requirements of
Specification for Structural Joints using ASTM A325 or A490 Bolts. After the connections have been assembled,
it shall be visually ensured that the plies of the connected elements have been brought into firm contact and
that washers have been used as required in Specification for Structural Joints using ASTM A325 or A490 Bolts.
No further evidence of conformity is required for snug-tightened joints. The magnitude of the clamping force
that exists in a snug-tightened joint is not a consideration.
For pre-tensioned joints, the following inspection shall be performed in addition to that required in
paragraph 7.1
A) When the calibrated Wrench Pre-tensioning method is used for installation, the inspection shall be in
accordance with paragraph 7.2.1
7.2.1 Calibrated Wrench Pre-tensioning: The inspector shall observe the pre-installation verification testing
required in paragraph 6.5.2.1. Subsequently it shall be ensured by routine observation that the bolting
crew properly applies the calibrated wrench to the turned element. No further evidence of conformity is
required. A pretension that is greater than the value specification in Section 5 shall not be cause for
rejection.
7.2.2 A marking system shall be used to mark high strength bolted connection after tightening is completed.
Color Coding: Bolts that are completely pre-tensioned should be marked “Black” color. Bolts that are not
completed shall be marked in “Red” color.
Page 9 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
Prior to assembly, it shall be visually verified that the faying of slip critical joints meet the requirements of
Specification for Structural Joints Using ASTM A325 or A490 bolts. Subsequently, the inspection required in
section 7 shall be performed.
Initial inspection shall be done according to Section 7.1. After Snug-tight condition, the nut or bolt head is
rotated to the amount of turn specified in Table 8.2. Final bolt tightening shall be done visually in
compliance with Table 8.2. No further evidence of conformity is required. All equipment’s and
scaffoldings shall have Aramco stickers or safety tags to ensure that they are approved for a safe working
condition.
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
TABLE 8.1
1/2 12 15
5/8 19 24
3/4 28 35
7/8 39 49
1 51 64
1 1/8 56 80
1 1/4 71 102
1 3/8 85 121
Page 11 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
Bolt Length, in. One face normal to bolt Both faces sloped not more
Both faces normal to bolt
axis axis, other sloped not more than 1:20 from normal to
than 1:20d bolt axis
Up to and
including 4” X
dia. 1/3 turn 1/2 turn 2/3 turn
Over 4” X dia. Up
to 8 X dia. 1/2 turn 2/3 turn 5/6 turn
Page 12 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
B) Applicable only to joints in which all material within the grip is steel.
C) When the bolt length exceeds 12 d b, the required nut rotation shall be determined by actual testing in a
suitable tension calibrator that simulates the conditions of solidly fitting steel.
8. RECORDS
SATIP-M-001-01 Structural Steel-Pipe rack, Steel Supports & Miscellaneous Steel Structures
(Incl. Piping Supports per Specification)
Page 13 of 14
UPGRADE BUILDING FOR RISK MITIGATION AT
Document No:
RAS TANURA REFINERY CRCC-RTR-SP-005
B.I No: 010-02062-0005 Contract No: 6600049822 Rev.00
Date Issued:
Procedure for Structural Bolt Tightening
11 April, 2023
Page 14 of 14