CRISP PACKAGE 1 PROCESS AT JURONG ISLAND

SERAYA DEMIN PLANT

MSRA FOR DISMANTLING &
INSTALLATION OF INSTRUMENTS &
CABLES WORK

Vinoth Nikunj Yang

C 02 OCT 2023 ISSUED FOR APPROVAL (IFA)
Kumar Yang
Vinoth Nikunj Yang
B 27 SEP 2023 ISSUED FOR APPROVAL (IFA)
Kumar Yang
Vinoth Nikunj Yang
A 11 SEP 2023 ISSUED FOR APPROVAL (IFA) Kumar Yang

REV DATE DESCRIPTION DSGN CHKD APPD

OWNER: Sembcorp Industries Ltd – SUT

51, Sakra Avenue, Jurong Island
Singapore - 627894

CONTRACTOR:

Ace Water Pte Ltd

9 Jurong Town Hall Road, #02-14/15,
Singapore 609431

PROJECT AREA: SERAYA DEMIN PLANT

SCALE DOCUMENT NUMBER Rev SHEET

NTS CRISP-SUT2-SY2-MSRA-4-015 C 1 of 22
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 2 of 22

Project:
Crisp Project - SERAYA DEMIN PLANT
Contractor:

Title: P950-A SERAYA MSRA FOR DISMANTLING & INSTALLATION OF INSTRUMENTS & CABLES
WORK

Revision Date Affected sections Change Descriptions & Reasons

Authority Prepared by: Reviewed Approved by:

by:

Signature and Date:

Name: Vinoth Kumar Nikunj Yang Yang

Designation: Project EICA Project

Engineer Manager Manager
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 3 of 22
Validation by SembCorp:

S/N Name/ Signature Designation Remarks Date

Competent Person

Safety Endorsement (for Critical Activity)

HSSE

TABLE OF CONTENTS

1) SCOPE
2) PURPOSE
3) ROLES & RESPONSIBILITES
4) WORK ACTIVITY
5) SAFETY BREFING
6) HOUSE KEEPING / GENERAL
7) ORGANIZATION CHART
8) EMERGENCY ASSEMBLY AREA
9) EMERGENCY CONTACT LIST
10) EMERGENCY RESPONSE FLOW CHART

1. SCOPE

This method of statement describes the procedure for

Dismantle & Installation of instruments at CRISP Package 1 Process at 51 Jurong Island
Highway existing HGIW Plant.
Dismantle & Installation of field Instruments and its accessories, Cable support, Cables,
Glanding & Termination, junction box and tubing according to approved drawings.
Inspection & housekeeping.

2. PURPOSE

This work method of statement covers all the below given works in CRISP Package 1 process
Project scope of works. This document defines the method of statements and requirements
to, dismantle & installation of field Instruments and its accessories, Cable support, Cables,
Glanding Termination, junction box and tubing according to approved drawings.

Do the necessary inspection upon completion of the above work.

3. REFERENCES

3.1.1. Workplace Safety and Health Act

3.1.2. Workplace Safety and Health (General Provisions) Regulations
3.1.3. Workplace Safety and Health (Construction) Regulations 2007
3.1.4. SS638 Code of Practice for safe use of machinery
3.1.5. Code of practice for working safety at height
3.1.6. SUTS-ALL-HSE-4-607 Traffic Management
3.1.7. SUTO-ALL-P08-4-02 and 15
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4. ROLES & RESPONSIBILITES

4.1. Project Manager

4.1.1. Familiarize himself with the Company’s environmental, health and safety
management system and ensure its effective application.
4.1.2. Review all working methods and processes, both new and existing, to see that all
environmental, health and safety are met.
4.1.3. Ensuring necessary resources are arranged according to project schedule.
4.1.4. Take prompt corrective actions to remove any unsafe or unhealthy work conditions
and to maintain effectively such correction made.
4.1.5. Establish work plan and staffing for each phase of project and arranges for
recruitment or assignment of project personnel. Confer with project staff to outline
work plan and to assign duties, responsibilities, and scope of authority.
4.1.6. Direct and coordinates activities of project personnel to ensure project progress on
schedule and within prescribed budget. Reviews of status reports prepared by
project personnel and modified schedules or plans are required.
4.1.7. Ensuring that all necessary preparation and documents are approved prior to
commencement of the work.
4.1.8. Prepares project report for management, client and others.
4.1.9. Confers with project personnel to provide technical advice and to resolve problems.
4.1.10. May coordinate project activities with activates of government regulatory other
government agencies.
4.1.11. Ensuring that safe work practice and risk assessment are established and
implemented.

4.2. WSH MANAGER / OFFICER

4.2.1. Ensure that all rules and regulations as stipulated in the WSHA (Construction)
Regulations are met.
4.2.2. Plans, implements, and coordinates program to reduce or eliminate, occupational
injuries, illnesses deaths and financial losses: Identifies and appraises condition
which could produce accident and financial losses and evaluates potential of given
system, operation, or process.
4.2.3. Conducts or directs research studies to identify hazards and evaluate loss
producing potential of given system, operation, or process.
4.2.4. Develops accident prevention, loss control system and security programs from
incorporation into operational policies organization.
4.2.5. Maintains liaison with outside organizations such as fire departments, mutual aid
societies and rescue teams to assure informant exchange and mutual assistance.
Develops methods to evaluate safety program and conducts or directs evaluations.
4.2.6. Ensure that a project risk assessment is complete as is required by Singapore
legislation and is reviewed periodically.
4.2.7. Ensuring a training needs analysis is undertaken and the necessary training.

4.3. PROJECT ENGINEER

4.3.1. Familiarize himself with the Company’s environmental, health and safety
management system.
4.3.2. Review any new or changes in processes, equipment, and materials to ensure that
safety, health, and environment are not disregarded.
4.3.3. Ensure work is being carried out in accordance with the safe work practice and
method of statement.
4.3.4. Establish and maintain a programmed for the identification and assessment of
hazards.
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4.4. WSH COORDINATOR

4.4.1. Undergone and possess valid Certificate on WSH Co-coordinator Course and
OPSOC Course
4.4.2. Liaise with the Client representative on matters relating to health, safety security
and environmental aspects of the project.
4.4.3. Inspect and rectify any unsafe place of work and unsafe practices.
4.4.4. Assist the Safety Manager, Workplace Safety and Health Officer and Environmental
Control Officer in all safety, health & environment matters.
4.4.5. Carry out site safety, health and environment programs and procedures.
4.4.6. Coordinates and assures compliance with the Risk Assessment Program.
4.4.7. Ensure that the issuance of personal protective equipment is properly recorded and
documented.
4.4.8. Coordinates and assures compliance with the Risk Assessment Program
4.4.9. To ensure all personnel working at site attended SembCorp in-house SIC.

4.5. SUPERVISOR / FOREMAN

4.5.1. Conduct daily Pre-task talk before commencement of work.

4.5.2. Ensure that workers know safety, health and environmental rules and regulations,
follow safe job procedures and be aware of all major hazards associated with their
work and work areas.
4.5.3. Responsible for the safety, health & welfare of all workers either assigned or not
assigned to him but may be working temporarily in his area.
4.5.4. Maintain satisfactory standards of housekeeping in his assigned area.
4.5.5. Investigate all incidents to workers and or equipment in his area and assist
Workplace Safety and Health Officer to put up accurate incident report on all such
investigation.
4.5.6. Ensure that all workers working in this area use the appropriate personal protective
equipment.
4.5.7. Ensure all PTW is approved, and all safety precautions are implemented as
indicated in the PTW.
4.5.8. To make sure the area where the work is to be carried out is barricaded out and
ensure safety.

4.6. GENERAL WORKERS

4.6.1. Accepting individual responsibility for their own safety behavior as well as sharing
responsibility with their fellow workers and line supervision to look out for their own
as well as their co-workers.
4.6.2. Assist the skilled personnel / workers during the execution of assign task by the
Foreman and ensure that he understand and complied all the safety measures and
precautions.
4.6.3. Attend daily toolbox/ pre-task meetings.
4.6.4. Inspect all tools before use and daily.
4.6.5. To report potential hazard to supervisor.
 Doc No. CRISP-SUT2-SY2-
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INSTRUMENTS & CABLES WORK
Page No. 6 of 22
5. TOOLS, EQUIPMENT & MATERIALS

5.1.1. Equipment

5.1.1.1. Transportation Trolley

5.1.1.2. Personal Protective Equipment’s

5.1.2. Tools

5.1.2.1. Handheld Tools-Spanner, screwdriver, file, scraper, etc.

5.1.2.2. Multimeter, calibrator.
5.1.2.3. Electric / Battery drilling machine
5.1.2.4. Electric / Battery operated Grinder
5.1.2.5. Hacksaw & Blades

6. WORK ACTIVITY

6.1. Preparatory Works

• Ensure that all the site personnel must be trained (OPSOC, SIC & other applicable
courses)
• All the necessary documents (MSRA & necessary Drawings must be prepared &
approved by SUT prior to work starts).
• Conduct the site survey to mark on the plan and seek approval for identified/planned
location of job from SUT.
• All the necessary Permit to Work (PTW) & authorization forms to be prepared &
submitted for approval one day in advance as per SUT norms. (Repeat this until the
work is completed).
• The additional PPE’s must be prepared in advance, if required as per the specific PTW.
Example (Rubber gloves).
• Secure the necessary approved PTW / authorization forms before the work starts every
day.
• Ensure that hazards and or unsafe conditions are addressed and discussed to avoid
hazards and or unsafe conditions prior to work starts.
• List out the tools, materials and equipment required for the specific job and mobilize it to
the job site and check they are in good working condition with valid inspection report if
required.
• Barricade the working area and arrange the materials inside the barricade prior to start
work.
• 4 in 1 gas monitor must be prepared and perform bump test prior to each day use.
• Ensure to close the permit upon completion of work as per SUT procedure.

6.2. Dismantle & Installation of field instrument, Panels, tubing, junction box, support &
Cables
• Report to site supervisor attending daily toolbox meeting.
• Obtain all necessary permits.
• Ensure PPE, to be worn.
• All hand tools to be used at site must be inspected and approved prior to use, check for
monthly color code.
• Ensure correct location where field instrument, Panel, JB and tubing to be dismantled &
installed properly identified according to updated drawing.
• Verify the tag & location as per P & ID.
 Doc No. CRISP-SUT2-SY2-
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• Check voltage using multimeter and isolate the fuses on panel side as per drawings.
• Ensure field side instrument power supply is off.
• Ensure manifold to be isolated/closed before removing the instrument & air tubing.
• After removing the cable, the ends should be covered with insulation tape.
• Put LOTO or isolate fuse on the panel side before removing the cables.
• Field instruments, support, junction box and tubing must be dismantled & installed
properly using proper hand tools.
• Installation of field instruments shall ensure that operator & maintenance personnel
have easy access.
• Cable laying, Air tubing, glanding & Termination for new instruments.
• Ensure IA line was isolated before opening any tubing to dismantling.
• Ensure approval from O&M for cable to dismantling.
• Loop check must be done before Power ON the Instruments.
• Installation of field instruments must be inspected against installation detail prior to
installation.
• After terminating the cables, close the fuse & power ON the instruments.
• Verify the display is ON, in the field side. (Where applicable)
 Doc No. CRISP-SUT2-SY2-
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Page No. 8 of 22

AUTO VALVES INSTRUMENTS

S.NO P&ID KKS TAG S.NO P&ID KKS TAG / AW TAG
1 CRISP-SUT2-SY2-S12-1-017 00GDB11AA101X 1 CRISP-SUT2-SY2-S12-1-016 LIT-1203
2 CRISP-SUT2-SY2-S12-1-017 00GDB11AA102X 2 CRISP-SUT2-SY2-S12-1-016 PIT-1303
3 CRISP-SUT2-SY2-S12-1-017 00GDB11AA103X 3 CRISP-SUT2-SY2-S12-1-021 00GDB24CA712
4 CRISP-SUT2-SY2-S12-1-017 00GDB11AA104X 4 CRISP-SUT2-SY2-S12-1-022 00GDB24CA732
5 CRISP-SUT2-SY2-S12-1-017 00GDB11AA105X 5 CRISP-SUT2-SY2-S12-1-022 00GDF53CA702
6 CRISP-SUT2-SY2-S12-1-017 00GDB11AA106X 6 CRISP-SUT2-SY2-S12-1-022 00GDB24CF754
7 CRISP-SUT2-SY2-S12-1-017 00GDB11AA107X 7 CRISP-SUT2-SY2-S12-1-022 00GDF53CF704
8 CRISP-SUT2-SY2-S12-1-017 00GDB11AA108X 8 CRISP-SUT2-SY2-S12-1-022 00GDB24CP753
9 CRISP-SUT2-SY2-S12-1-017 00GDB11AA109X 9 CRISP-SUT2-SY2-S12-1-022 00GDB24CP754
10 CRISP-SUT2-SY2-S12-1-017 00GDB11AA110X 10 CRISP-SUT2-SY2-S12-1-022 00GDF53CP404
11 CRISP-SUT2-SY2-S12-1-017 00GDB11AA111X 11 CRISP-SUT2-SY2-S12-1-023 00GDF63CA702
12 CRISP-SUT2-SY2-S12-1-017 00GDB12AA101H 12 CRISP-SUT2-SY2-S12-1-023 00GDB24CF764
13 CRISP-SUT2-SY2-S12-1-017 00GDB12AA102X 13 CRISP-SUT2-SY2-S12-1-023 00GDF63CF704
14 CRISP-SUT2-SY2-S12-1-017 00GDB12AA103X 14 CRISP-SUT2-SY2-S12-1-023 00GDB24CP763
15 CRISP-SUT2-SY2-S12-1-017 00GDB12AA104X 15 CRISP-SUT2-SY2-S12-1-023 00GDB24CP764
16 CRISP-SUT2-SY2-S12-1-017 00GDB12AA105X 16 CRISP-SUT2-SY2-S12-1-023 00GDF62CP004
17 CRISP-SUT2-SY2-S12-1-017 00GDB12AA106X 17 CRISP-SUT2-SY2-S12-1-016 LS-1201
18 CRISP-SUT2-SY2-S12-1-017 00GDB12AA107X 18 CRISP-SUT2-SY2-S12-1-016 LS-1202
19 CRISP-SUT2-SY2-S12-1-017 00GDB12AA108X 19 CRISP-SUT2-SY2-S12-1-022 00GDF54CP703
20 CRISP-SUT2-SY2-S12-1-017 00GDB12AA109X 20 CRISP-SUT2-SY2-S12-1-022 00GDF53CF401
21 CRISP-SUT2-SY2-S12-1-017 00GDB12AA110X 21 CRISP-SUT2-SY2-S12-1-023 00GDF64CP703
22 CRISP-SUT2-SY2-S12-1-017 00GDB12AA111X 22 CRISP-SUT2-SY2-S12-1-023 00GDF63CF401
23 CRISP-SUT2-SY2-S12-1-019 00GDB11AA101X
24 CRISP-SUT2-SY2-S12-1-019 00GDB22AA101X
25 CRISP-SUT2-SY2-S12-1-021 OOGDB24AA101X
26 CRISP-SUT2-SY2-S12-1-021 OOGDB24AA108X
27 CRISP-SUT2-SY2-S12-1-021 OOGDB24AA109X
28 CRISP-SUT2-SY2-S12-1-021 OOGDB24AA133X
29 CRISP-SUT2-SY2-S12-1-021 OOGDB24AA139X
30 CRISP-SUT2-SY2-S12-1-022 00GDF52AA101X
31 CRISP-SUT2-SY2-S12-1-022 00GDF52AA102X
32 CRISP-SUT2-SY2-S12-1-022 00GDF53AA101X
33 CRISP-SUT2-SY2-S12-1-022 00GDF53AA105X
34 CRISP-SUT2-SY2-S12-1-022 00GDF54AA105X
35 CRISP-SUT2-SY2-S12-1-022 00GDF54AA108H
36 CRISP-SUT2-SY2-S12-1-022 00GDB24AA126X
37 CRISP-SUT2-SY2-S12-1-022 00GDF53AA103X
38 CRISP-SUT2-SY2-S12-1-022 00GDB24AA125X
39 CRISP-SUT2-SY2-S12-1-022 00GDF62AA101X
40 CRISP-SUT2-SY2-S12-1-022 00GDF62AA102X
41 CRISP-SUT2-SY2-S12-1-022 00GDF63AA101X
42 CRISP-SUT2-SY2-S12-1-022 00GDF63AA105X
43 CRISP-SUT2-SY2-S12-1-022 00GDF64AA105X
44 CRISP-SUT2-SY2-S12-1-022 00GDF64AA108H
45 CRISP-SUT2-SY2-S12-1-022 00GDB24AA128X
46 CRISP-SUT2-SY2-S12-1-022 00GDF63AA103X
47 CRISP-SUT2-SY2-S12-1-022 00GDB24AA127X
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6.3. Working at Height (Scaffold & Platform Ladder)

• Ensure workers were done for working at height training before start work.
• Check the scaffold tag validity prior to climbing up and make sure it should be within 7
days.
• Must always wear a full body harness with self-retracting lanyard assembly when
using yellow tag scaffold platform and where required while working at height and
always 100% tie-off to the proper anchorage point.
• Tools must be tied with rated lanyard while working at height to prevent falling object
from height.
• Ensure to provide canvas on the platform while working at height to preventing from
falling object.
• Ensure proper toe boards / handrails are provided in the scaffold platform.
• Do not leave materials or tools on the scaffold platform at the end of work.
• inspection sticker on the platform ladder before using it.
• Must have an While using platform ladder, one person must hold the ladder while
climbing up/down.
• Must follow 3-point contact while climbing up/down from the ladder/stairway.

7. HEALTH, SAFETY AND ENVIRONMENT

7.1. Supervisor’s must ensure that method of statement (MS), Risk Assessment (RA)
7.2. Other necessary permits are available on site as well as preparations are checked.
7.3. Reviewed before allowing any work to commence.
7.4. Supervisors must brief all the workers with the contents all the method of statements, Risk
assessments during the daily toolbox meeting.
7.5. Ensure all workers and supervisors has attended and passed the Safety Induction
7.6. Course and other relevant training as prescribed by the Client.

8. HOUSEKEEPING / GENERAL

• Workplace housekeeping may be defined as activities undertaken to create or maintain an

orderly, clean, tidy and safe working environment.
• Effective housekeeping can eliminate many workplace hazards and help get work done
safely.
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9. ORGANIZATION CHART

Proposed Project Delivery Organization Chart for Seraya Demin Plant Project

10. EMERGENCY ASSEMBLY AREA

• The location of the emergency assembly point is Seraya Demin Plant car park.
• The emergency services to contact in case of an emergency.
• The procedures for accounting for all workers at the assembly point.
• Any additional safety procedures to follow, such as using fire extinguishers or shutting off
machinery, emergency response team to follow under the instruction of Site Incident
Manager.
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11. EMERGENCY CONTACT LIST

P950-A SERAYA DEMIN PLANT PROJECT

EMERGENCY Contact Numbers

Name Designation Mobile No.

ACE WATER PTE LTD

Tian Xian Yong Managing Director 9857 7922

Meng Chuan Koh Project Director 9668 0598

Antoni Charles Arputharaj Senior Project Manager 8354 4336

Zhang Yang Yang Project Manager 9759 0758

Leon Gabi Project Engineer 9863 2513

Rakesh Kumar Neerani Project Engineer (Civil) 9059 0119

Vinoth Kumar Project Engineer (ICA) 9392 2352

Eng Chuan Site Supervisor 8523 8170

Jonathan Tan WSH Manager 9688 6902

Kevins Antony WSH Officer / First Aider 9489 1004

Sheikh Md Razzak WSH Coordinator / First Aider 8819 4467

SEMBCORP (SUT)

Redzwan Razak Project Manager 9450 9500

Micheal Anandaraj Joseph Mic Stalin Lead Project Engineer 8339 5774

Wilson Tan HSE Manager 96332 4978

Seraya CCR Control Room 6262 5547

EMERGENCY SERVICES CONTACT

Emergency Ambulance and fire 995

Non-Emergency Ambulance 1777

Police Emergency 999

Dengue Hotline 1800 933 6483

Fire hazard reporting 1800 280 0000

Police Hotline 1800 255 0000

Traffic Hotline 6547 1818

(SCDF) General Enquiries 1800 286 5555

AVA Hotline 1800 226 2250

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Singapore General Hospital 6321 4103 6321 4311 (A & E)

Tan Tock Seng Hospital 6256 6011 (24hrs general) 6357 8866/8766

Thomson Medical Centre 6350 8812 (24hr Clinic)

Clinics & Telephone Numbers

Jurong Medical Centre No: 6716 2000 Jurong point basement

No: 6266 5939 Yung Ho Rd, Block 152,
Drs Koo Loh & Associates (Pte) Ltd
Singapore 610152
SP Power Grid to report a power failure 1800 778 8888

National Environment Agency (NEA) Hotline (65) 6225 5632

Floods / drain obstructions 1800 284 6600

Building & Construction Authority (BCA) 6325 7191 / 6325 7393

Drugs & Poison (non-emergency) 6423 9119

Weather 6542 7788

HOSPITAL 24-HOUR / EMERGENCY / A & E TELEPHONE NUMBERS

Ng Teng Fong General Hospital 6908 2222

Alexandra Hospital
Changi general Hospital
Parkway East Hospital
(Formerly East Shore Hospital)
Gleneagles Hospital
Singapore General Hospital
Tan Tock Seng Hospital
Thomson Medical Centre
Clinics & Telephone Numbers
Jurong Medical Centre
Drs Koo Loh & Associates (Pte) Ltd
Institute of Mental Health Woodbridge Hospital
KK Women’s and Children’s Hospital
Mount Alvernia Hospital
Mount Elizabeth Hospital
National University Hospital
Raffles Hospital
6379 3162 (A & E)
6379 3840 (admission enquiries)
6788 8833 (general enquiries 24hrs)
6340 8666 (A & E)
6340 8688 (24hr information)
6470 5688 (24hrs A & E department)
6321 4103 6321 4311 (A & E)
6256 6011 (24hrs general) 6357 8866/8766
6350 8812 (24hr Clinic)
No: 6716 2000 Jurong point basement
No: 6266 5939 Yung Ho Rd, Block 152,
Singapore 610152
6389 2222
6293 4044 (24hrs general line)
6394 1199 (women’s 24hr Clinic)
6394 1177 (Children’s A & E)
6347 6210
6731 2218 6731 2219 (A & E)
6473 2222 (ambulance service)
6779 5555 (24hrs general line) 6772 5000
6311 1111 (24hrs general line)
6311 1555 (A & E)
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12. Emergency Response Flow Chart

Accident Occurs

Site Foreman / Site First Aiders

Site Supervisor

AW WSHC / AW Site Manager/

Corporate HSE WSHO Project Manager

SUT Safety / CP Operation Director

SUT PM / CCR

In House ERT

Hospital (Major injury)

SCDF Fire Bridge
Nearest Station is:
Jurong Island Fire Station
No: 995 / 6267 4716
Police Nearest Hospital is:
Ng Teng Fong General
Nearest Station is:
Hospital
Jurong Neighborhood Tel: 6908 2222
Police Post
Clinic (minor injury)
No: 999 / 1800 265 9999 Nearest Clinic is:
Jurong Medical Centre
Tel: 6716 2000
Drs Koo Loh &
Associates
152 Yung Ho Rd, Block
152, Singapore 610152
Tel: 6266 5939
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INVENTORY OF WORK ACTIVITIES

COMPANY: ACE WATER PTE LTD

DEPARTMENT: Project / Construction / ICA

No. Process / Location Work Activities
Mobilization of personnel, tools and materials to
site & the laydown area
Isolate the valve & Manifold
Termination & removal of cables.
Isolate the Fuse, LOTO as per given SUT
drawings.
Mobilization and demobilization resources and
tools
Loosening nut and bolt
Dismantling of Field Instruments Cables / Grinding and cutting
1. (Battery Griding machine
51 Jurong Island Highway
Remove & install the instrument
Remove & Install the Cables, Glands & Junction
Box.
Working in height for fabrication and Installation
of cable ladder, tray, cable laying, glanding and
termination

Grinding/welding/ cutting works by using of

portable electrical tools
Housekeeping
General
2. Housekeeping / General
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Page No. 15 of 22
RA Team
Company Approved By RA Leader RA Team Member 2 Reviewed By Last Review Date
Member 1
Ace Water Pte Ltd 8/9/2023
Process / Location Gabi / Next Review Date
Yang Yang / Ranjith / Vinoth / Kevins /
Project
CPVC Pipe Installation in existing plan at SUT Project Manager Project Engineer Project Engineer WSH Officer
Engineer 7/9/2024
Seraya Demin water plant Jurong Island
RA Ref No.
Signature

1.Hazard Identification 2.Risk Evaluation 3.Risk Control

S/N Work Activity Hazard Possible Existing Risk Control S L Additional Risk Control S L

Risk Level

Risk Level
Risk/Accident Action Party and
Date of
Implementation

1. DISMANTLING OF FIELD INSTRUMENTS & CABLES

5 1 5 • Supervisor to look 5 1 5 Site supervisor
out for any lightning immediate action
• Proper PPE, safety
and stop workers
shoes, hand gloves,
Work in poor Physical injuries to eye wear & helmet from work
weather condition personnel/Fatal • Stop work immediately
Mobilization of and seek shelter when
personnel, tools dizzying
1.1. and materials to
site & the
• Access must be clear 3 1 3 • Close supervision 3 1 3 Site Supervisor
laydown area immediate action
of obstructions. • Last minute brief
Slip, trip & fall
Damage to • Supervisor to ensure before start work
hazards due to
property/physical proper housekeeping at
surroundings and
injuries to personnel work area.
uneven grounds.
• Use designated
walkway
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 16 of 22
1.Hazard Identification 2.Risk Evaluation 3.Risk Control

S/N Work Activity Hazard Possible Existing Risk Control S L Additional Risk Control S L

Risk Level

Risk Level
Risk/Accident Action Party and
Date of
Implementation

• Always adopt proper and 3 1 3 • Close supervision 3 1 3

safe manual handling • Brief on manual
posture. handling safe
• Have strong foothold on working posture
the ground.
• Never exceed safe
Trip Hazard Site supervisor
Body injury manual handling weight
Finger Pinching immediate action
(>25kg/person)
appropriate PPE i.e.,
Isolate the valve
1.2. Safety Shoes, Helmet
& Manifold
and Hand Gloves.
• Confirm With SUT before
isolating the valve.
• Do not stand on the 3 2 6 • Close supervision 3 1 3
platform during draining • Last minute brief
High pressure / of water. before start work Site Supervisor
Personal injuries
Remnants pressure • Lock out tag out to be in immediate action
place and confirmed with
control room.
• To wear standard PPE 2 2 4 • Close supervision 2 1 2
like Safety helmet, safety • Brief on manual
Termination &
shoes, gloves. handling safe
removal of
working procedure.
cables.
• supervisor and Site Supervisor
1.3. Isolate the Electrical Hazard Electrical shock.
officer. immediate action
Fuse, LOTO as
per given SUT
drawings.
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 17 of 22
1.Hazard Identification 2.Risk Evaluation 3.Risk Control

S/N Work Activity Hazard Possible Existing Risk Control S L Additional Risk Control S L

Risk Level

Risk Level
Risk/Accident Action Party and
Date of
Implementation

• Always inspect all hand 3 2 6 • Supervisors ensure to 3 1 3

tools before use every check all tools are
May cause bodily
Slip and fall. time. inspected before use.
injuries.
Mobilization and • Never use defective tools
demobilization Contact with sharp on site. Site supervisor
1.4. Hand injury/lace
resources and objects. • Use appropriate tools for immediate action
ration cut.
tools respective jobs.
Manual handing. • Adapt correct body
Back injury
posture.

2 2 4 • Close supervision 2 1 2
• Brief on manual
handling safe working
• Use proper tools to open
posture
the bolt and nuts.
• To wear standard PPE
like safety helmet, safety
Loosening nut Cuts and abrasions shoes, safety googles Site Supervisor
1.5. Pinching and cuts
and bolt to fingers. and safety gloves. immediate action
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 18 of 22
• Apply PTW System (Hot 4 2 8 • Risk assessment 4 2 8
Works) before briefings
commencing work. communicated to all
• Machine guards are to be personnel before
installed in place. commencement of
• Trained person to carry work keep record.
out the work.
• Ensure equipment is in
good condition prior to
use.
Grinding and
cutting Exposure to rotating Hand Injury • Ensure griding Site Supervisor
1.6. wheels/discs are in good
(Battery parts (Cuts and Wond) immediate action
machine) condition. Inspect them
for chips, cracks and
loose retainers prior to
use.
• Use of PPE (Safety
Helmet, Safety shoes,
Earplug/ Muffler, Face
Shield and Nitriles Hand
Gloves)
• Daily toolbox meetings
must be conducted.
• Use proper PPE like 3 2 6 • Supervisor to monitor 3 1 3
Remove &
safety shoes, safety and ensure of workers Site Supervisor
1.7. install the Physical Hazards Cuts and abrasions
helmet, safety gloves and safety. immediate action
instrument
safety goggles.
Remove & Install • Use proper PPE like 3 2 6 • Supervisor to monitor 3 1 3
the Cables, safety shoes, safety and ensure of workers Site Supervisor
1.8. Physical Hazards Cuts and abrasions
Glands & Junction helmet, safety gloves and safety. immediate action
Box. safety goggles.
• While performing manual 4 2 8 • Appoint another worker to 4 1 4
lifting do not lift more than reduce overloading of
25kg. manual lifting
Strains and sprains
• Proper use of PPE
Neck and back injuries Site Supervisor
1.9 Manual lifting Overload lifting (Safety Helmet, Safety
Cuts, bruises and immediate action
broken bones Shoe, Nitrile Coated
Hand Gloves EN 388
4543 and Earplug/
Muffler)
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 19 of 22
• To ensure all workers are trained 5 2 10 5 2 1
• Close supervision by site
and competent in WAH activities. supervisor
• WAH Assessor and Supervisor to • To ensure conduct regular
inspect and ensure workplace is training / briefing on the task
safe to work at heights prior to to emphasize on the hazards
commencement of work. to increase workforce’s
• To comply Permit to Work system awareness.
before commencing of work –
Height Work Permit
Working in height • To ensure workers are briefed on
for fabrication SWP. Site Supervisor & Site
and Installation • Fall from Height • To ensure workers don safety
Serious Injuries/ Engineer immediate
1.10 of cable ladder, harness and practice 100% tie-off
tray, cable laying, • Falling Objects Fatality • Do not overreach while working
action.
glanding and on platform and shift the scaffold
termination from one area to another when
required.
• While ascending or descending
maintain three-point contact at
all times.
• Do not carry material while
ascending/ descending on the
scaffold.
• To comply FPP control measure
all the time.

• All electrical equipment & tools 5 2 10 • Ensure close supervision 5 1 5

checked by LEW once a month.
• All power generator equipment • All grinding/cutting machine
Grinding/welding is properly earthed. used only safeguard fixed /
/ cutting works • Electrocution *Daily checklist to be filled up as firmed.
Site Supervisor -
by using of shock / due to Bodily severe injury / per daily inspection before use.
1.11 Immediate
portable damaged electrical burns • To provide proper barricade • All machines are fitted with
action
electrical cables and display signs dead man switch
tools around the generators.
• Disconnected the grinding,
cutting, and power brush
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 20 of 22

machines power supply before

replaced the disc and
wire brush.
• Used only safeguard fixed and
dead man switched
grinding machine & power
brushing machine.
• Defect equipment must be
removed from the site
• Communicate with the toolbox
meeting and all
workers are aware of the
potential hazards.
• Do not remove the handle
from the grinding &
power brushing machines.
• Stand by fire watchman, fire
extinguisher, Fire blanket before
work commence.
• Conduct gas check using 4 in 1
gas meter for presence of
flammable vapors, oxygen
enrichment before work
commence.

Flying objects Eye injury • Wear safety glass underneath 3 2 6 • Ensure eye protection is 3 1 3 Site Supervisor -
face shield while doing gas cutting wearing the correct Immediate action
work manner by workmen.
• Ensure no unauthorized entry
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 21 of 22

• Place of work shall be 3 2 6 • Supervisor to monitor 3 1 3

kept free from any and ensure of workers
obstruction and from any safety.
substance likely to cause
a person to slip and fall.
• All material shall be
placed in the designated
area and stacked in a
safe manner.
Site Supervisor
2.1 Housekeeping Physical Hazard Slip and falling injuries • All waste shall be
immediate action
categorized and disposed
of at designated
containers, bin, or
location.
• Housekeeping should be
done as and when
required and mass
housekeeping shall be
carried out weekly.
• Encourage workers to 3 2 6 • Supervisor to monitor 3 1 3
drink more water, and ensure of workers
Dehydration
especially at hot weather. safety. Site Supervisor
2.2 General Heat Stress
Loss of Consciousness • Take rest at shaded area immediate action
if feeling unwell.

• To have correct body 3 2 6 • Supervisor to monitor 3 1 3

posture while working and ensure of workers
Site Supervisor
Ergonomic Back Injury • Do not overstress safety.
immediate action
muscles.
 Doc No. CRISP-SUT2-SY2-
MSRA MSRA-4-015
Rev No. C
Rev Date 02-OCT-2023
DISMANTLING & INSTALLATION OF
RA Ref.
INSTRUMENTS & CABLES WORK
Page No. 22 of 22

Risk Matrix

Likelihood
Severity Rare Remote Occasional Frequent Almost
(1) (2) (3) (4) (5)

Catastrophic (5) 5 10 15 20 25

Major (4) 4 8 12 16 20

Moderate (3) 3 6 9 12 15

Minor (2) 2 4 6 8 10

Negotiable (1) 1 2 3 4 5

01 to 03: Low Risk

04 to 12: Medium Risk
13 to 25: High Risk