VFD LV Spec - Iel - 2023 04 12 16 38 45

PS/445/2624/IEL/LV_VFD/PQC/R0
Date: 01.03.2023
Pre-Qualification Criteria
Item : VFDs for Captive Power Plant (350kW, 690V Motor)
Project : 1 x 120 MW PH#7 Unit of Captive Power Plant
Customer : IEL Jamshedpur
1. The vendor shall be an Original Equipment Manufacturer (OEM) of VFD Equipment. Only the
OEM can submit offers.
2. The vendor should have designed, engineered, manufactured, type tested or got type tested,
supplied and commissioned at least one (1) number of VFD system (of the type & model
offered) for feeding squirrel cage induction motor of 350 kW, 690 V or higher rating, which is in
successful operation for a period of at least one (1) year as on 01.03.2023. Necessary supporting
document shall be provided.
The Reference List of VFD supplies made giving the ratings, application, Details of the
customers, Year of supply and Commissioning status to be provided along with the offer.
3. The vendor or their authorized service representatives shall have trained engineers for
commissioning & service for the offered equipment and shall be in a position to provide prompt
after sales service and spares support for our installations. This service network shall necessarily
be available in India.
4. The vendor shall be in a position to undertake AMC or provide service support for the equipment
supplied, after the expiry of the warranty / guarantee period either directly or through a service
representative.
5. Technical clearance of vendor offer will be based on Customer acceptance of Vendor
Credentials.
Note:
a. Vendor must furnish all necessary supporting documents, as required, along with the bid to
satisfy Pre-Qualification criteria as specified above.
b. The Pre-Qualification criteria are mandatory requirements and the technical bids will be
evaluated only when the Pre-Qualification criteria are met.
Checklist for Pre-Qualification Criteria

Sl. Vendor Reference of documents
No. Confirmation to the attached
points above
1 Yes / No
2 Yes / No
3 Yes / No
4 Yes / No
5 Yes / No
P.S NO. : PS/445/2624
PURCHASE SPECIFICATION
REV. NO : 01
GROUP: T&PD/COE
B A4 – 12 PAGE 00 OF 22
REVISION HISTORY SHEET

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in anyway detrimental to the interest of the company.
REV. DATE NATURE OF CHANGE REASONS PREPARED BY APPROVED BY

NO.
00 20-03-2019 FIRST ISSUE ------
01 18-01-2023 Generally Revised Due to change of

COPYRIGHT AND CONFIDENTIAL
Project location
REVISION 01 Date: 18.01.2023 APPROVED BY

L SUBBALAKSHMI
PREPARED BY ISSUED BY DATE
ASHA.B.S VFD ENGG 20-03-2019

P.S NO. : PS/445/2624
REV. NO : 01
GROUP: T&PD/COE
A4 – 10 PAGE 01 OF 22
TECHNICAL SPECIFICATION OF IGBT BASED VFD FOR

SQUIRREL CAGE INDUCTION MOTOR FOR
FORCED DRAFT (FD) FAN
1. Project Details
Sl. No. Parameter Specification

1 Project Location IEL Jamshedpur, India
2 Project Title 1 x 120 MW PH#7 Unit of Captive Power Plant
3 Customer IEL Jamshedpur
4 Consultant FICHTNER Consulting Engineers (I) Pvt. Ltd.
2. Environment Specifications
Sl. Parameter Specification

No.
1 Maximum Ambient 45C
Temperature
2 Minimum Ambient 5C
Temperature
3 Equipment Design 40C
Temperature
(IS-9676)
4 Average Relative 95%
Humidity
5 Altitude Less than 1000 M above MSL
6 Seismic Zone Zone III as per IS : 1893
7 Wind Speed 50m /sec
8 Environment Tropical and Corrosive
C
9 Location of VFD Indoor, Air conditioned room

panels
.
REVISION 01 Date:18.01.2023 APPROVED BY
L SUBBALAKSHMI
PREPARED BY ISSUED BY DATE
ASHA.B.S VFD ENGG. 20-03-2019

P.S NO. : PS/445/2624
REV. NO : 01
GROUP: T&PD/COE
A4 – 11 PAGE 02 OF 22
3. Input and Transformer Data

1 System Voltage / Frequency / 6600/725V, 50Hz, 3 ph
Phase
2 Voltage Variation +10%, -15%
3 Frequency Variation +/- 6%
4 Combined Voltage and ± 10%
Frequency Variation
5 Fault Level 40kA for 3 sec
6 Transformer Type Dry Type Transformer is being procured by
BHEL.
7 Distance between ~ 50 metres
Transformer and VFD panel
8 Scope The Transformer Rating selected by BHEL is

6.6kV/ 725V, 3 phase, 750 kVA Dyn11,
6.25% impedance. Vendor to confirm the
rating of transformer in Technical Offer.
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P.S NO. : PS/445/2624
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A4 – 11 PAGE 03 OF 22
4. Motor Data

1 Type Squirrel Cage Induction Motor
2 Scope Procured by BHEL
3 Rated Output 350 KW
4 Rated Voltage and Current 690V/376 A
5 Rated Speed (rpm) 991 RPM

6 Motor pull out torque 220 % of FLT
7 Fed from Variable Frequency Drive (V/F Control) with
DOL Bypass
8 Duty Class Continuous S1
9 Efficiency and Power Factor % Load Efficiency Power Factor
at : 100 95% 0.82% (lag)

10 Cables 2 runs of 1.1kV, 3C X 240 Sq. mm [Al],
XLPE Armoured cable. Cables in
Customer/BHEL scope.
5. Scope of Supply : Single Line Diagram on Page 22
Sl. No. Item Quantity

1 Fully Assembled Unit (CBU) 690 V - 4 Nos.
IGBT based Low harmonic VFD Panels
with Forced Air Cooling, VFD Input
Breaker (ACB), VFD Output Contactor &
Bypass breaker (ACB).
CBU Units – Completely Assembled and
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Tested Panel
2. LCS (Weather-proof Local control station) 4 Nos.

mounted near motor for each VFD
3. Laptop (1 No.) as per Customer VFD 1 No.

Specification Clause 6.7
P.S NO. : PS/445/2624
REV. NO : 01
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A4 – 11 PAGE 04 OF 22
6. VFD Specifications
2.9 2.9
1 Drive VFD for Forced Draft (FD) Fan - 4 nos
2 Input Voltage From Transformer in Section 3 above
3 Power/Torque vs Speed Torque α Speed2; Power α Speed3
4 Single Line Diagram See Attachment 3-661-00-00970 (Sheet no.2 ) for
FD Fan
5 Output Voltage of VFD 0 to 690V (V/F = Constant)

6 Output Current of VFD 376 A (min) at 40C (Design Ambient)
7 Output Frequency 0 to 50Hz
Resolution: +/- 0.01% under transient conditions;
+/- 0.5% under steady state conditions
8 Speed Regulation & Accuracy As per attached Customer Specification

9 Overload capacity 110% for 1 minute, 150% for 30 sec once every
10 minutes
10 Drive Control Sensorless Vector Control (No Encoder is
available)
12 Cables Transformer to VFD Panel Input : 2 runs of
3C x 240 Sq. mm [Al], 1.1 kV, armoured
VFD Panel Output to Motor : 2 runs of
3C x 240 Sq. mm [Al], 1.1 kV armoured.
Exact sizes will be confirmed during drawing
approval stage.
13 Output Filter Motor is designed for PWM operation. Distance
between VFD panel and Motor is ~250 meters.
Exact distance will be provided during detailed
engineering. Please refer Clause 6.11.4 in page
37 of 48 of Customer Specification.
Vendor to clarify and offer output
C
Filter, if required.
If Output filter is required, then the Cables
between VFD and filter shall be in VFD Vendor
scope.
Cable Glands, Lugs for the cable termination at
both ends of the filter shall also be supplied by
the vendor.
14 VFD Panel Construction a) Protection Class: IP42

P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 05 OF 22

14 VFD Panel Construction b) Panel: Free standing, floor mounting type,
Comprising of rigid welded structural frames
with Cold Rolled Sheet Steel enclosure of
minimum thickness 2 mm for load bearing
and 1.6 mm for other members. All doors and
removable covers shall have neoprene
gaskets. Ventilating louvers shall have easily

removable and washable dust filters.

c) Cooling: Forced Air Cooled. Suitable
thermal switch for exit air temperature
monitoring shall also be incorporated.
d) Adjustable motor overload feature.
e) Busbar Material – Electrolytic grade
copper, colour coded separately for AC & DC
system. Heat shrinkable Sleeving/ shrouding

for safety purposes shall be done.
f) Earth Bus – minimum 50*6 mm Copper
g) Door Interlock: The VFD shall have a door
interlock for safety. This shall include an
electromechanical interlock system that
functions in conjunction with the electrical
interlocks from the main circuit breaker
(external). This interlock system should
ensure that none of the power cabinets can be
opened until the main source of power is
disconnected, and the DC link capacitors are
discharged. Additionally, the same interlock
system should ensure that power cannot be
initialized to the drive unless the doors are
closed.
h) Painting: 2 Coats of Primer and 2 Coats of
C
Finish Paint to be given for all surfaces of

enclosure. Paint shall be Epoxy Based with
Powder Coated Finish.
Outside: Shade no. RAL 7032
Paint Thickness: 60 Microns (minimum).
Exact paint shade will be confirmed during
detailed engineering.
i) Power and Control Wiring shall be done
with Fire retardant (FRLS) cables.
P.S NO. : PS/445/2624
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A4 – 11 PAGE 06 OF 22

j) Limiting Dimensions: Height of Panels from
finished floor level shall be limited to
2400 mm.
k) Cables from Transformer and Cables to
Motor
For both the above cables:
Height of the terminal from cable gland plate

shall be adequate to take care of the cable

sizes and quantity mentioned. Cable entry will
be from bottom only. Removable Gland Plates
shall be blank (undrilled) – to be drilled at site.
Gland Plates shall be minimum 3 mm thick
Aluminium (steel not allowed). Gland
plate shall be of sufficient strength to handle

all the cables.
l)20% spare terminals shall be provided.
15 Noise Level Shall be less than 85dB at a distance of 1 metre
from the outline of VFD Panels at a height of
1.8 metres from the floor with all the fans
running in the VFD Panels.
16 Storage Temperature -40C to +60 C
17 Vibration According to IEC68-2-6
18 Interference According to IEC801 parts 2,3,4
Immunity: The panels shall be designed so as
to have low Radio Frequency Interference
(RFl) and Electromagnetic Interference (EMl).
19 VFD Efficiency Shall be minimum 96%. Exact value to be
specified by the Vendor.
20 Duty Cycle Class I Duty Cycle as per IEC 146-1
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21 VFD Requirements a) Analog Inputs: 2 nos. 4-20 mA (Isolated)

User programmable.
First Input – Speed Reference from DCS
system
4mA=Minimum Speed (5%)=50 rpm and
20mA=Maximum speed (100%)=991 rpm
Second Input – Spare
P.S NO. : PS/445/2624
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21 VFD Requirements b) Analog Outputs to DCS: 2 nos. 4-20 mA
(Isolated)
First Output–Speed in RPM;
4mA=0 rpm and 20mA=Full speed=991 rpm
Second Output –Motor Current in Amps;
4mA=0A and 20mA= 376 A
c) Control from LCS: Drive shall be capable

of receiving signals from LCS like Start, Stop,

Speed Increase & Speed Decrease
d) Drive shall provide 4-20mA Motor
Current & Speed Outputs for indication in
LCS.
e) Digital Inputs: User programmable.

Minimum Signals as per attached SLD
shall be provided.
These are indicative. Vendor to suggest the
interlocking scheme using these and other
inputs as required for the system during
detailed Engineering.
All DIs from DCS to VFD PANEL
(Start & Stop command, VFD/DOL
mode selection, Emergency Stop)
has to be 24V DC signals.
f) Digital Outputs: User programmable relay

outputs.
4.134 Minimum Signals as per attached SLD
shall be provided.
4.13
These are indicative. Vendor to suggest the
interlocking scheme using these and other
C
outputs as required for the system during

detailed Engineering. These Outputs shall be
provided with individual relay having 3
changeover potential free contacts wired to
terminal blocks.
g) Input Choke: Input chokes to be provided

if necessary.
P.S NO. : PS/445/2624
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GROUP : T&PD/COE
A4 – 11 PAGE 08 OF 22

21 VFD Requirements h) Local/Remote: Selector switch shall be
provided for operator to select type of
operation:
Local – Operation from VFD Panel for Speed

Control through door mounted interface;
Remote – Operation from DCS/LCS.

If VFD is set for speed reference from Remote,

it shall be possible to program the VFD to either
shutdown, go to minimum speed or continue
operation at its last known speed reference point
whenever a loss of speed reference is detected.
i) Door Mounted Local Start/Stop Push Button

to be provided
j) Door Mounted Emergency Stop Push-Button

to be provided with 2NO + 2 NC contact. One
NO contact and one NC contact to be wired to
Terminal Block for external Interlocking /
Annunciation
k) Every Panel shall be provided with CFL

illumination Lamp with limit switch and MCB.
Space heater shall be provided in panel with
switch fuse and variable setting thermostat.
240V power socket with MCB shall be
provided.
l) PLC: PLC shall be provided for Interlocking

and Protection (if required)
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m) One number 240V, 630W, 1phase, 50Hz

feeder, for motor space heater shall be provided
from the VFD. Exact Rating shall be provided
during detailed engineering stage. Necessary
interlocking arrangement for this supply shall
also be made available in the VFD panels.
P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 09 OF 22

22 VFD Features a) Soft Start and Auto Restart
A4 – 11 b) Auto Speed Search Facility (Catch on Fly)
shall be available for starting into rotating loads.
c) Power loss ride through (Kinetic Buffering)
and for voltage dips over 20% for a minimum 2
secs time.
d) Automatic VFD tuning during start-up.
e) Flux optimisation function shall be provided to

reduce the total energy consumption and noise

level in case drive is operated below nominal
load.
f) DC magnetising features shall be provided to
automatically magnetise the motor before start to
ensure the highest possible break away torque.
g) Selectable reverse run prohibition

h) Adjustable motor overload feature
i) Settable minimum and maximum operating
frequency
j) VFD shall produce not greater than 1% torque
pulsation to the shaft of driven equipment.
k) Field adjustable Torque limits and
acceleration and deceleration ramps
l) Accelerate / Decelerate Times to be specified.
m) Three (3) user programmable preset speeds
n) All Electronic PCBs/Modules must have
conformal coating to take care of site conditions.
o) The equipment may be stored outdoors for
long periods before installation. The packing
should also be suitable for outdoor storage areas
with heavy rains / high ambient temperatures.
p) Vendor shall certify readiness of system fit for
commissioning. Vendor’s scope shall also
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include supply of all specialized tools

and tackles required.
q) VFDs shall be installed in Air-conditioned
area but it shall be suitable for operation in non-
air-conditioned area also.
r) Recommended Earthing scheme should be
provided by the vendor.
P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 10 OF 22

23 Controls and Monitoring a) VFD shall be with an interactive and user-
friendly door mounted digital operator interface
with LCD display and sealed membrane type
keypad.
b) The operator interface shall be used for drive
programming, drive monitoring and drive trouble
shooting. The operator interface must also be

able to start and stop the drive, reset VFD faults

and manually adjust the VFD's speed reference.
c) The operator interface shall have LED
indicators for drive fault, drive run, drive in
current limit and forward direction of rotation.
d) The operator interface shall allow monitoring
of inverter operating conditions including speed,

current, voltage, torque, power etc.
e) Messages shall be alphanumeric in nature. All
the fault messages shall be in English.
f) Provision shall be made available for remote
operation.
g) The operator interface shall be able to display
all real time operating variables and all drive
programming parameters.
h) The operator interface shall be capable of
displaying a specific user selected parameter on
power-up. This power-up parameter would
typically be a parameter that is important to the
operator such as motor speed or motor load.
i) All VFD operating parameter shall be stored in
nonvolatile memory.
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P.S NO. : PS/445/2624
REV. NO :01
GROUP : T&PD/COE
A4 – 11 PAGE 11 OF 22

23 Controls and Monitoring j) The drive shall have built in monitoring of
following parameters as minimum on its
digital operator interface and these parameter
shall also be displayed at Plant DCS:
Output Frequency
Output Current
Motor Speed
Output Voltage
DC Bus Voltage
Torque
Output Power (It shall be possible to display
power output of the drive in kW and
accumulated power over the time in kWHr)
Digital Input Status
Digital Output Status

Analog Input Status
k) Necessary transducer shall be provided
with 4-20 mA output for indicating Motor
Speed and Motor Current in the DCS and
LCS. Transducer shall be capable of driving
500 ohms load.
l) The following minimum indications shall
be provided on the VFD Panel Door:
1) AC MAINS ON
2) AUXILIARY CONTROL SUPPLY ON
3) VFD READY
4) VFD RUN & BYPASS RUN
5) VFD FAULT/TRIP & BYPASS TRIP
6) EMERGENCY STOP ACTIVATED
7) EXTERNAL FAULT
8) VFD ACB ON
9) VFD ACB OFF
10) VFD ACB TRIP
11) BYPASS ACB ON
12) BYPASS ACB OFF
13) BYPASS ACB TRIP
P.S NO. : PS/445/2624
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m) The VFD shall store fault logs of
minimum last 10 faults in memory.
n) The interface details of VFD shall be
incorporated as required for data
communication with DCS system with serial
interfaces with RS485 data links. Necessary
hardware shall be included in the scope and

the interface protocol (i.e. Modbus only) shall

be provided.
24 Protection
Following protections shall be built in within
the inverter and any other protection as
required:
a) Motor Overload / Over Torque
b) Instantaneous Over current (This device
shall monitor the peak output current
continuously and shall provide instantaneous
shutdown without component failure
whenever its trip point is surpassed. The trip
point must be greater than or equal to 105%
of the VFD's rated full load output current)
c) Ground Fault Protection
d) Over Voltage/Under Voltage - VFD shall
be able to withstand >20% dip in supply
voltage for 2 secs without damage to
semiconductors or fuses.
e) Output Short Circuit
f) Output Phase Loss/Fuse Failure
g) Phase Sequence Protection
h) Input Phase Loss/Single Phasing Preventer
i) Over Speed
j) Heat sink over temperature/VFD Panel
Temperature High Stall prevention (During
acceleration, deceleration and constant speed
operation)
k) Loss of Cooling Fans
l) External faults
m) DC Link Overvoltage
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25 Type of Control: Completely programmable by the user as:

a) Flux vector control with speed feedback
b) Flux vector control without speed feedback
c) Scalar V/f.
VFD shall be capable of maintaining motor speed
within ± 0.5% without the use of a motor mounted
encoder or tachometer.
The drive shall have programmable V/F patterns
along with user definable custom V/F patterns.
26 Harmonic Limitations – Shall be as per latest IEEE 519 (Refer Clause 6.8.7
Source in page 31 of 48 of Customer specification).
Voltage Harmonics: Vendor to inform the values
with calculations during detailed engineering stage.
Current Harmonics: Vendor to inform the source

side 5th, 7th & 11th harmonics values with
calculations during detailed engineering stage.
Vendor to supply harmonic filters, if required, to
filter the harmonics generated by VFD at VFD
input/supply side.
27 Harmonics at VFD Output Shall be as per latest IEC 61800-4 (Refer Clause
/ Motor Input 6.8.6 in page 31 of 48 of Customer Specification).
Vendor to specify the maximum amount of voltage
and current harmonics at the VFD Output / Motor
Input terminals.
28 Switching frequency To be specified by the vendor.

29 Auxiliary Supply Auxiliary supply available is as follows:
a) 240 V UPS feeder for VFD panel will be provided
by Customer /BHEL. KVA Rating required is to be
given by the Vendor. Power supply for electronic
modules to be derived from the UPS supply.
b) Other auxiliary supplies required by the VFD
system shall be derived internally within the VFD
system from the Input feeder of VFD.
c) 230V AC non-UPS feeder for LCS shall be
provided by BHEL/Customer. Feeder Power
rating to be specified by the Vendor.
P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 14 OF 22

30 Circuit Breakers and Contactor Make of all bought-out items shall be as per
Customer approved vendor list attached.
The following items shall be mounted in the
Breaker panels and supplied along with the VFD
panel with all the necessary interlocks and
accessories for VFD and Bypass operation of
the motor:
1)VFD Input Air Circuit Breaker (Q1) -

Microprocessor based, Drawout type with
Microswitches for Test and
Service Position; Operation Counter;
Auxiliary Contacts for interlocking
2)VFD Output Contactor (Q2) with Auxiliary
contacts for interlocking.
Q2 Shall be suitable for Variable frequency

operation.
3)Air Circuit Breaker for Bypass Operation of
the motor (Q3) - Microprocessor based,
Drawout type with Microswitches for Test and
Service Position; Operation Counter;
Auxiliary Contacts for interlocking
Selection of Q3 shall be done such that it can
withstand the DOL starting current and time of
the motor as in below table :
80% rated 100% rated
voltage voltage
Starting time 34.9 sec 20.7 sec
Motor starting current in DOL mode is 600% of
Rated Full Load current (376A)
4)Auxiliary Power supply for the Breakers
shall be derived within the VFD panel.
C
5)Meters - Shall be Digital type with LCD

display
a)CT and Ammeter for Input Current:
CT rating and Ammeter range shall be selected
to such that the ammeter indicates current in
VFD mode and DOL mode.
b)PT and Voltmeter for VFD Input voltage and
Output voltage
c)Multi-function meter for indication of VFD
Input parameters
P.S NO. : PS/445/2624
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A4 – 11 PAGE 15 OF 22
Sl. No Parameter Specification

30 Circuit Breakers and 6)4-20mA Current feedback shall be provided to
Contactor DCS and LCS for DOL mode current.
7)CT and Numerical Motor Protection relay in the
Bypass Breaker Q3 circuit. The motor protection
relay shall include Current and Voltage protections.
The numerical relay shall be provided with latest
IEC 61850 communication protocol.
8)Indicative Signals to/from Q1, Q2 and Q3 shall

be as shown in the Single Line Diagram. Any
additional signals required for the same considering
the process requirement shall also be considered by
the VFD vendor.
9)Vendor to provide only one Input termination and
one output termination for connection from
Transformer and to motor respectively.

All Power cabling/busbar and Control cabling
between VFD panel and the Breakers/Contactor
shall be in VFD vendor’s scope. Power and Control
Wiring shall be done with Fire retardant (FRLS)
cables. Busbar Material – Electrolytic grade copper.
10)Necessary interlocks for proper operation in VFD
mode and Bypass mode shall be made using
Auxiliary contactors.
11)Panel construction, Painting shall be same as that
of the VFD panel.
12)Each compartment shall be clearly labelled.
13)ON/OFF/TRIPPED indications shall be
provided for all the breakers.
14)Contacts of all switchgear items shall be
wired to TBs for external interlocking and
indication.
15)Necessary Interlock to be built such that VFD
Input breaker (Q1) shall not switch ON if Bypass
breaker (Q3) is ON and Vice versa
16)Every Panel shall be provided with CFL
illumination Lamp with limit switch and Fuse/MCB.
Space heater shall be provided in every panel with
switch fuse and variable setting thermostat.
NOTE : Only major items are indicated above. Any other auxiliary relays, timers, switches, contactors,
contacts, indications etc. as required while implementing the control schematics or felt necessary for safe
operation, even if these are not specifically mentioned, shall be supplied without any time and price
implications.
P.S NO. : PS/445/2624
REV. NO: 01
GROUP: T&PD/COE
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31 Local Control Station a) The enclosure shall be made of cast light metal
(Weather proof) Features alloy.
b) Degree of protection is IP55. LCS shall be
provided with integral canopy. The canopy shall be
made of at least 2mm galvanized sheet steel or FRP.
The canopy shall be suitable for providing protection
against rain from top and two sides.

c) The LCS shall be provided with gaskets made of

non-inflammable and self-extinguishing material.
d) Paint shade is Shade 631 of IS:5. Paint shade will
be confirmed during drawing approval stage.
e) A warning inscription “Isolate power supply
elsewhere before opening” shall be provided on the
panel. The warning inscription shall be embossed on
the enclosure or a separate warning plate fixed to the

enclosure with screws. The warning plate shall be
nickel plated brass or stainless steel.
f) The LCS shall be provided with two earthing studs
with lugs on the external surface of the enclosures
suitable for termination of 8 SWG GI wire.
g) The Emergency Stop push button shall be
mushroom type with stay put feature and lockable in
pressed position.
h) All control switches shall be provided with a pistol
grip handle.
i) Meters shall be suitable for the appropriate input
and shall be calibrated for the actual parameters.
Further, for Bypass operation, the meters shall be
capable of reading bypass full load and starting
currents, as well as the drive current.
C
1) 4-20mA Signals for Display from VFD:

(i) Actual Current (0-500A)
(ii)Actual Speed (0-1200rpm)
2) 4-20mA or 0-1A signal for display of Bypass

Current with suppressed scale 0-500A/3000A
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Sl. No Parameter Specification

31 Local Operating Panel j) The sub-vendor of LCS shall be as per below
(Weather proof) Features approved sub-vendor list:
1. Baliga Lighting Equipment Ltd.
2. FCG Flameproof Control Gears Pvt. Ltd
3. Flameproof Equipment Pvt. Ltd.
4. FCG Power Industries Ltd.
5. Flexpro Electricals Pvt. Ltd.

6. Prompt Engg. Works, Mumbai

k) Nickel plated brass cable glands (Weather proof)
and tinned Copper lugs for cable termination shall
be provided by the vendor.
l) 230V Control supply to LCS shall be provided by
BHEL.
m) Push Buttons with 2NO + 2NC contacts
1. Start
2. Stop
3. Emergency Stop
4. Speed Increase
5. Speed Decrease
n) Switch:
1. Local/Remote Selection (with key)
o) Indications:
1. VFD mode
2. Bypass mode
3. VFD Fault
4. VFD Ready
5. VFD Running
6. DOL Start Permissive
p) 20% Spare terminals shall be provided
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32 Testing and Quality Plan a) Routine Tests shall be carried out on all
Panels as per relevant standards.
b) Following Type tests shall be conducted on
one VFD panel along with breakers and
contactor:
Temperature Rise test, Noise Level
Measurement, Light load test with test bed

motor available at VFD vendor’s works

c) Type Test Reports for VFD for similar
rating supplied by the Vendor shall be
submitted during detailed engineering. The
type test reports for VFD shall be within 5
years as on June 2022. If valid type test
reports for VFD panels are not available as per
Specification, vendor shall conduct the type

tests without any cost implication to BHEL.
33 Inspection, Training and a) Final Inspection: BHEL / Customer

Commissioning Support representative will be present at
manufacturer’s works for witnessing of final
testing. This is to be incorporated in the
Quality Plan. No charges shall be applicable
for witnessing of final tests.
b) Training: Training for Customer personnel
for 20 man days at manufacturer’s works/site
free of cost.
c) Commissioning: Commissioning of all 4
VFD Systems at site shall be in the scope of
Vendor. Final Acceptance shall be based on
successful completion of the same.
d) Any replacement of failed/damaged items
C
during commissioning shall be exclusively at

Vendor’s cost.
e) Vendor is advised to stock necessary spares
and ensure easy availability to facilitate trouble
free commissioning.
P.S NO. : PS/445/2624
REV. NO :01
GROUP : T&PD/COE
A4 – 11 PAGE 19 OF 22
v
34 Laptop & Software for Laptop shall be installed with Latest
Computer Interface Compatible Licensed Operating System. The
(as per Clause 6.7 in page software must be loaded in the laptop &
30 of 48 of Customer VFD supplied along with interconnecting cables
specification) and accessories required for interface with the
drive.
The software should be an easy to use

commissioning tool for drives and shall be
provided along with the system. The interface
details of VFD shall be incorporated as
required for data communication with DCS
system with serial interfaces with RS485 data
links. Necessary hardware shall be included in
the scope and the interface protocol (Modbus

only) shall be provided.
35 Maintenance The procedure for maintenance of VFD
panels and the schedule thereof shall be
mentioned in the offer.
36 Confirmations/Deviations to Point-wise confirmation to this specification
Specification to be given along with offer. Deviations, if
any, shall be indicated separately. If there are
no deviations to the specifications, supplier
shall mention the same explicitly. A reply
from vendor stating that “Equipment will
generally meet the specifications” will not be
accepted by BHEL. Clause-wise
Confirmation / Clarifications of all Clauses in
the Purchase Specifications 1 to 35 of
Specification shall be furnished in the format
below.
C
Point No. Page Confirmation / Details Remarks, if

No. Clarification / any
Information /
Deviation
P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 20 OF 22
7. Consolidated Scope of Supply and Services

Sl. No. Items Quantity (Nos.)
1. Fully Assembled Unit of 690V VFD Panels, Air Cooled 4 Nos.
with VFD Input Breaker, VFD Output Contactor and
Bypass Breaker
2. Weather proof Local control station (LCS) 4 Nos.
3. Laptop 1 No.
4. Erection Supervision & Commissioning charges 4 lots

(Vendor to quote lumpsum commissioning charges for 12 (lumpsum)
mandays per Drive which shall be considered for bid
evaluation) Payment shall be made for actual mandays
consumed at Site with per manday charges calculated on
the basis of the lumpsum charges quoted above.
Lumpsum charges quoted shall include travelling,

boarding and lodging expenses.
8. Documentation
1 Attached Documents a) Customer specification for VFD System
GSP-01-00-00-08-000-00l-R3
b) Single Line Diagram: 3-661-00-00970
c) Datasheet for VFD
d) Sub-vendor list of Customer
e) Pre-Qualification Criteria (PQC)
2 Technical Information a) Dimensional Drawing of Panels along with
required along with Offer minimum clearance to be maintained for effective
cooling, and Weight
b) Technical Catalogue of VFD System being offered
c) Reference list for similar rating VFDs giving the
following: Model number, Application, Rating, Year
of supply and commissioning.
C
d) Confirmation / Clarification / Information /

Deviation List as per Point 6.36, sheet 19 of 22.
e) Confirmation / Clarification / Deviation
List to Customer Specification
f) Filled up Datasheet for VFD
h) Filled-up PQC format of VFD System
3 Information / a) Supply of the VFD shall be by OEM only. The
Confirmations required name of the country from which the drive is sourced
along with offer and the location of the manufacturing plant should be
mentioned in the offer.
P.S NO. : PS/445/2624
REV. NO : 01
GROUP : T&PD/COE
A4 – 11 PAGE 21 OF 22

3 Information / Confirmations b) After Sales Service and Support shall be
required along with offer given by the Vendor for a minimum period of
10 (Ten) years after commissioning. Address
of the Sales and Service Representatives in
India with complete contact details:
Name/Telephone/Email are to be provided.
c) Vendor shall give a notice of at least 1 year

to the end user of the equipment and BHEL

before phasing out the product / spares to
enable the end user for placement of order for
spares and services.
4 Technical (unpriced) and Refer sheet no. 20 of 22. Unpriced and Priced
Commercial (priced) Bids – bids for Sl. Nos. 7(1), 7(2), 7(3) and 7(4).
For Bid Evaluation
5 Information required for a) Dimensional Drawing of Panels along with
Customer / Consultant minimum clearance to be maintained for
Approval (after placement of effective cooling, and Weight
Purchase Order) b) Schematic Diagram
c) Bill of Materials for equipment to be
supplied
d) Feeder Requirements for UPS supply
e) Losses at Rated Load (including Fans)
f) Heat Loss for Air Conditioning System
sizing
g) Technical Catalogue of VFD System being
offered
h) Test Protocol and Quality Plan.
i) Type test certificates of similar or higher
rating equipment
j) Filled up Data sheet for VFD system
C
6 Information Required along a) Soft copies of Erection, Commissioning

with Supply. and maintenance manuals along with final
Maintenance Manuals and drawings and documentation.
Documentation
b) Test and guarantee certificates, Complete
Bill of material for the equipment supplied
A4 – 11
GROUP : T&PD/COE
C
PAGE
(INDICATIVE)
REV. NO : 01
22
OF
P.S NO. : PS/445/2624
22
VFD DATASHEET IEL-FD
REV. NO: 01
GROUP: T&PD/COE
A4 – 11 PAGE 01 OF 04
VFD SYSTEM DATA SHEET (FD FAN)
A Environment Specification
1 Maximum Ambient Temperature 45°C
2 Minimum Ambient Temperature 5°C
3 Equipment Design Temperature (IS-9676) 40°C
4 Relative Humidity 95%

5 Altitude Less than 1000m above mean sea level

6 Location of VFD Panels Indoor, Ventilated Room with Air Conditioning.
7 Seismic Zone As per IS-1893-Zone-III
B Motor Data
1 Type Squirrel Cage Induction Motor
2 Application FD Fan
2 Scope Manufactured by BHEL-Bhopal

3 Rated Power (KW) 350KW
4 Rated Voltage and Current 690V & 376A
5 No Load Current 130A
6 Rated RPM 991
7 Duty Class Continuous - S1
C Input Power Supply Data
1 System Voltage / Frequency / Phase 6.6kV / 50Hz / 3
2 Voltage Variation +10%,-15%
3 Frequency Variation ±6%
4 Combined Voltage and Frequency Variation ±10%
5 Fault Level 40kA for 3sec
D System Requirements
1 Drive application FD Fan
2 Speed range required As per application requirement
3 Speed Adjustment Auto (from DCS/LCS) and Manual (From Drive)
C
4 Reference Signal 4-20 mA from DCS, Speed Raise/Lower from LCS

5 Bypass Operation Yes (Manual)
6 Fault diagnostic Required Yes
7 Cable distance between Transformer and VFD 50 m
8 Cable distance between VFD and Motor 250 m
9 Interface with DCS (Modbus) Required
10 LCS/LCP required as per spec Yes
REV. NO: 01
GROUP: T&PD/COE
A4 – 11 PAGE 02 OF 04
E VFD Data
1 Manufacturer
2 Model No.
3 Manufacturing Location address
Testing Location address

4 Rating
5 Protection class IP42
6 Applicable codes /standards
7 Speed reference 4-20 mA from DCS
8 Speed range
9 Switching Frequency
10 VFD Control Location VFD, LCS & DCS
11 No. of Pulse 6
Input Transformer Rating (Transformer in BHEL
12 750KVA, 6.6kV/725 V
scope)
13 Drive Output Voltage 690V
14 Overload capability
i)110% 60 secs.
ii)150% 30 secs.
iii)Inrush current 250% In for
15 Harmonics at VFD Input
16 Harmonics at VFD Output
17 VFD efficiency at:
i) 100% Load
ii) 75% Load
iii) 50% Load
iv) 25% Load
C
18 VFD power factor at:

i) 100% Load
ii) 75% Load
iii) 50% Load
iv) 25% Load
19 VFD Panel Details
i) Length (mm)
ii) Height (mm)
iii) Depth (mm)
REV. NO: 01
GROUP: T&PD/COE
A4 – 11 PAGE 03 OF 04
iv) Weight (kg)
v) Paint shade
vi) Heat output of Panel (kW)
vii) Busbar Material Electrolytic grade tinned copper.
20 Acceleration time
21 Deceleration time
22 Separate PE Conductor between VFD & Motor (Vendor to Confirm)

23 AC Output :
i) Output Voltage range
ii) Voltage Accuracy
iii) Frequency range
iv) Frequency accuracy
24 Output Short Circuit capability and duration

25 Rectifier / Inverter
i) Make
ii) Type /Model No.
iii) Diodes,Thyristors, IGBTs etc configuration
iv) Cooling system
1) Type
v)Type of Feedback for Speed control
26 Input Filter
i) Manufacturer
ii) Type/ Model No.
iii) Rated Current and Voltage
27 Output Filter
i) Manufacturer
ii) Type/ Model No.
iii) Rated Current and Voltage
F VFD Output Contactor (Q2)
C
i) Make
ii) Type
iii) Model No
iv) Cont Current Rating
v) Short Circuit Rating
vi) Rated Voltage
vii) Applicable Standard
REV. NO: 01
GROUP: T&PD/COE
A4 – 11 PAGE 04 OF 04
G Input ACB (Q1)

i) Make
ii) Type
iii) Model No
vi) Rated Voltage

viii) Panel details

- Overall Length
- Height
- Depth
- Degree of protection
H Bypass ACB ( Q3)
i) Make
ii) Type
iii) Model No
vi) Rated Voltage
viii) Panel details
- Overall Length
- Height
- Depth
- Degree of protection
I Auxilary Power requirement
(UPS Supply etc)
i) KW
ii) Voltage
C
VFD VENDOR'S SCOPE
General Specification for AC Motors, Drives & Control Cabinets
6.0 VARIABLE FRQUENCY DRIVE (VFD) - ADJUSTABLE SPEED

APPLICATION
6.1 For variable speed applications, Variable Voltage Variable Frequency

drives (VFD) shall be considered for smooth speed control steplessly
from approximately zero to maximum speed meeting the load torque as
per system requirement. VWF drives are to be suitably fed from either
415V system (for 415VVFD, motors rated up to and including 250kW) or
from 6.6kV system through suitable 6.6kV/0.72kV transformer (for 690V
VFD, motors rated above 250kW and upto the rating of manufacturer's
standard practice).
6.2 VWF drive system comprising AC to DC converter and DC to AC

inverters with IGBT based VSI adopting PWM flux vector control
technology and 4-quadrant operation shall be considered for individual
applications as required. Dynamic braking with chopper circuit shall be
considered for the applications requiring regulated braking. Unit type
system or in-group feeding system shall be as specified in the Technical
Specification. Line side air core reactor or choke, based on the design
practice, shall be considered for feeding individual drive for lower rated
motors, whereas, isolation 1 converter transformer of suitable rating shall
be considered for higher loads based on the design practice. Adjustable
Speed AC Drives shall have "Bypass" provision for operating in DOL
mode, with necessary contactor switching; separate EOCR in motor
circuit, wiring, relay etc. if specified in Technical Specification.
6.3 Where group AC drives system is considered, each group shall control a
technological group of motors through voltage source inverters. For each
group, common DC Bus (copper) fed individual vector controlled
regenerative type (4-quadrant operation) PWM IGBT or IGCT based
inverters shall be considered for individual motors of the group. Non-
regenerative type line side common converter (6-pulse or as specified)
with diode rectifier or half-controlled bridge with IGBTIIGCT may be
considered with suitable dynamiC braking, for the applications requiring
regulated braking, through chopper circuit by monitoring the DC bus
voltage in case the energy recovery is not appreciable considering the
operational philosophy as specified in the Technical Specification.
However, regenerative type common converter (6-pulse) using IGBT
IIGCT may be adopted in case the energy recovery by regenerative
braking is appreciable. In such case proper care shall be taken for
regenerative mode of operation to avoid device failure while delivering
power to the bus. The converter shall be capable of maintaining rated
DC voltage at all values of load current including short time service
current rating at 90% rated AC voltage considering incoming voltage
fluctuation of up to +1-10%. Isolation 1 converter transformer of suitable
rating shall be considered for feeding each common converter supplying
the inverter groups through DC link.
6.4 Where required standard AC variable speed IGBT based drive

employing constant v/f control over open loop with digital regulation
system may be adopted for higher rated pumps and fans/blowers where
GSP-OI-00-00-08-000-00 l-R3 Page

Confidential. ©2016 TATA Steel Limited, All rights reserved
?
output is variable based on the process requirements if called for in the

technical specification.
Such an arrangement shall ensure energy savings in case of pump
application by matching the flow to the process requirement without
throttle valves and in case of fan application by matching the load output
to process requirement without dampers.
6.5 The converter/inverter sections shall be built-up of identical power

modules with heat sink, quick acting semiconductor fuses with fuse
monitoring, gate pulse transformers, RC snubber circuits, incoming line
surge suppressor units, output chokes for dv/dt limiting etc. as
applicable. .
6.6 The power semiconductor devices shall be selected such that more than
one cell may be connected in parallel but only one cell shall be provided
in series. Adequate safety factor for withstanding reverse voltage shall
be considered for power circuit semiconductor devices. For group dive
with DC link, each inverter section shall be provided with disconnecting
device with semiconductor fuses at the line side. If not otherwise
specified in technical specification, motorised isolating device or
contactor depending on the load of motors shall be considered in the
motor circuit for isolation. Also the devices shall be selected considering
the ambient temperature outside the panel as well as the specified
overloads 1 trip setting. Number 1 type of devices shall be kept as
minimum as possible.
6.7 Microprocessor based digital regulation and control shall be provided for
precise speed and torque control. The adjustment of system variables
and the modification of the control blocks shall be achieved through user
friendly software. Basic parameter programming, drive diagnostics and
troubleshooting shall be possible from built-in panel door mounted
console. Separate indications of salient parameters on panel shall be
provided.
Additionally, one (1) Lap-top PC based PADT (programming and

diagnostic tool) with necessary drive software shall be provided covering
the complete drive systems offered for the plant unit for connecting to
individual unit and carry out above functions unless mentioned otherwise
in the technical specification. Operation data display function, fault
display function (with first fault display), trace back function (using
PADT), manual operation function for setting, testing & loading
parameters trending (by PADT) etc. shall be available.
6.8 PERFORMANCE AND CONTROL REQUIREMENTS
6.8.1 The system shall be energy efficient, designed as standard product and
shall provide very high reliability, high power factor, low harmonic
distortion and low vibrationl wearl noise.
6.8.2 The system shall be designed to deliver the motor input current and
torque for the complete speed torque characteristics of the driven load
with input supply variation of +1-10% and frequency V,&L'
q,f +1-5%. It
GSP-Ol-00-00-08-000-001-R3 '" 30 of 48
Confidential. ©2016 TATA Steel Limited, All rights reserve'"
shall be capable of withstanding the thermal and dynamic stresses and

the transient mechanical torque, resulting from short circuit.
6.8.3 The drive system shall be designed to operate in one or more of the
following operating modes as to suit characteristics of the driven
equipment:
(i) Variable torque changing as a function of speed Le. speed squared
(ii) Constant torque over a specific speed range
(iii) Constant power over a specific speed range where the torque
decreases when speed increases.
6.8.4 Drive controller shall meet the following based on the applications:
0) Software configurable to either V/Hz (single or multi-motor) mode or

Sensor less Dynamic Torque Vector mode (single motor).
(ii) Full, closed' loop flux vector control shall be available for constant
torque applications.
(iii) Operating the drive with motor disconnected.
(iv) Adjustable PWM carrier frequency within a range of 3 -15 KHz ..
(v) Suitable for use on both constant torque & variable torque loads.
(vi) Multiple programmable stop modes including - Ramp, Coast, DC-

Brake, Ramp-to-Hold and S-curve.
(vii) Multiple acceleration and deceleration rates.
6.8.5 The drive controller shall be equipped with microprocessor based digital
regulator with programmable functions. The power control regulator logic
shall provide for an acceleration/deceleration current limit curve and shall
be capable of field be separately programmable from 0.1 to 20 seconds.
6.B.6 The Total Harmonic Distortion (THO) of the voltage and current at
inverter output shall be as per IEC 61800-4 and it shall be considered in
the design of the drive system.
6.B.7 Harmonics at the supply side of the drive system at primary of the main
input transformer shall be restricted within the maximum allowable levels
of current and voltage distortion as per recommendations in the latest
edition of IEEE-519.
6.B.8 Overload capability of the inverter units shall match with that of the
motors. However, minimum overload capacity of the drive applies to the
rated speed range and unless otherwise specified in Technical
Specification, shall be over a duty cycle with minimum capabilities
defined as: 110% of the rated ,current for 1 minute, 30 seconds at 150%
GSP-O 1-00-00-08-000-00 1-R3

ConfidentiaL ©20 16 TATA Steel Limited, All rights reserved
, ..... ~
.n.!!!£4!! .•
(with inverse characteristics proportional to time) for variable torque

applications. Repetition interval shall not be less than 9 minutes.
150% of the rated current for 1 minute overload, 30 seconds at 200%

(with inverse characteristics proportional to time) and 200% of rated
current for 0.5 sec. for constant torque applications. Repetition interval
shall not be less than 60 minutes
In case of group drive arrangement, Common converter units shall have

the overload capability to cater the DC bus requirement considering the
combined overload of the group of motors connected. The total drive
system including the converter transformer shall be designed such that
momentary overload of any motor of the group shall not cause
malfunctioning of other drives of the group due to fluctuation of DC bus
voltage.
6.8.9 Efficiency shall be More than 97% or better at full speed and full load
state regulation of (+1-) 0.25% guaranteed against 100 to 200% load
disturbance and + 5% & -5% input supply frequency variation.
The drive should be designed to operate on an AC supply, which may
contain line notching, and up to 10% harmonic distortion.
Operating ambient temperature range without de-rating.: 0° C to 40° C
6.8.10 The drive shall trip in case the speed exceeds 105% of the maximum
operational speed or reduces to 95% of the minimum operational speed
for more than 10 second.
6.8.11 Maximum noise level from the drive at 1 meter distance, under rated
load with all normal cooling fans operating shall not exceed 85dBA.
6.8.12 Voltage at motor neutral terminal shall be maintained at ground potential

for the total operating condition.
6.8.13 The drive system shall ensure following
(a) Harmful VFD induced harmonics which can create motor heating
are eliminated.
(b) VFD induced torque pulsation are limited to maximum 1% (even at

low speed) so there is minimal stress to the equipment
(c) Motor is protected from dvldt stresses.
(d) No appreciable increase in motor audible noise.
6.8.14 The drive motor shall be speed controlled corresponding to 4-20mA or 0-

10V reference input signal or by data .bus communication link with the
plant automation system. Necessary equipment like protocol converter
as required for interfacing with PLC/DCS shall also be provided in the
drive panel. Unless otherwise specified and subject to nature of
application, upon complete loss of the users speed reference signal, the
drive shall automatically run at constant speed as at 8-100% of the last
speed reference available prior to the loss of si nal.
GSP-Ol-00-00-08-000-001-R3
Confidential. ©20 16 TATA Steel Limited, All rights reserved
6.8.15 It shall be possible to vary the speed of the drive in either manual or auto
mode.
6.8.16 Auto/manual selection shall be from VFD panel as given below unless
otherwise specified:
(i) With the selector switch in "manual" mode, the operator shall be
able to set the speed through keypad, mounted on front of the drive
panel or from speed increase/decrease push buttons or
potentiometer from the field (or as specified in technical
specification).
(!i) With selector switch in "auto" mode, speed of the motor shall be
controlled from PLC/DCS system.
6.8.17 The required provision for the interface, hard wired and / or
communication network, with remote plant PLCIDCS shall be considered
as per technical specification.
6.8.18 Faults, not limited to the following, shall be detected, annunciated and
protective measures shall be initiated accordingly if not asked otherwise
in the Technical Specification:
(i) Power supply & Converter Transformer (if used) faults: Line
side faults - SIC, OIC, ON, UN; Transformer winding temperature
(High - warning & trip)
(ii) Drive faults: Fuse blown, cooling fan stop, device over temperature,
DC bus faults, instant OIC, overload, stall detection, shoot through,
earth fault in motor circuit
(i) Motor faults: (Motor overheating, phase loss, over speed,

cooling fan stoppage, earth fault, brake abnormal)
(ii) Others: Control power failure, sync. Power failure, CPU failure,
speed detection abnormal, speed/voltage relationship abnormal,
control cubicle over-temperature.
Separate indication on the panel shall be provided for the line side
current, voltage and output DC voltage for converter and output load
current for the inverters apart from other standard displays if not
otherwise specified in the Technical Specification
6.8.19 Drive regulation shall be suitable for:
Speed regulation range: .. 1% -100% speed

Static Accuracy: .. Open loop: 10% of motor slip
Closed loop: 0.01 % of nominal speed
Dynamic Accuracy: .. Open loop: 0.3 .. 0.4%.sec. with 100%
torque step
GSP-Ol-OO-OO-Q8-000-001-R3 P
Closed loop: 0.1 .. 0.2%.sec. with 100%

torque step
6.8.20 AC drive system shall conform to IEEE, IEC 61800-2 and equivalent
international standards.
6.9 PANEL CONSTRUCTION
6.9.1 The panel shall include suitable semi conducting power devices
(DiodesIlGBT) modules with protective devices, reactors (if required),
filters (if required), control circuit, control accessories, indication and
annunciation etc. The construction of the panel shall provide effective
protection against electromagnetic emissions and shall meet design
requirement of integrated standards.
6.9.2 The drive shall be housed in sheet steel panels fabricated with minimum
2mm thick CRCA sheet steel, if not specified otherwise. The panel shall
be suitable for indoor installation, if not otherwise specified. The panel
shall be free standing with degree of enclosure protection as IP-42 &
above. However, if VVVF drives with microprocessor based regulation
and control equipment are located in air-conditioned rooms with 35°C,
these shall be designed for 40°C ambient or as specified in technical
specification. Separate drive programming and diagnostic terminal where
provided shall generally be located in air-conditioned control room
having 25°C ambient.
6.9.3 The maximum operating height shall be 1800mm approximately. All

panels shall be of same height so as to form a uniform line-up, to give
good aesthetic appearance.
6.9.4 Bolted un-drilled gland plate (minimum 3mm thick) shall be provided at
bottom. Clamp type terminals shall be used for connection of all wires up
to 10mm2 and terminal for higher sizes shall be bolted type suitable for
cable lugs. Minimum space for power cable termination shall be 600mm
clear from bottom of the cable gland plate.
6.9.5 Bus bars shall be of electrolytic copper, colour coded separately for AC
and DC system. All the live parts shall be sleeved I shrouded to ensure
complete safety to personnel intending to carry out routine inspection by
opening the panel doors. All the equipment inside the panel and on the
doors shall be provided with suitable nameplate.
6.9.6 All the switches, component and accessories which are essential for
normal and emergency operation shall be mounted on the door and shall
be operable externally. All the analog instruments, where provided, shall
be switchboard type, back connected; 72x72mm.Scale shall have red
mark indicating maximum permissible operating rating. Digital indicating
meters shall preferably be used.
6.9.7 Each panel shall be provided with illuminating lamp/11W CFL with switch
and fuse. 5/15A, 240V power socket with switch and fuse shall be
provided. Each panel shall have space heater with ¥I{~tch fuse and
variable setting thermostat. ,l.."'......c ~h
GSP-OI-00-00-08-000-001-R3 34 of 48
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6.9.8 Copper earth bus of min. 50x6 mm size shall be provided in the panel
with provision for connection to secondary earth grid. All the non-metallic
components/parts shall be connected to the main earth bus bar.
Separate earth bus bar and stud for electronic control system, if
required, shall be provided.
6.9.9 All the metal parts shall be treated so as to ensure efficient anti-corrosive
protection. Hard wares shaH be zinc passivated or electro galvanised.
Panel enclosure and structure supports shall be thoroughly cleaned and
degreased to remove mill scale and rust etc. External surface shall be
painted Siemens grey (RAL - 7032) with two coats of synthetic enamel
paint.
6.9.10 All panels shall be of same height so as to form a uniform line-up, to give
good aesthetic appearance.
6.9.11 Power and control wiring shall be segregated and 20% spare control
terminals shall be provided. All the control wiring shall be enclosed in
plastic/metal channel. Each wire shall be identified at both ends by self-
sticking wire marker tapes of PVC ferrules. All wires shall be ferruled and
terminals shall be properly numbered.
6.9.12 All electronic modules and components shall be accessible from front of
panel only. Modular assemblies for both the system control electronic
equipment and power electronic equipment shall be used. All low voltage
compartment and cabling shall be electrically and physically separated
from the high voltage compartment. DC link capacitor and pre charging
and discharging circuit shall be preferably mounted in the rear of the
panel. Suitable removable type hooks shall be provided for lifting the
panel. Perspex type transparent insulating material shall be used for
covering live compartments.
6.9.13 Drive keypad, operator control panel required for control, monitoring and
measurements shall be supplied and installed outside the panel on the
front door. It shall be accessible for operation without opening the front
door and shall be non-removable type.
6.9.14 All the equipment shall be complete with cable glands, lugs etc. and
cable glands shall be single or double compression type for indoor and
outdoor eqUipment respectively.
6.10 COOLING
6.10.1 The drive panel shall be naturally cooled type as per manufacturer's
standards. If unavoidable, forced type cooling system shall be provided.
Cooling system shall include well-dimensioned panel, adequate cooling
airflow path, and module cooling fan and if necessary, panel-cooling fan
shall be considered. Cubicle cooling fans' speed shall preferably be
limited to 1500 rpm. All louvers provided in the cubicle will have fine wire
mesh. Noise level shall be limited to international norm. Necessary
starters shall be provided within the VFD panels for the ventilation fans
and shall be interlocked with drive and
GSP-Ol-00-00-08-000-001-R3
General ,n<'rifiir"tinn for AC Motors, Drives & Cor'ltrol Cabinets
control philosophy. MCB for motor space heater, auxiliary power supply
if required for local panel, drive panel space etc. shall be included and
mounted in easy accessible location.
6.11 OTHER POWER EQUIPMENT / DEVICES
6.11.1 Isolation/Converter Transformer: Where Isolation/Converter

Transformer is used for feeding the higher rated drives or common
converter unit for group drives, the same shall be converter grade indoor
dry type cast resin (AN) with class F insulation (temperature rise limited
to Class B at rated load condition) and shall be suitable for rating
complying with system details. For transformers rated 300 kVA and
below, 415 V, 3-phase, 50 Hz primary supply shall be selected and for
rating above 300 kVA, 6.6 kV, 3-phase, 50 Hz supply shall be
considered based on the supply potential available at the plant unit.
Primary side shall have Off-load taps of + 2.5, +5 and +7.5%.
Transformers shall conform to IEC 60146-1, IS: 11171, IS: 2026 for
various design and test features. The converter transformers shall
designed to take care of harmonic currents generated by the
downstream systems as to eliminate additional insulation as well as to
minimise noise, heating and vibration.
6.11.2 Power Converter
6.11.2.1 The static power shall consist of a line side power converter for operation
as a rectifier and a load side power converter for operation as a fully
controlled inverter. Power converter shall be fast switching, most efficient
and low loss type. For inverters and controlled converters, IGBT / IGCT
shall be considered. All power converter devices shall include protective
devices, Snubber networks and dv/dt networks as required. The current
rating of the converter's semi-conductor components shall not be less
than 120% of the nominal current flowing through the elements at full
load of the VFD through the whole speed range. All power diodes shall
be of silicon type with minimum Vbo rating as 2.5 times the rated
operating voltage.
6.11.2.2 Adequate short circuit and over voltage protection shall be provided for
the converter and inverter system. The power converter circuit shall be
designed so that motor can be powered at its full nameplate rating
continuously without exceeding its rated temperature rise due to
harmonic currents generated by the inverter operation. The conversiOn
devices and associated heat sinks shall be assembled such that
individual devices can be replaced without requiring the use of any
special precautions/tools. The cooling system of the electronic
components, if provided, shall be monitored and necessary alarms shall
be provided to prevent any consequential damage to the power control
devices.
6.11.2.2 Offered system shall also take in account the distance between drive
panel and motor and the drive system shall include all material and
accessories to be suitable for a distance of 350m.
GSP-01-00-00-08-000-001-R3 60f48
6.11.3 DC Link Reactor: Smoothing reactors for the DC link shall be designed
to sufficiently decouple the rectifier and inverter portion of the converter
and to limit fault currents in this circuit. Unless otherwise specified, the
reactor shall be dry type, air cored, air-cooled or fan cooled type located
within the panel.
6.11.4 Output Filter: VFD output current waveform should be inherently

sinusoidal at all speeds, with harmonic limits as specified in this
specification. Output filter shall be provided if required. Output filter
capacitors shall be provided with discharge circuits to ensure that all
residual stored charge is reduced to less than 50 V DC within 300
seconds after a loss of AC voltage. All capacitor shall be maintenance
free and self-healing type. The VFD system shall inherently protect
motor from high voltage dv/dt stress, independent of cable length to
motor. Output filter shall be an integral part of the VFD system and
included within the VFD enclosure.
6.11.5 Operator Control Panel: Each drive shall be equipped with a froAt
mounted operator control panel consisting of a backlit alphanumeric
display and a keypad with keys for parameterization and adjusting
parameter which shall be· limited to Start/Stop, Local/Remote,
Auto/Manual, Increase/Decrease, menu navigation and protection and
measurement parameter selection, etc.
Additionally, one (1) Lap-top PC based PADT (programming and

diagnostic tool) with necessary drive software shall be provided covering
the complete drive systems offered for the plant unit for connecting to
individual unit and carry out above functions unless mentioned otherwise
in the technical specification. Operation data display function, fault display
function (with first fault display), trace back function (using PADT) ,
manual operation function for setting, testing & loading parameters
trending (by PADT) etc. shall be available.
7.0 CONTROL DEVICES
7.1 PUSH BUTTONS AND CONTROL SWITCHES
7.1.1 All push buttons and illuminated push buttons shall be of sturdy desig n of
22.5 mm diameter and suitable for all types of control circuits. The
components shall conform to IS: 13947 for their mechanical and
electrical design features. Modular contact blocks and actuators shall be
adopted so as to have any desired arrangement of contacts. The contact
design shall be such as to provide enhanced contact reliability required in
circuits with electronic interfaces involving low voltage and small value
currents.
7.1.2 Shrouded arrangement shall be provided for 'Start ' application, "Un
shrouded 'arrangement for Stop' application, 'Mushroom' arrangement for
- Emergency Stop' application and key type arrangement for "Lock-out'
application. Each push button shall be provided with minimum 2 NO & 2
NC contact.
GSP-OI-OO-OO-08-000-001-R3 Pa
ConfidentiaL ©2016 TATA Steel Limited, All rights reserved
7.1.3 Control and selector switches shall be of sturdy design with modular
construction comprising a number of switching elements operated by a
single shaft and shall have suitable position indicator s to show that the
switch is in the selected position.
7.1.4 Position maintained or spring return arrangement shall be provided as

required. The contact design shall have similar feature as described
above.
7.1.5 Master switches, wherever provided, shall be cam-operated with a

number of switching elements in modular construction. The master
switches shall be in the form of rotary control switch with pistol grip or
twist type operating handles. Lever control switch, where adopted, shall
have necessary gearing with movement in one plane. Joystick type
control switches shall have movement in two perpendicular planes.
Potentiometer switches shall be provided with lever or joystick controls.
7.2 INDICATING LAMPS
All indicating lamps shall be of 22.4-mm diameter and provided with

coloured lenses. Red lens shall be for "Start' or "ON' application, green
for "Stop' or "OFF' application, Amber for "Fault' indication and Clear for
indication of general nature. Other colour s may be adopted depending
on the particular application. The lamps shall be cluster LED type
suitable for the adopted control voltage levels. Sufficient quantity of lamp
grips shall be provided for easy replacement of the lamps.
7.3 LIMIT SWITCHES
7.3.1 Non-contact type limit switches shall only be provided as far as possible.
Contact type limit switches, where provided, shall be of robust
construction capable of withstanding repetitive operation and housed in
cast metal-clad dust and oil tight enclosure, conforming to IP65. The limit
switches shall have high mechanical endurance exceeding Class 10 and
suitable for heavy-duty operation. Contacts shall be adequately rated to
handle inductive currents in the circuits and shall be of design suitable
for electronic interfaces as mentioned above. The limit switches shall be
provided with actuators in the form of plungers, roller tappets, push-
rollers, roller levers, as required. These actuators shall be operated by
means of actuating bars, cams, stops etc.
7.3.2 For repetitive cyclic operation as well as sequence control, programming

and positioning application adjustable type rotary cam limit switches shall
be adopted having enclosure similar to that specified above. The cam
switch shall be complete with the associated gearbox to suit specific
application.
7.4 PROXIMITY SWITCHES
Where required, proximity limit switches shall be provided. These solid

state electronic limit switches shall actuate in the proximity of the target!
flag and shall not be affected by dust, grease, e .~ its shall be
housed in dust and oil ti ht enclosure conformirlj <?i "'~ d shall be
GSP-Ol-00-00-08-000-001-R3 . age 38 of 48
Confidential. ©20 16 TATA Steel Limited, All rights res
suitable for operation with digital drive regulators! programmable

controllers or standard hard-wared circuitry.
7.5 MAGNETICALLY OPERATED LIMIT SWITCHES
In adverse operating conditions and where high approach speeds are

encountered, magnetically operated momentary contact limit switches
shall be adopted suitable for operation with digital drive regulators1
programmable controllers or standard hard-wired circuitry. The units
shall comprise cast metal-clad switch blocks enclosure conforming to
IP66 complete with reed type contacts as well as outgoing leads and
cast metal-clad magnets which shall travel transversely across the
switch blocks.
7.6 POSITION TRANSDUCER:
7.6.1 For application requiring angular position measurement, electromagnetic

position sensors or optical pulse frequency generator shall be adopted
as required. The electromagnetic position sensors shall be designed to
provide precise digital output based on the tran.sducer shaft angle. The
transducer signal shall be temperature compensated and shall be
immune to electrical noise and other disturbances, which may lead to
Measurement error. The unit shall be housed in heavy duty, water
resistance enclosure having IP65 degree of protection.
The optical pulse frequency generator shall comprise pulse disc

scanning device with LED, optical receiving system and evaluation
electronics. It shall be designed for selecting number of pulses per
revolution based on the required resolution. The unit shall have high
mechanical resistance to shocks and vibrations and shall be enclosed in
sturdy aluminium housing having minimum degree of protection IP56.
The pulse generator shall be complete with plug and socket arrangement
or built-in terminal box.
7.6.2 Linear position transducer with detector unit shall be provided for
accurate detection of linear position or displacement. It shall basically
comprise a scale rod mounted on movable object and a head mounted
on a stationary member of the machine. The unit shall be housed in mild
steel or non- magnetic metal case for protection against dust, water as
well as stray magnetic field. It shall also have provision for air- purging.
The transducer shall be provided with necessary cable connectors and
cables of adequate length as required to connect it with the evaluation
electronics unit.
7.7 RESISTORS:
7.7.1 The resistors provided for motor starting and control shall be suitably
rated for the starting conditions. The current carrying capacity of the
resistors shall be so selected that the temperature rise shall not exceed
375 degree C.
7.7.2 The .resistors offered shall be of grid construction havin

elements,of rust- roof, non-breakable, heavy duty cast iron
GSP-Ol-00-00-08-000;O l-R3
, Copfjdential. ©2016 TATA Steel Limited, All rights reserved
I +.1
.. t!!?!SS E?!?!!!
FG 200 conforming to IS :210) or punched sheet steel of material non-

corrodible chrome aluminium steel alloy (Fechral) as specified,
assembled on mica or asbestos insulated tie rod s and separated from
one another by mica or asbestos washers. The grids shall be assembled
on heavy steel frames, which can be suitably stacked with proper sheet
steel enclosure of IP 33 enclosure protection class. The design shall be
such as to ensure good ventilation. The terminals shall be brought out on
one side and marked with metallic tags for external connections.
7.8 Legend Plates for Push Buttons, Lamps: Anodised aluminium legend
plates shall be provided for all push-buttons, control switches, pilot lamps
etc. with following standard marking. Other markings shall be provided
as required.
START I STOP, ON IOFF, UP I DOWN, FORWARD I REVERSE,

SLOW / FAST, CLOSE / OPEN etc.
8.0 CONTROL DESK AND POSTS
8.1 Requisite type and number of operators control desks and local
operator stations/posts shall be provided for proper control and operation
of the plant. The operation shall generally be carried out from HIVII with
local control box for maintenance to be located near the respective
equipment.
8.2 Control desks where specified shall be free standing, floor mounted or
pedestal mounted based on the type of operator control required. Control
desks shall comprise sturdy frame work with hinged sloping top, bolted
sides, front and rear covers fabricated from 2.5 mm thick CRCA sheet
steel with proper painting and finish. The front side shall generally
provide access to the terminal blocks and shall be provided with hinged
doors. The bottom of the desk shall have removable cover plate to
facilitate drilling of holes for cable entry as required during installation.
Neoprene rubber gasketing shall be provided to all doors and hinged top
plate. Enclosure protection shall be IP-31 (min) in control rooms and IP-
54 for indoor shop floor installation and IP-55 with canopy for outdoor
installation.
8.3 Layout of the desk sections as well as the devices on the desks shall be
ergonomically designed to provide maximum operator's comfort as well
as un-hindered view of the controlled equipment, where called for. Apart
from the normal components of control desks like push buttons, selector
switches, indicating lamps etc., other equipment such as PC based
operator's terminals, printers, intercom equipment, CCTV control etc.
shall also be located on desk in control room, as applicable. The physical
dimensions and the desk design shall be so engineered as to ensure
effective utilisation and efficient layout of the operator devices.
8.4 The desk shall be factory assembled and fully wired. The internal control
circuit wiring shall be with 1100 V grade single-core, multi-strand PVC
cable with copper conductors having minimum size of mm and
conformin to IS:694. All out oing connections shall J§ ~c ut to
GSP-Oi-00-OO-OB-000-00I-R3
Confidential. 102016 TATA Steel Limited, All rights reserv
Annexure-1 of COEM office oreder no.COEM/27/T 87/2019, 24th May 2019
Approved vendor list for Electrical and Electronics

S No. Item Vendors Comments
1 DISC BRAKE (GENERAL APPLICATION) KATEEL / SVENDBORG / SIBRE-Germany / SIME-France
2 DISC BRAKE (CRITICAL APPLICATION) SVENDBORG / SIBRE-Germany / SIME-France
3 THRUSTER BRAKE (GENERAL APPLICATION) SVENDBORG / STROM KRAFT / KAKKU / SIBRE / SIME-France
4 D.C.E.M BRAKE (GENERAL APPLICATION) BCH / STROM KRAFT / ELEKTROMAG / KAKKU / ELECTROMECH / EPC / IS
5 D.C.E.M BRAKE (CRITICAL APPLICATION) SIBRE / SIME-France
6 THRUSTOR BRAKE STROM KRAFT / ELECTROMAG / ELECTROMECH
7 BRAKING RESISTANCE PANEL RESISTEC
8 OVER BAND MAGNETIC ERIEZ / ELEKTROMAG / POWER BUILD / ELEC-TROZAVOD / KAKKU
9 SEPARATOR (GENERAL APPLICATION) ERIEZ / ELEKTROMAG / POWER BUILD / ELEC-TROZAVOD / KAKKU
ELEKTROMAG / KAKKU / OHIO / DEMAG / WITTONKRAMER / STEINERT /

10 SUSPENDED ELECTROMAGNET
SUPERLIFT
11 METAL DETECTOR THERMO-RAMSEY / ELEKTROMAG / PBL / ELECTROZAVOD
12 ELECTROMAGNETIC VIBRO FEEDER IC (Internal Combustion) / ELECON / TRF / ELECKTROMAG
13 ELECTROMECHANICAL VIBRO FEEDER IC (Internal Combustion) / ELECON / TRF / BHP (VIMEC)
14 CIRCULAR MOTION VIBRATING SCREEN IC (Internal Combustion) / TRF
15 LINEAR MOTION VIBRATING SCREEN IC (Internal Combustion) / TRF
16 FLEXI-DECK VIBRATING SCREEN IC (Internal Combustion) / TRF
17 132 KV SF6 BREAKER ABB / SIEMENS (India) / BHEL / ALSTOM
RAYCHEM - RPG / SIEMENS / ABB (HIVELM acqired by RAYCHEM RPG and ELPRO by
18 132KV DISCONNECTING SWITCH
SIEMENS)
19 LIGHTENING ARRESTERS for 132kV system. ELPRO / CGL / ALSTOM/ SIEMENS ( Aurangabad)
20 132KV CT - Dead Tank ABB (Imported) / BHEL / ALSTOM (Imported) / ALSTOM (India with European design)
21 132KV CT - LIVE TANK GE (Hosur, India) / GE Germany)
22 132KV CVT (PT SHOULD NOT BE USED) ABB / BHEL / Alstom ( India) / Siemens ( Aurangabd)
Page 1 of 12
23 WAVE TRAP ABB (INDIA), ALSTOM (INDIA)
24 HV and EHV INSULATOR. ELPRO / ALSTHOM / BHEL / JSI (Jai Shree Industries)
25 INDOOR 33KV VCB PANEL. - YET TO BE FINALISED
26 INDOOR 33KV SF6 CIRCUIT BREAKER PANEL - YET TO BE FINALISED
PRAGATI / SIEMENS-imported / ABB-Imported / MERLIN GERIN-Imported / NARAYANA

27 CT/PT - PANEL MOUNTED TYPE - FOR 33KV
POWERTECH, Vadodara.
ABB India (33 KV & 132 kV), ALSTOM Europe, Siemens (Aurangabad for 132 KV), Siemens
28 132kV/33kV GAS INSULATED SWITCHGEAR
(Goa for 33 KV), Alstom India for 132 KV ( 33 KV not being manufactured in India)
29 HT REACTOR AIR CORED DRY TYPE INDOCOIL / PSE / BHEL
30 HT CAPACITOR up to 6.6 KV BHEL / ABB / UNIVERSAL
31 HT CAPACITOR above 6.6 KV upto 33 KV BHEL / ABB
32 HT HRC FUSES ALSTOM / SIEMENS / S&S / BUSSMAN
SIEMENS - also 8 BK Switchgear with 3 AK Breaker & triangular Bus-bar / ABB-only

33 6.6/11 kV VACCUM CIRCUIT BREAKER
Unigear MV Switchgear / L&T
SIEMENS (Model-3TL8 or any other newer model after this like NX-AIR etc is not
6.6/11 kV VACCUM CONTACTOR WITH SHUNT TRIP
34 acceptable)
MECHANISM
/ ABB- only Unigear with Permanent Magnet drive / L&T
35 6.6/11 KV CT/PT KAPPA / ABB / BHEL / PRAGATI / PROYOG / NARAYANA POWERTECH, Vadodara.
36 CONTROL TRANSFORMERS INDUSREE / ADROIT / KALPA / KAPPA / ANU ELECTRICALS
LIGHTING TRANSFORMER/AUX. TRANS. -UP TO 500 KVA TRANSO INDIA / INDUSREE / VOLTAMP / RAYCHEM RPG / KALPA / ADROIT / ANU
37
(DRY TYPE) ELECTRICALS
ECC / KGS ENGINEERING-earstwhile Stardrive/CONTROL & SWITCHGEAR (Conventional

38 LV BUS DUCT
type) / Vee Vee Control
ABB / BHEL / CGL / KEC (Kirloskar Electric

39 OIL TYPE DISTRIBUTION TRANSFORMER <= 2.5 MVA Co.) / SCHNEIDER (Naini & Vadodara) / SIEMENS MUMBAI Mumbai / VOLTAMP
TOSHIBA / GE Prolec/ Esennar, Hyderabad.
ABB / BHEL / SCHNEIDER (Naini &

OIL TYPE POWER TRANSFORMER > 2.5 MVA & up to 31.5
40 Vadodara) / SIEMENS Mumbai / VOLTAMP/TOSHIBA / Transformers & Rectifiers (India)
MVA and voltage up to 33 KV
Ltd.
Page 2 of 12
OIL TYPE POWER TRANSFORMER > 31.5 MVA OR voltage > ABB / BHEL / ALSTOM (Naini &Vadodara) / SIEMENS Mumbai
41
33 KV TBEA / Transformers & Rectifiers (India) Ltd.
RESIN CAST POWER TRANSFORMER –up to 2.5 MVA and KEC (Kirloskar Electric Co.) / BHEL / VOLTAMP / Raychem RPG,Pune / ABB / Esennar,
42
voltage up to 11 kV Hyderabad.
RESIN CAST POWER TRANSFORMER > 2.5 MVA OR voltage >

43 ABB-Imported / SIEMENS-Imported / ALSTOM-Imported
11 KV & upto 33 KV
44 FURNACE TRANSFORMER (LESS THAN 10 MVA) CGL / BHEL / ALSTOM
45 FURNACE TRANSFORMER (10 MVA AND ABOVE) ABB-ITALY / TAMINI-ITALY
46 6.6 KV ISOLATOR A. BOND STRAND / DRIESCHER PANICKER
47 WINDING & OIL TEMP.INDICATOR PRECIMEASURE / PERFECT CONTROL
48 MAGNETIC OIL LEVEL INDICATOR SUKRUT
BUCHHOLZ RELAY (ABOVE 20MVA ONLY REED TYPE

49 SUKRUT
BUCHOLZ SHOULD BE USED) / PRV/ OIL SURGE RELAY
50 ON LOAD TAP CHANGER BHEL / MR(EASUN) / MR GERMANY / ABB
AIR CIRCUIT BREAKER OF RATING <= 440 VOLT OF ANY

51 L&T / SIEMENS / SCHNEIDER / ABB / EATON / HAVELLS
CURRENT RATING
52 Air circuit Breaker, 690 Volts of any current rating. SIEMENS / SCHNEIDER ELECTRIC / ABB
PMCC / PCC / MCC / PDB / LDB UP TO 440V & INCOMER

RATING >= 3200Amp
excluding VFD drive panel.
(only approved vendor make componets like; Breaker, Protective

53 L&T / SIEMENS / SCHNEIDER / ABB
relays,Aux relay, Motor protection relay, Breaker control
switch,Terminal block,Annunciator, Fuse, CT,PT,Control
transformer,Panel meter,Push button,Timer,Power & control
terminal, Contactor, MCCB, MCB,LED,SFU, Power cable Lug,
Cable Gland, etc to be used in the panel)
Page 3 of 12
PMCC / PCC / MCC /PDB / LDB UP TO 440 V & INCOMER

RATING >= 1250A <3200Amp
excluding VFD drive panel Category A - L&T / SIEMENS / SCHNEIDER / ABB
Category B can be taken only when none of
the Category-A vendor is ready to quote.
(only approved vendor make componets like; Breaker, Protective Category B - TECHNO COMMERCE / BCH / BENGAL TECHNOCRATS / TTS
54 First RFQ will be sent first to Category-A
relays,Aux relay, Motor protection relay, Breaker control SYSTEMATIX / LOTUS POWERGEAR PVT LTD / SEN & SINGH ENGINEERS /
only.
switch,Terminal block,Annunciator, Fuse, CT,PT,Control SWITCHING CIRCUITS / VEE VEE CONTROLS PVT LTD / ELECTRO ALLIED PRODUCTS
transformer,Panel meter,Push button,Timer,Power & control / ENGINEERING CONSTRUCTION COMPANY
terminal, Contactor, MCCB, MCB,LED,SFU, Power cable Lug,
PMCC / PCC / MCC /PDB / LDB UP TO 440 V & INCOMER

RATING < 1250 Amp L&T / SIEMENS / SCHNEIDER / ABB/ TECHNO COMMERCE / BCH / BENGAL
With approval of appropriate authority user
excluding VFD drive panel TECHNOCRATS/ TTS SYSTEMATIX / LOTUS POWERGEAR PVT LTD/ SEN & SINGH
may ask for the Category-B or Category-A
ENGINEERS / SWITCHING CIRCUITS/ AMICHAND,Jamshedpur / APEX MARKETING /
vendors as defined in Sl no-53 only. RFQ
(only approved vendor make componets like; Breaker, Protective RUPA ELECTRIC SYSTEMS / AC POWER SYSTEM / ELECTROMECH ENGINEERS /
55 may be sent to all vendors if no preference
relays,Aux relay, Motor protection relay, Breaker control ENGINEERING CONSTRUCTION COMPANY / PARADIGM ENGINEERS & CONSULTANTS
mentioned.
switch,Terminal block,Annunciator, Fuse, CT,PT,Control PVT LTD / SYNERGY ENTERPRISES/ LEGRAND/ INTEGRATED CONTROL
transformer,Panel meter,Push button,Timer,Power & control SYSTEM/LADHURAM & SONS /TIRUPATI TECHNICAL SERVICES / HINDUSTAN
terminal, Contactor, MCCB, MCB,LED,SFU, Power cable Lug, CONTROL & EQUIPMENTS / POWER & ROTECTION
PMCC / PCC / MCC / PDB / LDB OF VOLTAGE >440 <=690V &

56 L&T / SIEMENS
ANY CURRENT RATING
57 FLAME PROOF SWITCHGEAR UP TO 415V. GE-POWER / CGL / FLEXPRO
LT PANELS AND ACCESSORIES FOR MINES (DGMS MINE LINE / ELECTROTECHNICA / PRABHU SWITCHGEAR PVT.LTD / ABC ELECTRICAL
58
APPROVED) PVT.LTD
SCHNIEDER-Micom P122 / P127, ALSTOM - Micom P141 / P143

FEEDER PROTECTION RELAYS (for 3.3/6.6/11/13.2/13.6 kV
59 SIEMENS-7SJ61 / 7SJ62 / 7SJ63 / 7SJ64
voltage level)
ABB-REL670, ABB -REF 615 / ALSTOM Agile 14 Series / ABB-REF 620
ALSTOM - Micom P141 / P143

60 FEEDER PROTECTION RELAYS (for 33 /132 kV Voltage level) SIEMENS- 7SJ62 / 7SJ63 / 7SJ64
ABB-REL670 / (ABB-REF 620 for <= 33KV Only) Particular model, out of mentioned, shall be
chosen
1. Based on protection & control system
SCHNIEDER-Micom P63X, ALSTOM - Micom P64X
TRANSFORMER PROTECTION RELAYS (for 132kV /33kV /6.6 requirement.
61 SIEMENS-7UT612 / 7UT613
kV/3.3kV Voltage level)
ABB-RET670 / (ABB-RET 620 for <= 33KV Only)
2. After discussion with Relay Testing
ALSTOM-Micom P343 / P344 / P345 Section / MEG.
GENERATOR PROTECTION RELAYS (for 132kV /33kV /6.6
62 SIEMENS-7UM 62
kV/3.3kV Voltage level)
ABB-REG 670
LINE DIFFERENTIAL PROTECTION RELAYS (for 132kV /33kV SCHNIEDER-Micom P521, ALSTOM-Micom P541 / P542 / P543
63
/6.6 kV/3.3kV Voltage level) ABB-RED 670/ SIEMENS-7SD80
Page 4 of 12
MCCB/MPCB (BOTH WITH POSITIVE ISOLATION FEATURE

97 ABB / L&T / SIEMENS / SCHNEIDER-TELEMECHANIQUE / EATON / HAVELLS
ONLY)
MDS / STANDARD / SIEMENS / L&T / SCHNEIDER-TELEMECHANIQUE / ABB / EATON

98 MCB
/ HAVELLS
99 AC POWER CONTACTOR SIEMENS / L&T / SCHNEIDER / ABB / EATON / HAVELLS
100 DC POWER CONTACTOR BCH / TM (Telemecanique) / SIEMENS / EATON
101 CRANE DUTY POWER CONTACTOR SIEMENS / BCH / C&S(TM) / L&T / EATON
102 LT CAPACITOR ALSTOM / UNISTAR / CGL
ROCKWELL AUTOMATION / TELEMECHANIQUE / SCHNEIDER-

103 PROXIMITY SWITCH
TELEMECHANIQUE/TURCK
JAYSHREE INDUSTRIES / TELEMECHANIQUE / SCHNEIDER-TELEMECHANIQUE /

104 ZERO SPEED SWITCH
P&F / PROTOCONTROL
105 PUSH BUTTONS SIEMENS / L&T / BCH / SCHNEIDER-TELEME-CHANIQUE / EATON
106 LT FUSES (HRC) SIEMENS / L&T / GE India / ABB / SCHREIDER-TELEMECHANIQUE / BUSSMAN
107 TIMER SIEMENS / BCH / L&T / SCHREIDER-TELEME-CHANIQUE / ALSTOM
SIEMENS / KAYCEE / L&T / ALSTOM / SCHREIDER-TELEMECHANIQUE / SC&S /

108 CONTROL SWITCHES
STANDARD / HHE
109 LT CT/PT KAPPA / KALPA/ INDUSREE
TERMINAL BLOCK
110 WAGO / PHOENIX / SCHNEIDER-TELEMECHANIQUE/ CONNECTWELL / ELMEX
(POWER, CONTROL, & INSTRUMENT)
SIEMENS / ABB / TECHNOCOMMERCE / TECHNOCRATS / SEN & SINGH / SWITCHING

111 LOCAL CONTROL BOX / CONTROL PANELS / CONTROL DESK CKTS / POWER &PROTECTION / L&T / VAAY PROTECH / ALSTOM / POWER &
PROTECTION
VOLTAGE / POWER / CURRENT/ FREQUENCY / ENERGY
112 ABB / AEP / SIEMENS / ALSTOM
TRANSDUCER
113 PHOTOCELL TRANSDUCER SYSTECH / TSC
114 HOOTER /BUZZER /BELL GETCO / KHERAJ / EDISION / KAKKU

115 SOLID STATE ANNOUNCIATOR APLAB / L&T / PROCON / CONTROL & DYNAMICS / MINILEC / ELEMECH
116 SWITCH FUSE/D FUSE SWITCH SIEMENS / L&T / GE INDIA / SCHNEIDER-TELE-MECHANIQUE
117 WELDING MACHINE ADVANI OERLKON / ESAB / L&T
Page 7 of 12
LT AC MOTOR (Non inverter duty) including crane application ,

118 SIEMENS / CGL / KEC / MARATHAN / BHEL / ABB
Non ROT
119 HT AC MOTOR (200KW-1000KW) BHEL / CGL / ABB / KEC / WEG ( India & Brazil) / SIEMENS / TMEIC
120 HT AC MOTORS (above 1000 KW - 3000KW) BHEL / CGL / ABB / WEG ( India & Brazil) / SIEMENS-upto 2.5 MW / TMEIC
SYNCHRONOUS & SQUIRREL CAGE MOTORS ABOVE BHEL / SIEMENS GERMANY / ABB FINLAND / HITACHI JAPAN / WEG ( India & Brazil) /
121
3000KW. ABB India
122 LT AC MOTOR (CRANE DUTY)-SLIP RING MARATHAN / KEC / CGL
123 LT AC ROLLER TABLE MOTOR KEC / WEG-IMPORTED / NORD-IMPORTED / LHP
124 LT AC MOTOR (FLAME PROOF) KEC / SIEMENS / CGL / MARATHAN / BHARAT BIJLEE
125 INVERTER DUTY AC MOTOR UP TO 690 VOLT ABB / SIEMENS / MARATHAN / KEC / BHARAT BIJLEE
KEC: With specific approval from COEM on

SEW EURO DRIVE/ POWER DRIVE/ PBL / ELECON/ NORD / ROSSI / FIMET /
126 LT GEAR MOTOR case to case basis
MOTOVARIO / IC BAUER
Unbalanced Motor Internal Combustion(IC) / Elektromag

127
128 DC MILL MOTOR (MAIN DRIVE) BHEL / KEC / IMPORTED
DC MILL MOTOR (AUXLIARY DRIVE EXCLUDING MAIN DRIVE )

129 KEC / IEC / CGL / ABB (BALDOR)
TYPE.
Any other make of rating more than 200 KVA

130 D G SET KEC / GREAVES COTTON / JACKSON / CUMMINS / WARTSILA working satisfactorily in TSL or Outlocations
can be considered
LED LIGHT & LIGHT FITTING FOR OFFICE/ STREET/ SHOP

131 HAVELLS/ GE/ PHILIPS/ CGL/ BAJAJ / SURYA
FLOOR
LED LIGHT FOR OTHER ITEMS LIKE;TUNNEL LIGHT/

132 PYROTECH / BINAY
AVIATION LIGHT/ HAND LAMP
133 RENEWABLE ENERGY SOURCE - SUN PIPE LIGHT - YET TO BE FINALISED
134 RENEWABLE ENERGY SOURCE- SOLAR LIGHTING SYSTEM -
135 LED LAMP (Panel mounted indication lamp only) BINAY / SCHREIDER-TELEMECHANIQUE / GE INDIA / BCH
Page 8 of 12
136 LIGHTING FIXTURES (GENERAL PURPOSE) PHILIPS / BAJAJ / CROMPTON / GE / HAVELLS / SURYA
137 LIGHTING FIXTURES (INCREASED SAFETY & FLAME PROOF) PHILIPS / BAJAJ / CROMPTON / GE / HAVELLS
138 CRANE POWER CONDUCTOR ACESSORIES IMSS / INT ENGG / AGMECH / VARIETY / EMERALD
139 CRANE POWER INSULATOR ASSEMBLY IMMS / UIC / INT ENGG / AG MECH / VARIETY / EMERALD
140 DOUBLE GIRDER EOT CRANE (CRITICAL APPLICATION) TGS / WMI / MUKAND / HITACHI
141 DOUBLE GIRDER EOT CRANE (GENERAL PURPOSE) TGS / WMI / MUKAND / HITACHI / FAFECO-MUMBAI / JESSOPH-Kolkata
142 SINGLE GIRDER ELECTRICALLY OPERATED & JIB CRANES ARMSEL / MME / VOLTAS / PLICARE
143 LIFT OTIS / THYSSEN
144 EARTHING RESISTOR BHEL / BCH / RESISTECH / NARKADE
145 BREAKER CONTROL SWITCH ALSTOM / KAYCEE / SIEMENS
146 VIBRATING MONITORING SYSTEM SCHENCK AVERY / FORBES MARSHALL / BENTLEY NEVADA
147 PULL CHORD & BELT SWAY SWITCH AG SYSTEM / JSI / JAI BALAJI / PB / IS / PROTOCONTROL
148 SOLID STATE ANNUNCIATOR APLAB / L&T / PROCON / MINILEC / CONTROL & DYNAMIC
SMS Demag / HITACHI / ABB / GEIP / SIEMENS / ROCKWELL / DANIELLI / TMEIC /

149 Category A - Level #1 Automation system greater than 100 I/O
PRIMETALS
150 DATA ACQUISITION SYSTEM-HIGH SPEED IBA / MICROSYSTEM FOUNDATION
151 DCS HONEYWELL / ABB / YOKOGAWA INDIA LTD / SIEMENS
152 MICRO PLC MITSUBISHI / WAGO / MOELLER / LOGO / ROCKWELL / GE FANUC / SCHNEIDER
HONEYWELL / GE (IP) / SCHNEIDER / SIEMENS / ABB / ROCKWELL (ALLEN BRADLEY) /

153 PLC
HITACHI / MITSUBISHI / GE
154 HMI-PC IBM / COMPAQ / DELL / HP
ABB (PROCESS PORTAL) / SIEMENS (WIN CC) / ALLEN BRADELY (RS VIEW) / I FIX /
155 HMI SOFTWARE
SCHNEIDER (WONDERWARE / CITECT) / HONEYWELL (EXPERION)
Page 9 of 12
156 NETWORK SWITCHES, ROUTERS (Managed / Unmanaged) CISCO / D LINK / HIRSCHMANN
157 OPERATOR PANELS ABB / SIEMENS / ALLEN BRADELY / MODICON / HITACHI / GE FANUC / MITSUBISHI
158 CNC SIEMENS / TOSHIBA / HERKULES / POMINI
159 P A SYSTEM BOSCH / PHI AUDICOM
160 WIRELESS VOICE COMMUNICATION MOTOROLA
161 WIRELESS DATA COMMUNICATION (UNLICENSED) MOTOROLA / LOTUS / PHOENIX
162 WIRELESS DATA COMMUNICATION (LICENSED) LOTUS / INTERMEC
POLYCAB /APAR INDUSTRIES / INDUSTRIAL CABELS / CORDS CABLES / SPECIAL

/UNIVERSAL / KEI,BHIWADI / ELKAY TELELINKS / UDAY PYROCABLES / HAVELLS /
163 HOUSE WIRING GEMS CAB / SKYTONE / LASER CABLES / RPG / SBEE CABLES / V-GUARD
INDUSTRIES / GENERAL CABLE INDIA/ TBEA China / New Baofeng China / Far East
China / Gupta Power Ltd / Sigma Vidyut Products Jamshedpur
POLYCAB /APAR INDUSTRIES / INDUSTRIAL CABELS / CORDS CABLES / SPECIAL

/UNIVERSAL / KEI,BHIWADI / ELKAY TELELINKS / UDAY PYROCABLES / HAVELLS /
164 CONTROLS CABLES GEMS CAB / SKYTONE / LASER CABLES / RPG / SBEE CABLES / V-GUARD
INDUSTRIES / GENERAL CABLE INDIA/ TBEA China / New Baofeng China / Far East
China / Gupta Power Ltd / HELUKABEL / LAPP CABLE
POLYCAB / APAR INDUSTRIES / SPECIAL CABLES / UNIVERSAL / RPG / KEI, BHIWADI /

HAVELLS / SKYTONE / LASER CABLES / GEMS CAB /
165 POWER CABLE LT PVC / XLPE
SBEE CABLES / V-GUARD INDUSTRIES/ CCI / CORDS/ GENERAL CABLE INDIA / TBEA
China / New Baofeng China / Far East China / Gupta Power Ltd
UNIVERSAL / RPG / POLYCAB / HINDUSTAN VIDYUT / RAVIN / TORRENT CABLES /

166 HT CABLES, (>1.1 to 11KV) HAVELLS / PDTL-Thailand / KEI Bhiwadi/PARAMOUNT/CCI/ TBEA China / New Baofeng
China / Far East China
167 HT CABLES, 33 KV UNIVERSAL / RPG / PDTL-Thailand / POLYCAB /KEI / CCI
PHELPS DODGE THAILAND LTD (PDTL) / UNIVERSAL CABLES,Satna / BRUGG

168 HT CABLES, 132KV and 220KV
Switzerland.
TELEPHONE CABLES --- PVC ARMOURED, UNARMOURED

169 USHA MARTIN / DELTON CABLES / ELKAY TELELINKS / FINOLEX
AND JELLY FILLED
Page 10 of 12
170 FLEXIBLE CABLE UNIVERSAL CABLES / POLYCAB WIRES /APAR INDUSTRIES / SKYTONE / KEI,BHIWADI
STEEL CAR CABLE / LF CAR CABLE / DS COMBIUNED CAR

171 UNIVERSAL CABLES
CABLE
UNIVERSAL CABLES / POLYCAB WIRES /APAR INDUSTRIES / SKYTONE/ KEI,BHIWADI /

172 CRD / TRAILING CABLE EXCLUDING STEEL CAR
HELUKABEL / LAPP CABLE
173 POWER CABLE LUGS PHONEIX / DOWELLS/ HEX
174 CABLE GLAND FOR HAZARDOUS AREA BALIGA / DOWELLS / ELECTROMEG / HEX
175 CABLE GLANDS ELECTROMEG / DOWELLS / Metal Craft Industries Rajkot / HEX
PILCA CABLE INDOOR / OUTDOOR TERMINATION KIT UP TO

176 RAYCHEM-HEAT SHRINK EPKT SERIES
33 KV
177 PILCA CABLE STRAIGHT THROUGH JOINT KIT UP TO 6.6 KV RAYCHEM-HEAT SHRINK HVS SERIES
PILCA CABLE STRAIGHT THROUGH JOINT KIT > 6.6 KV &

178 RAYCHEM-HEAT SHRINK EPKJ SERIES
UPTO 33 KV
XLPE INDOOR / OUTDOOR END TERMINATION KIT UP TO 33

179 RAYCHEM-HEAT SHRINK EPKT SERIES / 3M-COLD SHRINK (IMPORTED)
KV AIS
XLPE INDOOR / OUTDOOR END TERMINATION KIT UP TO 33

180 PFISTERER / ABB KABELDON / NEXANS (ALL IMPORTED)
KV GIS
XLPE INDOOR / OUTDOOR END TERMINATION & STRAIGHT

181 PFISTERER / ABB KABELDON / NEXANS (ALL IMPORTED)
THROUGH JOINT KIT FOR 132 KV
XLPE STRAIGHT THROUGH JOINT KIT > 1.1 KV AND UPTO 6.6
182 3M-COLD SHRINK (IMPORTED) I RA YCHEM ' HEAT SHRINK EPKJ / MXSW SERIES
KV
XLPE STRAIGHT THROUGH JOINT KIT > 6.6 KV AND UPTO 33
183 RAYCHEM-HEAT SHRINK EPKJ /MXSW SERIES / 3M COLD SHRINK (IMPORTED)
KV
3M-HEAT SHRINK / 3M-COLD SHRINK (IMPORTED) / RAYCHEM-HEAT SHRINK RLVJ

184 LT CABLE (1.1 KV) STRAIGHT THROUGH JOINT KIT
SERIES
XLPE-PILCA TRANSITION STRAIGHT THROUGH JOINT UP TO

185 RAYCHEM-HEAT SHRINK ETRJ SERIES
33 KV
FLEXIBLE CABLE INDOOR/OUTDOOR TERMINATION UP TO

186 RAYCHEM-HEAT SHRINK EMKT SERIES
6.6 KV
FLEXIBLE CABLE STRAIGHT THROUGH JOINT KIT UP TO 6.6

187 RAYCHEM-HEAT SHRINK EMKJ SERIES
KV
Page 11 of 12
1. KBS Coating brushable/ sprayable Manufactured by M/s Cognis Deutschland GmbH

& Co. KGr Gerrnanv, in originally imported package.
2. Flammdur A77 with Flammadur E424 top coat only (For every 2 KG of A77, 500 ml of
E424 is to be supplied to make weather proof) manufactured by M/s AIK Flammadur
Germany in original imported package.
3. 3M FireDam 2000 Coating manufactured by 3M; UK in original imoorted package.
4. Spec Seal CS10S manufactured by M/s Specified Technologies Inc USA in original
188 FIRE STOP COATING ON CABLES (UMC no. 0788A0530) package.
5. FS 15 manufactured by M/s Fire Security systems,Canada/Norway in original
imported package.
6. Intumastic 285 manufactured by M/s Carboline USA/ Norway in original imported
package.
7. CP 679A manufactured by M/s Hilti Germany in original imported package.
8. Inca DC 6150 brushable / sprayable manufactured by INCA Taiwan in original
imported package
189 TRANSMISSION LINE HARDWARE AND YARD ACCESSORIES Supreme Industries / Transmission Line Products
190 TRANSMISSION LINE TOOLS AND TACKLES -
Vardhaman Hoses Bhiwadi / Premier Polyfilm Ghaziabad (Electromat) / RMG Polyvinyl

191 INSULATING MAT
Scundrabad (Safe Volt)
192 O/H Transmission Line Conductor Diamond Cable / Sterlite Cable / Gupta Power Ltd.
193 400 KV CT / CVT - ------- YET TO BE FINALISED
194 400 KV TRANSFORMER CGL / ALSTOM / Siemens
195 400 KV LA CGL / ELPRO
196 400 KV Isolator SIEMENS / ELPRO
197 400 KV BREAKER AREVA / ABB / SIEMENS
Page 12 of 12
Annexure-2 of COEM office oreder no.COEM/27/T 87/2019, 24th May 2019
Approved vendor list for Instrumentation

Category 'A' Vendors are for (i) Critical Control Applications and (ii) Capital Projects buy
Category 'B' Vendors are for non-critical applications
Note : If vendor category is not mentioned in the Purchase Requisition, RFQ shall be sent to both Category A & B Vendors.
S.No Item Categotry 'A' Vendors Category 'B' Vendors
1 THERMOCOUPLE, RTD & OXYGEN PROBES
Rajput Instrumentation/ Industrial

1.1 THERMOCOUPLE ASSEMBLIES Tempsens/ Pyro Electric Instruments Goa/ Emerson/ Yamari (Japan)
Instrumentation/ Eurekha
Rajput Instrumentation/ Industrial

1.2 MI THERMOCOUPLE Tempsens/ Pyro Electric Instruments Goa/ Emerson.
Instrumentation/ Eurekha/ GIC
1.3 THERMOCOUPLE ELEMENTS / WIRES Arora Mathy (Pt wires only) -

Industrial Instrumentation/ Eurekha/ Marc/
1.4 RTD Tempsens/ Pyro Electric Instruments Goa/ Emerson.
GIC
1.5 EXPENDABLE THERMOCOUPLE TIPS Electro–Nite / Ardee Business/ Allied -
1.6 MOLTEN STEEL TEMP. SYSTEMS Electro–Nite / Ardee Business Rungta Pyro Instruments
1.7 MOLTEN STEEL OXYGEN SYSTEMS Electro–Nite / Ardee Business Rungta Pyro Instruments
1.8 EXPENDABLE OXYGEN PROBES Electro–Nite / Ardee Business -
1.9 PYROMETERS Land/ Raytek/ Ircon Mikron/ Impac/ Keller
2 INSTRUMENTATION CABLES
NON MINERAL INSULATED COMPENSATING Rajput Instrumentation/ Pyroelectric

2.1 Cords Cable Industries/ Udey Pyrocables Mumbai/ Tempsens
CABLES FOR LANCE AND TRAILING CABLES Instruments Goa
2.2 LANCE CABLES MINERAL INSULATED Ardee / Tempsens/ Pyroelectric Instruments Goa Rungta Pyro Instruments
2.3 INST. CONTROL / SIGNAL CABLES Cords Cable/ Udey Pyrocables/ Special Cables Thermocables
Page 1 of 6
2.4 PROFIBUS AND FIELDBUS CABLES Lapp/ Cords Cable
3 GAUGES
GE Gauges/ Oyster Enterpreneurs/
3.1 PRESSURE GAUGES Wika/ Waaree/ Forbes Marshall/ Hydac / Rexroth Pyroelectric Instruments Goa/ GIC / Sree
Guru
3.2 TEST PRESSURE GAUGES Burdenberg/ Odin/ Wika/ Scandura Waree
3.3 TEMPERATURE GAUGES Wika/ Waaree/ Forbes Marshall/ Pyroelectric Instruments Goa GE Gauges/ Oyster Enterpreneurs/ GIC
4 PRESSURE & TEMPERATURE SWITCHES
4.1 BLIND TYPE Indfoss/ Switzer/ Wika/ Kromschroder/ Honeywell Orion

INDICATING TYPE-Pressure Switches Analogue /
4.2 Wika/ Waaree / IFM GE Gauges/ Oyster Enterpreneurs
Digital
4.3 D.P. SWITCHES/ GAUGES Indfoss/ Switzer/ Wika Orion/ Waree
4.4 FLOW SWITCHES Switzer/ Indfoss/ Levcon/ Endress &Hauser / IFM Waree/ D K Enterprises
5 LEVEL GAUGES / SWITCH / TRANSMITTERS
5.1 GENERAL SWITCHES Switzer/ Levcon/ Nivo Controls/ Magnetrol D K Enterprises/ V Automat/ Kobold
5.2 DP LEVEL TRANSMITTERS Emerson Rosemount/ Yokogawa/ Honeywell/ ABB
Endress + Hauser(European Origin)/ Siemens Millitronics/ Emerson (SAAB) Nivalco/

5.3 ULTRASONIC / RADAR / NON CONTACT TYPE Krohne
Burket (Germany)/ APM3D
TRANSMITTERS FOR PRESSURE, FLOW AND

6
TEMPERATURE APPLICATION
PRESSURE TRANSMITTER (PT) & DIFFERENTIAL

6.1 Emerson Rosemount/ Yokogawa Honeywell/ ABB / SIEMENS
PT
6.2 TEMPERATURE TRANSMITTERS Emerson Rosemount/ Yokogawa Honeywell/ ABB / SIEMENS
PT & DPT
6.3 Endress & Hauser(European Origin)/ Yokogawa SIEMENS
(Foundation FieldBus &Profibus)
TEMPERATURE TRANSMITTERS (Foundation

6.4 Endress & Hauser (European Origin) SIEMENS
Fieldbus & Profibus)
6.5 WIRELESS TEMPERATURE TRANSMITTER Yokogawa/ Emerson -
Page 2 of 6
7 VIBRATION SENSOR & MONITOR Bentley Nevada/ Schenk Avery/ Sherman/ Chemtrol Shinkawa( Forbes Marshall)
8 FLOW METERS AND FLOW ELEMENTS
8.1 MAGNETIC FLOW METERS Yokogawa/ Endress &Hauser/ ABB/ Emerson Rosemount Krohne/ Burket (Germany)
8.2 VORTEX FLOW METERS Yokogawa/ Endress &Hauser/ ABB/ Emerson Rosemount Krohne
8.3 CORIOLLIS MASS FLOW METERS Emerson Rosemount/ Krohne -
8.4 ULTRASONIC FLOW METERS Emerson Rosemount/ Yokogawa/ Endress & Hauser Krohne
8.5 ROTAMETERS Krohne/ Emerson(Brooks) Eureka / Placka
8.6 ORIFICE PLATES/ NOZZLES/ VENTURIES Engineering Specialities/ Mechanical Engineers/ Emerson/ GIC Oyster Enterpreneurs/ Marc/ Unicontrols
8.7 ANNUBAR Mechanical Engineers/ Engineering Specialities/ Emerson Unicontrols/ Switzer
9 PANEL INSTRUMENTS
9.1 SINGLE LOOP PID/ ON-OFF CONTROLLERS Invensys (Foxboro)/ Honeywell/ Eurotherm/ ABB/ Moore(Forbes Marshall)/ Yokogawa Masibus
9.2 RECODERS CHARTLESS Yokogawa / Eurotherm -
9.3 BAR GAPHIC INDICATORS Yokogawa / Masibus/ Eurotherm -
9.4 DIGITAL INDICATORS Yokogawa/ Masibus/ Eurotherm -
9.5 TOTALISERS ABB / Yokogawa/ Masibus -
9.6 SCANNERS Masibus -
9.7 POWER SUPPLY (24 VDC) Phoenix/ Masibus/ Siemens MTL Instrumentation Ltd.
9.8 SIGNAL ISOLATORS MTL Instruments Ltd./ Yokogawa/ Masibus/ Pepperl&Fuchs -
9.9 ANNUNCIATOR IIC/ Digicont/ Minilec/ Procon -
Masibus/ Waaree /SKF- for vibration

10 TEST INSTRUMENTS Fluke/ Scandura/ Druck(Chennai)/ Yokogawa
analyser only
11 SMART HART CONFIGURATOR (UNIVERSAL) Rosemount/ Yokogawa/ ABB -
12 FLAME DETECTOR Honeywell / Durag/ Fire eye/ Krom Schroder Industrial Research Associates/ COEN
13 ANALYSERS
Page 3 of 6
Forbes Marshall (In-situ O2 analyser)/

ABB Analytical/ Siemens/ Emerson Rosemount/ Yokogawa/ Invensys- Endress + Hauser (Moisture)/ Honeywell
13.1 GAS ANALYSERS
Foxboro(Humidity)/ Servomex (Teledyne)/ Testo(CO/ O2/ Humidity and
Misc)
13.2 CV ANALYSERS Union/ Reinekke/ Yokogawa -

GAS ANALYSERS (SAFETY) - CO & O2
13.3 Dragger/ MSA/ BW Technologies/ Oldham Endee/ Technovation
MONITORING
Emerson Rosemount/ ABB Analytical/ Yokogawa/ Honeywell/ Hach (USA)/ Burket

13.4 LIQUID ANALYSERS -
(Germany)
13.5 CALIBRATION GAS FOR GAS ANALYSERS Inox Air Products/ Bhorukha Gases Limited/ BOC/ Praxair -
14 CONTROL VALVES AND ACCESSORIES
GENERAL SERVICE CONTROL VALVES WITH Neles-Jamesbury / Instrumentation Limited/ Fisher Xomox/ Arca Controls/ Flowserve/ Samson/ Fouress Engineering/ Deltech/
14.1
DIAPHRAM ACTUATORS Valtek/ Adam/ Metso (Neles&Jamesbury)/ Dresser Masonelien Koso/ Dembla Valves/ Copes Vulcan
14.2 OXYGEN SERVICE Severn Glucon/ Arca (Germany)/ Metso(Neles Jamesbury)/ Valtek(Flowserve) Bailey/ Masoneilan
CONTROL VALVE WITH QUARTER TURN
14.3 Virgo/ Fisher Xomox/ Deletch/ L&T Kenetrol/ Keystone
ACTUATOR
14.4 QUARTER TURN ACTUATOR Elomatic/ Hytork -
14.5 PRESSURE RELIEF VALVE Instrumentation Limited/ Forbes Marshall (SPIRAX) -
Arca(Forbes Marshall)/ Fisher Xomox/ Daniel Industries (USA)/ Dresser Product

14.6 SELF ACTUATED PRESSURE CONTROL VALVE -
Industries (France)
14.7 POWER CYLINDERS Instrumentation Ltd./ Schrader/ Norgen/ Rotex OM Controls / KAT Instrumentation
14.8 ELECTRICAL ACTUATORS Limitorque (I) Ltd./ Auma India Limited/ Beacon Rotork Marsh
14.9 I/P CONVERTERS Emerson Rosemount/ Yokogawa/ ABB/ Watson Smith/ Moore MTL Instrumentation Ltd.
14.10 SOLENOID VALVES Asco/ Schradder/ Norgen/ Rotex/ Burket (Germany) Festo/ Avcon Controls
Youngtech Company/ Instrumenttion Limited/ Forbes Marshall/ Sipart (Siemens) / Fisher

14.11 VALVE POSITIONERS -
/ ABB / Samson
14.12 POSITION FEEDBACK UNIT OF VALVES Instrumentation Limited/ Fisher Xomox -
14.13 BUTTERFLY VALVES Instrumentation Limited / Metso/ Fisher Xomox/ Virgo(Stafford)/ Intervalve/ Masoneilan L&T/ BDK/ Deltech/ Dembla/ Keystone
14.14 BALL VALES Audco/ KSB/ Virgo/ BDK -
Page 4 of 6
14.15 GLOBE / PISTON VALVES Audco/ Fisher Xomox/ Klinger Forbes Marshall/ KSB
14.16 AIR FILTER REGULATOR Norgren/ Placka/ ABB/ Schrader -
14.17 ELECTRO HYDRAULIC ACTUATOR REXA
Tata Steel Approved Hardware Dealers/

Shivam Electrical Co/ CECO/ Quality
15 ERECTION HARDWARE Swaglock/ Festo/ Waaree/ Flotek / Hydair
Enterprises/ Sagar Engineering / Industrial
Control Systems
16 SCADA/ DCS SYSTEMS Honeywell/ ABB Systems/ Yokogawa/ Emerson/ Siemens -
17 CONTROL PANELS Pyrotech/ Power Control/ Techno Commerce/ Power Electronics/ Rittal -
18 MOISTURE MEASUREMENT
18.1 COKE MOISTURE GAUGE Chemtrol (TN Technologies)/ Concord Intl (Berthold) -
18.2 NEUTRON MOISTURE GAUGE Concord/ Emerson/ ECIL/ Endress&Hauser(European Origin) / Shaw -
18.3 NON NUCLEONIC MOISTURE SCANNER Calidan -
19 NUCLEONIC LEVEL GAUGE Concord/ FIRL/ ECIL/ Chemtrol/ Endress&Hauser(European Origin) -
ABB/ SJN/ Sartorious/ Mechatronics/ Transweigh/ IPA/ SAL/ Philips-Global Weighing/

20 ELECTRONIC WEIGHING SYSTEM -
Avery-Amstel
21 MASS SPECTROMETER ABB Analytical/ Chemtrol -
22 ENVIORNMENT MONITORING INSTRUMENTS
22.1 STACK DUST MONITOR Emerson/ Chemtrols/ Sick -
22.2 AMBIENT AIR ENVIORNMENTAL MONITOR Chemtrols/ Sick/ Thermo Fisher -
23 DENSITY MEASUREMENT
23.1 DENSITY GAUGES Thermofisher -
23.2 DENSITY TRANSMITTER (LIQUID) SMAR K Ray
Cybernics/ MM Enterprises/ Master

24 DEVELOPMENT OF INSTRUMENT ITEMS -
Electronics
IGNITER FOR CO/BF/LPG APPLICATION
25 Durag / Kromschroder
Page 5 of 6
BURNER FOR COG/BFG/LPG APPLICATION

26 Durag / Kromschroder
LINEAR ENCODERS FOR HYDRAULIC CYLINDER
27 MTS / TEMPOSONIC / P&F
28 FDA System and Accessories Notifier / SIEMENS / Honeywell -
Page 6 of 6

VFD LV Spec - Iel - 2023 04 12 16 38 45

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VFD LV Spec - Iel - 2023 04 12 16 38 45

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PS/445/2624/IEL/LV_VFD/PQC/R0

Checklist for Pre-Qualification Criteria

REVISION HISTORY SHEET

REV. DATE NATURE OF CHANGE REASONS PREPARED BY APPROVED BY

00 20-03-2019 FIRST ISSUE ------

01 18-01-2023 Generally Revised Due to change of

REVISION 01 Date: 18.01.2023 APPROVED BY

PREPARED BY ISSUED BY DATE

ASHA.B.S VFD ENGG 20-03-2019

TECHNICAL SPECIFICATION OF IGBT BASED VFD FOR

Sl. No. Parameter Specification

Sl. Parameter Specification

9 Location of VFD Indoor, Air conditioned room

PREPARED BY ISSUED BY DATE

ASHA.B.S VFD ENGG. 20-03-2019

3. Input and Transformer Data

Sl. No. Parameter Specification

8 Scope The Transformer Rating selected by BHEL is

Sl. No. Parameter Specification

5 Rated Speed (rpm) 991 RPM

at : 100 95% 0.82% (lag)

5. Scope of Supply : Single Line Diagram on Page 22

Sl. No. Item Quantity

2. LCS (Weather-proof Local control station) 4 Nos.

3. Laptop (1 No.) as per Customer VFD 1 No.

5 Output Voltage of VFD 0 to 690V (V/F = Constant)

8 Speed Regulation & Accuracy As per attached Customer Specification

14 VFD Panel Construction a) Protection Class: IP42

Sl. No. Parameter Specification

gaskets. Ventilating louvers shall have easily

removable and washable dust filters.

system. Heat shrinkable Sleeving/ shrouding

Finish Paint to be given for all surfaces of

Sl. No. Parameter Specification

Height of the terminal from cable gland plate

shall be adequate to take care of the cable

plate shall be of sufficient strength to handle

21 VFD Requirements a) Analog Inputs: 2 nos. 4-20 mA (Isolated)

Sl. No. Parameter Specification

c) Control from LCS: Drive shall be capable

of receiving signals from LCS like Start, Stop,

e) Digital Inputs: User programmable.

f) Digital Outputs: User programmable relay

outputs as required for the system during

g) Input Choke: Input chokes to be provided

Sl. No. Parameter Specification

Local – Operation from VFD Panel for Speed

Remote – Operation from DCS/LCS.

If VFD is set for speed reference from Remote,

i) Door Mounted Local Start/Stop Push Button

j) Door Mounted Emergency Stop Push-Button

k) Every Panel shall be provided with CFL

l) PLC: PLC shall be provided for Interlocking

m) One number 240V, 630W, 1phase, 50Hz

Sl. No. Parameter Specification

e) Flux optimisation function shall be provided to

reduce the total energy consumption and noise

g) Selectable reverse run prohibition

include supply of all specialized tools

Sl. No. Parameter Specification

shooting. The operator interface must also be

able to start and stop the drive, reset VFD faults

of inverter operating conditions including speed,