BHEL Spec For VFD and Dry Type Transformer

P.S NO.
: PS/445/2680
PURCHASE SPECIFICATION
REV. NO: 00
GROUP: CE-T&PD/COE
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REVISION HISTORY SHEET

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in anyway detrimental to the interest of the company.
REV. DATE NATURE OF CHANGE REASONS PREPARED BY APPROVED BY

NO.
00 19-01-2021 FIRST ISSUE ------

COPYRIGHT AND CONFIDENTIAL
REVISIONS 00 APPROVED BY
L SUBBALAKSHMI
PREPARED BY ISSUED BY DATE
GITESH DAS CE-T&PD/COE 19-01-2021
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TECHNICAL SPECIFICATION OF IGBT/ IGCT/ SGCT BASED VFD FOR

5150 kW, 6.6kV SQUIRREL CAGE INDUCTION MOTOR FOR
WET GAS COMPRESSOR
1. Project Details
Sl. Parameter Specification

No.
1 Project Location HPCL Rajasthan Refinery Ltd., Barmer, Rajasthan,
India
2 Project Title Delayed Coker Unit (DCU), Wet Gas Compressor
(WGC) Project
3 Customer HPCL Rajasthan Refinery Ltd. (HRRL)
4 Customer’s Consultant Engineers India Limited (EIL)
5 LSTK Contractor Tata Projects Ltd., Mumbai
6 LSTK Contractor’s Consultant Aker Solutions, Mumbai
2. Environment Specifications

No.
1 Maximum Ambient 48.2qC
Temperature
2 Minimum Ambient 3.4qC
Temperature
3 Equipment Design Temperature 45qC
(IS-9676)
4 Relative Humidity 100% @ 48.2ʚ
5 Altitude Less than 1000m above mean sea level
6 Location of VFD Panels Indoor, Ventilated Room with Air Conditioning.
7 Seismic Zone As per IS-1893-Zone-III
REVISIONS 00 APPROVED BY
L SUBBALAKSHMI
PREPARED BY ISSUED BY DATE
GITESH DAS CE-T&PD/COE 19-01-2021
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3. Input and Transformer Data :

No.
1 System Voltage / Frequency / 6.6kV / 50Hz / 3
Phase
2 Voltage Variation ±10%
3 Frequency Variation ±3%
4 Combined Voltage and ±10%

Frequency Variation
5 Fault Level 40kA/3 sec
6 Transformer Type Dry type integrated Transformer (In Vendor scope),
Indoor
7 Rating Transformer must be designed to carry 110% of
calculated VFD rating. Transformer sizing
calculation shall be provided along with offer.
8 Power Cables Cable glands and termination suitable for

3RX3CX300 sq.mm. Al, XLPE cable to be
provided by the vendor for Transformer HV side cable
termination. The exact cable sizes will be intimated
during drawing approval stage. Cables and
termination kits in Customer scope.
4. Motor Data :

No.
1 Type Squirrel Cage Induction Motor
2 Scope Manufactured by BHEL-Bhopal
3 Rated Output 5150kW, 1496 RPM
4 Rated Voltage and Current 6.6kV, 516A
5 Pull Out Torque (% of FLT) 175%
6 Fed from Variable Frequency Drive (V/f Control) with DOL
Bypass
7 Duty Class Refer attached motor datasheet
8 Efficiency and Power Factor:
% of Load Efficiency Power Factor
75 96.6% 0.90
100 97% 0.90
9 Power Cables Cable glands and termination suitable for

3RX3CX300 sq.mm. Al, XLPE cable to be provided
by the vendor for VFD Output side cable
termination. The exact cable sizes will be
intimated during drawing approval stage. Cables and
termination kits in Customer scope.
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5. Scope:
Sl. Scope of Supply Description

No.
1 a) 1 No. Fully Assembled Unit The vendor shall be responsible for engineering
of 6.6kV VFD Panel and functioning of the complete VFD system
(IGBT/SGCT/IGCT), Air comprising of dry type transformer and VFD
Cooled with integrated Dry panel, meeting the intent and requirement of this
type transformer and with specification, EIL specification and datasheet.
Synchronous Bypass feature This shall include but not be limited to inverter
for bumpless transfer from sizing, transformer sizing, transformer impedance
VFD to DOL and vice versa; selection, vector group, input and output harmonic
Output choke for filter design and sizing, output dv/dt filter sizing,
synchronization, if required, motor cable selection etc.
Output PT for
synchronization VFD shall be provided with Synchronous bypass
features. VFD panel shall include PT or any other

b) All interconnecting cables device and any other hardware for
between the VFD and synchronization of output breaker and bypass
integrated Transformer. breaker. (Bus PT shall be in customer scope). All
necessary interlocks as required for safe and
c) One number of Local reliable operation of VFD system along with Input
Control Station (LCS) breaker, Output breaker and Bypass breaker shall
mounted near motor. be provided in VFD system.
d) Power Cable glands (Flame The machine shall normally run on VFD. However
proof) and hardware for VFD at the discretion of the operator, it shall be
and Transformer, Cable switched on to bypass after synchronization with
glands (Flameproof) and lugs the VFD feeder. The transfer should be bumpless
for LCS. from VFD to DOL and vice versa.
e) Any special cable other than In case of drive mal-operation, the motor could be
power and control cables taken on bypass control manually, while the drive
from VFD to other could be attended independently.
equipment.
All other control and protections not included in
f) Any special tools and tackles. owner’s scope but required for vendors supplied
system for Synchronous Bypass shall be in
g) Mandatory Spares and vendor’s scope
Commissioning Spares.
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6. VFD Specifications
1 Drive Wet Gas Compressor
2 Input Voltage From Integrated dry type Transformer
3 Power/Torque vs Speed Torque Speed2; Power Speed3
4 Single Line Diagram See Attachment 3-661-00-00979 REV.03
5 Output Voltage of VFD 0 to 6.6kV (V/f = Constant)
6 Output Current of VFD 516A at 45qC (Design Ambient)

7 Output Frequency 0 to 50Hz , Resolution: +/- 0.01% under transient

conditions; +/- 0.5% under steady state conditions
8 Speed Regulation +/- 0.5%
9 Speed Accuracy +/- 1%
10 Over load Capacity 110% of rated current for one minute at rated voltage
11 Drive Control Sensorless Vector Control

12 Braking Operation Not Applicable
13 Output LC Sinusoidal Filter Motor is designed for PWM operation. Distance between
VFD and Motor is ~355 meters. Vendor to clarify and
offer output Filter, if required. If O/P filter is required
then the cables between VFD and filter will be in vendor
scope. Cable glands, lugs and termination kit for the
cables at both the end of the filter must be supplied by
vendor.
14 VFD Panel a) Protection Class: IP31
Construction b) Panel: Free standing, floor mounting type,
comprising of rigid welded structural frames with
Cold Rolled Sheet Steel enclosure of minimum
thickness 2 mm for load bearing and 1.6 mm for other
members. All doors and removable covers shall have
neoprene gaskets. Ventilating louvers shall have
easily removable and washable dust filters.
c) Cooling: Air Cooled. Cooling system shall include
well dimensioned panel with adequate cooling air
flow path. Vendor shall ensure that the panel
dimensions and flow paths have been designed for
continuous running at the specified ambient without
overheating. Vendor to provide Low noise, redundant
cooling fans (minimum N+1) as per EIL
specification. Suitable thermal switch for exit air
temperature monitoring shall also be incorporated.
d) Earth Bus – minimum 50*6 mm Copper shall be
provided with provision for connection to plant earth
grid.
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14 VFD Panel e) Busbar Material – Electrolytic grade Copper, colour
Construction coded. Sleeving/shrouding for safety purposes shall be
done.
f) Door Interlock: The VFD shall have a door interlock for
safety. This interlock system should ensure that none of
the power cabinets can be opened until the main source
of power is disconnected or will cause the main source

of power to trip. Additionally, the same interlock system

should ensure that power cannot be initialized to the
drive unless the doors are closed. Suitable shrouding
mechanism shall be provided so that DC capacitors
cannot be touched till their voltage is zero.
g) Painting: 2 Coats of Primer and 2 Coats of Finish Paint
to be given for all surfaces of enclosure. The panel shall
be spray painted with two coats of Epoxy Based final

paint with Powder Coated Finish - shade RAL7032
(Pebble Gray), Paint Thickness: 80 Microns (minimum).
h) Power and Control Wiring shall be done with Fire
retardant cables as per EIL Specification.
i) Double compression type Nickel plated brass flame
proof cable glands shall be supplied. Height of the
terminal from cable gland plate shall be adequate to take
care of the cable sizes and quantity mentioned.
Minimum space for the power cable termination shall be
600mm clear from the cable gland plate. Cable entry will
be from bottom only. Gland Plates shall be blank
(undrilled) – to be drilled at site. Gland Plates shall be
minimum 4 mm thick Aluminium (steel not allowed).
Gland plate shall be of sufficient strength to handle all
the cables.
j) All electronic modules and components shall be
accessible from front of panel only. Modular
assemblies for both the system control electronic
equipment and power electronic equipment shall be
used.
k) All low voltage compartment and cabling shall be
electrically and physically separated from the high
voltage compartment.
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No.
15 Noise Level Shall be less than 85dB at a distance of 1 metre from the
outline of VFD Panels at a height of 1.5 metres from the
floor with all the fans running in the VFD Panels.
16 Storage Temperature -40qC to +60 qC
17 Vibration According to IEC68-2-6
18 Interference According to IEC801 parts 2,3,4

Immunity: The panels shall be designed so as to have low

Radio Frequency Interference (RFl) and Electromagnetic
Interference (EMl).
19 VFD Efficiency Shall be > 95%. Exact value to be specified by the Vendor.
20 Duty Cycle Class I Duty Cycle as per IEC 146-1

21 VFD Requirements a) Input Choke: Input chokes to be provided if necessary.

b) Local/Remote: Selector switch shall be provided on
VFD panel for operator to select type of operation:
Local – Refer attached SLD
Remote –Refer attached SLD
If VFD is set for speed reference from Remote, it shall
be possible to program the VFD to either shutdown, go
to minimum speed or continue operation at its last
known speed reference point whenever a loss of speed
reference is detected.
c) VFD/Bypass mode Selector switch (Lockable) to be
provided on the VFD panel.
d) Local Start/Stop Push Button to be provided either on
panel door or on keypad.
e) Door Mounted Lockable Push-Button to be provided
with 4NO + 4 NC contact for Emergency Stop. One
normally open contact to be wired to Terminal Block for
external Interlocking / Annunciation.
f) Every Panel shall be provided with CFL
illumination Lamp with limit switch and MCB. Space
heater shall be provided in panel with switch fuse and
variable setting thermostat. 240V power socket with
MCB shall be provided.
g) 240V, 1phase, 50Hz, 1000W (approximate, exact value
during drawing approval stage) Power Supply to the
motor space heater shall be derived from VFD.
Necessary interlocking arrangement for this supply shall
also be made available in the VFD panels.
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No.
21 VFD Requirements h) PLC: PLC shall be provided for Interlocking and
Protection (if required).
i) The expected life time of the drive system shall be
minimum 20 years. The system including all individual
components forming part of the system shall have an
availability of minimum 0.997 and a minimum MTBF of
4 years.
j) Any special requirement regarding CT/ PT,

Protection relay or any other device, in input breaker,
which is required for functioning & protection of VFD
system shall be considered by the VFD vendor in their
scope.
22 VFD Features a) Soft Start and Auto Restart.

b) Auto Speed Search Facility (Catch on Fly) shall be

available for starting into rotating loads.
c) Power loss ride through (Kinetic Buffering) and for
voltage dips over 20% or Power interruption for less
than 2 secs.
d) Automatic VFD tuning during start-up.
e) Flux optimisation function shall be provided to reduce
the total energy consumption and noise level in case
drive is operated below nominal load.
f) Selectable reverse run prohibition
g) Adjustable motor overload feature
h) Settable minimum and maximum operating frequency
i) VFD shall produce not greater than 1% torque pulsation
to the shaft of driven equipment.
j) Field adjustable Torque limits and acceleration and
deceleration ramps
k) Accelerate / Decelerate Times to be specified.
l) Four (4) user programmable preset speeds.
m) The equipment may be stored outdoors for long periods
before installation. The packing should also be suitable
for outdoor storage areas with heavy rains / high
ambient temperatures. The Panels shall be Vacuum
packed before sending to Site.
n) Vendor shall certify readiness of system fit for
commissioning. Vendor’s scope shall also include
supply of all specialized tools and tackles required.
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o) VFDs shall be installed in Air-conditioned area but it

shall be suitable for operation in non-air-conditioned
area also.
p) Earthing scheme should be provided by the vendor.
q) Any special cable other than power and control cables
required to connect VFD to other equipment shall be in
vendor scope.
r) All Electronic PCBs/Modules must have conformal

coating to take care of harsh site conditions.

Acceptable coatings are ISA-G3 or ISA-GX or 3C2.
23 Controls and monitoring a) VFD shall be with an interactive and user-friendly door
mounted digital operator interface with LCD display and
sealed membrane type keypad.
b) The operator interface shall be used for drive
programming, drive monitoring and drive trouble
shooting. The operator interface must also be able to

start and stop the drive, reset VFD faults and manual
adjust the speed reference. In case the above operation is
not possible through operator interface, vendor has to
supply one laptop loaded with driver software along with
a suitable communication cable for interface with VFD.
c) The operator interface shall have LED indicators for
drive fault, drive run etc.
d) The operator interface shall allow monitoring of inverter
operating conditions including speed, current, voltage,
torque, power etc.
e) Messages shall be alphanumeric in nature. All the fault
messages shall be in English.
f) Provision shall be made available for remote operation.
g) The operator interface shall be able to display all real
time operating variables and all drive programming
parameters.
h) The operator interface shall be capable of displaying a
specific user selected parameter on power-up. This
power-up parameter would typically be a parameter that
is important to the operator such as motor speed or motor
load.
i) The following Control signals must be provided:
¾ Local/Remote selection
¾ VFD/Bypass Selection
¾ Emergency stop
¾ Synchronous Bypass operation
¾ Trip/Close Input breaker
These are indicative. Vendor to suggest the interlocking
scheme using these and other outputs as required for the
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system during detailed Engineering. These Outputs shall be

provided with individual relay having 3 changeover
potential free contacts wired to terminal blocks.
j) All VFD operating parameter shall be stored in
nonvolatile memory.
23 Controls and Monitoring k) The drive shall have built in monitoring of following
parameters as minimum on its digital operator interface
and these parameter shall also be displayed at Plant DCS
through Modbus link:

i) Output Frequency
ii) Output Current
iii) Motor Speed
iv) Output Voltage
v) DC Bus Voltage
vi) Output Power (It shall be possible to display
power output of the drive in kW)
vii) Digital Input Status

viii) Digital output status
ix) Analog Input Status
x) Drive Thermal state
xi) Motor energy meter
xii) Hour run
l) Necessary transducer shall be provided with 4-20 mA

output for indicating Motor Speed and Motor Current in
the DCS. Transducers shall be capable of driving 500
ohms load.
m) The following indications shall be provided on the VFD

Panel Door:
i) Motor Running/ VFD ON
ii) Motor Stopped/Tripped
iii) AC Mains ON
iv) Auxiliary Control Supply ON
v) VFD Ready
vi) VFD Fault
vii) External Fault
viii) Emergency Stop Activated
ix) Motor Over speed
x) Input Breaker Trip
xi) Motor zero speed
xii) Rectifier output ’ON’
xiii) Transformer winding temperature alarm & trip
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No.
23 Controls and Monitoring n) The VFD shall store fault logs of minimum last 10 faults
in memory.
o) The interface details of VFD shall be incorporated as
required for data communication with DCS system with
serial interfaces with RS485 data links. Necessary
hardware shall be included in the scope and the interface
protocol (i.e. Modbus only) shall be provided.

The following Audio-visual annunciations must be

provided.
1) Rectifier fuse failure / drive fault

2) Main AC failure
3) Inverter fuse failure / Drive fault
4) Inverter overload
5) Inverter high temperature / Drive fault

6) Cooling system failure
7) Motor failed to start / Drive fault
8) Transformer Fault & alarm
9) Communication and measurement system unhealthy
24 Protection Following protections shall be built in within the inverter
and any other protection as required:
a) Motor Overload / Over Torque
b) Instantaneous Over current (This device shall
monitor the peak output current continuously and
shall provide instantaneous shutdown without
component failure whenever its trip point is
surpassed. The trip point must be greater than or
equal to 105% of the VFD's rated full load output
current)
c) Ground Fault Protection – 5-10A within 250ms
maximum.
d) Over Voltage/Under Voltage - VFD shall be able to
withstand >20% dip in supply voltage for 2 secs
without damage to semiconductors or fuses.
e) Output Short Circuit
f) Output Phase Loss/Fuse Failure
g) Phase Sequence Protection
h) Input Phase Loss/Single Phasing Preventer
i) Over Speed/Over frequency of motor
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No.
24 Protection j) Heat sink over temperature/VFD Panel Temperature
High Stall prevention (During acceleration, deceleration
and constant speed operation)
k) Loss of Cooling Fans
l) External faults like Transformer Fault and alarm
m) Incoming Line surge protection
n) Under/Over voltage protection

o) Inverter fault
p) System earth fault protection
q) The system shall be designed to deliver the motor input
current and torque for the complete speed torque
characteristics of the driven equipment.
r) If the motor load exceeds the limit, the drive shall
automatically reduce the frequency and voltage to the
motor to guard against overload. If load demands exceed

the current limit for more than 1 min, the drive shall shut
down to prevent over heating of the motor and damage
to the drive.
s) The drive shall trip in case the speed exceeds 105% of
the maximum operational speed or reduces to 95% of the
minimum operational speed for more than 10 seconds.
t) Fault diagnostic shall be built into the system to
supervise the operation and failure of the system. The
information regarding failure of any of the system
including shut down of the system shall be available for
a period of minimum 4 days after a shut down even
though no supply available.
25 Local Control Station a) The enclosure shall be made of cast light metal
(Flame proof) Features Alloy.
Gas Group IIA/IIB b) Degree of protection is IP55. LCS shall be provided with
integral canopy. The canopy shall be made of atleast
2mm galvanized sheet steel or FRP. The canopy shall be
suitable for providing protection against rain from top
and two sides.
c) The LCS shall be provided with gaskets made of non-
inflammable and self-extinguishing material.
d) Paint shade is Dark admiralty grey of shade 632 of IS-5
/RAL 7031. Exact paint shade will be confirmed during
drawing approval stage.
e) A warning inscription “Isolate power supply elsewhere
before opening” shall be provided on the panel. The
warning inscription shall be embossed on the enclosure
or a separate warning plate fixed to the enclosure with
screws. The warning plate shall be nickel plated brass or
stainless steel.
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f) The LCS shall be provided with two earthing studs with

lugs on the external surface of the enclosures suitable for
termination of 8 SWG GI wire.
g) The Emergency Stop push button shall be mushroom
type with stay put feature and lockable in pressed
position.
h) All control switches shall be provided with a pistol grip
handle.
i) Meters shall be suitable for the appropriate input and
shall be calibrated for the actual parameters. Further, for

Bypass operation, the meters shall be capable of reading
bypass full load and starting currents, as well as the drive
current.
1) 4-20mA Signals for Display from VFD:
i) Actual Current (0-750A)
ii) Actual Speed(0-1500rpm)
2) 0-1A signal for display of Bypass Current

with suppressed scale 0-750A/3750A
j) The sub-vendors of LCS shall be as follows:
i) FCG POWER INDUSTRIES PVT LTD
ii) BALIGA LIGHTING EQUIPMENTS (P) LTD
iii) STAHL INDIA
iv) FCG POWER INDUSTRIES PVT LTD
v) FCG FLAMPROOF CONTROL GEARS P. LTD
vi) FLAMEPROOF EQUIPMENTS PVT.LTD
vii) FLEXPRO ELECTRICALS PVT LTD
k) Double compression Nickel plated brass cable glands
(Flame proof) and tinned Copper lugs for cable
termination shall be provided by the vendor.
l) 230V AC Control supply to LCS shall be provided by
Customer.
m) Push Buttons with 2NO + 2NC contacts
1. VFD/Bypass Start & VFD/Bypass Stop
2. Emergency Stop
3. Speed Increase
4. Speed Decrease
n) Switch:
1. Local/Remote Selection
o) Indications:
1. VFD Fault
2. VFD Ready to Start
3. VFD Running
4. VFD Mode
5. Bypass Ready to Start
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26 Dry type Transformer Dry type Transformer

a) HV voltage: 6.6kV with Taps of ± 5% in steps of
2.5%
b) LV voltage: Multi secondary type. Number of
secondaries and secondary voltage to be indicated
by the vendor in technical offer.
c) Class of insulation: F or higher
Protection:
RTDs (2 nos.) to be provided in each limb for winding

temperature measurement. Temperature scanner to be
provided for winding temperature of all limbs.
Alarm and trip contacts required for annunciation for fault
and tripping action.
Construction: The dry type transformer shall be mounted in
a panel which will be mounted along with the VFD panel.
Connection:
HV Incomer: Termination arrangement to be provided for
3RX3CX300 sq. mm, Al, XLPE cable. Cable glands to be
provided by the vendor. The exact number and size will be
intimated during drawing approval stage. Cables in customer
scope.
LV Connection: Cables between LV secondary and VFD to

be supplied by the Vendor. This shall be used for testing of
the VFD and later bunched in the panel during dispatch and
the same shall be connected at site. Necessary connection
and routing arrangements to be made at Vendor’s works.
27 Type of Control: Completely programmable by the user as:
a) Flux vector control with speed feedback
b) Flux vector control without speed feedback
c) Scalar V/F.
VFD shall be capable of maintaining motor speed within
±0.5% without the use of a motor mounted encoder or
tachometer.
The drive shall have programmable V/F patterns along with
user definable custom V/F patterns.
28 Harmonic Limitations – Shall be as per IEEE – 519
Source Voltage harmonics: Vendor to inform the values with
calculations during detailed engineering stage.
Current harmonics: Vendor to inform the source side 5th, 7th
& 11th harmonics values with calculations during detailed
engineering stage.
29 Harmonics at VFD Output / Shall be as per IEC 61800-4
Motor Input
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Vendor to specify the maximum amount of voltage and

current harmonics at the VFD Output / Motor Input
terminals.
30 Switching frequency To be specified by the vendor
31 Auxiliary Supply a) 110V DC/ 240V Single Phase UPS feeder is provided
by the Customer. Power supply for electronic modules
has to be derived from the same. Feeder kVA/Amps
Rating required is to be given by the Vendor.
b) 1no. of 415V, 3Ph, 4-Wire, 50Hz feeder shall be

provided by customer for VFD auxiliary power

requirement (Fans, Space Heater, etc.). Feeder Power
rating (short time & continuous) to be specified by the
Vendor.
c) 230V AC, non-UPS supply for LCS shall be provided
by Customer. Feeder rating to be specified by the
Vendor.
d) Other supplies required by the VFD system to be

generated internally within the VFD system.
32 Warranty All equipment/goods supplied shall be warranted for 12
months from the date of commissioning or upto 31st
December 2023 whichever is earlier. Replaced/repaired
equipment/material will be warranted for 12 months from
the date of repair/replacement or 31st December 2024
whichever is earlier.
Vendor to also quote for 5 years comprehensive AMC which
shall be applicable after expiry of warranty as mentioned
above. Please refer PWCAMC format & Page no. 19 to
21 of Job Specification (Electrical) (B224-114-16-50-SP-
7204 Rev.B) attached with this Specification.
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33. SPARES
Sl. No. Parameter Specification
A Mandatory Spares Supplier should quote item wise price for the following
and Commissioning spares. Unpriced List of Spares quoted for shall be
Spares provided in the Technical Offer. Vendor to quote for
both Mandatory and Commissioning Spares.
Sl . Commissioning
Items Mandatory Spares
no. Spares
Complete Power Cell 10% of the total quantity of Power
containing Rectifier & Inverter cells or 1no. (min of each rating,
with Gate Driver Modules, etc. whichever is more)
for one to one replacement at OR
site 10% of the total quantity of
converter & Inverter module
1 -
OR (containing Rectifier
Diode/IGBT/IGCT/SGCT & Gate
Separate Converter & Inverter Driver modules) or 1no. (min of
Module containing Rectifier each rating, whichever is more
Diode/IGBT / IGCT /SGCT, Note- "OR" option is based on VFD
etc. with Gate Driver Modules construction of the Vendor
Transistors /IGBT/IGCT/ Other
1 no. of each rating
2 Power Semiconductor devices -
& type
along with gate driver
3 Control Cards 1 no. of each type 1 no. of each type
Power supply card and Power 1 no. of each rating
4 supply module
1 no. of each rating & type
& type
20% of each rating or 1 no. (min) of 1 no. of each rating
5 Power fuses
each rating, whichever is more & type
1 no. of each rating
6 Control fuses / MCB 10 nos. of each rating & type
& type
10% of each type or 1 no. (min) of
7 Contactors
each rating, whichever is more
-
Indicating Lamps along with 20% or 3 no. (min) of each

8 cover colour, whichever is more
-
9 CT/Hall effect CT 1 no. of each rating & type -

10 Control Transformer 1 no. of each rating & type -
11 Cooling fan 1 no. of each rating & type -
12 RTD for Dry type Transformer 1 no. of each rating & type -
12 HMI/Display unit for Drive 1 no. -
Sheet 16 of 93
P.S NO. : PS/445/2680
REV. NO: 00
GROUP: CE-T&PD/COE
A4 – 11 PAGE 16 OF 20
Sl . no. Parameter Specification

34 Testing and Quality Plan a) Routine Tests shall be carried out on Transformer, VFD
panel and LCS as per relevant standards and attached EIL
ITP.
b) Type Test Certificates to be furnished and type tests to be
conducted as per attached EIL ITP and relevant standards.
c) During fabrication, the drive and Transformer shall be
subject to inspection by EIL/Owner, or by an agency

authorized by the owner to assess the progress of work,

as well as to ascertain that only quality raw material is
used.
35 Inspection, Training and a) Final Inspection: BHEL / Customer representative will
Commissioning Support be present at manufacturer’s works for witnessing of
final testing. This is to be incorporated in the Quality
Plan. No charges shall be applicable for witnessing of
final tests.
b) Training: Vendor shall be responsible to train the
Owner's personnel at manufacturer's works and at Site.
The training shall include detail operation,
configuration, modification, calibration, troubleshooting,
preventive/ breakdown maintenance etc. as a minimum.
The outline and duration of this training shall be as
follows:
i)At manufacturer’s works : Two Owner’s Engineers
for a period of at least Seven man days.
ii)At site: Ten Owner’s Engineers for a period of at
least Seven man days
c) Commissioning: Commissioning of VFD System at
HRRL, Rajasthan site shall be in the scope of Vendor.
Final Acceptance shall be based on successful completion
of the same.
d) Any replacement of failed/damaged items during
commissioning shall be exclusively at Vendor’s cost.
e) Vendor is advised to stock necessary spares and ensure
easy availability to facilitate trouble free commissioning.
36 Software for Computer This software should be an easy to use commissioning tool for
Interface drives and shall be provided along with the system. The
interface details of VFD shall be incorporated as required for
data communication with DCS system with serial interfaces
with RS485 data links. Necessary hardware shall be included
in the scope and the interface protocol (Modbus only) shall be
provided.
Sheet 17 of 93
P.S NO. : PS/445/2680
REV. NO: 00
GROUP: CE-T&PD/COE
A4 – 11 PAGE 17 OF 20
37 Maintenance The procedure for maintenance of VFD panels and the

schedule thereof shall be provided by vendor during detailed
engineering.
38 Confirmations/Deviations Point-wise confirmation to this specification to be given
to Specification along with offer. Deviations, if any, shall be indicated
separately. If there are no deviations to the specifications,
supplier shall mention the same explicitly. A reply from
vendor stating that “Equipment will generally meet the
specifications” will not be accepted by BHEL. Clause-wise
Confirmation / Clarifications of all Clauses in the Purchase
Specifications 1 to 37 of Specification shall be furnished in
the format below.
Point No. Page No. Confirmation / Details Remarks, if

Clarification / any
Information / Deviation
Sheet 18 of 93
P.S NO. : PS/445/2680
REV. NO: 00
GROUP: CE-T&PD/COE
A4 – 11 PAGE 18 OF 20
7. Scope of Supply & Services :

Sl.No. Parameter Qty
1. a) Fully assembled unit of 6.6KV, 5150kW VFD panel (IGBT/IGCT/SGCT) with

integrated dry type transformer with synchronous bypass feature for bumpless
transfer from VFD to DOL and vice versa, Output choke (if required) alongwith
power cables between choke and VFD, glands, lugs and termination kit for output 1 no.
choke.
VFD panel shall include output PT for synchronization of Output breaker and
Bypass breaker.
b) Flame proof Local control station 1 no.
c) Cable glands, and hardware for power cable termination in VFD and
transformer. Cable glands and lugs for all cable terminations in LCS. 1 set
2. Mandatory spares for VFD 1 set
3. Commissioning Spares for VFD 1 set
4. Erection Supervision & Commissioning
(Vendor to quote lumpsum commissioning charges for 15 days which shall be
considered for bid evaluation)
Payment shall be made for actual mandays consumed at Site with per day charges
calculated on the basis of the lumpsum charges quoted above. Lumpsum charges 1 lot
quoted shall include To & fro charges, Local transport travel time, standby
charge, lodging, Boarding, mobilization, demobilization, food, medical,
insurance, accommodation, living / subsistence allowances and other incidental
expenses etc.
5. Post Warranty Comprehensive Annual Maintenance Contract (PWCAMC)
1 lot
services charges as per attached format (Optional Price)*
* : Optional prices shall be considered for bid evaluation. Applicability of PWCAMC

shall be subject to customer confirmation on the same.
Sheet 19 of 93
P.S NO. : PS/445/2680
REV. NO: 00
GROUP: CE-T&PD/COE
A4 – 11 PAGE 19 OF 20
8. Documentation

No.
1 Attached Documents a) Single Line Diagram: B224-DCU-TPL-114-MR-DW-
PR0001-0097 Rev. 03
b) Motor Data Sheet: B224-114-16-50-DS-1038 Rev. A
c) Compressor Torque Curves: 4CM41600934 Rev00
d) EIL Standard Specifications for HV Variable
Frequency Drive System: 6-51-0050, Rev.2
e) EIL Standard Specifications for Dry Type Distribution
Transformer: 6-51-0044, Rev.5
f) EIL Standard Specifications for Flameproof Control
Station: 6-51-0006, Rev.5
g) Datasheet for HV VFD: B224-114-16-50-DS-1036,
Rev-A
h) Dry Type Transformer Datasheet: B224-114-16-50-
DS-1008, Rev-A
i) ITP for HV VFD system: 6-81-1050, Rev02
j) ITP for Flameproof Control stations: 6-81-1006, Rev. 3
k) ITP for Dry Type Lighting Transformer: 6-81-
1042_Rev02
l) Packing, Marking & Shipping instructions_Rev00
m) PWCAMC price format for VFD
n) Job Specification (Electrical) (Page 19 to 21): B224-
114-16-50-SP-7204 Rev.B
o) Pre-Qualification Criteria.
2 Technical Information a) Dimensional Drawing of Panels along with minimum
required along with Offer clearance to be maintained for effective cooling, and Weight
b) Reference list for similar rating VFDs giving the following:
Model number, Application, Rating, Year of supply and
commissioning.
c) Confirmation / Clarification / Information / Deviation List as
per Point 6.38 (Page 17 of 20) above.
d) Confirmation / Clarification / Deviation List to EIL
Specifications and other documents in Sl no. (1) above
e) Filled-up datasheet for VFD & Transformer
f) Filled-up PWCAMC price format
g) Technical Catalogue of VFD System being offered
h) Design calculation for sizing of transformer and VFD
i) Filled-up Pre-Qualification Format
3 Information / a) Supply of the VFD shall be by OEM only. The name of the
Confirmations required country from which the drive is sourced and the location of
along with offer the manufacturing plant should be mentioned in the offer.
b) After Sales Service and Maintenance Support shall be given
by the Vendor for a minimum period of 15 (fifteen) years
Sheet 20 of 93
P.S NO. : PS/445/2680
REV. NO: 00
GROUP: CE-T&PD/COE
A4 – 11 PAGE 20 OF 20
after commissioning. Address of the Sales and Service

Representatives in India with complete contact details:
Name/Telephone/Email are to be provided.
c) Vendor shall give a notice of at least 1 year to the end user
of the equipment and BHEL before phasing out the product /
spares to enable the end user for placement of order for
spares and services.
4 Technical (unpriced) and Refer sheet no 18 of 20 for Unpriced and Priced bid from Sl.no.
Commercial (priced) 7.1 to 7.5
Bids – For Evaluation
5 Information required fora) Dimensional Drawing of Panels along with minimum
Customer / Consultant clearance to be maintained for effective cooling, and Weight
Approval (within 3 b) Schematic Diagram
weeks from the date of c) Bill of Materials for equipment to be supplied
Purchase Order) d) Feeder Requirements – UPS/DC and 415V supply
e) Losses at Rated Load (including Fans)
f) Heat Loss for Air Conditioning System sizing
g) Technical Catalogue of VFD System being offered
h) Test Protocol and Quality Plan
i) Type test certificates of similar rating equipment as per
respective ITP.
j) Filled up Data sheet for VFD and Transformer
6 Information Required a) Erection, Commissioning and Maintenance Manuals along
along with Supply. with Final Drawings and Documentation
Maintenance Manuals b) Test and Guarantee Certificates.
and Documentation c) Complete Bill of Material (item wise) for the equipment
supplied.
All the above as built/ final tested documents shall be given in
one number of CD-ROM.
Sheet 21 of 93
Sheet 22 of 93
High Voltage Squirrel Cage Document No.
Induction Motor B224-114-16-50-DS-1038
Datasheet Rev. No. A
Page Page 1 of 3
Project PMC Services for Execution of Rajasthan Refinery Project (RRP) Client HRRL - REGD. OFFICE
Unit Delayed Coker Unit Location Job No. B224 Unit No. 114
PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48.2
2. Minimum Ambient Temperature °C 3.4
3. Design Ambient Temperature °C 45
4. Relative Humidity % 100
5. Altitude mm Less than 1000
6. Environment Humid & Highly Corrosive
B. Technical particulars
1. Motor Tag no.: 114-KM-1001
2. Driven Equipment name: Wet Gas Compressor
3. Voltage: kV 6.6 +/- 10 %
4. Phase: Three
5. Frequency: Hz 50 +/- 3 %
6. Fault level: kA 40
7. Fault Duration: sec. 0.25
8. System Earthing: Resistance Earthing
9. Duty: Continuous
10. Method of starting: V.S.D & DOL
11. Cable size: mm² 3 Runs of 3Cx300 Sq.mm.
12. Cable type: Al. cond. XLPE insulated
13. Temperature rise: °C 80 °C (By RTD Method)
14. Cooling: CACA / IC611
15. Insulation class: F
16. Temperature rise Limited to insulation class B
17. Hazardous area classification: Zone 2, T3
18. Dust classification NA
19. Gas group: IIA/ IIB
20. Dust Group NA
21. Type of explosion protection: Ex’P’
22. Prestart purging for Ex(n) motor Applicable (Ex’P’ Motor)
23. Type of ingress protection: IP 55
24. Reacceleration:: Yes
25. Diff. protection CTs: Yes , 3 Nos. in NTB (By Purchaser) R1
26. CT specs.: CORE WOUND TYPE CT
CT Ratio: 630/1A,
Secondary Winding Resistance Rct (max) at 75 ˚C≤ 5 Ω,
Knee Point Voltage : Vk ≥ 252 V,
Excitation Current : Imag ≤ 30mA at Vk/2
Insulation Class: E or Better
Material : Cast Resin
BIL: 7.2kV/ 20kV / 60kVp, Freq.: 50 Hz
Standard: IS-16227-1 & 2 , STC: 40kA / 3 Sec
(CTs are Not in BHEL scope) R2
27. Color shade: 632 as per IS 5
28. Thermisters: Not Required
29. RTD: Required
30. BTD: Required
31. RTD/BTD monitoring device: Compressor vendor BHEL, Hyderabad Scope R1
32. Applicable specification: EIL spec. 6-51-0031 Rev 6
DRIVEN EQUIPMENT MANUFACTURER's DATA
1. Suggested motor rating: kW 5150 kW
A 13-MAR-2019 ISSUED WITH TENDER BANSAL VARUN SAHU MANJIT KUMAR SAHU MANJIT KUMAR
Rev. No. Date Purpose Prepared By Reviewed By Approved By
Sheet 23 of 93
Page Page 2 of 3
2. Manufacturer: BHEL Hyderabad

3. Type of driver mounting: Horizontal
4. Driven equipment: Wet Gas Compressor
5. Shaft kW: kW 4477
6. kW at maximum load: kW 4477
7. Speed: RPM 1496 RPM
8. Rotation of eqpt. from coupling end: Clockwise from Drive End
9. Coupling type: Flexible
10. Torque required starting mkg 439.95
11. Torque required Maximum mkg 2933
12. GD2 of eqpt including flywheel kgm² NA
excluding flywheel: kgm² 6900
13. Maximum thrust: kg NIL
14. Pulsation rate: NA
15. Starting condition: As per Compressor TS Curve
MOTOR MANUFACTURER's DATA
1. Rating: kW 5150
2. Manufacturer: BHEL Bhopal
3. Frame designation: 1SB1908-4
4. No. of poles: 4
5. Full load speed: RPM 1496
6. Mounting: Horizontal
7. Full load torque (FLT): mkg 3351
8. Starting torque: % of FLT 75
9. Break down or pull out torque % of FLT 175
10. Full load current (FLC): A 516
11. Starting current at 100% % of FLC 500 % FLC (Incl. of Tolerane)
12. Rotation viewed from coupling end: CW (Looking from Motor DE)
13. Starting time at 80%/100% voltage: sec. 42 (@ 85%) / 19 (@ 100%) (Min. Voltage–85%RV)
14. Locked rotor withstand time (cold/hot) at,
80% voltage sec. 44 / 32 (Cold & Hot withstand time @85% Voltage) R2
100% voltage: sec. 30 /24
15. Time (Te) for Increased Safety Motor at 100% Voltage NA
16. Efficiency at 75%/100% Load: % 96.6 / 97.0
17. Power factor at 75%/100% Loa 0.90 / 0.90
18. Heating/Cooling Time Const. (min.) min 30/90
19. Space heater - voltage & power: 1000 Watts , 1Ph 240V AC R2
20. Moment of inertia, GD2: kgm² 2070
21. DE/NDE bearing type & no.: Sleeve bearings, DIN Standard 1 No DE (Size-22-Ø200) & 1
No. NDE (22-Ø200)
22. Type of lubrication: FOLS (6.0 LPM / Per Brg., ISO VG 46)
23. Type of main terminal box: PSTB Type
24. Type of neutral terminal b Fabricated Terminal Box
25. No. of Terminals 6 Nos.
26. Weight of motor: kg 25000 kg

Sheet 24 of 93
Page Page 3 of 3
27. Thermisters, quantity no. NA

make: type: NA
28. RTD, quantity: no. 12 Nos.
make: type: BHEL Approved Vendor, PT-100 3 Wire Simplex
29. BTD, quantity no. 2 No per Bearing
make: type: BHEL Approved Vendor, PT-100 3 Wire Duplex
30. Shaft voltage: V NA (As NDE Bearing is insulated)
31. Critical speed, 1st/2nd st RPM 1990 / 9300
32. Pressurization panel: Yes
make: type: Make : M/s Expo Type: Electro-Pneumatic
33. Canopy: No
34. Fan rotation Design Fixed
Eil Notes
1 Recommended list of maintenance spares for two years operation shall include the following as minimum: (a) Bearing DE/NDE one set, (b) Terminal box
coverwith screws, (c) Fan, (d) Terminal block
2 Thermistors, RTDs and BTDs are applicable for motors as per EIL Specification 6-51-0031.
3 Cable glands to be supplied with motors shall meet all requirements as pe IS/IEC-60079.
4 HV motors starting current shall be limited to <= 500% of FLC (Subject to IS tolerance) .
5 Starting time calculations shall be based on operating conditions specified on Material Requisition eg. open valve ccondition/closed valve condition, at no
load/full load, as applicable.
4 HV motors starting current shall be limited to ≤500% of FLC (Incl. of IS tolerance). R1
5 Starting time calculations shall be based on operating conditions during 121%DC1_MINMW start-up condition. R1
6 Minimum no. of consecutive COLD & HOT starts for motor shall be 2 and 1 respectively. R1
Sheet 25 of 93
STARTING TORQUE CURVE FOR CENTRIFUGAL
COM PRESSOR Sheet 1 of 2
PROJECT : HRRL DCU

SERVICE : Wet Gas Compressor
CUSTOMER : M/s HRRL
CONSULTANT : M/s TPL
No. OF UNITS : 1
SPEED TORQUE CURVE

100
95 121%DC1_NORM W
90 121%DC1_M INM W
85
121%DC1_M AXM W
80
DC1_M INM W
75
70 DC1_NORM W
65 DC1_M AXM W
Nominal Torque %
60 DC2_M INM W
55
DC2_NORM W
50
DC2_M AXM W
45
40 S/ U_N2
35 S/ U_FUELGAS_RICH
30 S/ U_FUELGAS_LEAN
25
S/ U_NATGAS_RDG
20
S/ U_NATGAS_CH_LEAN
15
10 S/ U_NATGAS_CH_RICH
5 VAP_LPG
0 DC1_NORM W_TD
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
DC2_NORM W_TD
Rotational Speed %
The motor is provided with VFD in order to realize different operating conditions as specified by the
customer. These are indicated by the curves as shown above.
Motor Rating 5150 kW
Nominal Power 4477 kW
Motor Speed at Full Load 1485 rpm
Nominal Torque 2933 kgm
Static Torque 439.95 kgm
GD2 (Referred to Motor Speed) 6900 kgm2
Direction of Rotation seen from Coupling end (for Motor) CW
Shaft end cylindrical diameter 220 mm #
No. of Keys on Shaft end 1
Speed Range % 60-105%
Connection for Hub on Shaft Cylindrical fit of H6 / m5
Compressor Power is referred to low speed shaft of step up Gear Box
ARRANGEMENT OF MACHINES
2MCL807
(#) Considered for coupling sizing. Motor group to check adequacy and confirm.
Please refer enquiry specification for all other technical details to finalize the motor design (Refer sheet2 for DOL)
Date Dept. code
STEAM TURBINES AND COM PRESSORS
11.06.2020 420
Format No. Prepared Checked Approved Draw ing No. Rev
CA0-1-034-00 KVS NEM A YVRL 4CM 41600934 00
Sheet 26 of 93
STARTING TORQUE CURVE FOR CENTRIFUGAL
COM PRESSOR Sheet 2 of 2
CASE DESCRIPTION
SL NO DESCRIPTION COMPR. POWER (KW) COMPR. SPEED (RPM)
1 121% FLOW DC1 NOR MW 3986 7844
2 121% FLOW DC1 +NOR MW 3596 7377
3 121% FLOW DC1 -NOR MW 4477 8405
4 DESIGN CASE1 NOR MW 3294 7544
5 DESIGN CASE1 +NOR MW 3001 7133
6 DESIGN CASE1 -NOR MW 3654 8028
7 DESIGN CASE2 NOR MW 3275 7557
8 DESIGN CASE2 +NOR MW 2981 7145
9 DESIGN CASE2 -NOR MW 3631 8041
10 START UP NITROGEN 1546 6695
11 START UP FG RICH GAS 1883 7500
12 START UP FG LEAN GAS 1451 8400
13 START UP NG RDG CAIRN 2104 8100
14 START UP NG CHHARA LEAN LNG 1612 8100
15 START UP NG CHHARA RICH LNG 1967 8100
16 START UP VAPOURIZED LPG 1927 5251
17 DESIGN CASE1 TURNDOWN 3095 7482
18 DESIGN CASE2 TURNDOWN 3106 7507
DOL (VFD Bypass) :

During DOL, request to consider "121%DC1_MINMW" case curve only for motor sizing.
During starting time (DOL) load on compressor will be 150% (anti surge valves will be in open condition) for a
period of 15 minutes. However, it will be after reaching Motor 100% speed.
Date Dept. code

STEAM TURBINES AND COM PRESSORS
11.06.2020 420
Format No. Prepared Checked Approved Draw ing No. Rev
CA0-1-034-00 KVS NEM A YVRL 4CM 41600934 00
Sheet 27 of 93
Copyright ElL - All rights Format No. 8-00-0001-F1 Rev. 0
pamasai sly6P IIV — 313 31150do0
Sheet 28 reserved
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Abbreviations:
3V lua.unp 2u!I2wolIV
AC Alternating Current
SIU splupuels uu!pui jo nuaing
BIS Bureau of Indian Standards
SH prepuels qsgpg
BS British Standard 41011TrIV 43II1M3 I-41103
V3D
CEA Central Electricity Authority
durei waosaionid puthuop
CFL Compact Fluorescent Lamp
21,11AII3 (Rgnip XpatuJoj) qateasai land puu utuiyA13o ainlgsui teijuap
CIMFR Central Institute of Mining and Fuel Research (formerly CMRI)
V32ID paluauuy pioD P3II021 PI03
CRCA Cold Rolled Cold Annealed
M3 Jalum
CW DG Cooling Water
Direct Current
lua.unp pa.ga
DC SDG waisiCs io.uuop paincuiTsm
DCS Distributed Control System
'10G oun uo paim
DOL Direct On Line
Sag Luois4 10.ijuo3 Feogpoia
ECS Electrical Control System
ogauRewoijoam
EMAH Electromagnetic or1i0/1 II2!H
HV High Voltage
Dai uo!ss!uauop 1u3!uqoa1o.upan Feuo!wuniui
IEC International Electrotechnical Commission
aam sioloua souloipola puu lupploao jo aTnTgsul
IEEE Institute of Electrical and Electronics Engineers
ZOgI
IEGT
sJols!surii aiug paouuqua uogoarui
Injection Enhanced Gate Transistors
199I JoIsIsurii imodm alug pamnsui
IGBT Insulated Gate Bipolar Transistor
IDDI Jo1s1suu.11 pamnuauop aiu9 paluinsui
IGCT Insulated Gate Commutated Transistor
O/I TndlnO/Tndul
110dI
Input/Output
IP Ingress Protection
uogoaloid ssaffiui
SI piepueis ue!pui
IS Indian Standard
apogj &gi.i!tua TiOn
LED Light Emitting Diode
Val andure!IIIN
rnA Milliampere
HDIN Ja)fuaig Tmoti3 aJniu!ugni
MCB Miniature Circuit Breaker
MTBF Mean Time Between Failure
ainuud uaamjag augj, uuaini
MTTR Mean Time to Repair
.qudax oT awu uuaw
uogupossy s,Jainprjnuulni luo!ipan teuoguN
NEMA National Electrical Manufacturer's Association
PLC Programmable Logic Controller
Jailanuop o!&yi aiqututuuffiald
Od Japio asugamd
PO Purchase Order igod
3Ad
PVC Poly Vinyl Chloride
I39S Jois!sue.u, pamnunuop alug uom!s
SGCT Silicon Gate Commutated Transistor
GHI uo!polsm o!uoturcH luTo.L
THD Total Harmonic Distortion
Break Over Voltage Jano xuaJH
V BO
ouA
gQA Javitioaloipao iagosInau purcpaA
VDE Verband Deutscher Electrotechniker
CLIA anpa X3uanbaid aiquprA
VFD Variable Frequency Drive
aa).ututuop spiepuuls tu3ppala

Electrical Standards Committee
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Convener: Mr. B.R.Bhogal
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Members: Ms. Sumita Anand : saaqtuaw
Mr. Parag Gupta
uldno 2u.red DIN
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Mr. M.K.Sahu
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Mr. A.K. Chaudhary (Inspection)
(spafoid) utino •d•N
Ms. N.P. Guha (Projects)
Copyright ElLSheet 29reserved
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CONTENTS
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1.0 SCOPE ................................................................................................................................. 4
0•Z SCRIVGNIVIS GNV SWOD 17
2.0 CODES AND STANDARDS .............................................................................................. 4
o" £ sNOLLICINOD L1IS s
3.0 SITE CONDITIONS ............................................................................................................ 5
0"17, simmniaxinÒax -rvxamao s
4.0 GENERAL REQUIREMENTS ........................................................................................... 5
0' S sit\law3xinö INTDINH= s
5.0 TECHNICAL REQUIREMENTS ....................................................................................... 5
0'9 aDNIVIdaDDV GI\IV omusai `NOLL33dS1\11 S1
6.0 INSPECTION, TESTING AND ACCEPTANCE ............................................................. 15
o•L NOLLVDIdumap 91
7.0 CERTIFICATION ............................................................................................................. 16
0.8 HaLVdS3G OINV ONDIDVd 91
8.0 PACKING AND DESPATCH ........................................................................................... 16

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S2133N19N] SPECIFICATION STANDARD SPECIFICATION No.
~2]d ~ENGlNEERS dOd
~ fafcfJCs ~INDIA LIMITED FOR
112-P
-- CI3111/\111 VIGNI Z 'Aed 0900-15-9
A3N3f10321d 31EIVIIVA AH 6-51-0050 Rev. 2
11,151,.?1,1,
(~~mr..JllOm)
1,Oen V■09 Vl
fA Go-.1 of IndIa Undertaking) HV VARIABLE FREQUENCY
111131SAS 3A121CI 91, I° a6ed
O'I 1dO3S
1.0 SCOPE
ayI Joj sluotuagnboi lupulq3oi wnutijugn otp. ougop oI st uo!luDgpods su.l jo odoos oqi
1.1 The scope of this specification is to define the minimum technical requirements for the
onpa i<ouonboij 01(121.tgA 3V ò2unoA 42!H Jo iClddns puu Rugsoi òinpujnuetu `112!sop
design, manufacture, testing and supply of High Voltage, AC Variable Frequency Drive
/JoioN uogonpui oReD latunbs tplm oioldwoo aq gugs tuaiss cHA oqj, luol.ss
system. The VFD system shall be complete with Squirrel Cage Induction Motor/
jt) Jatwojsueg Indu! .13110ALIO3 `Joponuop `looqs ulup ui powoods su JoioN snouonpuiCs
Synchronous Motor as specified in data sheet, Converter, Converter input transformer (if
liuqs Jouuojsueij Indlno aApp `P°3.& 423IPoads ssanin) tauttojsueij indtno antip `(pa.ijnbai
required), drive output transformer (unless specifically agreed, drive output transformer shall
(paitnbai j!) siagg ontouuuti `sat.rutgxnu patupossu gltArt .1040E3.1 )11.11I 3Q `(popytoid aq Iou
not be provided), DC link reactor with associated auxiliaries, harmonic filters (if required)
lauud io.nuoo Jolotu feool patunotu piag puu
and field mounted local motor control panel.
Z.I `tualsiCs aialdwoo atp. jo 2utuogounj puu 2utiaautRua Joj apellsuodsal aq gegs JopuaA
1.2 The Vendor shall be responsible for engineering and functioning of the complete system,
apniou! geqs siy j. .staags mup puu uogeoupads snp jo tuatuaitnbai puu tuatut aqt 2ugaaut
meeting the intent and requirement of this specification and data sheets. This shall include
ùogoalas aottepadtu! Jaugojsuu.g `'u!zts Jautiojstreit `x.ijz!s Japanut ol palttug aq jou inq
but not be limited to inverter sizing, transformer sizing, transformer impedance selection,
`2u!z!s Jagg Tp/Ap Indlno `Stqz!s puu uRtsap Jaqij otuoutreq indino puu indu! `dnot2 .101.A
vector group, input and output harmonic filter design and sizing, output dv/dt filter sizing,
.uogoolos/Ru!z!s Jolow puu uogoolos oiquo
motor cable selection and motor sizing/selection.
£.1 DV A 0001 anoqu oReijon indu! Japonuoo 5'tgiveq stuoisXs oApp ol soudde uoguogtoods suu,
1.3 This specification applies to drive systems having converter input voltage above 1000 V AC
A000I I 2u!pniout puu ol dn puu
and up to and including II OOOV AC.
0.Z al\IV S31103
2.0 CODES AND STANDARDS
I.Z ssalun spiepums 2utAnollo3 atg jo suompa Isam atg gitm "Cidutoo gegs Tuawd!nba
2.1 The equipment shall comply with the latest editions of the following standards unless
:as!nniaglo pagpads
specified otherwise:
SZESI sJotoN uogonpui asuqd-aaita
IS:325 Three-phase Induction Motors
OOLESI saotnaa Jolonpuootwas jo sogspaputegp puu s&qtex Fuguass
IS:3700 Essential Ratings and Characteristics of Semiconductor Devices
SIL£SI saotnap 2'utionpuoo-nuas Joj sloquKs tauai
IS:3715 Letter symbols for semi-conducting devices
I I1717:SI soolnop Rugonpuoo-guas jo uoijeuR!sap jo apop
IS:4411 Code of designation of semi-conducting devices
IOOSSI paluffiatui puu S33IA0p Jolonpuoo!was jo s2utAnuJp jo 110pUndald .10.1 opi[n9
IS:5001 Guide for preparation of drawings of semiconductor devices and Integrated
sitno.qp
Circuits
69.17S:SI sao!nau uogounf topnpuoonuas jo asn agt toj aogorid jo apop
IS:5469 Code of practice for the use of semiconductor Junction Devices
68L8:SI uogonput asugd aanu .10,1 sogspaloungo 03UULL1.10j.10d jO sanluA .101.0W
IS:8789 Values of Performance characteristics for Three Phase induction motor
519ZISI aSup lan!nbs asuqd aatta - stol.oN uogonpui tuatogn iQlaua
IS: 12615 Energy Efficient Induction Motors - Three Phase Squirrel Cage
6ZLZI:SI .103 uoguogpads uotutuop Jua4xnuo3 puu Jgo4owns
IS:12729 Common specification for High-Voltage Switchgear and Controlgear
standards spiupums
106.171:S1 stgiotp palut2alui 2 sao!nap ataJosta -saotnap Jolonpuoo-ttuas
IS:14901 Semi-conductor devices- Discrete devices & Integrated Circuits
088SISI -S.101.10M103 iggi1110.1j paj uatinn sJoiotu uogonpui a5'-up asuqd aanll,
IS:15880 Three Phase Cage Induction motors when fed from IGBT Converters-
amno U0pMliddV
Application Guide
palmnunuoo auq puu stuawaitnbat iuJaua' stopanuop topnpuoonuas£- 1-9t7109:Dai
IEC:60 146-1-3 Semiconductor Convertors general requirements and line commutated
S.1010U0.175,.10111.10JSUUJI-S101.10AU00
convertors-Transformer & reactors
00819:pal swalsi(s attpp Jamod luottpala paads alquistifpy
IEC:61800 Adjustable speed electrical power drive systems
reOl.11.000 1.1I10.111.10D S3ILIOULLCH JOJ STUOCUOJIribal puu saogouid papuatutuooa
IEEE:519 Recommended Practices and requirements for Harmonics Control in Electrical
ST1101SXS JOMOd
Power Systems
Z.Z aiquondde aq gutis ut5'tio jo X.nunoo atp Jo sptupuets atp `tuawdtnba patiodtut Jo asuo uI
2.2 In case of imported equipment, the standards of the country of origin shall be applicable if
- spirpums impui aiquogddu atp. umg wa2uttls .10 Tualunniba a.tu spnpums asatg
these standards are equivalent or stringent than the applicable Indian standards.
£.Z X.tolrums Jalgo pue suotluln2a2l dg3 Jo suo!s!Acud aqt ot uuojuoo osue ijugs Inauldtnba aqi
2.3 The equipment shall also conform to the provisions of CEA Regulations and other statutory
regulations currently in force in the country. . /(4unoo atp. tij aoioj ui Xnuauno suogmn2ai

of 93
pamasai sly6P IIV -119 446Locdo0
0 'Aom u- t.000-00-8 oN ieupod
age 20133 of 22455
NOI1V31d103dS "oN NOIIV3ld103cIS CIWICINVIS

.5r-?MiL9P S2133NI9N3 SPECIFICATION STANDARD SPECIFICATION No.
,41141141P
27 ENGINEERS
43111A111 VICINI
dOd
FOR 0900-1.9-9 Z 'Aed
INDIA LIMITED A3IN131103dd 318VIdVA AH 6-51-0050 Rev. 2
1.el (6.1.1.Pun .9.1 I. No0 V)
(A Govt of India Undeftaklng) HV VARIABLE FREQUENCY
IN3ISAS 3Alda 911.oga6ed
17.Z /SH nai Xq panss! spsupuuts `tuawdwba Xuu soj aiquiluxu 10U OIC spiupuuis umpui asuo
2.4 In case Indian standards are not available for any equipment, standards issued by IECI BSI
-aiquoudde aq puqs XouaRe luatunpba ao ViniaN /a3AI ijaA
VDEI IEEEI NEMA or equivalent agency shall be applicable.
S'Z atp `swawnaop alquollddu snotiun ur pagpads swatuagnbai uaampq ptpuoo Xne jo OSU3 UI
2.5 In case of any conflict between requirements specified in various applicable documents, the
puu tuug aq prqs pse2as stql ut uo!spap S,JOUMO `10A0MOH prqs auo tuaut.ps isow
most stringent one shall prevail. However, owner's decision in this regard shall be final and
-21nputq
binding.
0*£ SKOLLIONO3 3IIS
3.0 SITE CONDITIONS
I.£ ut pagpads su suompuoo atts pagpads Japun asesado oi pautsap aq peqs waisXs antip aqi
3.1 The drive system shall be designed to operate under specified site conditions as specified in
Dopt, jo anuriadwat watqwe uS!sap u `watalp pauoguaw Xpuogpads tou 3I .spaqs uiup alp
the data sheets. If not specifically mentioned therein, a design ambient temperature of 40°C
. paiap!suoo aq prqs pnal uas nuaw anoqu sanaw 000 I tqpaaaxa tou aptumu uu puu
and an altitude not exceeding 1000 metres above mean sea level shall be considered.
Z.£ pazt.mssaid ao pauompuoo-stu `snopsezuq-uou u ut sJoopu! MII21-su! 0€1 llugs 0^!-IP DV 011I
3.2 The AC drive shall be installed indoors in a non-hazardous, air-conditioned or pressurized
su aq peqs (Jooput isoopino) uogupmsut Jaustojsuesi 1.aaqs uiup ui pagpads su `W00.1
room, as specified in data sheet. Transformer installation (outdoorl indoor) shall be as
pagpads su UOIC snopiuzuq .10 OSUS ut ssoopwo 130IMsui aq puqs soloN iaaqsutup ui pmuo!put
indicated in datasheet. Motor shall be installed outdoors in safe or hazardous area as specified
.Taaqsmup ui
in datasheet.
£.£ aql sapun 2ugm amdawuu sad su Xinp snonuiiuoo Joj pautsap aq puqs utawdwba atp. IIV
3.3 All the equipment shall be designed for continuous duty as per nameplate rating under the
.suompuoa wa!qure pagpads
specified ambient conditions.
simawamnöall IvllaKa9
4.0 GENERAL REQUIREMENTS
mau pursq aq prqs wawd!nba paiajjo aqiOMS 1.11I/4A )1ausT piag uanoid puu X&mouqoal 1-1C 30
4.1 The offered equipment shall be brand new with state of art technology and proven field track
.pasajjo aq prqs wawdpba adX4oloJd oN1 .psooas
record. No prototype equipment shall be offered.
aqt .10,1 SODIAJOS poddns aotteuannew puu sprd ands jo 4pqrpuive ainsua peqs sopuaA
4.2 Vendor shall ensure availability of spare parts and maintenance support services for the
Addns jo mup aqt wag sie3/ 0 I 1S10I iu .101 watudwba paJajjo
offered equipment for at least 10 years from the date of supply.
aiojaq Zlg puu tuawdpba jo sasn pua atp. oi ivaX OUO Tsual iu jo aogou u anis ireqs sopua A
4.3 Vendor shall give a notice of at least one year to the end user of equipment and ElL before
puu saseds Joj sap.to jo tuatuaamd Joj sasn pua alp aiquua ot saiuds/pnposd aqi ino 2utsuqd
phasing out the product/spares to enable the end user for placement of order for spares and
servIces. 'SOOIAJOS
f't7 uogaaias ut Jallddns Tuawdwba uantip ati tittm uogrutpso-oa Jadoid asnsua prqs JopuaA
4.4 Vendor shall ensure proper co-ordination with the driven equipment supplier in selection I
.utaiss antip Xauanbag alqutien paJajjo jo Sutz!s
sizing of offered variable frequency drive system.
O'S iNaixamaÒall
5.0 TECHNICAL REQUIREMENT
I'S
5.1 Performance Requirement
watuaiwball ammumopad
I' Otti Xsax ap!Awd peqs puu tonpoid psepums su pau!sap luatagja X5Jaua aq peqs tualss ola
5.1.1 The system shall be energy efficient, designed as standard product and shall provide very high
-aspu JUOM uogweilx moi puu uogioistp owousteq moi `.101OUJ JOMOd 0!q 'Ximqullat
reliability, high power factor, low harmonic distortion and low vibration I wear I noise. It
pagnbal aq putis sloot imoads ou puu asuadxa puu awg mntwww ut puisut oi Xsua aq prqs
shall be easy to install in minimum time and expense and no special tools shall be required
for routine maintenance. .aoueuatumu autinos Joj
Z' I ataidwoo atit Joj anlmoi puu tua.uno indui Jotom atp saxgap oi patffitsap aq puqs watsXs
5.1.2 The system shall be designed to deliver the motor input current and torque for the complete
puu %0 jo uogmsex Xiddns indut qttm `wawd!nba uantsp atp jo sagspapuseqa anbsot paads
speed torque characteristics of the driven equipment, with input supply variation of ±1 0% and
atp pur sogspapuseqa puoi aqt soj aiqultns aq peqs waisXs aqi .yo u jo uogm.tun Xauanbap
frequency variation of ±3%. The system shall be suitable for the load characteristics and the
puu tutuaaqi aqt titpuutsqltm jo alquduo aq prqs iI .wawd!nba uaxpp atp. jo Xinp iuuogmado
operational duty of the driven equipment. It shall be capable of withstanding the thermal and
.wia.no-tsoqs tuag 2uttinsai ànlmol luattreqoaw itmstrup alp puu sassaps o!utuuXp
dynamic stresses and the transient mechanical torque, resulting from short-circuit.
utsuJado 1.ijmopo3 atp jo 0.10111 .10 OUO ui 012.10d0 oi pautsap aq peqs tuatsXs antsp auti
5.1.3 The drive system shall be designed to operate in one or more of the following operating
:paqs uiup aqi ui pagpads .10 wawdpba uant.tp atp jo sagsismouseqo iins oi su sapow
modes as to suit characteristics of the driven equipment or specified in the data sheet:
pasunbs paads a t paads jo uogaunj u su 14uuqa anlikn aiqmseA
a. Variable torque changing as a function of speed i.e. Speed squared
b.
.q paads ogpads u JOAO anbiol iuuisuoj
Constant torque over a specific speed range
paads uaqm sasuapap anbiot atp ataqm O&r0.1 paads ogpads u JOAO JOMOd iuuisuoj
c.
*0 Constant power over a specific speed range where the torque decreases when speed
mcreases SOSUOJOUI
d.
.p Any other as specified in data sheet
paqs uiup ut pagpads su Jawo Xuy

of 93
pamasai siti6P IIV — 113 41-16pAdo0
0 'ned 1d-1000-00-9 .0N lewiod
N011V3I3103dS '0N NOIIVOld133c1S aavaNvis
.KW19P S2133NON3 SPECIFICATION STANDARD SPECIFICATION No.
113 11:21?P 9 ENGINEERS
C1311V■111 VICNI FOR Z .A021 0900- 19-9
INDIA LIMITED A3N3110321d 318V121VA AH 6-51-0050 Rev. 2
1221.1 le.oleuapun .9u1 lo 7,00 vl
(A GO..t 01 India Undertaking) HV VARIABLE FREQUENCY
IN31SAS 3Aw4 9110 9 06ed
twm jul124) pasuq JossanoJdomw twm paddwba aq uqs -MloJtuon an!Jp aqi
5.1.4 The drive controller shall be equipped with microprocessor based digital regulator with
uu Joj aptnoid nutis n!$21[ JoTeinaJ wituon Jamod aqZ suo!inunj aiquwureffloid
programmable functions. The power control regulator logic shall provide for an
sluawisnfpu plag jo awuden aq Hugs puu aninn wull luaJinn uoguialanap/uotTuJatannu
acceleration/deceleration current limit curve and shall be capable of field adjustments
iCiaTeJudas aq iiugs uwwJalanap puu uog.uniannu JuautT .umop waisi(s aqi Wwwws Tnotwm
without shutting the system down. Linear acceleration and deceleration shall be separately
.spuonas oz woJj aiquwwuffloid
programmable from 0.1 to 20 seconds.
I "S aq Hutis uopugun paads aq1 puu uoguJado wuJpenb affitijs Joj awwws aq ireqs walsiCs ata
5.1.5 The System shall be suitable for single quadrant operation and the speed variation shall be
jo Xouinoou ias paads twm laags uiup ut pagtoads as!mialgo ssawn % oot-ot 021.mi giiM
with range 10-100 % unless otherwise specified in data sheet with speed set accuracy of
.paads patui jo 0/0 - 0± jo uogrwRai ams i(puais puu paads tunwpcew pairJ jo
±l % of rated maximum speed and steady state regulation of ±0.5% of rated speed.
9' I su aq llugs indino wa.unn puu a2unon agi jO (GELL) uopioistp nwoutzug lutol atu,
5.1.6 The total harmonic distortion (THO) of the voltage and current at inverter output shall be as
2s, situull winp aqi -Joww aqi jo tffi!sap aq1 tij paJap!suon aq llugs atuus puu 00819 D31 .rad
per IEC 61800 and same shall be considered in the design of the motor. The dvldt limits &
"z-oos .tad su aq osue llugs )feadA
Vpeak shall also be as per IEC-61800-2.
S L" Jautiojstre4 indut wew agt jo i(tuw!Jd iu walsXs amip aqi jo ap!s ic:Idns aqi iu snwoutteH
5.1. 7 Harmonics at the supply side of the drive system at primary of the main input transformer
su uotpols!p aRellon puu luallno jo sianai alqumollu wnwtxrw agl twillm palopisai aq Hugs
shall be restricted within the maximum allowable levels of current and voltage distortion as
tffl!sap tuJojJad Hugs Jopuan atli jo uompa isam ag1 ui suogepuautwonai .tad
per recommendations in the latest edition of IEEE-519. The vendor shall perform design
puu walsi(s Jamod atp oi papauuon GjA 1.1!Jap!suon tualsis Jang nwoutteti Joj uoguinniun
calculation for harmonic filter system considering VFO connected to the power system and
PoIlulsiji aq llugs tinwm SOIJOSS330E ffe twm uolu s.tallg nwounug jO /Ciddns ag12utpnloui
including the supply of harmonic filters along with all accessories which shall be installed at
aq llugs satpws nwowirq asata - patipads as!mJawo ssawn walsiCs Jamod s,Jaumo
owner's power system unless otherwise specified. These harmonic studies shall be
walss ànuw!nuden aiqun ìanai iinuj wntwww puu wnwpzuw twm palonpuon
conducted with maximum and minimum system fault level, cable capacitance, system
peol wnwpzuw oi pailwil aq Hutis saumus aqZ '31.0 001I01.3.00.1 wawdwba
equipment reactance etc. The studies shall highlight but not be limited to maximum load
jo titgni.tivts jo anuanbas `siang nutownq jo paau `satnuanbaJj wuuosai palnadxa `wallno
current, expected resonant frequencies, need of harmonic filters, sequence of switching of
S,JOIDA0 11104 sJaijg x.1!paa3 .10,1 Japaaj isluawd!nba jo 2upri `W.103 anuM 0"0110A
filters, voltage wave form, rating of equipmentsl feeder for feeding filters from owner's
.31.0 Jua2gmms
switchgear etc.
8' I 'S P312.1J° %0ST aq llugs Jallatwon aqi jo 4ouden puoliano
5.1.8 Unless otherwise specified, the overload capacity of the controller shall be 150% of rated
`palpoads as!mJawo ssawn
wanno palri Jo %oti puu `suogrolldde anb.toi iuuisuoo Joj awww auo Joj Joww jo luanno
current of motor for one minute for constant torque applications, and 110% of rated current
spaanxa puoi joiow -artion palui iu suogroildde anb.toi awrgun Joj awww auo Joj
for one minute for variable torque applications at rated voltage. If the motor load exceeds the
pien2 o1 .1.040W puu iouanbaJj atp annpai Xffenprwolau Hugs antip oq1 `wwi
limit, the drive shall automatically reduce the frequency and voltage to the motcrr to guard
I
an!Jp aqi àlnum ump. a.row .103 Twiti walinn aq1 paanxa spuuwap puoi 3l .puoliano IsutuRe
against overload. If load demands exceed the current limit for more than 1 minute, the drive
- aApp auurep puu .1010W agT3o 2uguag .10A0 wanaJd ot umowngs llugs
shall shutdown to prevent over heating of the motor and damage to the drive.
6' I 'S Puol IIu Japun anbiol Tuat. ntjjns 2wdoianap jo alqudun aq llugs walsiCs ato ùoguJado 2winci
5.1. 9 During operation, the system shall be capable of developing sufficient torque under all load
09 oidn wwi awg u twwm Twod Tas paads ui uoguJaite %0Z u 01 puodsaJ 01 suompuon
conditions to respond to a 20% alteration in speed set point within a time limit upto 60
.spuonas
seconds.
0II' JOJ awrisnfpu Âguapuadapw aq llugs uoguiatir wpd Sas paads agT jo uotpe Jolufflaw! atu
5.1.10 The integrator action of the speed set point alteration shall be independently adjustable for
ligod ias uaamtaq Iun.taTui auw wntwww aqi .uop.uJalue piUMUM0p u puu piemdn uu woq
both an upward and a downward alteration. The minimum time interval between set point
- spuonas oi su paJap!suon aq llugs tualsis loijuon palnqt4s!p aqt iq swatulsnfge
adjustments by the distributed control system shall be considered as 10 seconds.
Jo paads iuuwirJado wnwpzuw aqi jo0/0 01 spaanxa paads aqi OSUO ut 411 1124s anup aqj
5.1.11 The drive shall trip in case the speed exceeds 105%of the maximum operational speed or
.spuonas oi uutp. atow JOJ paads iuuopriado wnwmw jo
reduces to 95% of the minimum operational speed for more than 10 seconds. sannpaJ
iutuJou jue twm proi pairi Japun àntrelsw
5.1.12 Maximum noise level from the drive at I-meter distance, under rated load with all normal
aApp agT woJj tanal astou wnwpzuN
"VEIP S8 M°33‘3 iou ffeqs IttleJado suuj 2ulloon
cooling fans operating shall not exceed 85 dBA.
winJp uado uu ut parriado aq uuo 1.! Tutg os pa&teme aq llugs an!Jp /(ouanbaJj awwigA
5.1.13 Variable frequency drive shall be arranged so that it can be operated in an open circuit
ffiwoogsappoil puu stuaunsnfpu dn puis Joj Joww aqT woJj papauuonsw àpow
mode, disconnected from the motor for start up adjustments and troubleshooting!
maintenance. - anuguawrew
17I ' I "S 'wtuJado luioT agt Joj luguaiod punoffl1u paumwew aq Hugs iuJwau Joww
5.1.14 V oltage at motor neutral shall be maintained at ground potential for the total operating
condition.
- uompuon
Z
5.2 Control Requirement
luatuaiwbaH
I 'Z' 41!quden isooq 4wion paiwbaJ tp!m X1ddns j/A wwsuon uo amado llugs tuaiss
5.2.1 The system shall operate on constant VIf supply with required voltage boost capability in
low frequency mode of operation. . uoguJado Jo apow iCnuanbaJj moi
Z.Z. S dn isels Joww a&ei u jo asun ut -2.a) a2ution tutuwou Jo %oz ot dn scijp artion aw9.3Jogs
5.2.2 Short time voltage dips up to 20% of nominal voltage (e.g. in case of a large motor start up
2uwognunj dors oi wals/Cs pruluon aqi asnun iou llugs (sajA su snq awus agi oi papauuon
connected to the same bus as VFO) shall not cause the control system to stop functioning
and shall not trip the drive system. - tualsis an!ip aqi dui Tou llugs puu

of 93
patuasai sAbu IIV — 113 11460do0
1J-1000-00-9 'oN ;eituod
Format No. 8-00-0001-F1 Rev. 0
.rad
0 - All rights
NOI1V31d103dS "oN NOLLVOld133dS CldVaNVIS
.r?W_LTh,P S2133N1913 SPECIFICATION STANDARD SPECIFICATION No.
$Sj}F<iR:Je ~ ENGINEERS
-22",1f157
~ Bfcflc5~INDIA LIMITED FOR
(1311V\111 VIGNI Z *Aai 0900-19-9
AON3r10321d 318V121VA AH 6-51-0050 Rev. 2
HVVAR~BLEFREQUENCY
v,00 v) (0..leoapun
<~ ~Iln~) fA Govt of India Undertaking)
LAGISAS 3Alda abed L 91.
£Z qa!qm ainTuaj q2no.n1 app ssopamod iCieniaulow U qnm padcnnba aq osir ims inals/Cs aqi
5.2.3 The system shall also be equipped with a momentary powerloss ride through feature which
Z uelp ssai Joj suondnnann Jamod .10 %OZ JaA0 d113, aunon jo OSUO ut tual.sis aqu.relsai inm
will restart the system in case of voltage dip over 20% or power interruptions for less than 2
i(nllauj aql anuq ffeqs aApp aqi tuunuou s4i O1 aunon ag13o ÂnA000.1 qnm `spuoaas
seconds, with recovery of the voltage to its nominal value .. The drive shall have the facility
aiqudea aq Huqs Japanuoa atp. `1Ju4sa.1 uodn -Jomado aql /(q pannbai ji àn-uraj sng )loolq
to block this feature, if required by the operator. Upon restart, the converter shall be capable
()I uninm anbao4 uoprialaaau jjnj dolanap puu .1010111 1.1gE40.1 U 01110 tijz!uon.puXs jo
of synchronizing onto a rotating motor and develop full acceleration torque within 10
. spuoaas
seconds.
paqauue Jad su s1JU4s jo Jaquinu Joj aiqunns aq IIUgs walsis aqZ 45!H ioj uoguagpads
5.2.4 The system shall be suitable for number of starts as per attached ElL specification for High
aunoA
Voltage Motors.
- uogoanp pienuoj agl ui Jolou( aqj puls s/Cumm o4 pallanuoa a q tiuqs JaHanuoa Jamod
5.2.5 The power controller shall be controlled to always start the motor in the forward direction.
luanaid O4 paInnoid aq iteqs a!Roi WO.Ij .101011.1 OS.10A0.1 agl Ui papuis
Logic shall be provided to prevent the motor from being started in the reverse direction.
0°1-1°10.10-1 A 0I -0 ao Vul OZ-tF O12tnpuods0I103 patio.nuoa paads aq ituqs 1040111 aApp aqi
5.2.6 The drive motor shall be speed controlled corresponding to 4-20 mA or 0-10 V reference
00110.10.10.1 paads srlasn jo ssot alaiduloa uodn `pagpads astmiatpo ssaiun .1uu2!s indu!
input signal. Unless otherwise specified, upon complete loss of the user's speed reference
paads lsUl ag13o %001-08 1U su paads nreisuoa 4U un.) Xlluogutuome iteqs an!ip aq). 'imffl!s
signal, the drive shall automatically run at constant speed as at 80-100% of the last speed
.feu!s jo ssol aqi O4 zoud aigenung aoualajaJ
reference available prior to the loss of signal.
L. Z. .apoui onku .10 luntrew Jagna Ui an!ip aqi jo paads ag4 iClun o4 alcnssod aq liuqs ll
5.2.7 It shall be possible to vary the speed of the drive in either manual or auto mode.
- pagpads as!Auatgo ssalun raurd adA moij aq iirqs uop.aalas junuemoinv
AutolManual selection shall be from VFD panel unless otherwise specified.
paads aqi 4as o1 aiqu aq Huqs JoluJado aqi àpow „tenurtu„ ui qanms Joiaatas ag4 qnm
a)
(U
With the selector switch in "manual" mode, the operator shall be able to set the speed
asuanap/asuanui paads tuoJj .10 (laurd aApp ag13o luoij uo paiunow) pUd iCa)1 Ono.n1
through key pad (mounted on front ofthe drive panel) or from speed increase/decrease
U su pap!noid aq iluqs Jalatuogualod paTendo JoToN -(plag alll tuag) suonnq qsnd
push buttons (from the field). Motor operated potentiometer shall be provided as a
- aa!nap nnod 4as paads
speed set point device.
(q Uwag pationnoa aq Huqs Joiotu aq) jo paads àpow „olne„ ui qanms Jolaaias aqi qnm
b) With the selector switch in "auto" mode, speed of the motor shall be controlled from a
i(JussaaaN .Lualsi(s (lo.nuop ssaawd) sDamd S,1011M0 1.110.13 ‘I'21121s dui OZ-17
4-20 mA signal, from owner's PLCIDCS (Process Control) system. Necessary
cuA ag4 ui pap!noid aq oste Huqs spaiym qnm 2u!aujia1u! Joj pannbaJ luatud!nba
equipment required for interfacing with PLC/DCS shall also be provided in the VFD
. pued
panel.
(3 qnm .(pia!d u!) uoguls to.nuoa jUOOj ui painnoJd aq lueqs qanms Joloaias aloulaw(epoi
c) Local/Remote selector switch shall be provided in local control station (in Field). With
ag~ las puu isuis O1 aiqu aq iteqs Joiriado àpow „Feaol„ ui qanms Knoatas agl
the selector switch in "Local" mode, the operator shall be able to start and set the
„alowax„ ui tionms Joiaaias atp. qnm .(piaL4 ui) uonfis januoa luaol Ono.ng4 paads
speed through local control station (in Field). With the selector switch in "Remote"
s,Jaumo tuoij .10 j011Ud CLIA tuoJj Jagna pallo.nuoo aq fluqs Jolow atg jo paads àpow
mode, speed of the motor shall be controlled either from VFD panel or from Owner's
.13,10.1 OSIU ùc:gris loanioa luaol Joj) .anoqu (q puu (U ut patnuldxa su sponld
PLC/DCS as explained in a) and b) above. (For local control station, also refer Cl.
"(mcgul L'S'
5.5.7 below).
8'Z'S Huqs 11100.1 j0.14U00 1"C pairaol sjcuyid alowai qnm 03P3.101U! ag4 .103 uo!spko.id pannbai ata
5.2.8 The required provision for the interface with remote PLC/DCS located at control room shall
su siannpsuu.i1 pue slounioa aaij tu!lualod qnm) uonaauuoa panmp.mq Onang Jagna aq
be either through hardwired connection (with potential free contacts and transducers as
ui pautjap su )1uu uogra!untutuoa pias qRno.np .10 (uoguagpads snp Ui aJaqmasia paqpasap
described elsewhere in this specification) or through serial communication link as defined in
. paufsulup atp.
the datasheet.
6.Z. S su qans uoprtuoinu lanai Jaddn qnm 03k1.104111 .10j UOISIA0.1d ONC11 liuqs u.lalss anpo
5.2.9 Drive system shall have provision for interface with upper level automation such as
ulup ag4 ui pagpads asUO 1.11 tua4s1 S 10.141.103 Ig0I140910 .10 tualsiCs 2u!Jo4iuoul uogulsqns
Substation monitoring system or electrical control system in case specified in the data
. uopragpads qoffiaaqs
sheet/job specification.
Oi • Z S aq Huqs Jauuojsurij 4nd ino Ru!iveq tuaisiCs aApp ag4 Joj )1auq paaj io.nuoo dooi pasola aqi
5.2.1 0 The closed loop control feed back for the drive system having out put transformer shall be
- Jauuojsuu.n aquo ap!s i(npuoaas ag1 tuoij paddel
tapped from the secondary side of the output transformer.
5.3 Panel Construction
uopni1suo3 laued
I•£ /ijouggi/sapom) saa!nap Jamod fi'uganpuoa nuas aiqunns apn Jou! Huqs latred aqi
5.3.1 The panel shall include suitable semi conducting power devices (Diodes/IGBT/IGCT/
`(pannbal j!) siang (pannbai j!) siolauai `saa!nap angoaloid qnm sainpow (L3Ds/ipai
IEGT/SGCT) modules with protective devices, reactors (if required) , filters (if required),
aqi jo uogamnsuoa ag J, O40 uogepunutre puu uoguaipu! `sapossaaau io.nuoa `nnana joinioa
control circuit, control accessories, indication and annunciation etc. The construction of the
aq) patu ireqs puu SUOISSIU10 39OURC1110.143310 1SIIIU2U U0i40010.1d OAIpajja ap!noid ireqs tatted
panel shall provide effective protection against electromagnetic emissions and shall meet the
design requirement of relevant standards. .splupums nignajai jo luatuannbai ti!sap
Z. £. 5 qsnd d!.i4 pur ti!sola ia)feaJq alotuai puU suonea!pu! ,dniujjoiNo, Ja)lualq turansdn
5.3.2 Upstream breaker 'ON/OFF/TRIP' indications and remote breaker closing and trip push
buttons shall be provided on the front door. .ioop Tuoij agp uo pappwid aq lueqs suonnq

of 93
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- All rights
NOIIVOld103dS oN NOIIVOl3133cIS adVaNVIS
~d~ENGlNEERS 210d
~ B~5~INDIA LIMITED FOR
92_11:31.12g1 C1311V■111 VICNI 0900- L9-9 Z 'Aed
A3N13(10321d 318V121VA AH 6-51-0050 Rev. 2
(~~~~)
VI ,00
1 16.,4e1I.Pun
IA Govt 01 India Undertaking) HV VARIABLE FREQUENCY
LA131SAS 3A121C1 91. (:) g efied
£ • £* dn ato ssaiun pauado aq LUBD pwquo Jamod luto os pap!mud aq ouqs )foopalui i(pjus
5.3.3 Safety Interlock shall be provided so that power cabinet can't be opened unless the up
st impudeo )iull pci puu pasop s! qoqms 2ffuno.18-/(pjus `papauuoosw s! Ja)luaJ44 ureaus
stream breaker is disconnected, safety-grounding switch is closed and DC link capacitor is
puu uado st tpqms 2uup_tua ato aouo pasop aq iquo ItU3 Ja)i-ea.iq aomos Jamod - pa&utpsw
discharged. Power source breaker can only be closed once the earthing switch is open and
. 4llouj Teajap voi qqm pasop s! .loop pued
panel door is closed with lock defeat facility.
ploo Rwsn paluouquj aq ileqs puu spued pais paqs ut pasnoq iqq-eqns aq ituqs anup aqi
5.3.4 The drive shall be suitably housed in sheet steel panels and shall be fabricated using cold
- v3x3 tutu 9. I wnuquuu jo aq iirqs lauud ato Joj pasn pais paqs aqZ .pais paqs Polloi
rolled sheet steel. The sheet steel used for the panel shall be of minimum 1.6 mm CRCA.
liegs laued aqi .pagpads as!Auatoo iou Ji ùoguirelsw Joopw Joj aiquqns aq ireqs laued aqi
The panel shall be suitable for indoor installation, if not otherwise specified. The panel shall
umuquwi puu wntwxuK • su uogoaloid amsopua jo aafflap qqm 2wptrels aaJj aq
be free standing with degree of enclosure protection as IP-31. Maximum and minimum
.XpAgoadsai tum ooc puu LUW 0061 aq ireqs 1.0!aq Swmado
operating height shall be 1900 mm and 300 mm respectively.
S'E•S aq iluqs siuuutual acUl. dureo -wouoq ie pammud aq tlegs aluid puei2 paupp-un paijog
5.3.5 Bolted un-drilled gland plate shall be provided at bottom. Clamp type terminals shall be
used for connection of all wires up to 10 mm 2 and terminal for higher sizes shall be bolted
paijoq aq Hutis saz!s Jatfflui Joj tutuutial puu zumu 0I oi dn saqm IJe jo uogoattuoo Joj pasn
u u009 aq Huqs uogruutual alquo JoMOd JOj aouds tuntwum .sRni alquo Joj aiquqns acliCt
type suitable for cable lugs. Minimum space for power cable termination shall be 600mm
- amel pueg alquo ato jo tuouoq wag ..reap
clear from bottom of the cable gland plate.
9. £'S 3 JOJ iCiatundas papoo Joloo `panaais `tunugumte/Jaddoo ogiCioijoap jo aq Huqs sjuq sng
5.3.6 Bus bars shall be of electrolytic copper/aluminium, sleeved, color coded separately for AC
• iCiases apidutoo antsua oi papnonis / panaais aq Huqs suud anq aql IIV •tualsi(s puu
and DC system. All the live parts shall be sleeved / shrouded to ensure complete safety to
°I.14 IIV .sioop pued ato 2uutado iq uogoadsw augno.1 ino /thuo oi 2wpuawi puuosJad
personnel intending to carry out routine inspection by opening the panel doors. All the
.aruidauteu aiquqns qqm pap!noid aq ouqs sioop ati uo puu pued ati amsw wawdwba
equipment inside the panel and on the doors shall be provided with suitable nameplate.
£. puu luauodwoo `"1131!ms 0111 IIV SOpOSS390•0 tio!qm 0.1U oua5Jauta puu puuou Joj l'UgUOSSO
5.3.7 All the switches, component and accessories which are essential for normal and emergency
31g IIV .4-etuaixa alqeJado aq Huqs puu .loop aqi uo paqmout aq iqquiajaid iteqs uouwado
operation shall preferably be mounted on the door and shall be operable externally. All the
azts jo ag papauuoo )p-eq àd/Ct pieoqqoqms aq iteqs `pap!Awd alaqm `sluautrulsw at-tolutre
analogue instruments, where provided, shall be switchboard type, back connected & of size
- 2uguJ 2uggiado alq!ssutuad wnwpcew gut uotpw paJ anuq iteqs apos - tutu96x96
96x96mm. Scale shall have red mark indicating maximum permissible operating rating.
8' £'S .asnj puu tpqms totm 7d3 m i/dtuut 2uguwwnII! 1111Â pap!noid aq Iiegs lauud ipea
5.3.8 Each panel shall be provided with illuminating lamp/11 W CFL with switch and fuse.
.pap!nald aq outis asnj puu tpqms qqm 1a)pos Jamod A0t7Z `VSI/S aiveq ffeqs jaurd tiou
5/15A, 240V power socket with switch and fuse shall be provided. Each panel shall have
-1-elsouuato 2uups aiquuen puu asnj tpqms qqm Jaluaq aouds
space heater with switch fuse and variable setting thermostat.
6' £' puu jo 4oudeo puristolm qnoqo uoqs oidn .tuw.bs 9x0c .ugu jo snq quua Jaddo3
5.3.9 Copper earth bus of min. 30x6 sq.mm. upto short circuit withstand capacity of 31.5kA and
atp ui pap!mmd aq Huqs 3/)1 . anoqu Xqouduo puulsqqm quoip poqs e .103 "LULLUbS 9x0
50x6 sq.mm. for a short circuit withstand capacity above 31.5kA shall be provided in the
olltulaw-uou atp IIV •PO quua tuuld SclOWY\O o1 U09.00UUW JOj uo!spkoid qqm puud
panel with provision for connection to owner's plant earth grid. All the non-metallic
puu .req snq quua aterudas Juq snq tona wuut ato oi papauuoo aq ouvis suud/sTuauodwoo
components/parts shall be connected to the main earth bus bar. Separate earth bus bar and
- pap!noid aq ireqs paqnbai ji[ tuatsiCs ioijuoo outo.tpaia Joj pnis
stud for electronic control system if required shall be provided.
0 I 'C'S ouatosau poo2 an!2 oi `dn-auu twojum u uuoj o1 su os qffl!aq amus jo aq ouqs spued IIV
5.3.10 All panels shall be of same height so as to form a uniform line-up, to give good aesthetic
.aottexuadde
appearance.
I I • £•S aq Ilegs aqm qou3 lauueqo imaut pusuld ut pasopua aq quqs u!.qm joiluoo ato IIV
5.3.11 All the control wiring shall be enclosed in plastic/ metal channel. Each wire shall be
ioijuoo puu JOMOd .sainuaj 3AdJ0 SLIW.10)1.1•0111 O.UM uppijs-jjos spua tooq iu pagguapr
identified at both ends by self-sticking wire marker tapes or PVC ferrules. Power and control
moi `wep.tup..1 Oly `pawinsw 3Ad `pammdde sig qqm auop aq quqs pued ati ap!sw fi'wqm
wiring inside the panel shall be done with BIS approved, PVC insulated, fire retardant, low
2
loiwoo ato pap!Awd pasn aq iCllutwou liuqs a.ijm az!s zututS I aqm ioionpuoo Jaddoo à)louts
smoke, copper conductor wire 1.5mm size wire shall normally be used provided the control
Joj v 91 anoqu utiuJ asnj ionuoo Joj az!s zunu 2 puu ssat .10 sduuy 0I s! 2wiw asnj
fuse rating is 10 Amps or less and 2.5 mm size for control fuse rating above 16 A for
IIV
puu pain.uaj aq quqs SO.UM 2 .squoip outoijoap Joj zunqs.0 puu sqnoqo luoupala
electrical circuits and 0.5mm for electronic circuits. All wires shall be ferruled and
.pap!Awd aq ouqs siuwunai. ands %oz tunuijugn `paiaquinu ./(pado.id aq Ilegs stewunal
terminals shall be properly numbered, minimum 20% spare terminals shall be provided.
I • £* Ctuo puud jo luoij uuoij amssaoou aq treqs sluauodutoo puu sainpout outoipaia IIV
5.3.12 All electronic modules and components shall be accessible from front of panel only.
outoipata Jamod puu sluautd!nba outo.uoala io.ouoo tualss ato tooq Joj sallqwassu .reinpoN
Modular assemblies for both the system control electronic equipments and power electronic
. pasn aq quqs swatudwba
equipments shall be used.
aq; tuoij powledas iCireo!s4d puu 4uoupap aq ffeqs 2ullquo puu watupudutoo a2ution moi
5.3.13 Low voltage compartment and cabling shall be electrically and physically separated from the
ivatuuudwoo tffilq
high voltage compartment.
ui paiunow iqquiajaid aq Jtegs itnoiio 20.relpsw as) gut&utio-aid puu Joqoudeo )iull DU •
5.3.14 DC link capacitor and pre-charging & discharging circuit shall be preferably mounted in the
. pued ato jo 100.1
rear ofthe panel.
jo 5'uojll JOJ pap!mmd aq iteqs wawa2ur.uu aweio de.os /sdutup 8u9j11 /suoqa/a alquqns
5.3.15 Suitable eyebolts/ lifting clamps/ strap & cradle arrangement shall be provided for lifting of
ato 1.tutado "Cur anual iou ouqs paA0I110.1 uaqm `sqoq aq1 .uogoas 2wdd!qs/puud aqi
the panel/shipping section. The bolts, when removed shall not leave any opening in the
. tatted
panel.
9 I ' £•S .stuauodutoo anq 1.11.10A00 .10,1 pasn aq itutis rutialutu up:up-tsw Tuandsue.0 ad/(.1 olliCloy
5.3.16 Acrylic type transparent insulating material shall be used for covering live components.

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pamesas sp.16P IIV -1134116p(clo0
0 . AGd I-1-L000-00-9 '0N leWJOJ
NOI1VOld103dS NOI1V3I3133dS CldVCINVIS .oN
S2133NDN3 SPECIFICATION STANDARD SPECIFICATION No.
ENGINEERS
C1311W11 VICINI FOR
10d 0900-19-9 Z 'Ae2i
INDIA LIMITED AON13(10321d 31EIVIdVA AH 6-51-0050 Rev. 2
(6~1.Pull .Pul IP N.9 Vl
fA Govt of India Undellaklng) HV VARIABLE FREQUENCY
1,1131SAS 3A121CI 96 Jo 6 96ed
LI« swawainsuatu puu WupoTwow Iotwoo toj pagnbat lauud lotwoo Jowtado `pucliCa)i anua
5.3.17 Drive keypad, operator control panel required for control, monitoring and measurements
toj aiwssaoou aq guqs ii - Joop wo.g agi uo puud agi awswo pagelstg puu pagddns aq gugs
shall be supplied and installed outside the panel on the front door. It shall be accessible for
.ad/Ci awunotuat-uou aq grqs puu toop wcuj tiptado wowtm uouutado
operation without opening the front door and shall be non-removable type.
81. £'S ai&its aq guqs spuetp alquo puu a1a sffig `spuut alquo qi!M alaidwoo aq gugs watudinba
5.3 .18 All equipment shall be complete with cable glands, lugs etc. and cable glands shall be single
spuw2 aigu3 -Xiangoadsat wawdwba ioopino puu Jooput Joj adX uotssaidwoo aignop .10
or double compression type for indoor and outdoor equipment respectively. Cable glands
iaags wup ui pagtoads 3t uogeogddg 00.I0 snoptuzug ag1 toj alqwws aq osw geqs
shall also be suitable for the hazardous area application if specified in data sheet.
b'S 2tmoop
5.4 Cooling
I '17'S s‘tatwoujnuetu .tad su ad■ 4 pal000 tawm .10 pal000 Xffetniuu aq gutis lauud anup ata
5.4.1 The drive panel shall be naturally cooled or water cooled type as per manufacturer's
paoioj àwup!onuun 3I .uualsXs p01000 Jr U tutriwu angti panajaid st it `.10A0M011 .spnpueis
standards. However, it is preferred to have natural air cooled system. If unavoidable, forced
pauotsuaugp-IPm oPnlow geqs tualsi(s Rugoop - paptnald aq gugs tualsi(s 2tw000-adki.
type-cooling system shall be provided. Cooling system shall include well-dimensioned
tw000 lauud `.1USSaDOU ji puu trej .rewpow `qiud mouttu 2ull000 awnbapu Ìatted
panel, adequate cooling airflow path, modular cooling fan and if necessary, panel cooling
latted aqt wqt atnsua geqs JopuaA .patawsuoo aq gugs tualss 2ull000-Jawm Jo truj
fan or water-cooling system shall be considered. Vendor shall ensure that the panel
pagtoads snonuguoo toj pau2!sap uaag anug stpud mou puu suotsuatutp
dimensions and flow paths have been designed for continuous running at the specified
geqs (i+N) suej 1.1g-eiguaik wupunpat `sanup pal000 trej Joj .2uguatpano wow!m wawutu
ambient without overheating. For fan cooled drives, redundant ventilating fans (N+ 1) shall
aulus `pued aqi at pawnow aq o1 alq!ssod iou si uej titi000 wepunpat OSUO uI - paptikoid aq
be provided. In case redundant cooling fan is not possible to be mounted in the panel, same
- asool patiddns aq gegs
shall be supplied loose.
ìa2uutioxa waq oi palww tou inq Rutptijout wals/(s t.tg000 aigua `sanup pai000-tatum tod
5.4.2 For water-cooled drives, entire cooling system including but not limited to heat exchanger,
aq gegs wats/Cs agi -adoos s‘topuan ui aq guqs sdwnd puu sialaut atnssatd puu mou
flow and pressure meters and pumps shall be in vendor's scope. The system shaH be
pagnbaJ Jawi■A dn aluuu Xjuo 2upwbat `tual.sis 2ull000 iatum Itnotto pasolo twm paptnoid
provided with closed circuit water cooling system, requiring only make up water required
. /Couupunpat %00I angq gugs `paptnoid OS•03 ut `schund Jawm tgl000 atu, -dn toj
for topping up. The cooling water pumps, in case provided, shaH have 100% redundancy.
Jawm 'itg000 papaias puu pags wup ag1 ui pautjap su aq geqs sogspaiountioAgenb tawm
Water quality/characteristics shall be as defined in the data sheet and selected cooling water
guqs sainsuaut /Ciajus awnbapv -atuus aqi ioj awwws aq geqs wuatutuistuauodutoo watsis
system components/material shall be suitable for the same. Adequate safety measures shaH
ut stinsat gowm alaw si aRe)wat ou wgi gons sanup pal000 .131:0AA ui pamothoolg aq
be incorporated in water cooled drives such that no leakage is there which results in
puu waisiCs t..w000 .131:0M uaamlaq uou4afflas tadoid -sao!nap otuagoala jo t.ituogounjwut
malfunctioning of electronic devices. Proper segregation between water cooling system and
aq gegs lauud iautquo tw000 panajaid s! ii - paptnoid aq guqs wawdwba tawo
other equipment shall be provided. It is preferred that cooling cabinet panel shall be
siatted utew utatj patundas
separated from the main panels.
2ullooD `suuj uogullwaA aqi .103 spued cljA aql uttwm pap!noid aq guqs siauris iCtussaoaN.
5.4.3 Necessary starters shall be provided within the VFD panels for the Ventilation fans, Cooling
aq guqs paptmud tual.s/s tolout X.wwxnu Jawo Xue `sdwnd uoguwo.go tawm
Water circulation pumps, any other auxiliary motor etc. The system provided shall be
1I1111.13d ]_1'0].S su gons moopaw! /(tajus iegi os umownqs pue 2ug_rws anup twm paoujtalut
interfaced with drive starting and shutdown so that safety interlocks such as start permit
2tw000 jo asuo ut anup o1 tuals/s 2tw000 1.110.1j 1[RIffilS 41i puu anup o1 wa4si(s 1.111000 WOJJ
from cooling system to drive and trip signal from cooling system to drive in case of cooling
aouanbas gutano aqi ut pawtothoout a.te `-ola atnifej walsiCs
system failure etc., are incorporated in the overall sequence logic.
lauud anup ìatted wow ioj pagnbat j! iqddns Jamod i(regtxnu `tawaq ands .1010111 .10j ajlAl
5.4.4 MCB for motor space heater, auxiliary power supply if required for local panel, drive panel
. uoguoot amssaoou i(sua ut pawnom pue paptgow aq guqs - 31.0 taluaq aouds
space heater etc. shall be included and mounted in easy accessible location.
5.5 uogemjpads juauodtuop iwatud!nba
Equipment/ Component Specification
5.5.1 Motor
jo uwstnat isawl aqi wtm aouupt000u ui paisai puu pai.onnsuoo `pau2!sap aq guqs Jowtu aq,)(
The motor shall be designed, constructed and tested in accordance with the latest revision of
uomppu ui `JoloK snouotqouÂs uoponpui auijoA tffitH Joj paqs wupi uoguotjtoads s,-jrj
ElL's Specification /data sheet for High Voltage Induction / Synchronous Motor, in addition
to the following requirements: :stuawattnbat 2wmogo3
jo Rugstsuoo iqddns tamod awis-ptios e twm uogetado Joj alqwws aq guqs Jotout agi
a. The motor shall be suitable for operation with a solid-state power supply consisting of
lotwoo paads toj tauanw XouanbaJj algutsnfpu uu
an adjustable frequency inverter for speed control.
iqddns tamod aq1 "Cg paonpotd suuojanum wanno atp Joj awwws aq geqs tolout agi
b. The motor shall be suitable for the current waveforms produced by the power supply
'anup aqi iq pairiaua sowouueq atp fi'wpwout
including the harmonics generated by the drive.
aqi .rano paads iCuu tu iqsnonutwoo amado oi pautsap aq guqs tolow aqi
c. The motor shall be designed to operate continuously at any speed over the range
'3 O&IU.1
iaatis wup ut pagpads astmiawo ssaym paads pawt jo (0/0001-0 I)
(10-100%) of rated speed unless otherwise specified in data sheet.
d.
-p dotp aution awis Xpuals aqi wn000u owt a)fw pwoqs uoueuen aullon pamuuad aqi
The permitted voltage variation should take into account the steady state voltage drop
- tolow agi jo weatisdn swauodwoo walsiCs tawo tle puu anup Dy agi SSOJOU
across the AC drive and all other system components upstream of the motor.

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NOLIVOld133dS 'oN NOIIVOld133cIS adVCINVIS
ENGINEERS
G311IA,111 VIGNI
dOd
FOR 0900-19-9 Z • Ao21
INDIA LIMITED AON3f103213 31EIVI2IVA AH 6-51-0050 Rev. 2
uwg v; (bunieueoun
fA Govt 01 India Undertal<lng) HV VARIABLE FREQUENCY
LA131SAS 3Alda afied 0L 9L
.a paw3ads Joj palet aq itegs apotu ssucl-4 JOU ol panajstreij aq ol pa.nnbaJ s.IOloy J
e. Motors required to be transferred to DOL by-pass mode shall be rated for specified
qoa UI Jolotu Jo lua.uno Wup.ms - Xouanbaij puu a5'unon atni tuals/Cs u! suopupun
variations in system line voltage and frequency. Starting current of motor in DOL
ssatun `suopuolpoads .1040111 ai pagpads anfen Ol patuull aq puqs apout ssucl4
bypass mode shall be limited to value specified in motor specifications, unless
-slaagsulup ui pawoads aspniatpo
otherwise specified in datasheets.
tuatj Rumnsai suogusind anbiol puelsq4m Ol papn.nsuo3 aq pugs Jolow aqi
f.
.j The motor shall be constructed to withstand torque pulsations resulting from
- /Cieldns Jamod ams-p!los atp iCq pairiatia sonlotunti
harmonics generated by the solid-state power supply.
uni4m ùpojanum pallcIde atl icla3ou ol pauW!sap aq pugs uoguinsu! .1010111 aqi
g. The motor insulation shall be designed to accept the applied voltage waveform, within
atp uaanntaq uoputup.io-oo X.IESS3001.1 puu 17-00819-331 Jacl su svnu!I Tp/Ap puu WdA alp
the V peak and dv/dt limits as per IEC-61800-4 and necessary co-ordination between the
Jo uoguJodioou! Jainpujnneuu 1010W ?g Jatrpoujnuuut adA
VPD manufacturer & motor manufacturer W.r.t. incorporation of VPD output
ino pa!lluo aq tivqs Jolotu Jouffi!sap atp. ui Jaiaturird
parameter in the design of motor shall be carried out.
.4 Jolout alp jo uog3alas Jacloid Joj alcllsuodsai Xialos aq putis Jainpujnuutu aApp aqi
h. The drive manufacturer shall be solely responsible for proper selection of the motor
.aik!Jp atp jo sops!Jalou.req3 lndlno atp pur uogrouclde puoi uanIR atp Joj
for the given load application and the output characteristics ofthe drive.
.1 44nA papinoJd aq ireqs sJoloN . (scum) siopoiou ammadwai aottels!sax
1. Motors shall be provided with Resistance Temperature Detectors (RTDs).
j!) Jauluojsuu4 puijno /.13111.10JSUelf Jalianuop (Jasugaind Xq paaie
5.5.2 Converter Transformer/ Output transformer (if specifically agreed by Purchaser)
uirp atp ui paimoads su papg Iro .10 acIkt aq preqs .11.11.10JSUE.11.10P0A1100
a. The converter transformer shall be dry type or oil filled type as specified in the data
tualss an!ip agl UI pawnow aq ItEgs li `.13W.10JSIMil acliCt Âap atp jo OSE3 UI laaqs
sheet. In case of the dry type transformer, it shall be mounted in the drive system
Jad su aq IIEgs Jauuojsue4 paiajjo laagsmrp atl ui as!Auatpo pagpads ssatun joUUd
panel unless specified otherwise in the datasheet. Offered transformer shall be as per
iaaqs uwp/suogrogpads pasoloua
enclosed ElL Specifications/data sheet.
.a /(tepuooas auo ump. 3.10W tp!An S.131111.10JSUEll lndut tapanuoo Jo saotrupaduij
b. The impedances of converter input transformers with more than one secondary
Tuanno/proi junba ainsua ol papaias aq puqs stuals■Cs asind 9ufrz/8 Liz JOj s&npupn
windings for 12/18/24/36 pulse systems shall be selected to ensure equal load/current
Japun s2u!pu!m Jolow atp. puu S.101nA1103 atp. `s2tuputm /(repuooas atp uaam4aq 2ut.reqs
sharing between the secondary windings, the converters and the motor windings under
.2up_re4saJ puu 5.upsels 2u431431q suompuo3 ieuoguiaclo itu
all operational conditions including starting and restarting.
.3 palui p.repuuis upaatti Jo asoclind atp JOJ iquo paJapisuoo Jauuojsuu.n lnd ino anpa
c. Drive out put transformer considered only for the purpose of meeting standard rated
p3OffiU as!Auatpo ssatun pap!noid aq Tou pugs A00011 À0099 `00££ .a.! a Elton .1(401.11
motor voltage i.e. 3300, 6600V, 11000V shall not be provided unless otherwise agreed
.Jampoujnuutu atp puu Jasugaind uaampq
between purchaser and the manufacturer.
£'S'S Jalianuop JaAtod
5.5.3 Power Converter
su 110gE.13d0 .10j .101.13A1.103 Jamod ap!s atiji E Jo 4s!suo3 putis .101.10AU00 .10A10d 3IMS
a. The static power converter shall consist of a line side power converter for operation as
.Jalianu! p3panuo3 Xiinj E su uopmado .10,1 .101.10AU03 JOMOd ap!s puoi E puu tagpoai
a rectifier and a load side power converter for operation as a fully controlled inverter.
ad Cl ssol MoI puu tuaptija tsout ùttiottms isej aq puqs .131.10A1103 .13MOd
Power converter shall be fast switching, most efficient and low loss type.
.ct .M1.10A1103 atp Joj pap!noid aq putis uogoaloicl afiv4on .10A0 puu 4113.ijo poqs airnbapy
b. Adequate short circuit and over voltage protection shall be provided for the converter
'11101S/CS JOJJOnui puu
and inverter system.
puu s)ponklau Jaqqnus `sa3!Aap anpoalpicl apni3ut itugs sa3!Aap 101.10A1.103 JOMOd IIV
c.
'3
All power converter devices shall include protective devices, snubber networks and
.pa.nnbai su s)ponklau 1.p/Ap
dv/dt networks as required.
*P uutg ssai aq Tou putis sluauoduio3 Jopnpuoo-nuas s,Japanuoo alp jo 2upui wallno aqi
d. The current rating of the converter's semi-conductor components shall not be less than
CIAA JO prot pnj lE swawaia atp Ononp u!Akou lualln3 lutnwou alp Jo 0Apzi
120% of the nominal current flowing through the elements at full load of the VPD
.a2trei paaels aigua atp Ono.n.p.
through the entire speed range.
09A tunuunnui tp!isn adX uo3ms Jo aq puqs sapow Jamod atl satup S Z su
e.
.a All power diodes shall be of silicon type with minimum V 80 rating as 2.5 times the
rated operating voltage. fi'uguiaclo pam
pnj sli lE paiamod aq ttuo imout wtp os pau!sap aq peqs 4n3.no .101.10A1103 JOMOd agl
f. The power converter circuit shall be designed so that motor can be powered at its full
ol anp asp ammadutai palui
tt!paao,ca inotplm igsnonuguo3 2upri amclaureu
nameplate rating continuously without exceeding its rated temperature rise due to
.uogunclo Japanu! atp. /Cq pairiau swann3 oniouaug
harmonic currents generated by the inverter operation.
Irtp. 43ns pamwassu aq putis s)itns Ivaq pairpossu pur sa3!Aap UOIS.13A1103 aqi
g. The conversion devices and associated heat sinks shall be assembled such that
poads iCuu jo asn atp. 2up!nbaJ Tnoq4m. paoridai aq tre3 sa3!Aap renp!A!pu!
individual devices can be replaced without requiring the use of any special
precau ti ons/too Is. .sloovsuopnuoaid
- ij puu paio4uotu aq prqs `paptftald jt `sluauodtuo3 onto.4.3aia atp Jo tualsXs tnioon ata
h. The cooling system of the electronic components, if provided, shall be monitored and
tamod atl ol avutep tuguanbasuo3 /Cuu wanaid ol pap!Awd aq puqs sultere XIESSO3OU
necessary alarms shall be provided to prevent any consequential damage to the power
control devices. -sao!nap io.nuo3
of 93
IDONGSGJ S11.16p 11V —113 Iy6wCdo0
o •Aad td-1000-00-2 '0N tewioj
Page 20139 of 22455
NOLLVOld133dS .0N NOI1V31d103cIS cwvaNvis

ipP
.kir«?‘nl_r S2133NI9N3 SPECIFICATION STANDARD SPECIFICATION No.
27
k—gPi 112g ENGINEERS
C13111N11 VIGNI 210d
FOR 0900-1.9-9 Z 'Aed
INDIA LIMITED A3N3110321d 318V121VA AH 6-51-0050 Rev. 2
1.711P. alsn.t.ka yi (5,,,Neuapun eipui
(A Govt 01 India Undertaking) HV VARIABLE FREQUENCY
1,1131SAS 3Awa 91. 40 66 afied
-1 puu lauud anuu uaamlaq aoums!p aqi lunoaar olui a)lui osiu iiugs tuals/Cs paJajjo
1. Offered system shall also take into account the distance between Orive panel and
alqullns tualsiCs a)fetu Oi sapossaoau puu repaimu IIE opriput puqs uuolsiCs pur .103.0W
motor and system shall include all material and accessories to make system suitable
.tooqs ulup otp ui powoods ospvuotpo ssolun uttp£ jo oottulstp E toi
for a distance of 350m unless otherwise specified in the data sheet.
Da Jo).3uall
5.5.4 DC Link Reactor
aq; aidnoaap Xpua!agjns pau2!sap aq itutis )iull ja atp. Joj sJolouai Sungomus
a. Smoothing reactors for the OC link shall be designed to sufficiently decouple the
sup ui sluauna unuj puu .101.10A1109 jo uoiniod .10].13A1.1! puu Ja!j!pai
rectifier and inverter portion of the converter and to limit fault currents in this circuit.
`pagpads aspszuagio ssaiun palooa-.iju aq liugs .10].3U0.1 UUJ .10 paluaoi acKi. palooa
b. Unless otherwise specified, the reactor shall be air-cooled or fan cooled type located
lauud atp. unfilm
within the panel.
saclugs anum luanna imosnu!s-uou atp. tplm uoguiado Joj aiqui!ns aq Hugs .10].3•CO'H
c.
"3
Reactor shall be suitable for operation with the non-sinusoidal current wave shapes
2tnpaaaxa inotwAt tualsis jo suou!puoa iuuo!mado IIE Japun swauodwoo 3Q puu
and OC components under all operational conditions of the system without exceeding
- sittull anpuiodutol sl!
its temperature limits.
Jaipi inclino
5.5.5 Output Filter
aulotung 1mm `spaads lue lup!osnu!s Xilualaqui aq pinogs uuojanum wauna GjA
VFO output current waveform should be inherently sinusoidal at all speeds, with harmonic
incijno - pannbai j! `pap!noid aq itugs Jaillj incijno .uogualpaads sup ui paupads sE siniull
limits as specified in this specification. Output filter shall be provided, if required. Output
paiols tunp!sai lIg lutp. ainsua slIna.go a2..rugas!p tpIAn pap!noid aq ireqs sicmardua Jalig
filter capacitors shall be provided with discharge circuits to ensure that all residual stored
IIV JV jo ssot e JOIJE spuoaas 00£ unplAn Da A OS uutg ssai paanpai si a&utia
charge is reduced to less than 50 V OC within 300 seconds after a loss of AC voltage. All
uquaq-jios puu ootj-oouguotutew aq iteqs Jol.toude3
capacitor shall be maintenance-free and self-healing type.
wapuadapu! `ssans jp/Ap a2rlion ui2u1 moij .10].OW paloid Cpua.iagui itugs walsiCs cidA oqi
The VFO system shall inherently protect motor from high voltage dv/dt stress, independent
puu tualsXs sajA aq; jo ued ir.12alui uu aq itutis Jaijij Oual alqua jo
of cable length to motor. Output filter shall be an integral part of the VFO system and
.amsopuo adA aq; utquiNA popnput
included within the VFO enclosure.
9.S. S
5.5.6 Bypass Feature
ssuclUg
Ilegs Ja)feaiqporeiosi apis inchno puu /Culai uogoaloid Joloui twm 'uolu anuraj ssuclig
a. Bypass feature along with motor protection relay and output side isolator/breaker shall
ity -iaagsulup aq; paipaads as!Auatpo ssaiun Jasugaind Xq pap!noid aq X.IUSS0301.1
be provided by purchaser unless otherwise specified in the datasheet. All necessary
ssucI4 tplm 2uolu waisXs c[dA jo uogundo alqullai puu ajus Joj pannbai su moopailij
interlocks as required for safe and reliable operation ofVFO system along with bypass
ui papp.oid aq iteqs tasuqotnd Xq poptnotd to)tuotqiiotelost opts puu Japaaj
feeder and output side isolator/breaker provided by Purchaser shall be provided in
VFO system.
•11131S/S CHA
gans aq llegs awaqas 2unimms puu watuuechuoa alundas ui aq ifeqs Jaums ssuctiCg
b.
-q Bypass starter shall be in separate compartment and switching scheme shall be such
lo.nuoa ssuchCq uo ua)tel aq pinoo .10].0111 atp. ùoguiadolum anup jo OSUO ut Tutp
that in case of drive mal-operation, the motor could be taken on bypass control
aq Hugs ropaiu! aiqmns -i(guapuadaptij papuauu aq pinoa anup 111 atigM `4gnugm
manually, while the drive could be attended independently. Suitable interlock shall be
Asnoaueinuu!s awJaclo ireqs apow GJA puu apow ssucI4 iutp. gans pappkoid
provided such that bypass mode and VFO mode shall not operate simultaneously.
L. S
5.5.7 Local Motor Control Station
uoguN guiuop Joinix tuaori
ilugs Jolow aql JU31.1 plag ui pairelsu! aq
a.
-e The local motor control station, to be installed in the field near the motor shall
ùon:els io.nuoa Jolow juaoi aqZ
sapossaaau puu swauodulop -suop.uaimaads pagaupu aiE j:elp
conform to the attached ElL specifications. Components and accessories that are uuojuoo
palunow piag Feaoi aql uo palunow aq i(utu uon.uls io.n.uoa Jolow tuool aqi ai pa.ijnba.i
required in the local motor control station may be mounted on the local field mounted
- Tuauud!nba uanup aql Joj pars!nua purd
panel envisaged for the driven equipment.
puu slndlno Jaanpsuu.n Vw0Z-17 103 aiqui!ns aq ilugs uoguls io.nuoa tepoi atp. ui sialaK
b. Meters in the local control station shall be suitable for 4-20mA transducer outputs and
`41!au3 ssudiCq giinn sanup Joj `Jagund luauna Jolow lurnau
shall be calibrated for the actual motor current. Further, for drives with bypass facility,
Joj paluiqllua aq Hugs
sE sluanna Wunsels puu puoi linj apoul ssEdXq 2u!pual jo alqudua aq ireqs S.10p11.1 atn
the meters shall be capable of reading bypass mode full load and starting currents as
luanna anup apow (-1,4A aqi sE liann
well as the VFO mode drive current.
9'S
5.6 Protection, Control, Metering, Indication and Annunciation
uo!lupunuuy puu uopu3!pui '2upainAl 'ffliptop ‘uolpaioid
I .9.S puE uuulu ùouaaloid loijuoa tuals/Cs iCrussaoau IIg oPInoid ilugs Jopuan Lualss aqZ
5.6.1 The system vendor shaH provide all the necessary system control, protection, alarm and
- Tuauidinba X.rewxnu sli puu waisiCs anup aniva
metering equipment for the entire drive system and its auxiliary equipment.
Joj luawd!nba Supalaw
Z.9.5 atp. jo tualsiCs X.10!uxnu `tualsis 2ull000 jo
5.6.2 apnIou! Ilugs to.nuoa anuanbas aguwoiny
Automatic sequence control shall include start-up of cooling system, auxiliary system of the
i(3110a101110 puu pauueld ànup jo dn-uru puu iiEis agetuoinu '2umaaga ropang `Joloui
motor, interlock checking, automatic start and run-up of drive, planned and emergency
- Luals/Cs pasuq-Jossaaoidomw Onong passaaoid aq iiugs aulus aqi - unnopIngs
shutdown. The same shall be processed through microprocessor-based system.

of 93
pamesai sT116!-I IIV —113 400doo
0 7\92:1 1,3-1-000-00-8 "oN Tewiod
NOL1VOld133dS "oN NOI1V31d103dS adVONVIS
ENGINEERS
C1311W11 VIQNI dOd
FOR Z .A82:1 0900-1•9-9
INDIA LIMITED AON3r11:221d 378VWVA AH 6-51-0050 Rev. 2
(5~1.Pull v,Pul lo 1,
00 V/
!A Goll1 of IndIa Undeltaklflg) HVVAruABLEFREQUENCY
LA131SAS 3Alda 9 I Jo Z l a6ed
£'9' S latted iculuo3 Jojciado

5.6.3 Operator Control Panel
2uttstsuoo apsuoo laijuoo Jotmodo polunow tuoij E mtnn paddmbo oq IIEgs antJp tpu3
a. Each drive shall be equipped with a front mounted operator control console consisting
puu uotluz!Japmexed JOj siCa)1 quAk pudia)! E puu iuidstp otiotunuutidte uppeq E jo
of a backlit alphanumeric display and a keypad with keys for parameterization and
àToutax/ruool `dols/lJuis o4 poututi aq 40u iivqs gottpA Japutexed ugstgp-e
adjusting parameter which shall not be limited to Start/Stop, LocallRemote,
utawainsuaut puu uotpaioid puu uogu2tAuu nuatu àsuanacuasuaioui lenuulAymny
AutolManual, Increase/Decrease, menu navigation and protection and measurement
•op ùogoaps Japwviud
parameter selection, etc.
-q aq liggs uo!lutuJojut Jomo pue s2utuJunA `sa2ussaut line] `sow-eu Japtuund ily
b. All parameter names, fault messages, warnings and other information shall be
aqi A■oilu o4 suogutAaJqqu gsti5u3 piepums JO spJoAk tisOua opidutoo ut paXuidstp
displayed in complete English words or standard English abbreviations to allow the
001I0J0.101-SSOJO JO iunuum E Jo asn otp utogum i(vidstp aqt pummapun o4 Jasn
user to understand the display without the use of a manual or cross-reference table.
uoguinfi'guoo `saniun luatipop 112 jo uoguoutpow ag4 J0J pasn aq osiu 1124s s!4I
This shall also be used for the modification of all electrical values, configuration
`sunej `SSO3OU uogounj 4Agou puu uottuolldde `sJaptumud nuout antip `sJapureJud
parameters, drive menu parameters, application and activity function access, faults,
ammodo oq ilugs pud/CaN •sotlsouRetp puu 4SO4 jps àuJois Tuounsnfpu Ìouttoo luool
local control, adjustment storage, self test and diagnostics. Keypad shall be operable
otp. `10A3A1,011 •010 3100IJO1III /(jOJES ÙIjIOS 110i43010.1d Olp Ji!Rtrello JOJ pJoAkssud quAA
with password for changing the protection setting, safety interlock etc. However, the
oq o4 pamoitu aq liugs •op aApp Jo apow '2umas `swoutantsuaw su gons sJapwund
parameters such as measurements, setting, mode of drive etc. shall be allowed to be
•pJonAssud Xue moquAA paA■a!A
viewed without any password.
.0 doldei su gons aremp.req retuaixa pauuoo onJod Atitouj aAuq ireqs apsuoo Joimado
c. Operator console shall have facility/ port to connect external hardware such as Laptop
woJj s&guas Japutexed ire puoiumop puu puoidn o4 4l louj aiveg ireqs atosuop •op
etc. Console shall have facility to upload and download all parameter settings from
•uogmado puu dn-puls JOJ aApp Feoguapt Jomouu o4 antip auo
one drive to another identical drive for start-up and operation.
'p tumnsdn wo.g jELISIS utddt.0 OAIO301 Oj 4itouj aNgq osiu itegs joimoo walss OAIJG
d. Drive system control shall also have facility to receive tripping signal from upstream
pounbai IIE Jalse Ja)tuoJq uteaJtsdn 2utsop JOJ uotstAald osiu puu Rutddtu. JoJ Jo)luoici
breaker for tripping and also provision for closing upstream breaker after all required
•ponattpu OJE sJaptumud ss000id
process parameters are achieved.
antip agl ui papuoi aq Iteqs otlsottutp unuj pue uogmado Joj axemtjos iqpuotij-Jasq
e.
.3
User-friendly software for operation and fault diagnostic shall be loaded in the drive
- 2muo!ssmtutoo apjoq puud walsÂs
system panel before commissioning.
9.5
5.6.4 Protective Features
sainivaI ampajoid
antlp agl Joj paluutpi000 /Criadoid `samtuaj angooloid aTenbapu aJuJodioput IIEgs tuolsiCs ata
The system shall incorporate adequate protective features, properly coordinated for the drive
:&umotioj atil o4 pouum 40U 4nq J040III ag4 JOJ puu iouuoo
control and for the motor but not limited to the following:
uotpatoid aams oull 2utwooui
-1
1. Incoming line surge protection
uogooloid aution JOAQ Japun
•11
11. Under / Over voltage protection
•!!J •UOI1ONOJd SSOI asuqd
Ill. Phase loss protection.
Programmable over current protection and under load protection.
'uogoojoicl puoi Japun puu uotioaloid tuoluto JOAO aiqutuutuffloid •Al
IV.
v.
-A Inverter Fault.
- ijnuA Japanui
•IA
Vl. Over frequency/Over speed of motor
poads Janop(ouanbaJj Jano 1010111,10
JOAO UE OIEJOUOW iluqs antip `paptAoid 1ou si OWES OSE3

'IIA
V11. Ventilation loss (In case same is not provided, drive shall generate an over
SSOI 110I4ElgIJOA
.(paptAwd aq Huqs àutes JoJ paunbaJ su `SJOSUOS alquuns puu tuniu linuj aJmuJodwal.
temperature fault alarm and suitable sensors, as required for same, shall be provided).
viii. Over temperature of equipment.
luatudmba jo aJnimadwat Jano •IIIA
-JOAO `SOJTIjEJOd11101 u!.reoci `21uputm 1010W 2utpnpu! ùotpaioid Jolow otjtoads
-xt
IX. Specific motor protection, including motor winding, bearing temperatures, over-
- oda suotpaloid unuj msea puu anuanbas asuqd antivau `puopano `TuaDno
current, overload, negative phase sequence and earth fault protections etc.
x.
•x System earth fault protection.
- uogoaloid tinuj qi_rea tua4s4
1010111 snouanpuXs Joj uotpaioid tuaiss uo!tutpx

- tx
Xl. Excitation system protection for synchronous motor
JoJ uo!poloid anim ppg `(aiquotidde jt) unej tplea Jo4oJ òuanbaJj Japun puu Jano "IIX
Xil. Over and under frequency, rotor earth fault (if applicable), field failure protection for
synchronous motor Jo1ow snououptKs
Additional protection, if any for the drive system

tualsiCs antip otp 10,1 ÂUE31 ùogooloJd luuomppy •Ittx
X111.

of 93
liv - ii3 11160do0 pamasei sw6p
0 • Aed Id-I000-00-9 'oN IeW.10j
Page 20141 of 22455
NOLLY3Id133dS -oN NOIIVOld133dS GdYCINVIS

.5r?~ S2133NI9N3
ENGINEERS
SPECIFICATION
210d STANDARD SPECIFICATION No.
92Mt3112g1P CI3111A111 VICINI FOR Z • Aad 0900-19-9
INDIA LIMITED AON3(10321d 31EIVIdVA AH 6-51-0050 Rev. 2
1224e v,09 v) (6,,,,levaPun e+Oui
(A GolII: of InOla Undertaking) HV VARIABLE FREQUENCY
1■1131SAS 3nwa Cl. G6ed 91
5.9'S
5.6.5 Control
q2nonp 10 pued lo.nuo3 Joiriodo oqi Jo pud u su pomnoid aq ims sloijuoo 2upsnotio3 oqi
The following controls shall be provided as a part of the Operator Control Panel or through
•sogol!ms owndas
separate switches.
•i dols/puls
1. Start/Stop
- 11 (nM01/0S) 10.111100 poods
II. Speed control (RaiselLower)
(pOIJI0OdS OS.10A0X/K0M.10d
'111
111. ForwardlReverse (if specified)
opow renuemolny •AI
IV. AutolManual /Test mode
"A v. Local/Remote
NOW0/[000'j
- IA dols iouoWiowa
vi. Emergency stop
(pogpods oioqm) Jopuls ssucl4 JOJ doisiprls 'IIA
VII. Start/Stop for bypass starter (where specified)
'IIIA Jo)woig 01.01.1.1021-41
viii. Trip-Remote Breaker
siolotu snouo.nputs JOJ wowiCs lo.nuoo uogulpxa
IX. Excitation control system for synchronous motors
-x sniqj Jo u!1.131!ms wpuonbos
x. Sequential switching of filters
9.9'S
5.6.6 Indications
suom3!pui
puu uogundo wullou .10j pannbal su suopuo!pu! oppkoid iiugs JopuoA JO 0SUO .10,1
Vendor shall provide indications as required for normal operation and for ease of
suoguoijou! 5'tnmolio3 pol.null oq iou Huqs gon4An òotreuonquui
maintenance, which shall not be limited to the following indications.
tquuru JoToN
-1 I. Motor running
•it poddols Jolow
II. Motor stopped
•III mo1s4 ain ijruod
111. VFD System Fault
•AI IV.
o1,Cpua.r wolsiCs
System ready to start
1.101.S
suww 3d -A
v. AC mains ON
vi.
'IA poods JOAO .1010N
Motor over speed
vii.
- IIA indino Joggoox
Rectifier output 'ON'
poods oioz .1010K 'IIIA
viii. Motor zero speed
- xiIX. Remote breaker trip
d!.n. Jo)woiq olotuox
snouoiqouiCs JOJ 4Twoq tuolsXs uoguTpxa
x.
•x Excitation system healthy for synchronous motors
polunow Joop -o-! Ìouud lo.nuoo ioiUJodo otp. jo l_red e su pop!noid oq iCum suo!wo!pur onoqy
Above indications may be provided as a part of the operator control panel, i.e. door mounted
tp!An Jawnp oq quqs uoguo!pu! JOJ pomnald sag-1 •sual po.nmpnq Ono.up JO pudiCo)1
keypad or through hardwired LEDs. LEDs provided for indication shall be cluster type with
tij popouuoo oq ims sual •144 .rad scijqo saA-1 som z tunuqunu puu ssounfflpq ownbopu
adequate brightness and minimum 2 Nos LEDs chips per light. LEDs shall be connected in
•unuc urq4 ssoi iou Joputew u!ikuti dmo QgZ qouo pue tollund
parallel and each LED chip having diameter not less than 3mm.
ilownclos po.nAn oq iiugs AI .10j suopuo!pu! olowoi
Potential free contacts for items i to iv shall be wired separately for remote indications in
SLL104I .103 S1.301,1100 00.11 I0111.1010d
DCS system. •LuolsÂs sjci
L.9.5
5.6.7 Metering
2upoi.aw
ìoued lanuop Jowiodo olll Jo i_red u su oq iwqs sio4outund 2u!mollo3 aqp Jo Xuids!p wO!,3
Digital display of the following parameters shall be as a part of the Operator Control Panel,
selectable by the operator. -lowndo aqi iCq oicrepoios
•I
1.
oRmion inchno
Output voltage
opow ssucliC9 iapow adA-luo.uno
11. Output current-VFD model Bypass mode
111 Output frequency
ouonbaJj
Al
IV Drive thermal state
ams wuuoqi antJU
v.
•A Motor speed
poods JoloN

of 93
pamesai sp.16p pV —113 ;116pi(clo0
0 . A02:1 IA-1000-00-8 'ON TeULIOd
NOLLVOIJI33dS -oN NO11■131J103dS Cl2JVCINVIS
S2133NI9N3 19P
.5'r?M1 SPECIFICATION STANDARD SPECIFICATION No.
C11111A111 VICINI t est 9?1fiBIr-?-g dOd
FOR Z 'Aed 0900-1S-9
AON131103dd 319V12IVA AH 6-51-0050 Rev. 2
(5.1.1.1.1.9.1 I. No9 V/
HV VARIABLE FREQUENCY
V1131SAS PD 171. aBed
JOJOUI /C.I0110 JOION

'IA
VI. Motor energy meter
• I IA unx JnoH
vi i. Hour Run
Jolow snouoiqouiCs jo tualsXs uo!luiloxa Joj za1aui wanno pue a2-e1IoA •IIIA
viii. Voltage and current meter for excitation system of synchronous motor
•xl SJ0101II snouanious Joj Jalaw JOJOUJ Jamod `xyAN
IX. KV AR, power factor meter for synchronous motors
-x Jolotu uguo!pu! Joj TndlnO yuw-17 44.!m pap!noid aq Hugs Jaonpsue.n /GressaoaN
x. Necessary transducer shall be provided with 4-20mA output for indicating motor
- sialaure.red Jawo Joj palpoads as!nuatilo ssalun sDa u! luanno Jolow puu paads
speed and motor current in DCS unless otherwise specified for other parameters.
8. 9'S suo9upunnuy tunswowny
5.6.8 Audio-visual Annunciations
snopun Joj ùogoaloid Joj suogu!ounuur iuns!A-o!pne amodloou! Hugs tualsXs
a. The system shall incorporate audio-visual annunCiations for protection, for various
`101.10AUOD aq4 puu J013UOX Da `saiquo Xiddng `Jolow anpa aq1 Joj `suompuoo iinuj
fault conditions, for the Drive motor, Supply cables, DC Reactor and the Converter,
•ola JOLLIJOJSUEJI lnd ino
out put transformer etc.
*(1 qT!m Jag1a8o4 sa!_re!llxnu snopun Jo ainffej aql Joj papnioui aq osiu
b. Alarms shall also be included for the failure of various auxiliaries together with
SOOIA3p II093010Jd snoizEn `1.1101SS Jo SSO1 2ullimj aql Jo uogeogguap!
identification of the failing unit, loss of cooling system, various protection devices
'010 JOLUJOJSIMJ1 JOIJOA1103 JOI pap!noid
provided for converter transformer etc.
ily latted aq1 jo IUOJJ aqi uo pap!noid aq iteqs suo!mounutre Anopu!Ak juns!A-o!pny
c. Audio-visual window annunciations shall be provided on the front of the panel. All
tuals/Cs aApp ag13o uoguiado Xigoloujsges puu lutuJou Joj pannbai su suogu!ounuue
annunciations as required for normal and satisfactorily operation of the drive system
Joluiado jo pud aq uuo suo!mounuue asaqi •sp.repuuls Jopuan iad su papnioui aq ilugs
shall be included as per vendor standards. These annunciations can be part of operator
palunow igaluiudas JO puud aiosuoo
console panel or separately mounted type.
"P puu uogundo IEUUOU Joj pagnbaJ su uuutu juns!A-o!png apniou! ireqs JopuaA
d. Vendor shall include audio-visual alarm as required for normal operation and
- 2u!mo11o3 aql oi painull aq 1oa lnq tualsis ag13.o aoueual.u!uui
maintenance of the system but not be limited to the following.
ijnej an!..kivainguj asnj Jaggoax
•i
I. Rectifier fuse failure/Drive fault
uMAI
li
11. Main AC failure •
linej 0AiJG/OJIIIM OSTIJ
111. Inverter fuse failurelDrive fault
•AI puopano Japanui
IV. Inverter overload
linuj anpa/aJrnuJadtual q8l[q zaa.ianul
v.
'A
Inverter high temperature/Drive fault
•IA amffej tuaisis 8ulloo3
VI. Cooling system failure
irn iinej anpap.rels O1 papj JoloN
V11. Motor failed to start/Drive fault
viii.
'IIIA ainffej JOUIJOJSUEJI
Transformer failure
xr Jolow snouoJqous Joj ainifej wa4s/Cs uoguipxa
IX. Excitation system failure for synchronous motor
-x ssauppluaq 2upolluom f..ianug
x. Battery monitoring healthiness
•ix iCtpiraqun tualsi(s luatuainsuatu puu uog.uoluntuuloD
Xl. Communication and measurement system unhealthy
iix
X11.
q2m ainmadtual icnov\I
Motor temperature high
iiix upolluotu SJOJILI OIUOULIJUH
X11I. Harmonic filters monitoring
aAPP IIV •linuj an!Jp su pamounuun aq illm siinuj
All drive internal faults will be annunciated as drive fault.
asaql puu suogu!ounutte anoqg Joj papitAwd aq Hugs slouluoo aaij innuaiod uouiwoD
Common potential free contacts shall be provided for above annunciations and these
- 2upol!uoul puu tuniu alotual Joj asn spumo Joj )poiq imnuual O1 dn pannik aq iirqs
shall be wired up to terminal block for owner's use for remote alarm and monitoring.
L'S Nisou2ma nnuj
5.7 Fault Diagnostic
atg jo aznim puu uoguiado aql asyuadns oi tualsXs ag1 olui wnlq aq ireqs ogsouRew lingj
Fault diagnostic shall be built into the system to supervise the operation and failure of the
jo unnopngs `Rtnpnioui tuaisiCs agl jo Xuu jo ainifej 2u1piu8ai uonuuuoju! aq1 •tualsÂs
system. The information regarding failure of any of the system including, shutdown of the
uana ùmopings E Jaiju (sinoq 96) siCup umuntijuu jo popad E Joj aiqullunu aq iluqs `tualsiCs
system, shall be available for a period of minimum 4 days (96 hours) after a shutdown, even
paz!5'..taua-ap 4u1.4:n aq i(utu tualsiCs aqi -waisXs atg1 o1 aiquffenu aq pinom Iddns ou q2nogi.
though no supply would be available to the system. The system may be totally de-energized
oi Jogd sluana jo pzoOaz at.o. OAOIJJOJ aiellssod aq ireqs 1l •SIAAJOI.10 JO aouEUO1UIECLI JOJ
for maintenance or otherwise. It shall be possible to retrieve the record of events prior to
ol -10 SW0U0dt000 tualsÂs
tripping of the system or de-energisation. Auxiliary supply to the system components or to
iCiddns i(rull!xnv •uor1us!2Jaua-ap JO walsiCs Jo 8u!dd!ij
atp. ano ua)ful aq Hugs ■Culdsip / sonsou8u!p ag1 Joj (a.remuLnj) sonionoala aql
the electronics (firmware) for the diagnostics / display shall be taken care by the
manufacturer for this purpose. •asod.ind sng Joj Jampujnuutu
of 93
patuasai sp.16!..1 iiv — 113 3iI6pAdoo
0 .AG2:1 1.d-1000-00-9 'ON ;eW.10d
Page 20143 of 22455
NOLLVOld103cIS - oN NOI1V31d133cIS C121V4NVIS

9133NI9N3 SPECIFICATION STANDARD SPECIFICATION No.
r.gP
ZWâT ENGINEERS
C1311W11 VIGNI 210d
FOR Z "Aei 0900-19-9
INDIA LIMITED A3N3f103dd 31EIVIdVA AH 6-51-0050 Rev. 2
(....popun e,pui
(A Golit of India Undeftaklng) HV VARIABLE FREQUENCY
1A131SAS 3Alda 9 L Lo g L 96ed
8.5 10.111103 pue Â.impxne JoJ Âgkins Jamod teuiaixa

5.8 External Power supply for auxiliary and Control Circuit
`JoloN JOJ iCiddns Jawaq aouds àinpow cidA ol tuuJaixa sao!nap Joj iqddns Jamod iCrulltxny
Auxiliary power supply for devices external to VFD module, space heater supply for Motor,
`sclawl IdD M I I ap!qno `spuuojstrau Joj iqddns Jamod XJurltxnE `Jawaq aouds iatted cuA
VFD panel space heater, auxiliary power supply for transformers, cubicle 11 W CFL lamps,
sijon ovz uo amado geqs •op (Jalawopaads `Japwwv) sJaptu te0g) `sdurei uguo!pu!
indicating lamps, digital meters (Ammeter, Speedometer) etc. shall operate on 240 volts
- JasuqoJnd iq pap!noid /Ciddns Dy asuqd ai&us
single phase AC supply provided by purchaser.
aiuJado geqs ilnago joiwoo IIV ssalun DCI AOZZ -10 3V AOVZ Jo 04I0A WnillpeUW
All control circuit shall operate at maximum voltage of 240V AC or 220V DC unless
1.0
•paqsulup agl ut pagpads as!nuatgo
otherwise specified in the datasheet.
palupossu `sao!nap angoaloid `sJauuojsuuij prinuoo IJE jo i(iddns apnpu! geqs JopuaA
Vendor shall include supply of all control transformers, protective devices, associated
pan!Jap aq guqs Joj pagnbai a2uuon ■Ciddns joJwoo Jatpo iCue puu -op SOIJOSSO33E
accessories etc. and any other control supply voltage required for the system shall be derived
. Jasulpind aiqullunu agew Xiddns Jannod wog Jopuan i(q
by the vendor from the power supply made available by purchaser.
6'S sainieaj 4pcpeffaH
5.9 Reliability Features
tuprilow walsXs aqi •SICO/( aq geqs walsiCs an!Jp jo aulgajg papadxa aql
The expected lifetime of the drive system shall be min. 20 years. The system including all
wnw!ww jo 4llquffenu uu an-eq geqs walsXs jo ijud RunuJoj swauodwoo iunp!A!pu!
individual components forming part of the system shall have an availability of minimum
. s.mai(p jo daLK wnw!tuw E puu L66.0
0.997 and a minimum MTBF of 4 years.
OTS sainjuaj a3ueuapijew
5.10 Maintenance features
:saJturaj aotreualwuw 2u!mogoj aqi amodJoout geqs tffl!sap Jagoiwoo agZ
The controller design shall incorporate the following maintenance features:
uogon.nsuoo JuinpoN
Modular construction
•agilssaoou i(llsea aq geqs sumodwoo JJd
All components shall be easily accessible.
apnpw gutis asaqi puuosiad aotteuauquw p!u oi sogsouull) p.repuels JO
Standard diagnostics to aid maintenance personnel. These shall include LED or
- suijod wawainsuaw JO 1S01. `s/CricIstp opawnnuqdiu
alphanumeric displays, test or measurement points.
Êutilumd
5.11 Painting
jo swoo onAT qqm paiwed i(uids aq geqs lauud atp àoujJns Japun atg jo uoguludaJd Jagv
5.1Ll After preparation of the under surface, the panel shall be spray painted with two coats of
su aq grqs 1.wud tuug jo apeqs Jnotoo aqi •paluoo Japmod aq guqs J0 IaiEd Feug pasuq ixoda
epoxy based final paint or shall be powder coated. The colour shade of final paint shall be as
a)ig suogoajJadun wog aaJj aq quqs qswg laurd -as!miatgo pagpads ssaiun `zE oL
RAL 7032, unless specified otherwise. Panel finish shall be free from imperfections like
•op ù.gud jjouni `siaad 0&10.10 `sologutd
pinholes, orange peels, runoff paint, etc.
Z' I I 'S ol paluan JO paluid wnmpro `pal.un!ssud otuz aq guqs spud pals pauijudun IIV
5.11.2 All unpainted steel parts shall be zinc passivated, cadmium plated or suitably treated to
. pasraffl aq guqs asatp uatp. `swatuala 5.u!now OJE Slied asatp JJ •uo!sonoo puu isnt wanaJd
prevent rust and corrosion. If these parts are moving elements, then these shall be greased.
0.9 a3Kvida33v at« 9/%1IISai `Nou,Dadsmi
6.0 INSPECTION, TESTING AND ACCEPTANCE
I*9 iCouaWu uu /Cq J0 ‘-"Im0 / uogoodsui OI parqns aq guqs an!Jp aqi ÙOgUOIJqUj utina
6.1 During fabrication, the drive shall be subject to inspection by ElL / Owner, or by an agency
iquo Tutp. wupaosu oi su gam su IJonn jo ssaJ2oJd agi ssassu oi `Jaumo aql iCq pazpolgnu
authorized by the Owner, to assess the progress of work, as well as to ascertain that only
110tJUW.I0JUI i(MSSODOU ITE ufsnunj geqs Jainpujnumu aq,IJ .pasn si tupaiuw mui iCillunb
quality raw material is used. The manufacturer shall furnish all necessary information
. sioloodsut s,Jaumo iqddns atp unliaouoo
concerning the supply to ElL / Owner's inspectors.
Z*9 aqi •asuadxa puu a.reO stg Japun 9Jom siJampujnifew agl lu InO papJuo aq guqs sisai IIV
6.2 All tests shall be carried out at the manufacturer's works under his care and expense. The
atp pazpoquiu XouaRe uu jo JO JOIJA10 /113 jo Jopadsut uu iCq passauwn aq geqs
tests shall be witnessed by an inspector of ElL! Owner or of an agency authorized by the
agl tussauqm. JOJ Jopadsw oi uaniM aq geqs s)pam 17. wnuinunn jo aogou Jo!Jd •JOUMO
owner. Prior notice of minimum 4 weeks shall be given to the inspector for witnessing the
tests.
£.9 an!Jp i(ouanbag aige!Jun AH Joj did agl .tad su papnpuoo aq guqs slsai adki, 7s, augnox iiv
6.3 All Routine & Type Tests shall be conducted as per the ITP for HV variable frequency drive
s,Jopuan IE Jolow puu GjA JOJ 1.S01. paugiwoo `JOAOMOH 'Z-00819 Dai .tad sg 0S01-18-9
6-81-1050 as per IEC 61800-2. However, combined test for VFD and motor at vendor's
- iaaqsuTup atql pagpads
works shall be carried out if specified in the datasheet. pay uo aq quqs s)iJom
17.9 aq; uo pasuq Ino pagieo aq guqs siatuJojsuen puu sJea2tplIms uo sisal luuomppv
6.4 Additional tests on switchgears and transformers shall be carried out based on the
•wawdgiba angoadsai jo uoguogpads s II3 atp ut paugap waulaJ!nbaJ
requirement defined in the ElL's specification of respective equipment.
S*9
6.5 String Test with driven equipment
;uatuduilba uaApp quAt Isa1 2up3s
11 `wawd!nba uaApp atql jo paqs mup atl ut pagpads si watudniba uaApp IpiM Tsai
If a string test with driven equipment is specified in the data sheet of the driven equipment, it
•luawd!nba qof atg qqAt 1no pallJUO aq quqs
shall be carried out with the job equipment.

of 93
iiv— -113 iy6pAcloo paNasai
0 .Aed 13-1000-00-9 'oN lewJod
age 20144 of 22455
NOI1V013103c1S .oN NOIIV0ld103dS 421V4N1/IS

S?fi3N19N1 SPECIFICATION STANDARD SPECIFICATION No.
9?M121112-3 EI\IGINEERS
C1311W11 VICINI 210d
FOR 090049-9 Z .A02I
INDIA LIMITED A3N3f10323d 318V121VA AH 6-51-0050 Rev. 2
16~114,11 .0.1 NOD Vl
(A Go'll 01 Indaa Undertalong) HVVAruABLEFREQUENCY
1A131SAS 3Aida 91, Jo 91. GBed
O'L KOLLV3I3Inla3
7.0 CERTIFICATION
onuti peqs wouldwbo woi.s/Cs on!Jp i(Duonbag oicteguA polupossu puu sKnow oqi
The motors and associated Variable frequency drive system equipment shall have test
KinfIRDI ivdaasvu mdina3) osnoq 4sa4 wopuoclopw pozw2o3oi /(ci ponssi soluolppoo
certificates issued by recognized independent test house (CIMFRI BASEEFA/ LCIEIULlFM
oq peqs puu spiupums cre!pui o4 LU.10,11103 peqs S.1010111 snouoW113 -(wojunwbo -10
or equivalent). All indigenous motors shall conform to Indian Standards and shall be
onuq osfe peqs (papodwl puu snoupw) sao4ouz lld -sopuoRe Wugsoi ue!pui Xci poupio3
certified by Indian testing agencies. All motors (indigenous and imported) shall also have
snouo5ww IlV .uoge3o1 snop.ruzuq poppods aq4 JOJ oiquolldde su siunoicIde i(knweis ppun
valid statutory approvals as applicable for the specified hazardous location. All indigenous
X.kwnws poiwboi su 2upgew puu asuoop sig ppen onuq peqs S.1010W .100.1d0Wqj
flameproof motors shall have valid BIS license and marking as required by statutory
somioquIe
authorities.
tplm uonwodo Joj oiqunns s! Joww otp Tew oluoppw kwop puqs omdowuu Know ow. osiy
Also the motor nameplate shall clearly indicate that the motor is suitable for operation with
.Joqwnu ppouu puu o)tucu cidA cplAn 2uoiu on!ip X3uonbag oicp.run
variable frequency drive along with VFD make and model number.
0.8 HaLVdSMI aNIV DKINDV41
8.0 PACKING AND DESPATCH
jo osuo pue uo!powid Joj suogoos 2wdcijqs iwonos o4 ui pop!Alp oq puqs wawdwbo IIV
All the equipment shall be divided in to several shipping sections for protection and ease of
jo opow popops Joi po)ped Xpodo.id oq peqs wowcijnbo oqi .uonepodsuen 2ullpuuq
handling during transportation. The equipment shall be properly packed for selected mode of
spoqs ouoii(qpiqod uc poddwm oq peqs wowcijnbo aqi ..copun 10 pw/Wqs .o.i uogupodsuun
transportation i.e. ship/rail or trailer. The equipment shall be wrapped in polyethylene sheets
sosuoisowlp .qskuj ag4 cn. oSuwep luana.td o4 S3SUO/SOW.I0 uopoom ut poould Inoq oJopq
before being placed in wooden crates/cases to prevent damage to the finish. Crates/cases
`,dn oms sku, `,op2w,4, su gons suonwou repods .2ullpueq Joj swouoq pms on-eq peqs
shall have skid bottoms for handling. Special notations such as 'Fragile', 'This side up',
oRe)pud uo pax.teut Xgeolo oq puqs "op ,.sou Od, `,s.teinonJud s,Jounko, `,10pm,
'Weight', 'Owner's particulars', 'PO nos.' etc., shall be clearly marked on the package
.Xunn.ps Joi Josulpind Jod su spupp ioij4o cp!An
together with other details as per purchaser for scrutiny.
2uppud oqi .uonepwsw oiopq spopod icu sioopwo poicns oq iCutu wowcijnbo aqZ
The equipment may be stored outdoors for long periods before installation. The packing
wo!ciure Iffinusuwi Knuoq qnm SUOIC ut '0U-101S Joopwo icn oictenns iqopidwoo oq peqs
shall be completely suitable for outdoor storage, in areas with heavy rains/high ambient
-onnuiodwol
temperature.

of 93
pamasai sA6!-1 II d — 113 11160c100
0 'Aa2:1 1.d-1.000-00-8 'ON 4eLwo3
SPECIFICATION STANDARD SPECIFICATION No.
arae,
*geir laiReg.
ENGINEERS FOR
6-51-0044 Rev. 5
INDIA LIMITED DRY TYPE DISTRIBUTION
(A Govt of Ind. Undertakong)
TRANSFORMERS Page 1 of 7
7FF ich*4-1
f~F T
SPECIFICATION
FOR
DRY TYPE DISTRIBUTION
TRANSFORMERS
REVISED AND REISSUED AS STANDARD

5 23.11.16 NT SA BRB RN
SPECIFICATION
4 11.04.11 MK SA UAP DM
SPECIFICATION
3 21.03.11 NT SA UAP DM
SPECIFICATION
2 20.09.05 REVISED AND REISSUED

ND AKT AAN VJN
1 08.11.01 REVISED AND REISSUED NS AAN VPS MRR

Standards Standards
Rev Committee Bureau
Prepared Checked
Date Purpose Convenor Chairman
by by
No
Approved by
Format No. 8-00-0001-F1 Rev. 0 Sheet

Copyright EIL 44 of
— All rights 93
reserved
Page 11568 of 13291

1511aTrt4 ENGINEERS FOR
$ige...110Wreg INDIA LIMITED 6-51-0044 Rev. 5
1.1PA OleasremAJOinvIO IA Goof of India Undettaking) DRY TYPE DISTRIBUTION
Abbreviations:

BS : British Standards
CEA : Central Electricity Authority
CT : Current Transformer
GI Galvanised Iron
HV : High Voltage
IEC : International Electrotechnical Commission
IEEE : Institute of Electrical and Electronics Engineers
IP : Ingress Protection
IS : Indian Standard
KVA : Kilo Volt Amperes
MV : Medium Voltage
NEMA : National Electrical Manufacturers Association
SWG : Standard Wire Gauge
VDE : Verband Der Electro technik and information Stechnik
51 G : Back up Earth Fault Protection Relay
64R : Restricted Earth Fault Protection Relay
Convener: Mr. B.R. Bhogal
Members: Ms. Sumita Anand

Mr. Parag Gupta
Mr. M.K. Sahu
Ms. N.S. Bhattacharya
Mr. Saeed Akhtar (Inspection)
Ms. N.P. Guha (Projects)
Copyright EIL — All rights reserved

Sheet 45 of 93
Page 11569 of 13291

elei ENGINEERS FOR
*Ige../1 tititeg INDIA LIMITED
Govt of InOla UndeltaVong) DRY TYPE DISTRIBUTION
6-51-0044 Rev. 5
CONTENTS
1.0 SCOPE 4
2.0 CODES AND STANDARDS 4
3.0 GENERAL REQUIREMENTS 4
4.0 SITE CONDITIONS 4
5.0 CONSTRUCTION 4
6.0 TERMINALS AND MARSHALLING BOX 5
7.0 COOLING 6
8.0 TAPPINGS AND CONTROLS 6
9.0 ACCESSORIES 6
10.0 NOISE LEVEL 7
11.0 INSPECTION AND TESTING 7
12.0 PACKING AND DESPATCH 7
Sheet 46 of 93
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 11570 of 13291

t ZIEq ENGINEERS
stirtifite-g K9 INDIA LIMITED FOR
6-51-0044 Rev. 5
IME71212,13ROAJW15711 IA Gov! of India Undertak ■ ng) DRY TYPE DISTRIBUTION
1.0 SCOPE
The intent of this specification is to define the requirements for design, manufacture, testing,
packing and supply of cast resin / resin impregnated dry type distribution transformers.
2.1 The equipment shall comply with the requirements of the latest revision of the following
standards issued by BIS (Bureau of Indian Standards) unless otherwise specified.
IS: 5 Colours for ready mixed paints and enamels

IS: 1271 Thermal evaluation and classification of electrical insulation
IS: 2705 Current transformers
IS: 10028 Code of practice for selection, installation and maintenance of
transformers
IS: 11171 Dry type power transformers
IS/IEC: 60529 : Degrees of Protection Provided by Enclosures (1P Code)
2.2 In case of imported equipment, standards of the country of origin shall be applicable, if these
standards are equivalent to or stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of the CEA Regulations with latest
amendments and other statutory regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by IEC/ BS/
VDE/ IEEE/ NEMA or equivalent agency shall be applicable.
2.5 In case of any conflict between requirements specified in various applicable documents for the
project, the most stringent one shall prevail. However Owner's / EIL's decision in this regard
will be final and binding.
3.1 The offered equipment shall be brand new with state of art technology and proven field track
record. No prototype equipment shall be offered.
3.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/spares to enable the end user for placement of order for spares and
services.
4.0 SITE CONDITIONS
Transformer shall be suitable for installation and satisfactory operation in tropical, humid and
corrosive atmospheres found in refineries, Petrochemical and Fertiliser Plants or as specified
in the Material Requisition / Tender . The transformer shall be designed to operate under site
conditions as specified in data sheet. If not specifically mentioned therein, design ambient
temperature of 40°C and altitude not exceeding 1000m above MSL shall be considered.
5.0 CONSTRUCTION
5.1 The transformers shall have core type construction. The core shall be assembled out of
low-loss, nonageing, high permeability cold rolled grain oriented steel laminations.
Sheet 47 of 93
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 11571 of 13291

15illaZA ENGINEERS FOR
VII5teg
1.2,1 212 ' A113,10.41
INDIA LIMITED
IA Govt of India Undertaking) DRY TYPE DISTRIBUTION
6-51-0044 Rev. 5
5.2 The windings shall be of high-grade electrolytic copper. The insulation system for cast resin
transformers shall comprise of windings cast under vacuum, free of voids in a homogenous
uniform laminate of epoxy resin/ polyester resin. The totally assembled core and coil
assembly, for resin impregnated transformers, shall be vacuum pressure impregnated to
effectively make it impermeable to moisture, dirt, salt, air and other industrial contaminants.
5.3 The entire core assembly shall be covered with a resin-based lacquer for corrosion protection.
5.4 Lifting lugs shall be provided for core and winding assemblies.
5.5 The HV and MV windings shall have class 'F' or better insulation. The temperature rise of
windings under continuous full load shall not exceed the maximum allowable temperature for
the appropriate class of insulation as per IS 11171, above the design temperature specified in
the data sheet.
5.6 The insulation material used shall be non-hygroscopic, non- inflammable and self-
extinguishing if ignited by direct flame or arc. No toxic or harmful gases shall form during
heating and for burning. The insulation materials shall be sufficiently resistant to ageing.
5.7 The transformers shall be capable of withstanding the thermal and mechanical effects of a
dead short circuit on any or all winding terminals with full voltage maintained on other
windings as per IS. The transformers shall sustain a symmetrical short circuit on secondary
terminals for 2 seconds without damage or impairment.
5.8 Each limb shall have two solid state winding temperature monitoring elements to initiate an
alarm and trip for winding over temperature.
5.9 The transformers for Indoor & outdoor location shall have minimum degree of protection as
IP 23 & IP 43 respectively. However the marshalling box, cable termination box, bus-duct
termination chamber etc. shall have a degree of protection not less than IP-55.
5.10 All fasteners and bolts shall be galvanised.
5.11 The transformers shall be spray-painted or powder coated with epoxy paint. Colour shade of
final paint shall be as specified in the data sheet.
6.0 TERMINAL AND MARSHALLING BOX
6.1 Windings shall be brought out on suitable nickel-plated copper terminals for cable
termination. HV side termination shall be from the bottom. Suitable disconnection chambers
shall be provided to permit the transformer to be removed without disconnecting the cable
termination. The MV side termination shall be by bus-duct or cable as defined in datasheet /
job specification.
6.2 The high voltage and medium voltage cable termination arrangement shall be complete with
cable box and bolted type undrilled cable gland plates. Non-magnetic gland plate shall be
provided for single core cables.
6.3 Primary cable box shall be able to withstand specified primary system fault level for 0.2 secs.
6.4 Terminal chamber for busduct termination shall have a gasketed cover plate, bolted to it.
Separate inspection covers shall be provided to facilitate connection and inspection.

Sheet 48 of 93
Page 11572 of 13291

ENGINEERS FOR
$1g-aiMreg II
NVW INDIA LIMITED 6-51-0044 Rev. 5
FIER/517 i131,17.731 IA Govt of 10041 UndettakIngt DRY TYPE DISTRIBUTION
6.5 All protection, alarm and indication devices and neutral CTs shall be wired by means of PVC
insulated cables upto the marshalling box. There shall be two gland plates, one for internal
wiring to the marshalling box from various devices which shall be glanded and pre-wired,
while the second gland plate shall be removable and undrilled for glanding outgoing cables.
6.6 One neutral terminal inside the cable box/ MV bus-duct connection chamber and a separate
neutral terminal outside shall be provided for earthing of transformer winding neutral on the
secondary side. The neutral terminal shall be complete with connector block assembly for
easy termination of GI earth strip/cable.
6.7 The neutral CT shall be mounted as below:-
a) CT for 51 G shall be located in the earth path after bifurcation of neutral.

b) CT for 64 R can be located before bifurcation of neutral.
6.8 Two earthing terminals shall be provided on the transformer frame for transformer body
earthing. Suitable lifting arrangement shall be provided in the transformer frame. The
transformer shall be supported on flat rollers.
7.0 COOLING
Type of Cooling shall be in accordance with the datasheet.
8.0 TAPPINGS AND CONTROLS
Primary off-circuit rotary type tap changer shall be provided and shall have a range as
specified in the data sheet. Tap changing arrangement through links is not acceptable. Under
conditions of external short circuit, the tap changing device shall be capable of carrying the
same current as the windings.
9.0 ACCESSORIES
9.1 Accessories as specified on data sheet shall be included in the scope of supply. All protective,
alarm and indicating devices shall have minimum I no. potential free contact each for alarm
and trip. All transformers must be provided with at least the following:
Bi-directional flat rollers

Rating and terminal marking plate
Marshalling box
Lifting hooks and jacking pads, towing holes
Earthing terminals
Neutral CT (as per data sheet)
Off-circuit tap changer
Temperature monitoring system (For rating 500KVA & above)
9.2 Temperature monitoring system shall be supplied with temperature sensors fitted in each limb.
Temperature monitoring system shall initiate alarm and trip for winding over temperature.
Alarm and trip temperatures shall be site settable. The monitoring system shall also have an
indicating device.

Sheet 49 of 93
Page 11573 of 13291

rJ111 31a'.1 t9 ENGINEERS FOR
*Pae-Ir INDIA LIMITED 6-51-0044 Rev. 5
(xiFn c-lecnre ,7513441.9 (A Govt of India Undettaking) DRY TYPE DISTRIBUTION
10.0 NOISE LEVEL
The average audible sound level for the transformers at a distance of 30 cm shall be as below:
KVA AVERAGE SOUND LEVEL (DECIBEL)

0-50 50
51-150 55
151-300 58
301-500 60
501-700 62
701-1000 64
1001-1500 65
1501-2000 66
2001-3000 68
3001-4000 70
4001-5000 71
11.0 INSPECTION AND TESTING
EIL / owner's representatives shall be given free access to enter the plant and inspect the
equipment at any time during fabrication. However, 4 weeks advance notice shall be given by
vendor to witness the final tests.
For testing requirements, refer Inspection & Test Plan doc. no. 6-81-1044. All testing shalt be
carried out at manufacturer's works under his care and expense.
All the equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for the selected mode of
transportation i.e. by ship/ rail or trailer. The equipment shall be wrapped in polythene sheets
before being placed in the crates/ cases to prevent damage to the finish. Crates / cases shall
have skid bottom for handling. Special notations such as 'Fragile', 'This side up', 'Centre of
gravity', 'Weight', 'Owner's particulars', 'P.O. numbers' etc., shall be clearly marked on the
package together with other tag numbers etc.
The equipment may be stored outdoors for long periods before erection. The packing shalt be
suitable for outdoor storage in areas with heavy rains/ high ambient temperature.

Sheet 50 of 93
Page 11574 of 13291

ENGINEERS FOR
**ta u tlf5Ereg INDIA LIMITED
IA Govt a India Undertaking)
FLAMEPROOF
6-51-0006 Rev. 5
CONTROL STATIONS Page 1 of 7
afT9-trtw fier-Tir
WRT
SPECIFICATION
FOR
FLAMEPROOF CONTROL STATIONS
REVISED AND ISSUED AS STANDARD

5 24.02.16 NN /AK NP BRB SC
SPECIFICATION
4 11.04.11 PS ANPS UAP DM
SPECIFICATION
3 24.08.07 ANPS UAP JMS VC
SPECIFICATION
2 30.01.02 UAP AAN VPS GRR
SPECIFICATION
1 19.08.96 AP VPS SG AS
SPECIFICATION
Standards Standards
Rev. Committee Bureau
Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by
Sheet 51 of 93
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 11368 of 13291

$' gar
,alert RA&
eiraxe anaamslt
ENGINEERS
INDIA LIMITED
(A Govt of India Undertaking)
FOR
FLAMEPROOF 6-51-0006 Rev. 5
Abbreviations:
AC Alternating Current
BS British Standards
CEA Central Electricity Authority
CIMFR Central Institute of Mines and Fuel Research (formerly CMRI)
CT Current Transformer
DGMS Directorate General of Mines Safety
ERTL Electronics Regional Test Laboratory
FM Factory Mutual Research Corporation
GI Galvanised lion
IEC International Electro-technical Commission
IEEE Institute of Electrical and Electronics Engineers
IP Ingress Protection
IS Indian Standards
LCIE Laboratoire Central des Industries Electriques
LED Light Emitting Diodes
NEMA National Electrical Manufacturers Association
PESO Petroleum and Explosives Safety Organisation
SWG Standard Wire Gauge
VDE Verband Der Electrotechnik, Elecktronik and Information Stechnik
UL Underwriters Laboratory
Convenor: Mr. B. R. Bhogal
Members: Ms. Sumita Anand

Mr. Parag Gupta
Mr. M. K. Sahu
Ms. N. S. Bhattacharya
Mr. Saeed Akhtar (Inspection)
Ms. N. P. Guha (Projects)
Format No. 8-00-0001-F1 Rev. 0 Sheet

Copyright DL — 52reserved
All rights of 93
Page 11369 of 13291

ENGINEERS
5,2-ar owe, INDIA LIMITED
INDIA FOR
6-51-0006 Rev. 5
1.ION (A Good coda Undertaking) FLAMEPROOF
CONTENTS
1.0 SCOPE 4
2.0 CODES AND STANDARDS 4
3.0 GENERAL REQUIREMENTS 4
4.0 SITE CONDITIONS 4
5.0 CERTIFICATION 5
6.0 TECHNICAL REQUIREMENTS 5
7.0 INSPECTION, TESTING AND ACCEPTANCE 6
8.0 PACKING AND DESPATCH 6
Format No. 8-00-0001-F1 Rev. 0 Sheet 53 of 93

Page 11370 of 13291

ENGINEERS FOR
Ogeir 22-eg INDIA LIMITED 6-51-0006 Rev. 5
IA Govt of India Undertaking) FLAMEPROOF
1.0 SCOPE
This specification covers the requirements of design, manufacture, testing, packing and supply
of flameproof control stations and accessories suitable for installation in locations handling
flammable liquids and gases / vapours.
2.1 The equipment shall comply with the requirements of latest revision of the following
standards issued by BIS:
IS-5 : Colours for ready mixed paints and enamels.

IS-1248 : Direct acting indicating analogue measuring instruments and
their accessories.
IS / IEC 60079-0 : Electrical apparatus for explosive gas atmospheres (General
Requirements).
IS / IEC 60079-1 : Electrical apparatus for explosive gas atmospheres
(Equipment Protection by Flameproof Enclosures "d").
IS / IEC 60079-7 : Electrical apparatus for explosive gas atmospheres
(Equipment Protection by Increased Safety "e").
IS / IEC 60529 : Degree of protection provided by enclosures (IP Code).
IS / IEC 60947 : LV switchgear and control gear.
2.2 In case of imported equipment, standards followed in the country of origin shall be applicable,
if these standards are equivalent or more stringent than the applicable Indian Standards.
2.3 The equipment shall also confirm to the provisions of CEA Regulations with latest
amendments and other statutory regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by IEC/ BS/
VDE/ IEEE/ NEMA or equivalent agency shall be applicable.
2.5 In case of any conflict between requirements specified in various applicable documents for the
project, the most stringent requirement shall govern. However, Owner's/EIL's decision in this
regard will be final and binding.
3.1 The offered equipment shall be brand new with state of art technology and having proven field
track record. No prototype equipment shall be offered.
4.0 SITE CONDITIONS
The equipment shall be suitable for installation and satisfactory operation in classified
hazardous locations in tropical, humid and corrosive atmosphere as prevalent in refineries,
petrochemical and fertilizer plants. Unless otherwise specified, a design ambient temperature
of 40° C and an altitude not exceeding 1000 m above mean sea level shall be considered.

Page 11371 of 13291

. 11
`11ae_fel ENGINEERS
oprez
leter, eliekerleJnevA)
INDIA LIMITED
IA Govt Or India Undertaking)
FOR
FLAMEPROOF
6-51-0006 Rev. 5
5.0 CERTIFICATION
The equipment shall have test certificates issued by recognised independent test house
(CIMFR/ ERTL/ Baseefa/ LCIE/ UL/ FM or equivalent). All equipment (indigenous &
imported) shall also have valid statutory approvals as applicable for the specified location. All
indigenous flameproof equipment shall have valid BIS license and marking as required by
statutory authorities.
6.0 TECHNICAL REQUIREMENTS
6.1 Construction
6.1.1 The enclosures of the control stations shall be made of cast light metal alloy.
6.1.2 The control stations shall be suitable for use in outdoor open locations and shall have IP-55
degree of protection. They shall preferably be provided with integral canopy. However, where
the enclosure has been certified without integral canopy, a separate canopy can be accepted.
The separate canopy shall be made of at least 14 SWG (2mm) galvanised sheet steel. The
canopy shall be suitable for providing protection against rain from top and two sides.
6.1.3 The control stations shall be provided with gaskets made of non-inflammable and self-
extinguishing material.
6.1.4 All metal surfaces shall undergo manufacturer's standard cleaning/ painting cycle. After
preparation of under surface, the equipment shall be painted with two coats of epoxy based
final paint with colour shade as below:
Flame proof (Gas group IIA/ IIB) : Dark admiralty grey shade 632 of IS-5/
RAL 7031
Flame proof (Gas group IIC) : Light yellow shade 355 of IS-5/ RAL-1012
All unpainted steel parts shall be suitably treated to prevent rust formation. If these parts are
moving elements then these shall be greased.
6.1.5 A warning inscription "DO NOT OPEN WHEN ENERGIZED" shall be provided on each
enclosure. The warning inscription shall be embossed on the enclosure or a separate warning
plate with above inscription shall be fixed to the enclosure with screws. The warning plate
shall be of nickel plated brass or stainless steel.
6.1.6 All accessories like nuts, bolts, washers etc. and operating shaft of pushbuttons, switches etc.
shall be made of stainless steel SS-304.
6.1.7 The control stations shall be provided with two earthing studs with lugs on the external
surface of the enclosures suitable for termination of 8 SWG GI wire.
6.1.8 The control station shall be provided with bottom cable entries. Required number of
flameproof double compression nickel plated brass cable glands and flameproof nickel plated
brass sealing plugs shall be provided.
6.1.9 The control stations shall have external fixing lugs for mounting on wall or column. The holes
provided on these lugs shall be of oblong type.
6.1.10 A nameplate indicating Tag Number shall be provided on each control station. Separate
nameplate shall also be provided to indicate the details of testing agency (CIMFR or
equivalent), test certificate reference, statutory approval agency (PESO / DGMS) and
reference, BIS license number, applicable gas group etc. The nameplates shall be engraved
type and permanently fixed on the equipment. In case the standard details given above are
embossed on the enclosures, the same need not be repeated on the name plate.
6.1.11 All flameproof control station shall be suitable for 240V AC as well as 110V/220V DC
control supply.

Page 11372 of 13291

ENGINEERS FOR
idtalreg
INIVRelETIA241313WITA)
INDIA LIMITED
IA Gov' of India Undertaking) FLAMEPROOF
6-51-0006 Rev. 5
6.2 Component Specification

6.2.1 Push buttons for START and STOP shall be of GREEN and RED colour respectively. Each
push button shall have two NO and two NC contacts. The STOP push button shall be
mushroom type with stay put feature and lockable in pressed position.
6.2.2 All control switches shall be provided with a pistol grip handle. Circuit breaker control switch,
wherever specified, shall have three positions (START - NEUTRAL - STOP) with spring
return to neutral from START position and stay put in STOP position. All control/ selector
switches shall have minimum two poles for each position. Each position of switch shall be
indelibly marked on the control station. Exact configuration of selector switch (LOCAL-OFF-
REMOTE or AUTO-OFF-MANUAL) shall be as per datasheet / MR requirement.
6.2.3 All ammeters shall be of moving iron type having an accuracy class of 3 and suitable for I
Ampere CT secondary. Minimum size of ammeter shall be either 72mm x 72 mm or 65 mm
diameter. 80% of the scale length shall cover 100% of the CT primary current uniformly and
the balance 20% of the scale shall cover 100-800% of the CT primary. A red mark
corresponding to the full load current of the motor shall be provided on the ammeter dial. The
ammeter front glass shall be toughened.
6.2.4 Indicating lamp(s) wherever provided shall be clustered LED type (with minimum 3 numbers
LEDs, preferably connected in parallel), mounted inside an enclosure of minimum diameter of
15mm.
6.3 Terminals & Wiring
6.3.1 The control stations shall be provided with sufficient number of terminals. More than 2 wires
per terminal shall not be permitted. If required, additional terminal with shorting link may be
used. Each terminal for external cable connection shall be suitable for termination of 2.5 mm 2
solidcpernut.Tdcoperlgshabvidforcletmnawhvr
applicable.
6.3.2 All internal wiring shall employ 1.5 mm 2, 660V grade, FR type, PVC insulated copper
conductor wires.
6.3.3 For flameproof equipments, terminal box can be provided in Èxe' or Èxd' execution.
7.0 INSPECTION, TESTING AND ACCEPTANCE
7.1 During fabrication, the equipment shall be subjected to inspection by HU Owner or by an

agency authorized by the Owner, if specified/ agreed in Inspection Test Plan. Manufacturer
shall furnish all necessary information concerning the supply to ELL/ Owner's inspector. All
routine/acceptance tests shall be carried out at manufacturer's works under his care & expense.
7.2 Type test certificates from CIMFR or equivalent test house, applicable PESO/DGMS approval
certificates, BIS license and original drawings referred in type test certificates shall be shown
to the inspection agency on demand during inspection. The certificates and BIS license must
be valid at the time of despatch.
7.3 Test certificates of bought out components shall be shown to the inspection agency on demand
during inspection.
7.4 All equipments shall be subjected to various routine / acceptance tests as per Inspection &
Test plan no. 6-81-1006.
All the equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for the selected mode of
transportation, i.e. by ship/ rail or trailer, and shall be wrapped in polythene sheets before
being placed in crates/ cases to prevent damage to finish. The crates/ cases shall have skid
bottom for handling. Special notations such as 'Fragile', 'This side up', 'Center of gravity',
Format No. 8-00-0001-F1 Rev. 0 Copyright EILSheet 56reserved

— All rights of 93
.11 ENGINEERS FOR
lataleg)
QOM alosai
INDIA LIMITED
(A Govt of India Undortalong) FLAMEPROOF
6-51-0006 Rev. 5
`Weight', 'Owner's particulars', 'PO no.' etc., shall be clearly marked on the packages
together with other details as per purchase order.
The equipment may be stored outdoors for long periods before installation. The packing
should be suitable for outdoor storage in areas with heavy rains and high ambient temperature
unless otherwise agreed. A set of instruction manuals for installation, testing and
commissioning, a set of operation & maintenance manuals and a set of final drawing shall be
enclosed in a waterproof cover along with the shipment.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL Sheet 57reserved

— All rights of 93
Page 11374 of 13291

DATA SHEET DOCUMENT No.
FOR B224-114-16-50-DS-1036 Rev. A
HV VARIABLE FREQUENCY DRIVE
Page 1 of 3
Part-I (Data to be filled in by purchaser)
1. Applicable standards : EIL spec. 6-51-0050

2. Rated output capacity (KW) : *
3. Rated Output voltage : *
4. Motor Details
a) Motor tag no. : *
b) Type of motor : *
c) KW rating : *
d) Starting condition : *
e) Frequency range : *
f) Voltage range : *
g) Full load current : *
h) Full load PF
- pf at lowest KW : *
- pf at Highest KW : *
i) Starting current : *
j) Load torque details : *(As per Cl. 5.1.3 of 6-51-0050)
5. SITE CONDITIONS:
a) Ambient temperature : Max. 48.2o C / Min.3.4o C
b) Design temperature : 45o C
c) Altitude : Less than 1000M
d) Installation : Indoor
e) Location : Substation
6. INPUT POWER SUPPLY SYSTEM CONDITIONS
a) No. of phases : 3
b) AC input voltage : 6.6kV
c) Voltage fluctuation : ± 10%
d) Rated frequency : 50 Hz
e) Frequency fluctuation : ± 3%
f) System fault level : 40kA
7. SYSTEM REQUIREMENTS
a) Speed range required : As per process requirement
b) Adjustment of speed : Auto (from DCS) & Manual (from LCS – As per
process requirement)
c) Speed Reference by measurement of : *
the stator voltage frequency through
voltage transformer
d) Reference Signal : 4 - 20 mA (from DCS).
e) By pass Breaker : In Purchaser scope
f) Acceleration time : *
Deceleration time : *
i) Fault diagnostic : Required
j) Braking :
k) Regeneration :
A 13.03.2019 ISSUED WITH TENDER VB MKS MKS
Rev. No Date Purpose Prepared by Checked by Approved by
Sheet 58 of 93
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 8360 of 13291

FOR B224-114-16-50-DS-1036 Rev. A
VARIABLE FREQUENCY DRIVE
Page 2 of 3
l) Cable length between Swbd. and VFD. : *

n) Cable length between VFD and Motor : *
o) Cable length between VFD and DCS : *
p) Separate PE Conductor between VFD & Motor : Required / Not Required
q) Communication facility with data : Required
concentrator on open protocol
* - Data to be provided by vendor/equipment supplier
PART-II (to be filled in by vendor)
1. Make :
2. Model No. :
3. Rating :
4. Applicable code/standards :
5. Speed range :
6. Speed reference :
7. Input power supply ratings
a) Voltage : ± %
b) Frequency : ± %
8. Overload capability
a) 125% : minutes
b) 150% : secs.
c) Inrush current 250% In for : secs.
9. Overall efficiency at
a) 100% load :
b) 75% load :
c) 50% load :
d) 25% load :
10. Overall power factor at
a) 100% load :
b) 75% load :
c) 50% load :
d) 25% load :
11. AC Output
a) Output voltage range :
b) Voltage accuracy :
c) Frequency range :
d) Frequency accuracy :
12. Output short circuit capability and duration :
13. Deration of motor at
a) Maximum speed :
b) Minimum speed :
14. Rectifier/Inverter
a) Make :
b) Type/Model No. :
c) Diodes/GTOs configuration :
d) Total No. of Diodes/GTOs :
e) Cooling system
- Type :
- Redundancy in cooling Units :
Sheet 59 of 93
Page 8361 of 13291

FOR B224-114-16-50-DS-1036 Rev. A
VARIABLE FREQUENCY DRIVE
Page 3 of 3
f) Type of feedback for speed control :

15. DC Reactor
a) Make :
b) Type :
c) Rating :
d) Inductance of the reactor :
e) Air Core/Iron Core :
16. Output Filter
a) Make :
b) Type / Model No. :
c) Rating :
d) Rated Voltage :
17. Output Power Isolating Device
a) Make :
b) Type :
c) Model No. :
d) Cont. Current Rating :
e) Short Circuit Rating :
f) Rated Voltage :
g) Applicable Standard :
h) Panel details
- Overall Length :
- Height :
- Depth :
- Degree of protection :
18. VFD PANEL DETAILS
a) Overall Length :
b) Height :
c) Depth :
d) Weight of cubicle :
(Dimensional details of all panels shall be furnished)
e) Degree of protection for enclosure. :
f) Paint shade :
g) Heat output of Panel :
h) Type of cooling :
19. Auxiliary Power Requirement:
a) KW :
b) Voltage :
20. LCS/LCP required as per spec : Yes
21. Requirement of earthing cable between :
motor & drive
22. Address of Manufacturing Location :
23. Address of Shop Testing Location :
24. Since when the proposed type of :
semiconducting power devices are
being used in the offered drive model
25. List of equipments / Components to :
be sourced from India
Sheet 60 of 93
Page 8362 of 13291

DRY TYPE TRANSFORMER DATA Document No.
SHEET B224-114-16-50-DS-1008
Rev. No. A
Page 1 of 4
PURCHASER'S DATA
A. Site Conditions
1. Maximum Ambient Temperature °C 48.2
2. Minimum Ambient Temperature °C 3.4
3. Design Ambient Temperature °C 45
4. Relative Humidity % 100
5. Altitude Above MSL m Less than 1000
6. Environment Humid & Highly Corrosive
B. Technical particulars
1. Tag no.
2. Duty Continuous
3. Service Lighting
4. No. of windings Two
5. Type of cooling AN
6. Rated MVA
7. Rated voltage
HV winding kV 0.415
LV winding kV 0.415
8. System earthing
HV side Solidly Earthed
LV side Solidly Earthed
9. Rated frequency Hz 50 +/- 3 %
10. No. of phases Three
11. Fault level on HV side kA
12. Connection
HV side Delta
LV side Star
13. Vector group Dyn11

14. Impedance at max. MVA % Min. as per IS
15. Insulation class H
16. Insulation level

P.f withstand
HV winding kV As per IS
LV winding kV As per IS
Impulse withstand
HV winding kVp As per IS
LV winding kVp As per IS

17. Winding insulation type Uniform
18. Creepage distance
Prim. winding
total As per IS
protected As per IS
LV winding
total As per IS
protected As per IS
19. Tab changer
Format No:EIL 1650-2035 Rev.2 Sheet 61 of 93

Generated through Electrical Datasheet system (Copyrights EIL - All rights reserved)
Page 8263 of 13291

SHEET B224-114-16-50-DS-1008
Rev. No. A
Page 2 of 4
Location Primary Winding
Type Offcircuit
Range % ± 10
No. of steps As per specification
20. Normal load % 30-40

21. Max efficiency at 0.8 p.f By vendor
22. Load at which max eff. occurs % MVA 40
23. Power flow Unidirectional

24. Terminal location
HV side Larger side
LV w.r.t HV ° 90
25. Terminal connection

HV side Cable box
LV side
26. Cable Size/Type
HV side
LV side
27. Neutral CT specification
51G Not Required
64R Not Required
Vk A
Im at Vk/2 mA
RCT ohm
28. Installation Indoor
29. Painting & colour RAL-7032
30. AC Auxiliary voltage V 240 +/- 10 % SPN
31. DC Auxiliary voltage V
32. Bidirectional roller type
33. ¢ distance of flat rollers mm 1000 mm
34. Applicable specifications EIL std. 6-51-42
35. Loss Capitalization Not Applicable
a. Rate for copper loss Rs./kW

b. Rate for iron loss Rs./kW
36. Accessories requirement Yes
Two temp. sensing Yes

devices in each limb
Marshalling box(IP-55) Yes
Temp. sensing relay Yes
Channels, towing lugs : Yes

Yes
Rollers
Yes
Neutral bushing
outside terminal box
with connector assembly
Indicating platinum Yes
resistance type
thermometer with contacts

Page 8264 of 13291

SHEET B224-114-16-50-DS-1008
Rev. No. A
Page 3 of 4
Busduct flange on LV Not Required
Lugs and cable glands Required
37. Tests requirements

Impulse test Test Certificate Reqd.
Heat run test Test Certificate Reqd.

38. Partial discharge test
(cast resin) Test Certificate Reqd.
Short circuit test Test Certificate Reqd.
Acoustic sound Test Certificate Reqd.
MANUFACTURER'S DATA
1. Make
2. Rated power at ambient temperature of
25 °C
30 °C
35 °C
40 °C
45 °C
50 °C
3. Insulation type
B. Performance
1. No load loss at
100% voltage kW
110% voltage kW
2. Full load copper loss at 75 °C kW
3. No load current at
100% voltage A
100% voltage A
4. Efficiency at full load at 75 °C
at 0.8 p.f %
at 1.0 p.f %
5. Eff. at half load at 75 °C
at 0.8 p.f %
at 1.0 p.f %
6. Load at which max eff. occurs MVA
7. Regulation at 75 0 C
at 0.8 p.f %
at 1.0 p.f %
8. Maximum efficiency %
C. Mechanical data
1. Core & winding weight kgs.
2. Total weight kgs.
3. Wheel gauge
4. Overall dimensions
Length mm
Breadth mm
Height mm

Page 8265 of 13291

SHEET B224-114-16-50-DS-1008
Rev. No. A
Page 4 of 4
Eil Notes

Page 8266 of 13291

Sheet 65 of 93
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Page 11922 of 13291

CONTENTS
CHAP NO. CONTENTS PAGE No.
Cover Page 1
Contents 1
Abbreviations 1
1 Objective 2
2 Packing Procedure 2
3 Marking Procedure 5
4 Storage & Handling of Cargo 6
5 Phytosanitary Certificate 6
6 ODC / OWC / Transport Drawings 6
ABBREVIATIONS
cm Centimeter
CS / AS / SS Carbon Steel / Alloy Steel / Stainless Steel
IMCO International Maritime Council
M3 Meter Cube
MSDS Material Safety Data Sheet
MT Metric Ton
M Meters
ODC Over Dimensional Consignment
OWC Over Weight Consignment
P.O. Purchase Order
Sheet 76 of 93
1. OBJECTIVE
The Objective of this procedure is to provide guidelines for Packing & Marking of Project Materials
to ensure safe Handling, Transportation & Storage of Materials.
2. PACKING PROCEDURE
2.1 General
The following instructions are intended as minimum requirements, and adherence to these
instructions in no way absolve or relieve the Supplier of any his responsibilities or obligations agreed
in the P.O.
2.2 Purpose
Packing shall be sufficient to withstand without limitation, rough handling during loading / unloading,
inland & ocean transportation, outdoor storage, exposure to extreme temperatures & rain etc.
Packing shall be to ensure protection against both mechanical damage (shocks, rupture, breakage,
loss) and corrosion (rain, salty atmosphere, etc.).
Packing includes pre-packing treatment and protection activities such as application of anti-
corrosion, coating, pealing, desiccants, solvents, etc.
2.3 Climatic Conditions
Due to climatic extremes encountered during transit & storage (i.e. extreme heat, high humidity and
fine drifting sand) and the transport operation (i.e. road, sea or air), it is essential that protection and
packing be of the highest standard.
2.4 Supplier’s Responsibilities
• Supplier shall be responsible for compliance with these instructions and select the packing type
according to the nature of the CARGO and transport facilities used.
• Supplier shall be responsible for the accuracy of the weights and dimensions declared and
marking on packages. The packing list shall be in strict conformity with the packing contents.
• In case of damages due to improper packing, all resultant replacements required shall be
promptly made by the Supplier. The liability of free replacements of damaged items (due to
defective or insufficient packing and/or protection, or for short supplied items) shall be entirely to
Supplier and such supplies shall be made good at no cost to BUYER.
• BUYER reserves the right to reject the packing when the packing is not conforming to these
instructions, and/or when the packing does not ensure perfect protection of the CARGO.
Sheet 77 of 93
2.5 Packing List
2.5.1 Pro-forma Packing List: before delivery of the cargo, Supplier shall send a Pro-forma
Packing List to TPL. The Pro-forma Packing List shall clearly mention the following:
a) Total number of Packages,
b) Net and Gross Weight and dimensions of each package
c) Delivery Point and Date,
d) Information of Hazardous Cargo, if any,
e) Details of items packed in each package
f) Declaration of “Rust Prevention Agents & Removal Solutions” packed in each package
g) Any other details as informed by TPL time to time.
Supplier shall also submit the Containerized PL once the cargo will be stuffed into the
containers.
2.5.2 A master list of all packages (mentioning package-wise weights & dimensions) shall be
prepared and kept in package no. one of the shipment. If the material is shipped unpacked,
master packing list and individual packing list shall be placed in waterproof envelope and
securely attached to the material with Galvanized, Stainless steel or Aluminium Wires.
2.5.3 Packing List must show, apart from other particulars, purchase order number and item tag,
relevant material code for each item as per Purchase Order, actual contents in each case,
net and gross weights, dimensions (LXBXH in cms), packing style and the total number of
packages.
2.6 Packing Instructions
2.6.1 The material must be free from rust, dents, cracks and surface defects at the time of
packing/ loading.
2.6.2 Adequate protection shall be provided to prevent seepage of water due to rains, rough sea
weather etc.
2.6.3 Spares / Tools & Tackles shall be packed in separate package & must be clearly marked as
spares. It shall not be shipped unmarked alongwith the main equipment.
2.6.4 CS / AS / SS Pipes, Valves shall be protected with plastic end caps at both ends. All
equipment nozzles & openings will be suitably protected with wooden or plastic cover.
2.6.5 All electrical and instrumentation items shall be individually wrapped in polyethylene or
polypropylene plastic sheets in additions to normal outside packing for protection against
moisture. Openings in electric motors, generators and other electrical equipment shall be
sealed with waterproof tape. Under no circumstances, fragile or delicate material should be
packed with steel items. All fragile / delicate items shall be packed in separate boxes.
2.6.6 For all pressure, temperature and flow instruments, which are not mounted on the
equipment and shipped in loose, the measuring range must be mentioned in the packing list.
and the range on the packing list should not exceed the scale range of respective indicator
or meter. In case if the item is detailed in the packing list or in the purchase order as a
separate item, but is mounted on a skid or panel, the exact location of mounting needs to be
indicated for easier custom clearance and verification.
Sheet 78 of 93
2.6.7 Supplier shall tag each item giving description of the item for easy identification by Customs
Authorities as well as Site Store In-charge.
2.6.8 Cases and / or Crates should be constructed using top quality plywood and shall be solid
and robust. Under no circumstances shall fiberboard, cardboard or similar cartons be used
as outside packing. Hay, straw or similar vegetable fibers subject to disease or fungus shall
not be used in packing.
2.7 Hazardous Materials
2.7.1 Hazardous materials shall be packed separately and shall be labeled, marked, and certified
in compliance with applicable government and international regulations.
2.7.2 Material Safety Data Sheet (MSDS) shall be sent to BUYER. MSDS shall also be attached to
Packing List.
2.7.3 For explosives or other Hazardous items, which require prior approval by Statutory
Authorities, Supplier shall submit all necessary documents for Buyer to obtain necessary
approvals.
2.7.4 The Supplier shall produce hazardous cargo certificates, in accordance with the appropriate
Government and International Transportation regulations for all shipments.
2.7.5 If there are any Radioactive material in the shipment, Supplier shall submit within 60 days
from PO date, radioactive element name, its radioactive strength, brand name, chemical
composition and physical properties, original materials, description of protective device and
method in transportation, leakage rate in transportation, operation and maintenance manual,
special packing and marking requirement (as per the guidelines set in IMCO regulations).
2.8 Types of Packing
Modes of packing
In accordance with the Type of Cargo, the following modes of packing shall be considered :
• Wooden cases
• Wooden crates
• Skid construction
• Non-returnable steel drums (export variety)
• Non-returnable cable drums
• Bundles
• 20 ft – 40 ft non-returnable containers / shipper’s own containers
Sheet 79 of 93
3. MARKING PROCEDURE AS PER INDIAN IMPORT POLICIES /
DOMESTIC POLICIES
3.1 General
3.1.1 All markings shall be painted clearly and thickly with black oil-based ink on the front and rear
panels of each package.
The minimum information should content as follows:
PROJECT NAME: ……………………………………………………………………..

CONSIGNEE : ……………………………………………………………………..
TPL P.O. No. ……………………………………………………………………..
ITEM TAG No. ……………………………………………………………………..
PACKAGE NO: ………… of ………………………………………………………
GROSS WEIGHT: …………………… KG
DIMENSIONS: (L)……cm x (W) ……cm x (H)……cm
MADE IN: ……………………………………………………………………..
Supplier NAME: ……………………………………………………………………..
DESTINATION PORT: XXXXXXXXXXXX PORT
3.1.2 The Shipping Mark should be printed in the largest possible block letters. If packing is Bare,
Bundle, Skid, Pallet, Crate (Wooden or Steel), Dura-Board, the shipping mark should be
printed on plywood or tin plate & firmly attached on at least two easily visible places.
3.1.3 Packages/equipment of five tons or more must be marked with slinging points and also
clearly show on all sides the center of gravity.
3.1.4 All marking on the package shall be in English Language.
3.1.5 Fragile items shall be clearly marked, Fragile Handle with Care and or This Side Up etc.
3.2 International Standard Symbols
All boxes and crates shall also be marked with the appropriate international standard symbols
for handling. All boxes and crates are to be marked clearly on all four sides:
"Handle with care" / "right side up" / "keep dry" / "hazardous" / "restricted" “sling / fragile, "flash
point", etc.
Sheet 80 of 93
4. STORAGE & HANDLING OF CARGO
Supplier shall submit precaution for storage and handling of cargo, which requires special attention
in handling. Supplier shall stencil appropriate instructions for the handling, transport and storage of
the equipment and material on the outside of the package.
5. PHYTOSANITARY / FUMIGATION CERTIFICATE

If “Wood” is used as packing material, Supplier shall obtain “Phytosanitary / Fumigation Certificate”
from appropriate Authority in the Export Country.
This Certificate is mandatory for imports into India.
6. ODC / OWC / Transport Drawings

For ODC, SUPPLIER is obliged to respect the relative regulations for such transportation and get
necessary permits as per agreed price basis in due time prior to dispatch of the goods.
SUPPLIER should submit the proposed transportation drawing/ sketch clearly mentioning all
dimensions (Length x width x Height) and weight to TPL, after getting detailed drawing approval.
This will be an approval category document and the comments from TPL shall be incorporated by
SUPPLIER with no cost and time implication to TPL.
******************************
Sheet 81 of 93
PROJECT : RAJASTHAN REFINERY PROJECT (RRP) ;
OWNER : M/S. HPCL RAJASTHAN REFINERY LIMITED

NAME OF WORK: EPCC-04 PACKAGE FOR DELAYED COKER UNIT, UNSAT. LPG TREATING UNIT.
BIDDING DOCUMENT NO.: AKR/ B224-114-PM-T-7204/2002
FORM SP-11(iii)
PRICES FOR POST WARRANTEE COMPREHENSIVE ANNUAL MAINTENANCE CONTRACT SERVICES FOR VFD
SR.NO. DESCRIPTION PRICE
INDIAN CURRENCY
FOREIGN CURRENCY COMPONENT
COMPONENT
(IN CURRENCY AS INDICATED IN
(IN INR)
FORM-SP-0)
1. Comprehensive post warrantee Annual charges for maintenance of
VFD after 2 years extended warrantee of all types comprising of
deployment of minimum one Supervisor including supply of spare parts
and deployment of extra personnel required for repair or replacement
of the above systems for the following periods:
a) First year after expiry of extended warranty period
b) Second year after expiry of extended warranty period
c) Third year after expiry of extended warranty period
d) Fourth year after expiry of extended warranty period
e) Fifth year after expiry of extended warranty period
TOTAL PRICES (a + b + c + d + e)
Note: 1. EPCC-04 Contractor to provide 2 years extended warrantee of all VFD after completion of Defect liability period. Comprehensive post
warrantee Annual Maintenance Contract (CPWAMC) period shall start after completion of 2 years extended warrantee period,
B224-SOP-EPCC-4-HRRL REV.1 SIGN & STAMP OF BIDDER Sheet 82 of 93

Page 30 of 41
Part C / Section C-4
JOB SPECIFICATION Sub-section C-4.5
(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
FOR RAJASTHAN REFINERY PROJECT
Page 1 of 24
JOB SPECIFICATION
(ELECTRICAL)
EPCC-04 PACKAGE FOR DELAYED COKER

UNIT (DCU) AND LPG TREATING UNIT
TENDER NO. B224-114-86-41-PM-T-7204
PROJECT : RAJASTHAN REFINERY PROJECT
UNIT : 114
OWNER : HPCL RAJASTHAN REFINERY LIMITED
PMC : ENGINEERS INDIA LIMITED
JOB NO. : B224
B 17.05.2019 REVISED & ISSUED WITH TA-1 VB MKS MKS
A 13.03.2019 ISSUED FOR TENDER VB RS MKS

Rev. Prepared Checked Approved
Date Purpose
No by by by
Template No. 5-0000-0001-T1 Rev. 1 Copyrights EIL – All rights reserved
Sheet 83 of 93
Page 4354 of 6019

(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
Page 19 of 24
Proper sealing / baffles or frame shall be installed to separate busduct sections inside and
outside building in order to prevent interchange of air between the sections.
The minimum head clearance for personnel movement for cross cable trays in cable cellar
shall be 1800mm for escape routes. The cable cellar clear height shall be decided accordingly.
The air-conditioning ducts in substation shall be so mounted that they do not fall above the
switchboard and do not obstruct illumination.
Fire fighting system like emulsifying system for transformers, water sprinkler system for cable
cellar, portable type CO2 extinguishers, sand buckets, Fire paint etc shall be provided for
substation, transformer bay etc. as per statutory regulations and as defined elsewhere.
Switchboards shall not be located on the building expansion joints. If unavoidable, dummy
panel shall be provided on expansion joint.
Mono rail with chain pulley block shall be provided above 66kV GIS isolator breaker panels for
installation and maintenance.
Any other civil work required for completion of work is included in contractor’s scope of work.
4.6.17 RCC LINED TRENCHES/CABLE TRAYS
(i) Overhead electrical cable Trays shall be provided for cable cellar in substations, plant/
unit area and upto SRR.
(ii) Cables for different voltage grades shall be laid in independent cable trays. Separate
cable trays shall be provided for control cables.
(iii) Wherever trenches/trays within battery limit have interface with the trays and trenches
outside battery limit, the details shall be finalized during detailed engineering.
(iv) It shall be contractor’s responsibility to co-ordinate the cable trench/ tray routing from
other contractor and other agencies involved. Trenches and trays shall be provided up
to the battery limits as per the final approved layouts.
(v) Cable trenches in unit shall be sand filled.
(vi) Refer plot plan for exact location of substation, SRR and unit for further details and
estimation of cabling.
(vii) All HV & MV power cables in racks/trays shall be laid in single layer only.
(viii) Single core cables shall be laid in Trefoil configuration.
(ix) 20% spare space shall be provided in cable trays/trenches.
(x) Cable trays covers shall be provided for top most cable trays and vertical trays. Further
wherever trays crosses hydrocarbon lines, bottom covers shall be provided.
(xi) Cable tags shall be made from Stainless steel and numbers shall be engraved. SS
wires to be used for binding Cable Tags.
4.6.18 ECS SYSTEM
Refer ECS system job specifications. Doc No. B224-114-16-50-SP-7205 attached.
4.6.19 HV VFD
a. Motors and VFD shall be suitable for the driven equipment for the required conditions as
specified elsewhere.
b. VFD shall be V/F controlled type.
c. All HV switchboard feeders, input transformer (if applicable) and VFD shall be part of the
single line up/ board.
Sheet 84 of 93
Page 4372 of 6019

(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
Page 20 of 24
d. Motors shall be started through VFD system consisting of suitably rated input transformer (if
applicable), power electronic circuits to reduce the voltage / frequency at the time of starting
so that starting current is restricted to a value not more than 1to 1.5 times rated full load
current. The VFD system shall be complete in all respects including all connections between
the breakers& other components, VFD panels and input transformer (if applicable). VFD shall
have facility for make before break (during switching over to Bypass). VFD system sizing
calculation including sizing of input transformer (if applicable) shall be furnished for owner’s
review.
e. VFD panel shall include line PT(as required) on outgoing side of VFD and any other hardware
required for synchronization of output breaker and bypass (DOL) breaker (in order to generate
synchronizing signal for bypass etc,) and all other control and protections required shall be in
vendors scope (as required).
f. Input transformer (if applicable) for VFD shall be panel mounted dry type suitable for indoor
installation and comply with EIL standard specification 6-51-0044, clause 5.5.2 of Specification
for HV variable frequency drive system (Doc. No. 6-51-0050) & Dry type transformer
datasheet.
g. VFD though shall be installed in Air-Conditioned/ Non-air-conditioned area but it shall be
suitable for continuous operation in non-air-conditioned area.
h. Suitable hardware (including all CTs, PTs, cables etc.) & software as required for satisfactory
operation of VFD system, online transfer of VFD mode to bypass (DOL) mode/ bumpless
operation of the motor shall be provided.
5.0 COMPREHENSIVE POST WARRANTY ANNUAL MAINTENANCE CONTRACT (CPWAMC)

Comprehensive post warranty annual maintenance contract for 5 years duration shall be
provided for VFD / Soft starter / Substation Automation System (SAS) / UPS / DC System /
Thyristor control panel system and to be executed after expiry of warranty.
In the event of any malfunction of the system hardware / system software, experienced service
engineer shall be made available at site within 48 hours on the receipt of such information from
OWNER. Owner personnel will work on system day-to-day basis and wherever possible, owner
shall inform the type of failure of hardware /software to Bidder/Contractor based on diagnostic
available with the system. However Bidder/Contractor shall be fully responsible to attend and
rectify the root cause and the failure at the shortest possible time.
The contract shall include supply of maintenance spares, tools & tackles as required, travel,
boarding & lodging of service engineer. The quote shall be made year wise up to 5 years.
Contract shall include on-site stock and shall provide cost of each item after expiry of 5 years
AMC with escalation formula.
The service under Post Warranty Maintenance Contract including supply of spare parts and
services shall broadly cover the Periodic maintenance, Emergency service, Software support,
etc. as per the following:
a) Periodic maintenance:
Four no. pre defined visits per annum for inspection of general healthiness of the VFD /Soft
starter / Substation Automation System (SAS) /UPS/DC System/ Fire alarm system / PA System
/ Thyristor control panel system / ECS, study and advice on daily maintenance, inspection of
hardware and software shall be provided. If any problem/ malfunction is reported, the running of
test programs, on-line servicing and resolution to reported problems shall be done. Checks shall
be conducted on the following running system:
i. On-line sub-systems
ii. Power supply checks
iii. Bought out items & peripherals
Sheet 85 of 93
Page 4373 of 6019

(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
Page 21 of 24
Pre-defined visits shall start immediately from the next month after commissioning. HRRL will
have the right to reschedule the visits. Each Visit shall be of Min 2 days including to & fro
charges, lodging and boarding and shall conclude only after the deliverables are achieved as
per the approved check list. Checking of computer/printer hardware and software is also be
covered in these visits, no other extra cost will be reimbursed for the same.
b) Software/ Hardware maintenance:

Maintain existing software/hardware, providing antivirus software to improve and utilize existing
application and improve performance of the system. Minor modification of the software shall also
be covered under this scope. During the CPWAMC period if bidder feels that the system require
software release up gradation necessarily then same shall be provided without any additional
cost implication to HRRL.
c) Emergency Service:
Any failure shall be on system suppliers' account. The Engineer must report at site within 48 hrs
of report of failure, with necessary spares. The system must be brought back within 48 hours
after reporting at site. These visits shall not be counted as part of pre-defined visits.
NOTE:
“Contractor to note that while carrying out the Post Warranty Maintenance Contract
activities, Owner's (HRRL) engineers may associate with system engineers. On-job training of
these associated engineers shall be covered under this scope. All financial aspects of the
Comprehensive Post Warranty Maintenance Contract must be listed clearly by the Contractor.”
6.0 MISCELLANEOUS REQUIREMENTS

(i) Variable frequency drive panels/equipments for motor/equipments shall be provided as
per licensor/ process package requirements.
(ii) VFD systems shall be sized taking care of input voltage variation (i.e. ±10%) and
voltage drop within the VFD system.
(iii) All cable glands/adopter/blocking plug for hazardous area equipment shall comply with
requirements of IS/IEC 60079-0.
(iv) Contractor shall furnish complete relay coordination and relay settings for the complete
package including coordination with other EPCC contractor/owner, relay settings for
the upstream feeders.
(v) Power system study shall be carried out in ETAP. Contractor shall furnish the native file
of ETAP after carrying out the preliminary study and also along with the final report.
(vi) It is CONTRACTOR’s responsibility to identify and supply the safety equipment such as
hand gloves, apron, eye shields, danger boards, first aid box, UPS panels etc.,
portable fire extinguishers in substation building and other equipment for safety of all
electrical equipment and personnel as per statutory regulations.
(vii) All outdoor electrical equipment’s i.e. motors, LCS, switch sockets, LP/PP, FCS, MCP,
etc. shall be provided with FRP canopy.
(viii) Safe and hazardous area lighting fixtures shall be provided with external reflectors.
(ix) Wherever single core cables are to be terminated in switchboard, aluminium gland
plates shall be provided.
(x) Tinned copper lugs having sector shaped/circular barrel shall be used for making
connections for cables having sector shaped/circular geometry of conductor
respectively.
Sheet 86 of 93
Page 4374 of 6019

(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
Page 22 of 24
(xi) Contractor shall include painting and marking of all buses, individual incomers, all
outgoing feeders etc. with detail such as Tag no., feeder rating, sending end source
reference etc. for all switchboards.
(xii) Paint shade for indoor electrical equipment shall be RAL 7032 and for outdoor
electrical equipment shall be RAL 7031.
(xiii) HV busducts shall be air insulated type only. MV busducts shall be Sandwich type.
(xiv) For termination of aluminium cables to copper bus or copper cables to aluminium bus,
bimetal lugs shall be used.
(xv) Sealing of cut-outs for switchboards on switchgear hall floor shall be properly done
after placement of chequered plates.
(xvi) Proper stencilling showing reading & date with letters of radium stickers to be done on
each and every Earth Electrode.
(xvii) Use of power junction boxes for cable terminations to be avoided to the extent
possible. Use of power junction box shall be under exception cases subject to Owner’s
approval.
7.0 INSPECTION AND TESTING AT MANUFACTURER’S WORKS

(i) All major electrical equipment and material shall be subject to inspection by owner/
PMC or authorized representative at manufacturers’ works. Contractor/Vendor/ Sub-
Vendor shall furnish all necessary information concerning the supply to owner/PMC.
(ii) Contractor shall ensure that the electrical equipment procured have type test
certificates. Type test certificates for HV and MV switchboards shall not be more than
five years old. In those cases where type test certificates are more than five years old,
contractor/manufacturer shall carry out the type tests at CPRI or any authorized testing
lab prior to dispatch of equipment with no commercial implication.
(iii) During fabrication, all the equipment shall be subject to inspection by owner/PMC or by
an agency authorized by the owner to assess the progress of work as well as to
ascertain that only quality raw material is used.
(iv) Routine and acceptance tests as listed in relevant Indian standard and equipment
specifications shall be conducted. Type test if listed in ITPs and in the relevant data
sheet shall be conducted. Type test, if specified, shall be conducted only on one of
equipment of each type and rating. These tests shall be carried out by the
Contractor/vendor/sub-vendor and shall be witnessed by owner/PMC or an agency
authorized by owner/PMC.
(v) Contractor shall ensure that the hazardous area equipments provided shall have the
necessary test certificates and valid CCOE approval certificates.
8.0 FIELD TESTING & COMMISSIONING

(i) Contractor shall carry out the installation, field testing and commissioning of all items of
electrical equipment including installation, assistance in field testing and
commissioning of free issue items such as fire detection and alarm system equipment,
plant communication system equipment, etc. Further appropriate test and
commissioning reports and as-built documentation as necessary for all electrical
equipment shall be provided.
(ii) Field testing and commissioning of HV switchboards, numerical relay and integrating
equipment, VFD, UPS system, soft starter, battery chargers electronic equipment and
large rated motors shall be done by OEM (Original Equipment supplier). For other
Sheet 87 of 93
Page 4375 of 6019

(ELECTRICAL)
B224-114-16-50-SP-7204
EPCC-04 PACKAGE
Rev. B
Page 23 of 24
equipment, contractor shall ensure services of manufacturers’ representatives for

supervision of installation, testing and commissioning.
(iii) Contractor shall coordinate with manufacturers of other equipment wherever required
and shall freely and readily supply all technical information for this purpose as and
when called for.
(iv) All electrical equipment shall be said to be installed and mechanically complete after
circuit testing, primary and secondary injection testing and loop simulation is complete.
Due care and consideration shall be given to the installation of all equipment, materials
and facilities.
(v) Obtaining clearance for energizing the complete electrical facilities covered under this
tender and approval of installation / drawings from central electrical inspector and any
other concerned approving authority e.g. CEA, TAC, CCE, DGFASLI etc. is in
contractor scope.
9.0 TWO YEARS SPARES

Bidder shall furnish the required spares for two years of normal operation and maintenance for
all electrical equipment with itemized quantity and unit rate. However owner will decide ordering
as per their requirement.
10.0 MAKES OF EQUIPMENT/COMPONENTS

(i) Refer elsewhere in the bid document for acceptable makes of major electrical
equipment and electrical components.
(ii) Contractor/ vendor while ordering shall ensure the availability of spare parts and
maintenance support services for the offered equipment at least for 15 years from the
date of supply. Contractor/ vendor shall give a notice of at least one year to the Owner
and PMC before phasing out the products/spares to enable the owner for placement of
order for spares and services.
(iii) Contractor/ Vendor may procure material from any of owner/ PMC-approved vendors.
However current validity and range of approval as per PMC enlistment letter, workload,
stability and solvency need to be verified by the vendor/contractor before placement of
order.
(iv) Contractor/ Vendor can offer equipment/components of makes other than specified in
the tender during order execution. The alternate make of equipment/components will
be evaluated post order, based on the satisfactory track record and test certificates to
be furnished by the Vendor/ Contractor. In case the alternate makes are not found
acceptable, equipment/components shall be strictly as per vendor list enclosed with the
tender.
(v) For equipment/components not listed in the Vendor list such as EHV GIS isolation
breaker panel, EHV cable termination kits; Contractor shall submit the 1 year operation
certificate, PTR (Past Track Record) and Valid Type test certificates for review by
Owner/PMC.
EHV GIS supplier shall submit 1 year operation certificate, PTR for offered models
manufactured / assembled at proposed works with details of sourcing & sub-
assemblies of various equipment / components (if sourcing of any equipment /
component is from overseas principals). The type test reports shall be for the GIS
manufactured / assembled & supplied from the proposed works with identical sourcing
& sub-assemblies as being offered.
Sheet 88 of 93
Page 4376 of 6019

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Page 12005 of 13291

BHEL Spec For VFD and Dry Type Transformer

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BHEL Spec For VFD and Dry Type Transformer

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P.S NO.

REVISION HISTORY SHEET

REV. DATE NATURE OF CHANGE REASONS PREPARED BY APPROVED BY

00 19-01-2021 FIRST ISSUE ------

PREPARED BY ISSUED BY DATE

GITESH DAS CE-T&PD/COE 19-01-2021

TECHNICAL SPECIFICATION OF IGBT/ IGCT/ SGCT BASED VFD FOR

Sl. Parameter Specification

Sl. Parameter Specification

PREPARED BY ISSUED BY DATE

GITESH DAS CE-T&PD/COE 19-01-2021

3. Input and Transformer Data :

Sl. Parameter Specification

4 Combined Voltage and ±10%

8 Power Cables Cable glands and termination suitable for

Sl. Parameter Specification

9 Power Cables Cable glands and termination suitable for

Sl. Scope of Supply Description

features. VFD panel shall include PT or any other

6 Output Current of VFD 516A at 45qC (Design Ambient)

7 Output Frequency 0 to 50Hz , Resolution: +/- 0.01% under transient

11 Drive Control Sensorless Vector Control

Sl. Parameter Specification

of power is disconnected or will cause the main source

of power to trip. Additionally, the same interlock system

be spray painted with two coats of Epoxy Based final

Sl. Parameter Specification

18 Interference According to IEC801 parts 2,3,4

Immunity: The panels shall be designed so as to have low

20 Duty Cycle Class I Duty Cycle as per IEC 146-1

21 VFD Requirements a) Input Choke: Input chokes to be provided if necessary.

Sl. Parameter Specification

j) Any special requirement regarding CT/ PT,

22 VFD Features a) Soft Start and Auto Restart.

b) Auto Speed Search Facility (Catch on Fly) shall be

o) VFDs shall be installed in Air-conditioned area but it

r) All Electronic PCBs/Modules must have conformal

coating to take care of harsh site conditions.

shooting. The operator interface must also be able to

system during detailed Engineering. These Outputs shall be

through Modbus link:

vii) Digital Input Status

l) Necessary transducer shall be provided with 4-20 mA

m) The following indications shall be provided on the VFD

Sl. Parameter Specification

protocol (i.e. Modbus only) shall be provided.

The following Audio-visual annunciations must be

1) Rectifier fuse failure / drive fault

5) Inverter high temperature / Drive fault

Sl. Parameter Specification

n) Under/Over voltage protection

motor to guard against overload. If load demands exceed

f) The LCS shall be provided with two earthing studs with

shall be calibrated for the actual parameters. Further, for

2) 0-1A signal for display of Bypass Current

26 Dry type Transformer Dry type Transformer

RTDs (2 nos.) to be provided in each limb for winding

LV Connection: Cables between LV secondary and VFD to

Vendor to specify the maximum amount of voltage and

b) 1no. of 415V, 3Ph, 4-Wire, 50Hz feeder shall be

provided by customer for VFD auxiliary power

d) Other supplies required by the VFD system to be

Indicating Lamps along with 20% or 3 no. (min) of each