GRUPPO REMEDIAL

waDEAL CMBSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

01 REMEDIAL WORKS MANUAL

Project 400670

Code: Toluca - Mexico Valley

Project: Francesca Petroni
Project
Engineer:

Revision Date
o 26/04/2018

Status:
Rev. number Effective Date
o 26/04/2018

-GRUPPO
.. DEECCHER
 GRUPPO CMBSA REMEOIAL MANUAL
-.DEAL TOLUCA-MEXICO Flrst issue
Revision
26-04-2018
VALLEY

FIRMA

----�--�-----J
CARGO

:=ECHA
pag. 2/108

-GRUPPO
•oEECCHER
 GRUPPO REMEDIAL
..aDEAL CMBSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue 26-04-2018
Revision

SUMMARY

01. PURPOSE OF THE OOCUMENT 6

02. SCOPE 6
03. OEFINITIONS 7
04. REFERENCE OOCUMENTS 8
05. GENERAL REOUIREMENTS 9
06. ROLES ANO RESPONSABILITIES 9
06.01 Project Manager 9
06.02 Precast Yard/Erection Manager 9
06.03 Precast Yard Superintendent 9
06.04 Precast Yard Engineer 9
06.05 Project Quality Manager (PQM) 9
06.06 QC Field Engineer 9
06.07 HSE Manager 1O
06.08 Precast Yard HSE Officer 1O
06.09 Concrete Supervisor 1O
06.010 Storage/Finishing Supervisor 10
07. HEALTH, SAFETY & ENVIRONMENTAL [HSE) REQUIREMENTS 10
08. LIST OF TOOLS 1O
09. CLASSIFICATION OF OEFECTS 11
09.01 Bug hales 11
09.02 Spall 11
09.03 Surface Porosity 11
09.04 Honeycombing 12
09.05 Crack 12
09.06 Broken Segment Keys 12
09.07 Post-tensioning related defect 12
09.08 Misshaped formed surfaces 12
09.09 Cold Joints 13
010. OEFICIENCY IOENTIFICATION, OOCUMENTATION ANO OOCUMENT 14
012. FLOW
REMEOIAL METHOOS 15
012.01 General 15
012.02 Oefect & Repairs Strategy- Legend 15
012.03 Safety 15
012.04 Material 16
012.05 Remedial Methods for Cosmetic and fv!TñorDeficiencies:-Pateh-Repair:...IRM:.3) 16
012.05.01 Surface Preparation (SP] ·····:··· -·;_w,f·",······�································· 1 �
12.5.1.1. Bug hales : �_.:'.\.'..J�.:. ·\,:::..:-··:�·_:,-···············:'"·····'- ló.
ENTO
12.5.1.2. Consolidation-Related Surface Oefetts� l:ioítefc�m.bJ cníp� �1>alls, pfiysJs:al""
k.OL.ADO ..J

damages and the like. ····················································································=··············,·········.· .1..6..

012.05.02 Saturated Surface Ory (SSO) ·········9-0Ri-r·····································;:- :!: l9 ·'ve
012.05.03 Repair Procedures "!.Q.-:-.Y..::! ."?:�..•...=. '.17, ÉXICO
}..
· · _ TRA .- .,
12.5.3.1. Preparatio n .................................
. ......................... ............................
•....•- ···�-··· 11
_,
12.5.3.2. Application f.j,� ,1 ..•.•....••.........••..................... 17
12.5.3.3. Cosmetic Surface Filling (RM 3-µ.,......
................. .._.•""'"'" 17
12.5.3.4. Surface Restoration [RM 3-2]
1
L 1·lji:r----
12.5.3.5. Cutting and Fill [RM 3-3) �
18
12.5.3.6. Restoration of Surface and EdgisqR¡:;;<g04¡ _ .......• 3.... . 18
12.5.3. 7. Removal and Restoration of Un ound Concrete (RM 3- .--:..� 18
lrú:. �q. ..,eya SáncheJ O S.,.�_JBIJYE
·-pag:-3/108------1
-DEECCHER
IIIIGRUPPO
FECHA
GRUPPO REMEDIAL
CMBSA MANUAL
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO VALLEY MANUAL
First issue
Revision
26-04-2018

12.5.3.8. Foot prints and other indentations on deck and bottom slab (RM-3-8] 19
012.06 Remedial Method for Cracks: Sealing of Cracks [RM-1 & RM-2) 19
012.06.01 General 19
012.06.02 Repair Method 1 - Gravity Feed Sealing of Crack (RM-1 ]. 19
012.06.03 Repair Method 2- lnjection for Sealing of Cracks (RM-2] 20
012.07 Repairs to Broken Shear Keys [RM-4] 21
012.07.01 General 21
012.07.02 Procedure for broken shear keys [shear and alignment keys]: 21
012.07.03 Restore methods 21
012.08 Post-tensioning related remedial 22
012.08.01 Post-tensioning ducts misalignment (RM-3-6] 22
012.08.02 Post-tensioning ducts blocking [RM-3-7) 22
012.09 Misshaped formed Surfaces - Surface grinding 23
013. INSPECTIONS ANO TEST PLANS 24
014. FINISHING 25
014.01 Removal of de-bonding agent 25
014.02 Cleaning of surfaces 25
014.03 Cleaning of PT duct and anchorage 25
015. SEGMENT ACCEPTANCE - GREEN DOT PROCEDURE 26
016. ATTACHMENTS 27
Attachment A - Organization chart for production of the precast segments
27
Attachment 8 - Material for Segments Repairs 28
Attachment 81A FOSROC Renderoc FCXtra 31
Attachment SDS for FOSROC Renderoc FCXtra 32
818 8ASF MasterEmaco N 307 33
Attachment MSDS for 8ASF MasterEmaco N 307 34
82A SIKA SikaRep Fine-N 35
Attachment MSDS for SIKA SikaRep Fine-N 36
828 FOSROC Renderoe HSXtra 37
Attachment MSDS for FOSROC Renderoc HSXtra 38
83A 8ASF MasterEmaco S 488 39
Attachment MSDS for 8ASF MasterEmaco S 488 40
838 8ASF Concresive 2200 41
Attachment MSDS for 8ASF Concresive 2200 42
84A
Attachment SIKA SikaRep 43
848 MSDS for SIKA SikaRep 44
Attachment 8ASF MasterEmaco S 466 45
85A MSDS for 8ASF MasterEmaco S 466 46
Attachment 8ASF MasterFlow 928 , .. 47

858
MSDS
48 for 8ASF MasterFlow 928..............................................•..� .-#?!?.?.!'.'...
Attachment
86A
Attachment
868
Attachment
87A
Attachment
878
Attachment
88A
Attachment
888
Attachment
89A
Attachment
898
 -
GRUPPO REMEDIAL
CMBSA MANUAL

----
Attachment \;;:·= �..•....... ..,50
MSDS for 8ASF�cS.ow-950
8108
Attachment 8ASF MasterFlow 950 �:::-:........... . •.•...... 49
810A
SIKASikaGrout-114 : � �n.. o •••....•. 51
Attachment
811A
\l ......
Attachment \ ' ..

MSDS for SIKA:SikéJprout .-} 1.i.\.._.

'f -·

, :::�
"'

: .:=-=·fü··········
8118 52
Attachment �?S ROfC RFednd!'_�iLA' _X:}�:��:':° :�.'.'..-:"",.,. �:.:; ,3:,, . .1•.":,.;\
812A
CO.. 53
Attachment iv,S 0 S or � t0C end:eroesl::AX
54 ra -:-.::-.:: ! :: : ;:.�
8128
Attachment st ---=:8:;0:-- -- - =---
=: ... . .).)
813A
� />... ',:/. :::(::•..•
8ASF iv,a e tTJJW 9BO .•• ....••...••...•••..•
., ••. 11
.. •.
'
Attachment MSDS for 8��asterFLow 980 56
d�
v •••••••• : ••••••••••••••••••••••••••••••••••

8138 8ASF MasterSeal 915... =--5-.1,

Attachment MSDSfor8AS asterSeal915 �.....•� 58
814A SIKA Sikacrete �t:4"MA J._ \.............. . 59
Attachment MSDS forSIKA -� 60
8148
Attachment
815A
Attachment
8158

... GRUPPO
1111111 DE ECCHER
 GRUPPO REMEDIAL
1llllll DEAL CAABSA
TOLUCA-MEXICO MANUAL
First issue 26-()4-2018
VALLEY Revision

Attachment 816A FOSROC Nitofill EPLV 61

Attachment 8168 MSDS for FOSROC Nitofill EPLV 62
Attachment B17A FOSROC Nitomortar FC 63
Attachment 8178 MSDS for FOSROC Nitomortar FC 64
Attachment 818A FOSROC Nitomortar S 65
Attachment 8188 MSDS for FOSROC Nltcmortar S 66
Attachment 819A 8ASF Masterinject 1315 67
Attachment 8198 MSDS for 8ASF Masterinject 1315 68
Attachment B20A 8ASF MasterEmaco P210 69
Attachment 8208 MSDS for 8ASF MasterEmaco P21 O 70
Attachment 821A SIKA SikaTop Armatec 110 EpoCem 71
Attachment 8218 MSDS for SIKA SikaTop Armatec 110 EpoCem 72
Attachment 822A SIKA Sikadur 31 CF 73
Attachment 8228 MSDS for SIKA Sikadur 31 CF 74
Attachment 823A SIKA Sikadur 52 LP 75
Attachment 8238 MSDS for SIKA Sikadur 52 LP 76
Attachment 824A SIKA Sikadur 42 MP Slow 77
Attachment 8248 MSDS for SIKA Sikadur 42 MP Slow 78
Attachment 825A Weber.rep 360 FFR 79
Attachment 8258 MSDS for Weber.rep 360 FFR 80
Attachment 826A Weber.rep 331 nc 81
Attachment 8268 MSDS for Weber.rep 331 T)( 82
Attachment 827A Weber.rep 311 MC-HCS 83
Attachment 8278 MSDS for Weber.rep 311 MC-HCS 84
Attachment C - Defects and Repair Strategy 85
Attachment D - Risk Assessment. 95
Attachment E - QC Form 02 - Post-pour lnspection Check List... 96

--------,
'
FIRMA

e-,
CARGO ,._to Nieva Sánchel
�TRIBUYE �·
.. �¡rag::S11�---
-GRUPPO
IIIIDEECCHER
�--�1 --�---
,¿__.1------·
--
 GRUPPO REMEDIAL
111aDEAL CAABSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

01. PURPOSE OF THE DOCUMENT

Purpose of this manual is to define the responsibilities and describe the method and documents
to be used to perform concrete segment remedial, if necessary, during the fabrication and erection
of the precast segmenta[ box girders of the portien of Toluca-Mexico Valley Project (Viaduct
V5 and Viaduct V6).

56+297.295

57+360.000
53+346.974

Toluca-Mexico Valley Project with in red the Scope of work (Viaduct V5 from pier 32 to end and
the beginning of Viaduct V6]- Planview Layout

02. SCOPE

This Manual shall apply to all concrete related remedia[ on Design and Construction of Precast
Concrete Bridges of the portien of Toluca-Mexico Valley Project [Viaduct V5 and Viaduct V6).

All concrete finishing Work could be modified,conform to :e�ific project require!Jle�:s� TO--.l
Remedial works will be done on several �a(eg.o:rifs�f.éo�crete-plaGement defects" L ..J"
DO In general, any kind of damage affecting4h'e durébility-arro t� aest�etic
intenLQ.Lthe..p..tae segments elements shall be repaired m accordance with this Concrete
Segme,nt_Rem:ed_i�l Method
Statement, or otherwise as instructed(by fue Engineer. v _ • é.Y;CO
Non-structural surface defects, such as imperfection. irregularity, fin�-prQj_�tioo ao.d..bolce.s,...o
minor nature and extent shall be treated as necessa�on �uctions from the QC Engineer.
FIRMP

FECHA
-GRUPPO
IIIDEECCHER
 GRUPPO REMEDIAL
w.DEAL CAABSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

03. DEFINITIONS

As-Cast surface
Untreated surface in which the mortar is the principle visible constituent and the texture is
that which is imparted by the farmwork surface.

Bug holes
Voids caused by air that is entrapped against the farm.

Cold Joint
a plan of weakness in concrete caused by an interruption or delay in the concreting operations. lt
occurs when the first batch of concrete has begun to set befare the next batch is added, so
that the two batches do not intermix.

Cosmetic Defect
Any kind of damage affecting the aesthetic intent of the single segment.

Crack
separation of a product or portian thereof which may appear befare or after post-tensioning
and mayor may not cause separation throughout the segment thickness or depth.

Defect (Minor or Mjor)

Any kind of damage affecting the durability of the single segment.

Erection Site Repair (ESR):

Construction discrepancies identified and documented at site. Those repairs are best addressed
post erection of the segments

Honeycombing
voids in the concrete. Loss of fines or other material from between the aggregate particles,
the inclusion of air pockets between aggregates, or Larger volume of Lost material.

Medium Scaling
Defined as the Loss of surface mortar up to 1 cm in depth and exposure of concrete aggregate.
Segment

--
A single precast or cast-in-place element/piece of deck section.

action 'of

........
Treated surface FIRMA _

-
Surface which is treated in place by Fe-m. of the surface mortar, thus wholly or partially
obscuring the farm texture.

CARGO -
-- - - p ag . 7 /.108
-GRUPPO
... DEECCHER [ j - - = = - .,
.
v
 GRUPPO REMEDIAL
WlllDEAL CAABSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

04. REFERENCE DOCUMENTS

Geometry Control Drawings

Drawings 400670-SO-GC-series

Segments Shop Drawings

1. General arrangement drawings: series 4006 70-SO-GA-series

2. Dimensions drawings: series 4006 70-50-01-series

3. Reinforcement drawings: series 4006 70-SD-RS-series

4. Post tensioning drawings: series 400670-50-PT-series

5. Details drawings: series 4006 70-50-00-series

6. Bending schedule: series 400670-SD-BD-series

All reference drawings and manuals are intended to refer to the latest issued revision version.

OOCUJJENTO
C . -' �� .. O :A.DO
OBRA

FIRMA

CARGO

..:,� .3 YE
pag:-8/108----_,

... GRUPPO
IIIDE ECCHER
 GRUPPO CMBSA REMEDIAL
111aDEAL TOLUCA-MEXICO
VALLEY
First
MANUALissue
Revision
26-04-2018

05. GENERAL REQUIREMENTS

To ensure that repairing operations are performed in accordance with the requirements of
this
Manual, the following items shall be verified:

Work Methods, including inspection requirements and ITPs which are to be understood by
all personnel involved.
Equipment has to be checked and trial runs has to be performed where possible.

06. ROLES AND RESPONSABILITIES

Organization chart for production of the precast segments shall be attached to this document on
Attachment A. Sorne of roles defined below max be modified to reflect actual organization chart
for the project.

06.01 Project Manager

Is responsible for coordinating construction operations related to the Design and
Construction. He is responsible for safety, Quality and production of the project within the scope
of work of the Subcontract.

06.02 Precast Yard/Erection Manager

Is responsible for coordinating construction operations related to the bridge deck segment casting
including the start-up and production of the Casting Yard. He is responsible for Safety,
Quality and production of the Precast Yard.

06.03 Precast Yard Superintendent

Is responsible for the day to day management of all work performed at the casting facility including
subcontracted work relating to the start-up and construction of the casting facility. He coordinates
all production activities between Mould Foremen, the Storage Superintendent, the QC Field
Engineers. the Concrete Superintendent, and Grane Personnel.

06.04 Precast Yard Engineer

Is responsible for the start-up and construction of the casting facility. His duties include
coordination between the design engineer and QC engineering, as well as, the approval of all on
site design changes. He will also take on all responsibilities related to Geometry Control, and will
coordinate with the Precast Yard Superintendent any delivery schedule changes.

06.05 Project Quality Manager (PQM)

In coordination with the Precast Yard Engineer is responsible for initiatir:ig-Work Methodsea
lnspections and �est Plans covering _au _fustr �tion as�ecJs--of the project _ He sb�\l �µi,at�
a
�reparato� meeting between all_ parties _1n.v.9l�e��g�_r¿,o·�-º .!Ja?propnat� rev1_ews�u"t1e
include revrew of all aspects of field engioeecmg:r,maer·��ofth1s work¿nethod as"w_el�:}
responsibility for the overall Quality Con1rol-otthe-work¡per4efmeel-- .._ - - - -----
� The PQM is also responsible for docume,13�trol management ofth�project;:: - JR �f-1�0
TOLvC,. - . . _ O:: MÉXICO
QC Field Engineer .2 :L �
06.06
Is responsible for ensuring that the wo ��lilj�ct of this Work Method is carried out according to
the structural and Quality requiremen -Goi::it-i:a.c'LDoc.uments;,.QC_Field Engineers are the
QC representatives for all casting oper tions. 1 -
Will be also responsible for carrying 8ut visual ins�ections followi g the co pletion of the
segment sign-off to identify defects re u1fi-�G/Jpairs, ah to perform a l-c
1 ;-\ . r � pag. 9/108
r---------1�l.�l,.,":� '.) ST"_BI.J tE

-GRUPPO
-DEECCHER
 DEAL
GRUPPO CMBSA REMEDIAL
1lllllll TOLUCA-MEXICO First issue
MANUAL 26-04-2018
VALLEY Revision

06.07 HSE Manager

is responsible far reviewing Safety lnstructions to ensure safe conditions far the work perfarmed
under the work methods. and is responsible far reviewing the method to ensure that work is
planned in such a way as to minimize the impact upan the environment and shall comply with all
environmental legislation. regulations, permits, licenses, agreements, and rules applicable to the
project.

06.08 Precast Yard HSE Officer

Is responsible far implementing Safety lnstructions to ensure safe conditions far the work
perfarmed under the work methods

06.09 Concrete Supervisor

Is responsible far all precast concreting operations. from placing and curing, to repair and
patching operations. He/she is responsible far concrete placement Quality as it relates to this
portian of the work.

06.010 Storage/Finishing Supervisor

Is responsible far directing all Straddle Carrier personnel and operations. In coordination
with the Field Engineers, he/she is responsible far carrying out visual inspections fallowing
movement of each segment into yard storage to identify defects requiring repairs prior to
shipping of segments far erection. He/she shall ensure that appropriate instructions are
given to the Concrete Finishers to attend to and complete repairs prior to shipment. He/she shall
also ensure that all repairs that will be performed fallowing segment erection are properly
recorded within the package accompanying each segment.

07. HEALTH, SAFETY & ENVIRONMENTAL (HSE) REQUIREMENTS

This section is generic and could be modified confarm to specific project requirments:

• Safety Vest. Safety Footwear, Hard Hats and Safety Glasses as a minimum PPE [Personal
Protective Equipmentl to be worn at all times.
• Other PPE may be required far specific work.
• Hazard and Risk Assessment [Attachment O) will be regularly reviewed by both
Production and HSE [Health, Safety & Environmentall Department to ensure that all the
hazards have been identified and adequate control measures are in place.
• The repair crew shall clean up and dispose of any excess or waste material into
waste containers which are removed periodically upan the containers being filled

08. LIST OF TOOLS

All tools and equipment far each task-stiatHfe-in-a-saTe conaítiol'.L_and-fit fürits pürpose-:"'Wfiere
applicable, registration papers and ce5i��es are to be produ.ced. -. "' ¿'"'...�"
• Jack hammer equipped with chisel v " ..
• Drill machine l--------1...------.....!.�ll.::.:. .:::..-------;
• Grinder with grinding/cutting f¡�¡g_i�k
• Pressure washer pump
• Hammers
• Brushers
CARGO
s: '. pag. 10/108
Nieva Sanchez __ � -;:·. ,ye
-GRUPPO • :.._. --,¡
IIIIDEECCHER
=ECHA
 GRUPPO CMBSA
waDEAL TOLUCA-MEXICO
VALLEY
REMEDIAL
Rrst issue
MANUAL
Revision
26-04-2018

• Pitchers
• Buckets
• Manual pump
• Face protection masks
• Mouth filters
• Gloves
• Specific suit.

Note:
This list only provides a preliminary overview of resources which can be possibly used
during defects repairing work, so that it does not necessarily prevent personnel to use other
equipment tools.
Only trained operator must work on power tools.
All power tools shall be inspected and sticker shall be provided on it. Power tools must have 'Dead
Man Lock'.

09. CLASSIFICATION OF DEFECTS

09.01 Bug holes

1. Cosmetic bug hole have a depth and diameter less than 1 O mm and are not required to be
repaired.

2. Minor bug hole have an a rea up to 20 cm2 in a rea and a depth up to 3 cm.

3. Major bug hole with a dimension exceeding either of those dimensions will be considered
as a honeycombing.

09.02 Spall

1. Cosmetic spall is a circular or oval depression not greater than 25 mm in depth

not greater than 20 cm2 in a rea. Cosmetic spalls have to be repaired.

2. Minor spall is defined as a spall not larger than 0.2 m2 and no deeper than concrete cover.
Minar spalls have to be repaired.

3.

09.03 DO
Surface Porosity is considered a minar dJt���hd is the localized r,1,9,r:Sit[ot a f;rrne'd scirf� due
j
to medium scaling. Surface porosity has �aic.ed. I - � ..
· ._ _ !'.'. -' --
J

FIRMA

CARGO

L_
-GRUPPO
...
DEECCHER
FECHA
 GRUPPO CMBSA REMEDIAL
waDEAL TOLUCA-MEXICO
VALLEY
Rrst issue
MANUAL
Revision
26-04-2018

09.04 Honeycombing

Remove honeycombing in its entirety to sound concrete befare establishing the classification
of the defect.

1. Minor honeycombing is a void no deeper than concrete cover and no larger than 0.2 m2 in
area that results after the removal of unsound material. Minor honeycombing has to be
repaired.

2. Major honeycombing is a void deeper than concrete cover regardless of the surface area,
or shallower but with a surface area greater 0.2 m2 that results after the removal of
unsound material.

09.05 Crack

ldentify cracks by the classifications and locations described below and subject them to the disposition
required by the identified crack.

Regardless of cause, cracks in segments will be identified according to their surface appearance
in accordance with the following classifications:

1. Cosmetic crack: any crack which is less than 0.25 mm wide.

2. Minor Crack: any crack which is between 0.25 mm and 0.6 mm wide.

3. Major Crack: any crack which is greater than 0.6 mm wide.

09.06 Broken Segment Keys

This includes cracking ar damaging of segment shear or alignment keys during the opening the form.

09.07 Post-tensioning related defe

- -
09.08

This includes form offsets, minor misshapes, etc.

CARGO

pag. 12/108
FECHA ·-.., .-'�--

L
-
GRUPPO
IIIDEECCHER
 GRUPPO CAABSA REMEOIAL MANUAL
111aDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

09.09 Cold Joints

As long as the previously placed concrete is still plastic (an internal vibrator will penetrate it), the
next layer of concrete can be safely placed without producing a cold joint.
Whenever vertical lifts of concrete are interrupted or delayed and caused the underlying layer has
stiffened just beyond the point where it cannot be penetrated by the vibrator, the mould will be opened,
concrete will be removed, and rebar will be cleaned.

FIRMA

CARGO

-GRUPPO

1
IIIIDEECCHER
1
 GRUPPO CAABSA REMEDIAL MANUAL
1111aDEAL TOLUCA-MEXICO
VALLEY
First issue
Revision
26-04-2018

01 o. DEFICIENCY IDENTIFICATION, DOCUMENTATION ANO DOCUMENT

FLOW

Oeficiencies are structural and nonstructural defects that require any type of repair or cosmetics to bring
the segment within specification.
Oeficiencies must be identified immediately following removal of the segment from the match cast
position.
Oeficiencies will be recorded and followed upas described on Attachment C - Oefect & Repairs Strategy:

Oeficiencies are classified briefly:

• Cosmetic and Minar deficiencies

Cosmetic and Minar deficiencies will be recorded and followed up en: Form 2 - Post-pour lnspection
Check List:
• Majar deficiencies
Majar deficiencies will be recorded and followed upas below:

A. COR [Construction Oeficiency Report];

B. NCR [Non Conformance Report) if defect cannot be repaired as specified in this Method
Statement. A repair procedure will be prepared for the specific case deficiency identified.
Note: COR and NCR Numbers will be recorded on Form 2 - Post-pour lnspection Check List
as well.
Completion of remedia[ works will be recorded on related Form 2 - Post-pour lnspection Check
List. COR and NCR; whichever is applicable.
Following sign-off of a completed span, in case of repairs to be carried out at the erection site, Form 2
- Post-pour lnspection Check List. COR and NCR will be sent to the Precast Yard/Erection
Manager. Oocuments should be sent prior to the transport of the span whenever possible.

03RA
TREN!NrERLIRBAHO
TOL IJC..�. - \iAU.f DE MEX CO
TRAMO 3

FIRMA

CARGO
r -- pag. 14/,1�8
.... .....JI L._

-GRUPPO
IIIDEECCHER 'FECHA
 GRUPPO CMBSA REMEDIAL MANUAL
.aDEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

012. REMEDIAL METHODS

012.01 General

Oeficiencies will be recorded and followed upas described in Attachment C.

IMPORTANT NOTE: in case of repair required on the match-cast face of segments, such repair must be
carried out so that the repaired portian will be retracted by 2-5 mm compared to the joint faceto
avoid point loads during segment gluing operations at the erection site.

Any repair on the match cast face needs to be authorized by the Storage/Finishing Supervisor prior
starting of rectification.

SEGMENTN

t-----�Í M_A_T_C-.�ST F�CE - - - - - - - - - - _ _e-s _m� - �-----1

SEGMENTN-1
PORTION

012.02 Defect & Repairs Strategy - Legend

NCR: Non-conformance Report
COR: Construction Oeficiency Report

NCR --> COR: In the first instance. issue NCR and Repair. When repair is authorized. issue COR in
all subsequent similar instances. This is applicable to the Precast Yard ONLY.

Oefects appearing in concrete poured outside the Precast Yard shall receive
NCR's.

COR and NCR Numbers will be recorded on Form 2 - Post-pour lnspection Check Listas well.
SP: Surface preparation

SSO: Saturated surface dry

PCY: Precast yard
ES: Erection site
TRé:N T;::i- i sr; «e
OBRA ...Oc ' . , �O
Each defect category will have a designated repair ethod with a code. These codes�a� �by_j_h_e::.-----i
QC Field Engineers in their inspection reports and i proposmq reme'dial works.
FIRMA

012.03 Safety
The majority of materials is skin or lung irritants, an f.i:l&�'ot come 'in contact with the skin, or inhaled.
Appropriate protective glove and/or goggles shall be r:::.:.TRlBUYE

FECHA
-GRUPPO
...
DEECCHER
 GRUPPO REMEDIAL
-.DEAL CMBSA
TOLUCA-MEXICO
VALLEY
Rrst
MANUAL
issue
Revision
26-04-2018

Material manutacturer's Safety measures shall be strictly complied with.

All materials and the manner in which they are used shall conform to the relevant health and
Safety regulations.

012.04 Material
Use of any repair material is subject to prior approval by the Engineer.
Material data sheets give instruction as to surface preparation and condition prior to application,
material storage conditions, method of mixing, tools to be used, method of application and treatment or
curing after application. Manufacturer' s recommendations shall be strictly followed unless
otherwise mentioned in this Concrete Segment Remedial Method Statement.
Products shall be stored strictly to the manufacturer's recommendations with particular regards
to temperature and relative humidity.
Materials shall not be removed from store until immediately prior to mixing or use.
Materials from damaged containers shall be discarded.

012.05 Remedial Methods for Cosmetic and Minor Deficiencies: Patch

Repair (RM-3)

012.05.01 Surface Preparation (SP)

12.5.1.1. Bug holes

Remove all laitance, loase material or aggregates until sound concrete is reached.
Wire brush and water wash shall be used to remove dirt and cement laitance and obtain a
reasonable degree of roughness without affecting surrounding area.

12.5.1.2. Consolidation-Related Surface Defects, Honeycombs, chips, spalls,

physical damages and the like.
Cut all feathered edges of the a rea to be repaired back perpendicular to (or slightly undercut from)
the surface to the depth sound concrete orto a mínimum depth of 1cm.
lf more than 50% of the surface of the bars found is exposed, chipping of concrete shall continue
until such bars can be finger hooked (about 2 cm behind the far tace of the rebarl.

Use oil free compressed air to clean repair a rea from g1 it and debris.
OBRA

012.05.02 Saturated Surface Dry (SS

Generally, surfaces shall be soaked with potable wate east-3-hoors prior 'to repair
application, without having standing water present at the time of a plication. This ban be achieved
using porta ble
spray tank. clean rags packed and kept watered in rece 5c�¡�ertight forms filled with'>- ater.
1
I _;_ - - STAiBUYE
�----- ;
FECHA
-GRUPPO
... DEECCHER
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO VALLEY MANUAL
First issue
Revision
26-04-2018

SSO condition is not required if repairs can be done within 16 hours of pouring the substrate
concrete. In this case water mist shall be applied prior to application of cementitious repair mortar. The
substrate must be free of forrn oil, curing compound or other debris.
SSD condition is also not required far filling of bug hales. Water mist shall be applied prior to the
application of cementitious repair mortar.
SSD condition is not required when a mechanical bonding agent or epoxy is used.

012.05.03 Repair Procedures

12.5.3.1. Preparation
Surface condition should be read in conjunction with the definitions and descriptions given in this
Concrete Segment Remedial Method Statement.
Where required by the manufacturer, concrete surfaces within the repair area shall be treated with a
bonding agent or primer in accordance with the rnanufacturers instructions.
Priming coats or bonding agents shall be thoroughlyworked into all hollows and cavities in the prepared
surface and around the reinfarcement if required by the manufacturer.
Repair mortar shall be applied "wet to wet" when using a bonding aid or primer unless the manufacturer
of the repair system specifies that the bonding aid or primer must dry out befare the repair mortar is
applied.
lf at any time the primer or bonding aid completely dries out befare over-laying, except as
permitted above, the repair surfaces shall be re-prepared generally by complete removal of the dried
primer or bonding aid oras specified by the material manufacturer.

12.5.3.2. Application
Repair mortars shall be applied in layers not exceeding the thickness specified by the manufacturer
of the mortar.
Each layer shall be thoroughly applied as soon as the preceding coat has become sufficiently stiff to
support the weight of the additional built-up layer but is still tacky to provide bonding. The time between
layers shall be in accordance with the rnanufacturers recommendations. lf sagging occurs the material
shall be completely removed and re-applied ata reduced thickness.
lf at any time the last layer applied completely dries out befare over-laying, the surface shall be pre pared
according to the rnanuíacturer's recommendations.
Unless agreed with the manufacturer, the final build-up layer within a repair shall not be less than 1 mm
thick and shall be leveled off or profiled using troweling technique to produce an acceptable finish.
Curing to retain moisture shall be implemented imrnediately oñcomplet1on. of the fe'°pair. The surfac�f _---_,
the mortar shall be protected from sunlight and dryiFtg wi,std�/.he- OC fie_ld Engineer respq.0sib!eJldr:; i O
repairs and finishing shall ensure that curing of the repaír r�o'Re�i,p_orme.d.
l! ·:V':;:> -'- T" -
"' r-
.. ":!ir
- ......
r -
,.
-=:
JO
Cure repaired surfaces far the full 72 hours curin� time oFas pe7° fu8:ñg:L.m.e..as-rec0m-.-r12ended in
t�e----'"'i
manufacturer instruction for curing. +t; E , ..... "
I OBRA .,..0-v'-" - · '"''-'
Ensure the repaired surfaces have a surface texturi , finish and col r which matches the appearance of 41
the unaffected surrounding a rea of the segment. - - -
FIR'AA
12.5.3.3. Cosmetic Surface Filli g· (RM 3-1
Prepare repaired surface according to SP described in previous
section. Fill the prepared surface with an approved patching ,U9,!Rég0

.� Yf

-GRUPPO
IIIDEECCHER '!::CH,
 GRUPPO CAABSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Mix, apply and cure the patching mortar in accordance with procedures described in previous
section and all in accordance with the manufacturer's recommendations.

12.5.3.4. Surface Restoration [RM 3-

2)
Prepare repaired surface according to SP described in previous section.
Prepare the repaired surface to SSO condition before application of repair material.
Repair a reas to be restored with an approved patching mortar.
Mix, apply and cure the patching mortar in accordance with procedures described in previous section
and all in accordance with the rnanufacturers recommendations.

12.5.3.5. Cutting and Fill [RM 3-3)

Carefully cut all feathered edges of the area to be repaired back perpendicular to lor slightly
undercut from) the surface to the depth of sound concrete orto a mínimum of 1 cm, whichever is
deeper.
Prepare repaired surface according to SP described in previous section.
Prepare the repaired surface to SSO condition before application of repair material.
Restored surfaces and edges with an approved patching mortar.
Mix. apply and cure the patching mortar in accordance with procedures described in previous
section and all in accordance with the manutacturers recommendations.
Firmly consolidate the patching mortar in the a rea to be repaired.
Cure the patching mortar in accordance with procedures described in previous section and all in
accordance with the rnanufacturers recommendations.

12.5.3.6. Restoration of Surface and Edges [RM 3-4)

When reinforcement steel or inserts are exposed, remove concrete from around the items to provide a
2 cm clearance all around.
Prepare repaired surface according to SP described in previous section.
Prepare the repaired surface to SSO condition befo re application of repair material.
Form surfaces and edges to the original dimensions and shape of the segment.
Restored surfaces and edges with an approved patching mortar.
Firmly consolidate the patching mortar in the a rea to be repaired.
Cure the patching mortar in accordance with procedures described in previous section and all in
accordance with the manufacturer's recommendations.

ª
pag. 18/108
DISTRIBUYE
GRUPPO
DEECCHER
 GRUPPO REMEDIAL
,..DEAL CMBSA
TOLUCA-MEXICO MANUAL
First issue
Revision
26-04-2018
VALLEY

Firmly consolidate the patching mortar in the area to be repaired.

Cure the patching mortar in accordance with procedures described in previous section and all in
accordance with the manufacturer' s recommendations.
Restore surfaces and edges to the original dimensions and shape of the segment.
12.5.3.8. Foot prints and other indentations on deck and bottom slab (RM-3-
8)
Saw cut around the affected area to a depth of 2 cm to 3 cm; create an inverted wedge type cavity
by cutting atan angle such that the bottom of the void is approximately 1 cm deeper than the top.
Remove excess concrete with a chipping hammer and ensure that the required roughness is present.
Prepare repaired surface according to SP described in previous.
Prepare the repaired surface to SSD condition before application of repair material.
Apply parent concrete to the repair a rea.
Protect the a rea to avoid a repeat occurrence of surface imprinting, and follow with application of
the curing compound utilized for typical segment pours (oran equivalentl.
The repair area may be ground flush to match adjacent elevations once concrete has achieved 75%
of ultimate strength.

012.06 Remedial Method for Cracks: Sealing of Cracks (RM-1 & RM-2)

012.06.01 General
Cracks wider than 0.25 mm will be sealed using a solvent free low viscosity epoxy-resin bonding system.
Detailed method of sealing will depend on result of NCR/CDR investigation by the Engineer and
QC Engineers. During the investigation width at different depths and extent of cracking will be
inspected.
Sealing of cracks shall be carried out as early as practically possible to avoid accumulation of dust and
debris entering the cracks which may cause obstruction of resin flow.

012.06.02 Repair Method 1 - Gravity Feed Sealing of Crack (RM-1)

TEf<URBANO
_ � ll= DE MÉXICO
u-

Bonding system can be applied by gravi diW�,aethod wf here op of horizontal

crac
surfaces. rJo N"
. ieva Sáncher-.-
pag. 19/108
,.J _:... 3,....YE
1

-GRUPPO
IIIIDEECCHER
_J
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

Prior to pouring of the resin, cracks and area in their vicinity shall be cleaned and kept dry using oil free
compressed air.
Putty dam along either sides of the crack may preve to be effective in providing resin feed to the crack.
Cracks shall be completely filled with res in. In arder to achieve a full penetration. pouring may be
made
several times within the resin gel time [pot life).
All surfaces contaminated with sealing materials shall be removed immediately befare curing takes
place.
When work is completed and the resin has cured, the surface shall be reinstated and cleaned
satisfactorily.

012.06.03 Repair Method 2 - lnjection for Sealing of Cracks

(RM-2)

R�n ou11et tube

Sealing of cracks appearing in locations other than top of horizontal surfaces shall be made by resin
injection technique. lnjection method is as per following: adhesion ports will be glued directly en
the crack at spacing to be determined by trials and will be dependent en crack width, depth, material &
equipment used and method of application.
In arder to prevent early seepage of the resin during the process of injection, especially in cases of "Direct
lnjection" and overhead application, spaces between the injection ports shall be temporarily surface
sealed along the crack. These seals shall be applied en properly prepared surfaces fer optimum
adhesion.

-GRUPPO
... DEECCHER
FECHA
-----
GRUPPO REMEDIAL
CMBSA MANUAL
 GRUPPO REMEDIAL
wa.DEAL CMBSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

012.07 Repairs to Broken Shear Keys (RM-4)

012.07.01 General
The QC Field Engineer will review the location and magnitude of the damaged keys and/or the
severity of the spalled area and notify the repair crew of the type of repair, if any, according to
the number of shear keys in the a rea and stress calculation.

012.07.02 Procedure for broken shear keys (shear and alignment keys):
Less than 20% of damaged keys (No spalls
beneath)
Broken shear keys do not need to be repaired at the precast yard. The damaged portian of the
keys should be grinded removing any sharp broken edge prior to erection to facilitate application of
the repair. lf the gap is small, the epoxy glue shall be applied thicker to fill the small gap.
Greater than 20% of damaged
keys.

012.07.03 Restore methods

lf the damage at the joints happens prior to match-casting, both on the webs and the slabs, a high-
early strength repair mortar shall be used such that at least 20 MPa strength is achieved befare
the joint is used as a match cast.
lf the damage happens after match-casting. and the damage exceed 20% and the remaining keys
cannot effectively transfer the shear, the keys can be repaired as per the following:
Option 1 - "double female" method: the broken "rnale" keys are dug to become "fernale". Then
the gap between the two fema le keys is scrupulously filled with epoxy (refer to the sketch belowl
after segments erection;

)
r 9RO�E�
-IJ.t.1..E"
SHS:� KEYS 9R:O-<EN
SH�� i<EYS
.:..:CUR;.TE EPC·XY
FllliR TO RESTO'lE
/ A?E DUC TO SH�.R KEYS
BtCOWE
0 � FEl/.r,LE'"

...
In case of damaged keys in the slabs, where necessa�,:tré'coJl§r.;.�te,,.will be
dr].l.�d i grout injection after erection work.
� ·,
-=-· '""�.,.,;¿_,_� '""c.. . 9csrf�.
-. � -�--:: � �;, :..-� 1 V O LADO
Option 2: Restare the damaged concrete porfion Le_a'iin.g..5::\0-01m.recessed from 1:Re existiA§..face,-T-h�
method includes over sizing female keys and under sizing male keys . .A"ary rnatch'is Aeéded fu ensure
the correct functioning of the joint. 1 OBR,,, -.-0 v - - _ ¿ . ' · ,'.;l.,
Which repair method is to be employed will be eva(uated ca�e by case by QA/QCdepar�ent.
The repair area is then marked along its insi8��dge with colored paint. When segments are
1
trans ort for erection, a COR shall accompany the se�ment. �
j. . -- - J
In any case, if the Engineer determines at
th t he damage is too severe to
e rep
b a ired prior to erection.
the repair will be done after the segments l,�,!e�r;n erected an� � � tog her RI. Repairs is
� -
- - - - � . ..;. .-
p� � � /
-GRUPPO
MDEECCHER
FEC:-A.
-s ----.
1�8
 GRUPPO CAABSA REMEDIAL MANUAL
WIILDEAL TOLUCA-MEXICO VALLEY Rrst issue
Revision
26-04-2018

done fallowing stressing of the post-tensioning tendons but befare placement of the next segment
on the damaged side.

012.08 Post-tensioning related remedial

012.08.01 Post-tensioning ducts misalignment [RM-3-6)
In case of post-tensioning ducts misalignment during segments pouring, the possible scenarios are the
fallowing:
Pipe deviation from the correct position is minar or equal to the clearance between the strand and
the duct internal diameter, i.e. 30 mm [refer to the sketch below]. In this case the correct alignment of
the cable is still guaranteed and no repairs are needed;
ID duct

Duct Maxlmum Devlation 31

ID duct

Duct Maximum Deviation 30---- -·-

Pipe deviation from the correct position is more than the clearance between the tendon and the
duct internal diameter íi.e. deviation > 30 mm].
Note: This scenario requires engineering evaluation befare proceeding with repair procedure.
lf the pipe deviation is exceeding 30 mm the surveyors will check the misalignment of the duct a long the
entire span which the segments belongs to verify the all tendon path. Data will be submitted to
the designer in arder to evaluate if the noticed misalignment is still compatible with the structure.
lf the designer states that the tendon path is still suitablé.rro.actiofis will be undert"°aken. On the contr:aÍcJ'.._
if the ten don path is judged not suitable. the concret� éllPG�d t.� misalig_Qed duct will be removed !º
allow the right placement of the duct. The concretec1round th� auc:�6é�restored using a cementífious
s t ruc t ura l repa1.r mortar. -- - ....., '-'·�
_
oe�... �
012.08.02 Post-tensioning d cts blocking [RM-3-7L '-
In case of post-tensioning ducts blocking duri�g_segments pour'ing, the-Enqinaer and QC Eñginee-rs have
to investigate the nature of the damage prior ·tff�o�ed with the repairs activities. - - · - - ----
,
lf the PT duct is not damaged the block will b removed. J _

lf the PT duct is damaged the concrete arou <b:x�o removed to allow the·Fi ht reparation of the duc'"_"-- ,
The concrete around the duct will be restar d using a cementitious structural r

-GRUPPO
IIIIDEECCHER
FEChA
J
-
pag. 22/108
}
 GRUPPO CAABSA REMEDIAL MANUAL
wa.DEAL TOLUCA-MEXICO
VALLEY
First issue
Revision
26-04-2018

012.09 Misshaped formed Surfaces - Surface grinding

Grind off misshaped formed surface back to the required position with an abrasive stone either by
hand ora powered grinder.

Remove substances such as dust, grime, dirt, curing compounds, form oil, debris, etc. by water blasting,
wire brushing or other methods acceptable to the Engineer.

-RE
OBRA TOLUC

FIRMI-.

CARGO
-� " _ pag. 23/108
-GRUPPO
...DEECCHER
Fi.:CHA
I
ng.Arq
.
Rob�----
erto Nieva 5.inchez I,
 GRUPPO CAABSA REMEDIAL MANUAL
11aDEAL TOLUCA-MEXICO First issue
Revision
26-04-2018
VALLEY

013. INSPECTIONS AND TEST PLANS

All segments are to be inspected by the QC engineer soon after stripping of the form. All deficiencies are
to be recorded on the Post-pour lnspection as appropriate.

Deficiencies which are classified as major defects are recorded in NCRs or CDRs form by QC
Engineer shall be submitted to QC Manager. The QC Manager will submit NCR together with
proposal to the Engineer for approval.

Upen completion of NCR/CDR repairs. the NCR/CDR shall be signed off as complete in the verification
section of the NCR/CDR by QC Manager/ QC Engineer.

Repairing done without informing the consultant engineer or not in accordance with this Method
Statement will be subject to NCR.

FIRM!i,

pag.24/108

... GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
1llllll DEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

014. FINISHING
014.01 Removal of de-bonding agent
The de-bonding agent shall be a material which self-degrade and thus may not require any
removal. Trace of de-bonding agent remaining, shall be removed by high pressure (300 bar)
water jet. lf not sufficient, use wire brush to remove the residual de-bonding agent.

014.02 Cleaning of surfaces

lf necessary, each segment surfaces shall be cleaned from any traces of mould oil
or dirt.

014.03 Cleaning of PT duct and anchorage

Corrugated PT duct and anchorage of each segment shall be checked. Any slurry shall be
removed.

.. OBRA
TRc.:N
TOLUC.
I
"

FIRMA

CARGO

pag. 25/108
... GRUPPO
...
DEECCHER
 GRUPPO CMBSA REMEOIAL MANUAL
111aDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

015. SEGMENT ACCEPTANCE - GREEN DOT PROCEDURE

Each segment will be marked with a Green Dot when below conditions are met:

1. 28 days concrete cube strength verified;

2. Deficiencies repaired [if any];

3. NCRs closed [if any];

4. Erection Site Repair flagged [if any];
5. All checks completed.

Green dots will be applied on segment inner faces only to avoid any potential blemish.

Segments will be inspected by the J&P for final acceptance only after being Green-Dotted by authorized
ROE plant personnel.
Note:Segment final inspection for acceptance will be performed at least a week prior the scheduled date
of shipment to the erection site. This is to allow sufficient time to correct any identified deficiency without
delaying erection activities.

l
FIRMA

CARGO
� CA.A#.A
lng. Arq. Roberto Nieva
FECH..A Sánchez pag. 26/108

-GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEOIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

016. ATTACHMENTS
Attachment A - Organization chart fer production of the precast segments

DOCUMENTO
e� iJTROLADO

FIRMA

CARGO

-GRUPPO
IIIDEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
wa.DEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 8 - Material for Segments Repairs

# PRODUCT FOR

FOSROC Renderoc FCXtra

FOSROC Nitomortar FC
BASF MasterEmaco N 307
BASF Concresive 2200
1 COSMETIC REPAIR UP TO 30 MM
SIKA SikaRep Fine-N
SIKA Sikadur 31 CF
Weber.rep 360 FFR
Weber.rep 331 TX

FOSROC Renderoc HSXtra -

FOSROC Nitomortar S
BASF MasterEmaco S 488
2 BASF Concresive 2200 REPAIR UP TO 50 MM [TROWEL]
SIKA SikaRep
SIKA Sikadur 31 CF
Weber.rep 331 TX

FOSROC Renderoc LAXtra

BASF MasterEmaco S 466
BASF MasterFlow 928
3 SIKA SikaGrout -114 REPAIR UP TO 80 MM [POURING]
SIKA Sikadur 31 CF
Weber.rep 331 TX
S
Weber.rep 311 MC-HC

FOSROC Renderoc LAXtra

BASF MasterFlow 950
SIKA SikaGrout -114 _
4
SIKA Sikacrete -114 l ,r-; -R i=frft:tR-t'W4'0 t-00 MM"fPBtt R IN G]
SIKA Sikadur 42 MP Slow\_� (,
;b,.
Jlit� . ;Jffl�•�. ,,;,,,,(
�� rE TO
C�l"RO¡� .finl-'
--
,
.Q'& i�
-:.-_ .
Weber.rep 311 MC-HCS
J! � ¡
1 ¡
1
�!:"' , z=··n.,....-·.-;<! -.;..J
08�
1
�.. , -- � -
5
FOSROC Renderoc LAXtra
BASF MasterFlow 980
----+- - -
--
F1R, REPAIR ABOVE 100 MM [POURING]
-
<
BASF MasterSeal 915
SIKA Sikadur 42 MP Slo w -
SIKA Sikacrete -114
1
1 �
CARGO
1 pag.. 28/108
: 1-r--:- -
�
CG�rq. Roberto Nleva Sánc�¡ "'JBL Y=

FECHA/1\
ªGRUPPO
DEECCHER

-
- / - -
'
 GRUPPO CAABSA REMEDIAL MANUAL
w.DEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision

·-
I Weber.rep 311 MC-HCS 1

FOSROC Nitofill EPLV

6 BASF Masterinject 1315 GRAVITY POUR OR INJECTION EPOXY RESIN
SIKA Sikadur 52 LP

BASF MasterEmaco P210

7 SIKA SikaTop Armatec 11 O BONDING AGENT
EpoCem

Attachment Attachment 87A Attachment 878 FOSROC Renderoc

FCXtra
81A Attachment 88A Attachment 888
MSDS for FOSROC
Attachment Attachment 89A Attachment 898 Renderoc FCXtra
818 8ASF MasterEmaco N
Attachment 81 OA Attachment 8108
307
Attachment
Attachment 811A Attachment 8118
MSDS for 8ASF
82A MasterEmaco N 307
Attachment 812A
Attachment SIKA SikaRep Fine-N
828 -GRUPPO M
... DEECCHER
Attachment S
83A
O
Attachment
S
838

Attachment
f
84A
o
Attachment
r
848

Attachment

85A S

Attachment I

858 K

Attachment A
86A

Attachment
S
868
i

k
aRep

Fine-

FOSR

OC

Rend

eroc

HSXtr

MSDS for FOSROC Renderoc

HSXtra

8ASF MasterEmaco S 488

MSDS for 8ASF

MasterEmaco S 488

8ASF Concresive 2200

MSDS for 8ASF Concresive

UMENTO
2200 - CX.·;,ffil})ii,,,_,6\0Q
SIKA SikaRep

MSDS for SIKA SikaRep

pag. 29/108

SIKA SikaGrout -114

MSDS for SIKA
SikaG¡oYrÍ"Ríl�

FOSROC Renderoc LAXtra

,,�---
A-----
f-..': !.: :. -
���
�
 REMEDIAL MANUAL
WllDEAL
GRUPPO CMBSA
TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment 8128 MSDS for FOSROC Renderoc LAXtra

Attachment 813A 8ASF MasterFlow 980

Attachment 8138 MSDS for 8ASF MasterFlow 980

Attachment 814A 8ASF MasterSeal 915

Attachment 8148 MSDS for 8ASF MasterSeal 915

Attachment 815A SIKA Sikacrete -114

Attachment 8158 MSDS for SIKA Sikacrete -114

Attachment 816A FOSROC Nitofill EPLV

Attachment 8168 MSDS for FOSROC Nitofill EPLV

Attachment 817A FOSROC Nitomortar FC

Attachment 8178 MSDS for FOSROC Nitomortar FC

Attachment 818A FOSROC Nitomortar S

Attachment 8188 MSDS for FOSROC Nitomortar S

Attachment 819A 8ASF Masterinject 1315

Attachment 8198 MSDS for 8ASF Masterinject 1315

Attachment 820A 8ASF MasterEmaco P21 O

Attachment 8208 MSDS for 8ASF MasterEmaco P210

Attachment 821A SIKA SikaTop Armatec 11 O EpoCem

Attachment 8218 MSDS for SIKA SikaTop Armatec 110 EpoCem

Attachment 822A SIKA Sikadur 31 CF

Attachment 8228 MSDS for SIKA Sikadur 31 CF

Attachment 823A SIKA Sikadur 52 LP

Attachment 8238 MSDS for SIKA Sikadur 52 LP

Attachment 824A SIKA Sikadur 42 MP Slow

Attachment 8248 MSDS for SIKA Sikadur 42 MP Slow

Attachment 825A

Attachment 8258

Attachment 826A
-
Attachment 8268

Attachment 827A

Attachment 8278

CARGO

FECHA
-GRUPPO
MDEECCHE
R
 GRUPPO REMEDIAL
�DEAL TOLUCA-MEXICO
CAABSA
VALLEY
First issue
MANUAL
Revision
26-()4-2018

Attachment B1A FOSROC Renderoc FCXtra

FIRMA

CARGO

FECHA
-GRUPPO
IIIIIDEECCHER
 GRUPPO REMEDIAL
... CAABSA
TOLUCA-MEXICO First issue
MANUAL
Revision
26-04-2018
VALLEY
DEAL

Attachment 818 SOS for FOSROC Renderoc FCXtra

FIRMA

ce ...._.
lllf. Arq. Rob<-.rt
- o N'ieva e .e
pag. 32/108
. ,, ,tlehez
-GRUPPO
IIIIDEECCHE
R
 GRUPPO CMBSA REMEDIAL MANUAL
1llllll DEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment B2A BASF MasterEmaco N 307

-R::N INTEkUR ."-NO

TOlliCA VAL - üt MÉXICé.•
r o-
FIRMA

CARGO

-GRUPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
111aDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 828 MSDS for 8ASF MasterEmaco N 307

FIRMA

CARG
O p�g. 34/1os "� 4
-GRUPPO
IIIDEECCHE
R

, ....1---
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 83A SIKA SikaRep Fine-N

DOCUMENTO
�O LADO
TREN INT=.k.URBA.1-.10
OBRA TOUJCA - V E Cí:: M¿XICO
í �

FlRMA

CARGO

-GRUPPO
III DE ECCHER
 GRUPPO CMBSA REMEDIAL MANUAL

w.DEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018

Revision

Attachment 838 MSDS for SIKA SikaRep Fine-N

F!RMP

-GRUPPO
IIIDEECCHER
 GRUPPO
WllDEAL
REMEDIAL
CAABSA
TOLUCA-MEXICO MANUAL
First issue 26-04-201
VALLEY B Revision

Attachment 84A FOSROC Renderoc HSXtra

CA.�GO

,FECHA

-GRUPPO
IIIIDEECCHER
 GRUPPO REMEDIAL
waDEAL CAABSA
TOLUCA-MEXICO VALLEY MANUAL
First issue
Revision
26-04-2018

Attachment 85A BASF MasterEmaco S 488

DOCUMENTO
C.at�mOl-ADO
TRt:r-- t fa-<vR3 ..:. �o
7
OBRA rou.c A v _; e·= MÉXICO
r· o 3
FIR'..1A

CARGO
DIS;�JBL'YE
F!:CHA
-GRUPPO
... DEECCHER
 GRUPPO REMEDIAL
W11.DEAL CAABSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue
Revision
26-04-2018

Attachment 848 MSDS for FOSROC Renderoc HSXtra

C-.RGO

-GRUPPO
...
DEECCHER
f
1
 GRUPPO REMEDIAL
11111111.DEAL CAABSA
TOLUCA-MEXICO VALLEY MANUAL
First issue
Revision
26-04-2018

Attachment 858 MSDS for 8ASF MasterEmaco S 488

FIRMA

CARGO

FECHA
-GRUPPO
IIIIDEECCHE
R
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY Firstissue 26-04-2018
Revision

Attachment 86A BASF Concresive 2200

l
FIRMA

---,
CARGO

FECHA

-GRUPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY Firstissue 26-04-2018
Revision

Attachment 868 MSDS for 8ASF Concresive 2200

DOCUM�N O
C�TRO�
OBRA -REN NTERUR0Al'dO
TOll'CA - VA.i.Lf 0t · ., CO
T '-"-•

FIRMA

CARGO

DISTFJBUYE
FECHA

pag.42/108

... GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL
waDEAL TOLUCA-MEXICO MANUAL
First issue 26-04-2018
Revision

Attachment B7A SIKA SikaRep

FfRMA

CARGO

/r:-ECHA
pag.43/108
-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEOIAL
waDEAL TOLUCA-MEXICO MANUAL
First
issue
26-04-2018

Attachment 878 MSDS for SIKA SikaRep

. . , . ºº
1 11
· .- : -· ·�
•

OBRA

FIRMA

CARGO

FECHA

pag.44/108
IIIGRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL
111aDEAL TOLUCA-MEXICO MANUAL
First issue
Revision
26-04-2018

Attachment 88A BASF MasterEmaco S 466

FIRMA

pag.45/108
-GRUPPO
... DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
�DEAL TOLUCA-MEXICO First issue 26-04-2018
Revision

Attachment 888 MSDS for 8ASF MasterEmaco S 466

1--����.--���_...����
�T��;"�1� 1

FIRMA

CARGO

pag. 46/108

IIIIIGRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL
W11.DEAL TOLUCA-MEXICO MANUAL
Rrst
issue
26-04-2018

Attachment 89A BASF MasterFlow 928

� ==r-----··----f
FIRMA

CAROO

pag. 47/108

-GRUPPO
IIIDEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 898 MSDS for 8ASF MasterFlow 928

FIRMA

CARGO

----Y-
FECHI-
_J E
---t
pag.48/108
-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
11111. DEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment 81 OA BASF MasterFlow 950

--------

FIRMA

CARGO

:
--'-,
_,
,...,.
-·U1Hj.._
-
. . .......... ..... -
-

FECHA

pag. 49/108

-GRUPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO
VALLEY
First issue
Revision
26-04-2018

Attachment 8108 MSDS far 8ASF MasterFlow 950

-----�---.
OBRA

FlRM.A.
L-�---"-- -
CARGO

pag. 50/108

IIIGRUPPO
-DEECCHER
 GRUPPO REMEDIAL
,..DEAL CAABSA
TOLUCA-MEXICO
issue
VALLEY MANUAL
First 26-04-2018

Revision

Attachment B 11A SIKA SikaGrout -114

----------,
�"'•"rQ
,-,:�wo
06'.�

FíRMA.

CAf�GO
·3,_ YE

l FEC;-;,c..

pag. 51/108
-GRUPPO
... DEECCHER
 GRUPPO REMEDIAL
waDEAL CAABSA
TOLUCA-MEXICO MANUAL
First issue 26-04-2018
VALLEY Revision

Attachment 811 B MSDS for SIKA SikaGrout -114

-�-.,
1

CARGO
:: ,STPJ8U" E

rECH..t

pag. 52/108

-GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
1111.DEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment 812A FOSROC Renderoc LAXtra

.,

DISTRJSL'YE
pag. 53/108

-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
11111lDEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment 8128 MSDS for FOSROC Renderoc LAXtra

CARGO

D1S-:-RJ8UYE

1
FECHA

· pag. 54/108

-GRUPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 813A BASF MasterFlow 980

------ -." '" "\

OBRA

FIRMA

CARGO
1
. - J
_e�q_.N�ya $ánrhep;STR.:3UYE
!

FECHA
pag. 55/108
-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
,.. TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision
DEAL

Attachment 8138 MSDS for 8ASF MasterFlow 980

��---------�--�

OBRA o

:=!R.M.�

CARGO

t-----+-��i
\ -=-E:cn.;

pag. 56/108

GRUPPO
DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO
VALLEY
First issue 26-04-2018
Revision

Attachment 814A BASF MasterSeal 915

FIRMA

FECHA

pag. 57/108

111111 GRUPPO
-DEECCHER
 GRUPPO REMEDIAL
1lllllll DEAL CAABSA
TOLUCA-MEXICO MANUAL
First issue
Revision
26-04-2018
VALLEY

Attachment 8148 MSDS far 8ASF MasterSeal 915

--- ---- --
1
OBRA

CARGO

' \
,ISTPJBUYE

--
pag. 58/108

-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 815A SIKA Sikacrete -114

DISTRIBUYE

11111 GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 8158 MSDS fer SIKA Sikacrete -114

o f

FIRMA

CARGO
DIS";RJBUYE
FEC!-t

-'--
pag. 60/108

-GRUPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO First issue
Revision
26-04-2018

Attachment 816A FOSROC Nitofill EPLV

DOCU �!ENTO
. _,__C �·/ í-1.0�A�JO
OBv

FIRMA

CARGO

· f">!STR!BUYE
FECHA

pag. 61/108

-GRUPPO
...
DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
�DEAL TOLUCA-MEXICO First issue
2018
26-04-

Attachment 8168 MSDS for FOSROC Nitofill EPLV

FIRMA

CARGO

DISTR.lBUYE

FECHA
pag. 627108

-GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
.aDEAL TOLUCA-MEXICO First issue
2018
26-04-

Attachment 817A FOSROC Nitomortar FC

-------- ------ --
OBRA TOLL1C,é.. - •, ·.
�����-+-�����.....:. ���<��J;.._�����-i

FIRMA

CARGO

i"=fCHA pag. 63/108

IIIIIGRUPPO
�DEECCHER
 GRUPPO CAABSA REMEDIAL
waDEAL TOLUCA-MEXICO First issue
MANUAL
Revision
26-04-2018

Attachment 8178 MSDS for FOSROC Nitomortar FC

FIRMA

CARGO

DISTR:lBUYE

FECHA

-GRUPPO
IIIIIIDEECCHER
 GRUPPO CAABSA REMEOIAL MANUAL
waDEAL TOLUCA-MEXICO First issue
2018
26-04-

Revision

Attachment 818A FOSROC Nitomortar S

1 .���;,1· _?-t.-.iJ
Ril�MrH��
-
TREN
ce ma�"'· .oo
- .
ft\,j •E.HUR13A�O
._,.r:ro _,
OBRA TOlUCA- VAL..,..? u·· MÉXICO
TR O�

FIRMA

CAAOO

pag. 65/108

IIIIIIGRUPPO
-
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO First issue 26-04-2018
Revision

Attachment 8188 MSDS for FOSROC NitomortarS

osAA

pag. 66/108

... GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL
w.DEAL TOLUCA-MEXICO MANUAL
First issue 26-04-2018
Revision

Attachment 819A BASF Masterinject 1315

------- .....

1
OBRA

FIRMI>-.

CARGO

i::1:ch...

pag. 67/108
... GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL
waDEAL TOLUCA-MEXICO MANUAL
First issue 26-04-2018
Revision

Attachment 8198 MSDS for 8ASF Masterinject 1315

FIRMA

CARGO

!FECHA
---r-...1..----\-- _. �9_6_,._o_ _
-GRUPPO
...
DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
11111111.DEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 820A BASF MasterEmaco P21 O

l
FIRMA

'CARGO

ICECHA
pag. 9/'íOS--
IIIGRUPPO
...DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
W1a.DEAL TOLUCA-MEXICO First issue
Revision
26-04-2018

Attachment 8208 MSDS for 8ASF MasterEmaco P21 O

----- -- ----·--
l
OBRA

FIRMA

DISTRiBUYc

FECHA

... GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
111aDEAL TOLUCA-MEXICO VALLEY Rrstissue 26-04-
2018

Attachment B21A SIKA SikaTop Armatec 110 EpoCem

--- --- ......

FIRMA

CARGO
DlSTR1BUYE

pag. 71/108

-GRUPPO
•nEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
�DEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision

Attachment 8218 MSDS fer SIKA SikaTop Armatec 110 EpoCem

---

!OBRA
FIRMA

'·
CARGO

... GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
WlllDEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision

Attachment B22A SIKA Sikadur 31 CF

TREN JNT�hliRBP. O
l
OBRA TOLUCA - VALLE o� .... ;�,·co
Tr-; - C �

FIRMA

CARGO

D!STRJBUYE

... GRUPPO
IIIDEECCHER
 GRUPPO REMEDIAL
111aDEAL TOLUCA-MEXICO
CAABSA
VALLEY
First issue
MANUAL
Revision
26-04-2018

Attachment 8228 MSDS far SIKA Sikadur 31 CF

�Rf:'\l IN -1:+.1Jk i •,,'-8

OBRA TOLJC , - �A E 1...ir= MÉ1\100
r ·u�

FIRMA

CARGO

-GRUPPO
-DEECCHER
 GRUPPO REMEDIAL
waDEAL TOLUCA-MEXICO
CAABSA
issue
VALLEY MANUAL
First 26-04-2018
Revision

Attachment B23A SIKA Sikadur 52 LP

t��It,j
�����-..--����-�
��--,
���·-

OBRA

¡::IRMA

l
!CARGO
o;sTrc3UYE
1
t =Ec,-;;:.

-GRUPPO
1111 DE ECCHER
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO Rrst issue
MANUAL
Revision
26-04-2018
VALLEY

Attachment 8238 MSDS far SIKA Sikadur 52 LP

--------,-�--

OBRA

FIRMA

lcARGO
l
DISTRJBUYE

pag. 76/108

-GRUPPO
III DE ECCHER
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO VALLEY MANUAL
First issue
Revision
26-04-2018

Attachment B24A SIKA Sikadur 42 MP Slow

---=-

OBRA
'
FIRMA

DISTRIBUYE

pag. 77/108

... GRUPPO
-DEECCHER
 ,maDEAL
GRUPPO CMBSA REMEDIAL MANUAL
TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment 8248 MSDS for SIKA Sikadur 42 MP Slow

-- - ------
pag. 78/108

-GRUPPO
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
1111111lDEAL TOLUCA-MEXICO VALLEY Rrst issue
Revision
26-04-2018

Attachment 825A Weber.rep 360 FFR

1
.e
OBRA ...:X!CO

FIRMA

CARGO

D STRJBUYE

FECHA

In

pag. 79/108

... GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 8258 MSDS for Weber.rep 360 FFR

--
\

FIRMA

c;..RGO
o;sTR.JBUYE

pag. 80/108
IIIIGRUPPO
-
DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue
Revision
26-04-2018

Attachment 826A Weber.rep 331 TX

--- -- \

lng.
--- ---
pag. 81/108

... GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL
,..DEAL TOLUCA-MEXICO VALLEY First
MANUALissue
Revision
26-04-2018

Attachment 8268 MSDS for Weber.rep 331 TX

TRe I
OBRA TOLUC,A.

FIRMA

CARGO
D!STRJBUYE

FECriA

pag.82/108

-GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXJCO VALLEY Rrstissue 26-04-2018
Revision

Attachment 827A Weber.rep 311 MC-HCS

C..'.\RGO

:·-..J ,-
pag. 83/108
-GRUPPO
..
DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
1lllllll DEAL TOLUCA-MEXJCO VALLEY
issue
First 26-04-2018

Revision

Attachment 8278 MSDS for Weber.rep 311 MC-HCS

\
FIRMA

CAROO
DISTR!6UY=.

FE.CU./�

lng. Arq. Roberto Nieva pag.84/108

-GRUPPO Sánchez
...
DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision

Attachment C - Defects and Repair Strategy

A Repair Repair
Defect Method/W Surface Material
Catego Description
Deficien &
ork Conditio (to use
ry cy Code Quality
Procedure n (*) alternative
Record
RM-Code 1 *
Cosmeti
c
Bug
Hole:
Depth < 10 Do Repair not
1 - BH1 N.A. N.A.
mm nothing required.
Diameter
-
<
10 mm FOSROC
Renderoc
HSXtra
BASF
QC MasterEm
Minor Bug Form 2- aco S488
CI)
w Ho/e: Post- BASF
Depth
-< 30 pour
....J
o
Concresive
I 2 mm BH2 lnspecti RM3 SP 2200
(9 and
::, on SIKA
CD Area
cm2
-< 20 Check SikaRep
List- Fine-
N RevCC
SIKA
Sikadur 31
CF
Weber.rep
360 FFR
Bug Hole:
Depth>30
mm
3 or See
Honeycombing
Area >
20 cm2 FOSROC
Renderoc
Cosmetic
FCXtr.a
CI) Spa//:
..J
..J Depth -< 25 BASF -
<( 4 SA1 SP MasterEm
a.. mm
CI) .::aco N307
Area
-< ., 3
E3AS
cm2 20
 pag.85/108
.. GRUPPO jCARGO
IIIDEECCHER
1
 GRU REMEDIAL MANUAL
w.DEAL TOLUCA-MEXICO VALLEY First issue
2018
26-04-

Revision

SIKA
SikaRep
Fine-N
SIKA
Sikadur
31
FOSROC
Rendero
c HSXtra
BASF
QC Master
Form Emaco
Minor Spa//: 2- S488
Depth -< pour BASF
SP/SSD(
5 50 mm SA2 lnspect RM3 Concresive
**)
Area < i on 2200
0.2 m2 - Check SIKA
List - SikaRep
RevCC SIKA
Sikadur
31
CF
Weber.re
FOSROC
Renderoc
LAXtra
BASF
MasterE
m aco
S466
BASF
MasterFl
Major Spa//:
o w928
Depth >
NCR� BASF
50 mm SP/SSD(
6 SA3 CDR RM3 MasterFl
or **)
o w950
Area > 0.2
m2 BASF
...�
..c".''te°'/..: '
- MasterFlo
-w 980

¡ ;=i:·º� . "
1
1
1 :ARf'':

r -
-GROPPO
... DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
wa.DEAL TOLUCA-MEXICO VALLEY First issue 26-04-2018
Revision

Weber.rep
311 MC-
HCS

o 7
Depth SP1 lnspecti RM3 Concresive
-< **)
10

�
- HC1 lnspecti RM3
oo mm **)

>8

CA?.C-0

... GRUPPO
-DEECCHER r
l r-·.GRUPPO
c._r-v-
CMBSA REMEDIAL MANUAL
H·"·'-''-
!
 GRUPPO CMBSA REMEDIAL MANUAL
-.DEAL TOLUCA-MEXICO
VALLEY
First issue 26-04-2018
Revision
-
FOSROC
Renderoc
LAXtra
Major BASF
Honeycomb MasterEm
i
ng: Depth > aco S488
50mm NCR "'7 SP/SSD( BASF
9 HC2 RM3
or COR **) MasterEm
Depth = any aco S466
depth but Weber.rep
Area> 0.2 m2 331 TX
Weber.rep
311 MC-
HCS

FIRMA

CARGO

pag.88/108
-GRUPPO
-DEECCHER
 GRUPPO CMBSA REMEDIAL MANUAL
waDEAL TOLUCA-MEXICO VALLEY
Revision
Rrstissue 26-04-2018

Repair Repair
Method/ Materia
Action & Work Surface 1 (to
Defect Descr Deficien
Category iption Quality Proced Condition use
cyCode
Record ure (*) alternat
(RM- ively)
Cosm Code *
etic
Repair
Crack
not
10 C1 Do nothing N.A.
N.A. required
width
s 0.25
mm
FOSRO
e
Nitomort
ar FC
FOSRO
C Nitofill
RM 1 EPLV
when BASF
located Masterl
Minor in nject
Crack QC Form 2- horizont 1315
Post-pour al top of BASF
CI) 11 0.25::;; C2 lnspection SP
� deck Coneres
o width Check List-
surface ive
<(
o::: s 0.6 RevCC
o RM 2in 2200
mm
all other Sika
location
Sikadur s 52 LP
SIKA
Sikadur
31 CF
'
-,.

Major
o
-�o
Crack
12 C3
width
� 0.6
mm

pag. 89/108

-GRUPPO
... D1STPJBUYE
DEECCHER
 GRUPPO REMEDIAL
waDEAL CMBSA
TOLUCA-MEXICO
VALLEY
MANUAL
First issue 26-04-2018
Revision

location nject
s 1315
BASF
Con eres
ive
2200
Sika
Sikadur
52 LP
SIKA
Sikadur
31 CF
FOSRO
e
Nitomort
arFC
FOSRO
e Nitofill
EPLV
BASF
Masterl
Patter nject
n RM 1 / 1315
cracki RM2 BASF
13 C4 NCR """7 CDR SP/SSD(**)
ng of where Coneres
any required ive
width 2200
Sika
Sikadur
52 LP
SIKA
Sikadur
31 CF
Weber.r
ep 360
FFR

!,t��
FOSRO
Crack e
along
ing
- ·-- --- --- - -- arFC
Nitomort

I���
PT ·.'.fOSR"O j

Ducts � ��}I�G 1 �: e Nitofill

14 or in es Nlf'��-j\ 1�-SP/SSD{**)_ - EPLv'..: 1--
J[(:'� � l'J�':.:
.... . - -
�E !�·-
z-,>:
EiASF
vicinit required
y of TOL JCA.-VALlE D - Ma'sterl
OBRA

/1\
PT TAA',A03 nject
ancho 1315
rs FIRMA �=- BA� �
DEECCHER

GRUPPO
1,¿
Coneres
,'.:�J�;I
GRUPPO
CMBSA

FECH�
REMEDIAL
MANUAL
pag. 90/108

DIST�BUYE

'

1
 GRUPPO REMEDIAL
WlllDEAL CMBSA
TOLUCA-MEXICO VALLEY MANUAL
First issue 26-04-2018
Revision

depth ive
:.:: 40 2200
mm Sika
Sikadur
52 LP
SIKA
Sikadur
31 CF
Weber.r
ep 360
FFR
Broke
n or
dama
ged
Shear
Key
.:5. 20%
of total Repair
15 contac SK1 COR RM4 SP/SSO(**) not
t required
surfac
e of all
shear
keys
in any
single
web
FOSRO
Broke
e
Render
n or oc
dama HSXtra
ged BASF
Shear MasterE
Key
maco
> 20%
S488
of total BASF
16 contac SK2 COR RM4 MasterE
t
surfac
�-?' ...,..
�:c.'.-1
l ,l¿'l'l�CO
.
�r�.: _ .. ·�S466_
e of all �, BASF •
shear - Generes
keys ive
in any OBRA 2200
single SIKA
web
FIRMA

1•
ICARGO
1
... GRUPPO
-DEECCHER
 GRUPPO CAABSA REMEDIAL MANUAL
w.DEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

SIKA
Sikadur
31 CF

Broke
n or
dama
ged
align
ment
Ke y
� 20%
oftotal
contac Repair
17 AK1 COR RM4 SP/SSO(**) not
t required
surfac
e of all
alignm
ent
keys
in any
eleme
nt of
slab
Broke FOSRO
n or e
dama Render
ged oc
Align HSXtra ment
BASF Ke
y
MasterE
> 20% maco
of total S488
contac BASF
18 AK2 COR RM4 SP/SSO(**)
t MasterE
surfac maco
e of all _.S46_6
alignm BASF
ent
keys ive
in any 2200
eleme SIKA
nt of OBRA
slab

FIRMA
pag. 92/108

ªGRUPPO
DEECCHER
OiS-·R::SUYE
 GRUPPO REMEDIAL
w.DEAL CMBSA
TOLUCA-MEXICO MANUAL
First issue 26-04-2018
VALLEY Revision

81KA
8ikadur
31 CF

Repair Repair
Method Materi
Defect Action & /Work Surface al (to
Categor Descript Deficienc Quality Proced Condition use
ion yCode
y Record ure (*) alterna
(RM- tively)
Code *
F08R
oc
Render
oc
NCR for LAXtra
1st BA8F
PT duct instance Master
Misalign COR for Emaco
19 ment D-M NCR 7 COR N.A
subsequ 8466
>30 mm ent 81KA
instan ce 8ikacr
RM 3-6 ete -
114

-
Weber.
(/) rep
o
:::;¡ 331 TX
o
1- F08R
a..
oc
Render
oc
LAXtra
BA8F
Master
PT duct

-
20 D-B CDR RM 3-7 8P/88 D(**)
Emaco
blocking 8466

FIRMA 1
pag. 93/108
IIIIGRUPPO
-DEECCHER
CARGv
 ,...DEAL
GRUPPO REMEDIAL
TOLUCA-MEXICO VALLEY
CMBSA First issue
MANUAL 26-04-2018
Revision

FOSR
oc
Render
oc
HSXtra
BASF
Master
Foot
Emaco
prints
8488
and
QC Form 2- BASF
other
Post-pour Concre
indentati
21 FP lnspection RM 3-8 SP/SSO(**) sive
ons on 2200
Check List -
the deck SIKA
RevCC
and
bottom Si ka
slab Re p
SIKA
Sikadu
r 31
et:: CF
ur Weber.
:e
t - rep
o 331 TX

Leaen d
COR: ES: NCR: PCY: SP: SSD:
Construction Erection Site Non- Precast Yard Surface Saturated
Oeficiency conforman ce Preparation Surface Ory
Report Reoort

NCR-COR: In the first instance, issue NCR and Repair. When repair is authorized,
issue COR in all subsequent similar instances. This is applicable to the
Precast Yard ONLY.

Oefects appearing in concrete poured outside the Precast Yard shall receive NCR's.

COR and NCR Numbers will be recordeclon QC F..orm 2 - Post-pour lnspection Check List
as well. 1 P'°§'?
AtÍl..� i.·- �:� - ..'.
�j �Be,. . ",�--;¡
1. -
... ' .
(*) Follow strictly material manufact rer-'s-- �iú�Tiatii.fufiLéi'á qtherwjse mentioned in this
Method Statement.
(**) lf bonding agent is used, no SS

FIRMA

CARGO

-GRUPPO
... DEECCHER
,J
 GRUPPO
DEAL
REMEDIAL
11111111, CMBSA
TOLUCA-MEXICO MANUAL
First issue 26-04-2018
VALLEY Revision

Attachment D - Risk Assessment

FIRMA
.. GRUPPO
-DEECCHER

CARGO pag. 95/108

00

1 1

E
--
:z
:r.;¡ FIRMA
ce:
:z: :z: t,:l

o < o::i::
i::i,.U
ei CA�{g:
i:i..t..>
::>t<l
> ...;¡ r.;¡ CC:t<l
00
: r.;¡ r.. D STP.'.8UYE
z:r.;¡
FECHA
00
--1
 -.... .
M

e,
..
o

a.

0
.... ...
o
.....:¡ N
1
<l'.; -.::!"
1
l,Q
�
<l'.;
N
"O
:;E C1)

"c '
"O
c�
"o '
-
.....:¡ ; :: l

-�
C1)

'E "'
<l'.;
Cl
<!)
e
�N
e5
C1)

�:�:::
J:I:J . � S:
:;E . .�;:> - �
.e
<+,...
o
c
C1)
O()

� .� � .a
<!)

c8
>-
J:I:J
"O
C1)
" O
.....:¡ ·¡ ;:
.....:¡
< 2o..
> C1)

-
.D
<i::O
C/l u E
c<:l'o.; ;-, e "'
<:
C1)

5 f
.e .
<l'.; J:I:J
u� e
·¡;: -a
o < e
1 "O

� � �
u ...
��
.....:¡
� E- o o.-":::
c., ':
Ü..S::
�
.ct::==
o. o
r:r:i u
•

.o....=
=o::a
C1) "'
O ()
�
ac� p;::l
e 61:i
1
 -.
..,
>
=z
o

..,;,.
a ,

-o
E-,
u
-e
Q.

FIRMA�

-=
.8
"O
i ::
11> �
11> CAR�
l.
C o
J

o
u •
l=ECH�
•
 =
> M
o
....
-
z
o ..
Q.
,

¡;...
u
-e

.:::
(!)

"
.5 o
O
o
"O eo
(!)

o
>
>
.5
".
.'
.
(!

�)

5
�
B
......
;:l
o
"O
(!)

·5
es
u
(!)
.D

• • • • • • • • • • • • • • • • •

......
o
e:
FECHA00
 ..,
.....
=
o
e,

-
o
z
o .
CL
,

E--
u
<

-�

• • • • • • •
���en
e :::
o
� r...
;o
Q
�
c:i:
i::cJ Ea-

•
Q u
<
---
-
Q..
:;
_,...-:,J,_.,. - ·' "'·�

��
TO
º
Q
e:::
<
N EXICO
::

--
......
.....
Ea-
;;;.
Ea-
u
<
:;t:
 >
=
M
o
.....
z
o
¡:::
o
-
'" " '
Q .

u
-e

<!)
"O .r:,
� -;
.o.... ..s::::
"
"O i
e
<!) '
..s::::
" O =
� <!)
:::::
o
<!)
.o .� "O
;:::s <!)
O'
<!) "'
; ::: s
:::::
.9 .
ü
E

_ s, .;.
"O

§..
�
::::: � (.)
o"'
��
o..
< !)
-
D
..... o
� E _g
> ::::: E-
<I) o

'E
=�:;;::::,
a_
"O o
e ::'> -
�
.."..'. a :5
a <!) - -:3'>

:e
- <!)
< !) '
;::: ¡

• • • • • • • • • • • • • • •

i-:i
<e
� E-
u

•
Q
c..
::;
OBRA
ó
• CI)

�
¡:=::
< FIRMA
N ,_ io
"'
< CI) -5
::e: ,_ .:.:.::.
....... o §:
 > CARGO ::'> :o:::: .,; E

->-
E - .... :��
I)
C
o.,:
e
e ,_
ce:
til
o:i::
p..U
UJ
E- o
u o
·-a u> CI) p..C.,

---
::,ti:i
< /-:FCHA
•
CC:ti:i
00
D
::it:
-
 ... ..,

=
o
.o
z .
a.

.
E-<
u
-e

00
o
,.._:¡ �
-c z
::> '?
z<N \O

-o
,.._:¡
< V
d)

- .2e
::::,
¡;i:¡
Cll
.o
� �.....
fil
·;;: Cll

- V
� ��

.....:1
� s::
l:LI E-<
.S!
::í
u
..

•
� <
Q
....

-
Q..
•o·-�u
..:::: .5� w
� ,
< :J
TERURBANO
:E
� _
....;¡ E-< • • • r-- • • • • ¡ 1 5= n5= MEXICC
,.. ·ja,.a,,o �
o
§ -r1=
-e
�
o
eo
-,. . -_:.::
-
-e
...
r::
::e: en

��
->-
- <E

� .s g ....

• • •
E-<
.o E 2
."....'. o.o ;.. ).
E-<
u E= o�
< 0 <E U f.lig. Arq. R

•
:it:
 ..,o
> �
�

-
z �
o

.
o c ñ
CI.
r-'
u
<

. .

2
=
=

-
"'
Q,

"'
I

=
Q,I
 GRUPPO CMBSA REMEDIAL MANUAL
�DEAL TOLUCA-MEXICO First issue 26-04-2018
VALLEY Revision

Attachment E - QC Form 02 - Post-pour lnspection Check List

flOCUM!NTO
-�TROLADO

09RA.

ulSTFt'BUYE
... GRUPPO
-DEECCHER
 �--.----.----, -��--. ..---,---,--,---,---,--,--,r-,--, -.---.--,---,
-........

w
:l: •
w "'e
.en"..'.
¡¡:¡
�
!/)
.
... ...
!/) .;,
o,
"o'
.l l : .! 1 1 : CI.
< C 2 en :
ni
ni
o e, E E
:e º2 Q)
o o::
Q)
o::
<C
:l:
.e tiQ)
oe t-
1--r-
-
u,
...J
-�
(/)
Q)
.o
:J
o
�
ñi
Q)
2a¡
(.) :it u Cl o o
Wo -a¿j -a¿j

J: 5 11
(/)�
:s (/)�
:s

z
(.) �
= �
(1)8 --= (/) 8

� ¡-.. . -,
Q) Q)

w� w�
> e� C:lll
��

-= E
�
•
2
w
( .) '- lo

¡
Q)

>-
o..8
��
o..8
... ��
a.
u, .., :ll1 .., :ll1
:s � :s
�
- :l: IL
o:: � w8
2 �
w8
2
: :> l- ,:,�
o:: :ll1
,:,�

oa. ffi " :s o:: :ll1

:s

1-
u, �
o
Q.,__
,

w
- ....
<C

"' -
o
1- :,
< C
o I•
l

.f... -
/Arq.
Ro\o Nieva
- Sánchez
/ .,. _
-

--.
 a,

�...,
o

.cñ
e,.

-1-_J
.:::.:::
-+---+-<
----
IT

1 '-L.,._..,
' ¡
�I j' 1
'!:!
,;¡ 1
"'
. gi- :§- -l

J
�¡..;
Q:;
.::,
.s1
.s:::-
� 1
� � 1 1 1
¡..;

-1-
Q
Q:; �;..
- cu.

zo :: 1 1
�es -
..::i ....
..!:!
1:1)
.!;
,:
�
l
1 1 �§
6 s::
¡;¡;¡ 1 .i1
.,�..,.1 1 1
Cl. •
.Q... ·:-Q �
1 '
i:i::

e,
-
�§ �
.... .::, ----¡
Q !::::.
��
oz as¡ --1 f- 1 1 1
::;: .s:';;
·� 1

¡:: .... _J
�
�
V,
as !fl¡ e:s
1:1)
:§ -�
� �
Q.
e
� CQ
�
V, �
¡;¡;¡ � et:
e e
8 CQ
....� .

�,�
z � �
�
=o= s- 1
i:i::
i:i:: 1
s 1
1
,: .::,

"'
� e,.;
...;¡
;;:¡17
¡..;
...,¡

k I 1

CARGO
CE CHA
 00

- 11=
N N
ci ci
VI Al a.
Cll Cll
�Cll Cll� a.
ro
c,¡s c,¡s �
.¡¡ Q).... Q)
.e
> >
o
o o o �
2 (/)
o
Q)
E E �o �o
E E
o o e: e: z
o
o o
� �
VI /\
o
E o
o E ----
.¡¡ .¡¡
a> a> "' s:"'
"'
VI Al
• w E E s:
a. a.
e
o o o
Cll
Cll
-¡¡¡ Q) Q)

o t5
o c,¡s
.eE >.e s:a. s:
:5 "O "O

2 ::;, E () a.
-¡¡¡ z o
éi5
·¡¡; o
w e Cl o
e o
Q) Q)
a.
o
>, >,
¡,; ¡,; en
-¡¡¡ -¡¡¡ o Q) Q)

¡¡: _gi Q) .!:? a. a. a.. oe: e:

o
w s:o o s: Q) en en Qo) s: s:
e
Ol
:, :,
E
Ol o e: ·¡¡¡- �
rn o o
:,
e:
o .Q.
u � :1E en � :1E
Cll
ID ID
 e
O)

-
"¡¡j
Q)
e: o (1)
ni
:: "O
.,
". . '. � C
e e
.. ll : : o
ni o,°
E o..
o.. IJ o
G .J
o :: : <(

=-�
Q)

...
..!!!
ni
e...
"C ·;::

-
� !
e e zº
12."C
>,
o. e:::s
12. G.J E
o
�> e CIJ
ni
o e:
12. 12. .!?
"
e en
O
Cll
....
"n'i cni. o
ci1l oC
... ..
G.J
e : >
o o
. .. - "'
QO
"C ll
.g . e.
-
ñi
12. o G.J
�; >
G.J o
o e:

-
E ¡:
.::: c.
oo
-
(1)
ECIJ
�. z
·
.e
...
o
o
.o
:::::¡
(/)

-
Q)
.e
>,
.o

CI)
't:I
e
o
o
>,
(.)
e:
CI)
u
;.::
CI)

�
o
e:
CI)
u
;.::
CI)
e
...
CI)
.e
E
:
z
:1 ¡,;
>,
(.)
�....
e: Cll
u
CI)

Q)
E
�
o:: DOCU
fng. Arq. Roberto Nieva Sánchez

MENT
O
CONT
ROLA
DO
T
R
E
N
IN
T
E
R
U
R
B
A
N
O
T
O
U
C
A
-
V
A
l
L
�
D
E
'
E
X
I
C
O
Trt'!d9
�
ction
 FCXtra
QC BASF
Form 2- MasterEm
Post- aco N307
� Surface pour BASF
(
Porosity. SP/SSD(
/)

o::: on 2200
mm
o, Check SIKA
List- SikaRep
RevCC Fine-N
SIKA
Sikadur 31
CF
FOSROC
Renderoc
HSXtra
FOSROC
Nitomortar
FC
BASF
QC
e, Minor Form 2-
z Master Honeycombi
m Emaco
Post-
ng: pour S488
Depth < 50 SP/SSD( BASF
w
-
z And
o
J:
Area
-< 0.2
m2