Professional Documents
Culture Documents
1 GAC07092000 Miscellaneous
2 GAC07093000 Miscellaneous
3 GAC07094000 Miscellaneous
4 GAC07095000 Miscellaneous
5 GAC07096000 Miscellaneous
Processing Infrastructure
Processing Infrastructure
Processing Infrastructure
Processing Infrastructure
LDAP ID Usage
Trip Confirmation
Vehicle Loading
Vehicle Loading
Departure Verification
Departure Verification
Departure Verification
Departure Verification
Vehicle Unloading
Vehicle Unloading
Consignment Receipt & Box Inscan
IT Network Connectivity
Wi-Fi Coverage
Seal Integrity Check and Serial Number Match by Security for inbound FTL vehicles
IT
IT
Tech
IT
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
FC Operations
PL Operations
Security
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
PL Operations
FC Operations
PL Operations
PL Operations
FC Operations
PL Operations
Review Method
Check if IT Network Connectivity is available in facility and desktop systems or devices are able
to carry out processing activities.
If network link is down, check whether the matter has been escalated to IT via Genie.
Check if adequate Wi-Fi coverage is available in facility and all types of systems or mobile
devices (HHD's, Bag Label Printers etc.) used in processing are able to operate without issues.
If ...
Check if following systems are running without issues at all processing areas,
1. TC App
2. WH Flo
3. Gate & Dock Management App
Check if the No. of HHD's / Scanner listed against the hub as per IT team are physically present
within the facility for PL Ops.
Check if the PL executive are logging into WH Flo / TC App / GIGO app using their own LDAP
ID. New Joiner Exception: Do not consider any new employee within 3 days joining.
During loading of any FTL vehicle, check the availability of below documents for the vehicle,
1) RC Book,
2) License,
3) Insurance,
4) Pollution Control Certificate
5) Road Tax
6) Permit
Randomly check any FTL vehicles which are standing at the dock for loading. Verify if:
1) There are holes present in the container floor or ceiling or walls or doors.
2) If the container is having any liquid spilled inside the container.
3) Doors are ...
Randomly check any 5 PTL vehicles which are standing at the dock for loading. Verify if:
1) There are holes present in the container floor or ceiling or walls or doors.
2) If the container is having any liquid spilled inside the container.
3) Doors ar...
Check Trip Dashboard for the IWIT consignments created in last 4 days by the facility. Check if
there is any consignment for which the "Expected Delivery Date" does not match as per the
following designed TAT's
Observe outbound loading process and verify if any IWIT box is found being connected without
IBL sticker.
Check any 5 vehicles, during outbound operation at dock, check if the following documents were
being handed by PL Executive to 3PL executive / driver. Docket Copy, Gate Pass, Eway Bill and
STN copy. Mark NC, If either of the above documents were not hand...
During Inbound, Check if security guard is verifying the seal condition for FTL vehicle, tallying
the serial no. with the one mentioned on gate pass and capturing the information in a register for
all vehicles reporting into the facility (except at sourc...
Check if any IWIT unloading is going on in absence of FC executive.
Observe inbound operation and check if entire truck got unloaded and then FC box weighing
processes has been initiated.
If any partial truck unload is happening and weighing process initiated, mark NC to FC Ops
In case any torn or damaged packaging / seal / IBL / shrink wrap box / missing boxes are
identified during unloading, check PL Ops are taking acknowledgement from 3PL vendor and
sending email for the same to source FC and 3PL vendor. This should be done ...
During material movement from staging to dock, check FC Ops are using pallet and HPT for box
movement. If executives are mishandling (like - throwing, dragging) the boxes, mark NC against
FC Ops.
During material loading / unloading in vehicle, observe if PL Ops is supervising the process. If
the material is being thrown by 3PL vendor more than 3ft., mark NC against PL Ops.
Serial No. Global Analysis Code
Process Name Sub Process / Category
Check whether boxes/bags are dragged during unloading, whether HOPT is used for movement of pallet load.
Check improper stacking of products on trolley that are to be moved for putaway
Check whether the product WID orientation is such that it is visible to picker/Cross section having WID and detail
should be facing the aisle.
Check whether picking of the product is done from the top; whether step stool is used to reach the product
Check handling of the shipments inside the FC during dispatch, Mark NC if the shipments are thrown or dropped
during dispatch
Check whether during putlist creation at RC, products are not thrown
Check whether IT/ Operational assets are handled carefully and kept/ stored at safe location
check wheth gunny bags are opened by cutting open the string of the gunny bag
Check handling of the Totes inside the FC during outbound process, whether totes are thrown or dropped during
outbound process, whether totes are handled with both hands instead of one
checker whether picker picking from the Top open instead of taking it from the cardboard hole meant for holding
check whether egss bubble wrap should happen at the time of picking not at the time of QC
Check whether all Food & Non food liquid Item should kept in vertical way in inventory
Food storage facilities shall be designed and constructed to enable food to be effectively protected from contamination
during storage; permit adequate maintenance and cleaning, to avoid pest access and accumulation.
Cold Storage facility, wherever required, shall be provided to raw, processed / packed food according to the type and
requirement.
Segregation shall be provided for the storage of raw, processed, rejected, recalled or returned materials or products which
will be distinguishably marked and secured. Raw materials and food shall be stored in separate areas from printed
packaging materi...
Storage of raw materials, ingredients, work-in-progress and processed / cooked or packaged food products shall be subject
to FIFO (First in, First Out), FEFO (First Expire First Out) stock rotation system as applicable.
Containers made of non-toxic materials shall be provided for storage of raw materials, work-in-progress and finished / ready
to serve products. The food materials shall be stored on racks / pallets such that they are reasonably well above the floor
level...
The Food Business shall develop and maintain the systems to ensure that time and temperature are controlled effectively
where it is critical to the safety and suitability of food. Such control shall include time and temperature of receiving,
processing, ...
Whenever frozen food / raw materials are being used / handled / transported, proper care should betaken so that defrosted /
thawed material are not stored back after opening for future use.
All critical links in the supply chain need to be identified and provided for to minimize food spoilage during transportation.
Processed / packaged and / or ready-to-eat food shall be protected as per the required storage conditions during
transportation...
Temperatures and humidity which are necessary for sustaining food safety and quality shall be maintained. The
conveyances and /or containers shall be designed, constructed and maintained in such manner that they can effectively
maintain the requisite tem...
A detailed Standard Operating Procedure (SOP) for the processing of food as well as its packing, despatch and storage will
be developed for proper management which in turn would help in identifying any problem and the exact point, so that
damage control ...
The Food Business shall ensure that technical managers and supervisors have appropriate qualifications, knowledge and
skills on food hygiene principles and practices to be able to ensure food safety and quality of its products, judge food
hazards, take a...
If there is no in house laboratory facility, then regular testing shall be done through an accredited lab notified by FSSAI . In
case of complaints received and if so required, the company shall voluntarily do the testing either in the inhouse laboratory...
A periodic audit of the whole system according to the SOP shall be done to find out any fault / gap in the GMP/ GHP system.
Appropriate records of food processing / preparation, production / cooking, storage, distribution, service, food quality,
laboratory test results, cleaning and sanitation, pest control and product recall shall be kept and retained for a period of one
yea...
A cleaning and sanitation programme shall be drawn up and observed and the record thereof shall be properly maintained,
which shall indicate specific areas to be cleaned, cleaning frequency and cleaning procedure to be followed, including
equipment and m...
Cleaning chemicals shall be handled and used carefully in accordance with the instructions of the manufacturer and shall be
stored separately away from food materials, in clearly identified containers, to avoid any risk of contaminating food.
Food establishment, including equipment and building shall be kept in good repair to prevent pest access and to eliminate
potential breeding sites. Holes, drains and other places where pests are likely to gain access shall be kept in sealed
condition or ...
Food materials shall be stored in pest-proof containers stacked above the ground and away from walls.
Pest infestations shall be dealt with immediately and without adversely affecting the food safety or suitability. Treatment with
permissible chemical, physical or biological agents, within the appropriate limits, shall be carried out without posing a thr...
Arrangements shall be made to get the food handlers / employees of the establishment medically examined once in a year to
ensure that they are free from any infectious, contagious and other communicable diseases. A record of these examinations
signed by ...
In case of an epidemic, all workers are to be vaccinated irrespective of the scheduled vaccination.
Impact Specification & Tolerance
Critical To Experience -Updated FSSAI License to be displayed at FC Entrance Notice board - Check
Critical To Experience 1) Check if the current infra supports effective separation of food product f
Critical To Experience 1) Check that the chilled products are transported in vehicles having provi
Critical To Experience 1) location of FC as per the requirement
Critical To Experience 1) location of FC as per the requirement
Critical To Experience 1) location of FC as per the requirement
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) Pallets / Totes / Chillers / storage racks should meet the Infrastructur
Critical To Experience 1) Pallets / Totes / Chillers / storage racks should meet the Infrastructur
Critical To Experience 1) All the containers carrying waste, by-products and inedible or dangerou
Critical To Experience 1) SOP of product handling to prevent cross contamination
Critical To Experience 1) Check for current waste water disposal system & based on the same th
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) Check for SOP on disposal of waste (waste disposal scheule , frequec
Critical To Experience 1) Check for SOP on disposal of waste (waste disposal scheule , frequec
Critical To Experience 1) Check for SOP on disposal of waste (waste disposal scheule , frequec
Critical To Experience 1) Check for SOP on disposal of waste (waste disposal scheule , frequec
Critical To Experience Check for FIFO / FEFO complaince , system of tracking it & actionables in
Critical To Experience 1) FC should meet the Infrastructure requirement as mentioned
Critical To Experience 1) Risk asessment Study to identify threats , risks w.r.t quality & food saf
Critical To Experience 1) Temp logger in vehicles for the products recommended to be stored in c
Critical To Experience 1) This requirement to be ensured through Training & QA Team (Include F
Critical To Experience Chemical & Micro testing conducted from extenal lab
Critical To Experience 1) Internl Audit SOP 2) list of Internal Auditors 3) Internal Audit format 4)
Critical To Experience 1) Retain records as per applicability in the ask (Laboratory test results, c
Critical To Experience 1) SOP of Housekeeping that includes master cleaning schedule , cleaning
Critical To Experience 1) SOP of Housekeeping that includes master cleaning schedule , cleaning
Critical To Experience 1) Pest control agreement with service provider 2) List of approved chemica
Critical To Experience 1) Food handlers : Definition to be checked & its applicability for FC
Critical To Experience 1) Food handlers : Definition to be checked & its applicability for FC
Functions with Core Responsibility Review Method
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Review Aspect > Impact
Check whether the correct quantity is entered by the putter against the scanned WID during putaway.
Check whether putaway done with undamaged boxes, for all the products in a put list.
Check whether the assigned putlist is completed by the same putter.
Check whether putaway of chiller items is done in the respective refrigerators in the chiller storage
area.
Check whether the mail is escalated to BD team with all the QC ticket details, by end of the shift in
format specified in WI.
Check whether the SRN is created for RO number approved by BD/Finance and also check if the
signature of the Shift-in-charge and the barcode is present on RO invoice.
Is IRT RCA completed in the same shift
Check whether the CCA products are kept at their locations.
Check whether all the PIL marked information, are passed to FC head
Check whether the FSN level picking variance is completed by end of shift.
Identify sample shelves, check if WID and count matches with system, and check if all boxes have
WID pasted on them
Check whether the expired products found in the expiry report and expired products found in the store
are moved out of store.
Check whether the GTL picking is done as per the SOP
Check whether the GTL putaway is done as per the SOP
Check whether the picker is informing the IRT team if the product is not found in the location
Check whether the picker match the attributes on the product, with the information on the HHD.
Check whether pickers are using their own Ldap ID during picking.
Check whether the eggs are bubble wrapped ( 2 layers) during picking.
Check whether the personal hygiene products are covered with brown covers during picking
Check whether the oubound team is using the ice pads, which are freezed for 24hrs while picking
chiller products.
Check whether picker uses zipper packs to pick chiller items and place them in totes along with the ice
gel packs.
Check whether the dusty products are cleaned during tote level QC.
Check whether the operator has passed the correct products(Matching the title,quantity,grammage if
shown on screen) at Outbound QC and there is no excess product found in the tote
Check whether the picker, picking the Tote in the sequential manner with 7X9 format as suggested by
Flo.
Check whether the Operation workmen, confims the pallet at the correct location.
Check whether Operation workmen uses 3 belt and ties the whole pallet as defined in SOP.
Check whether Van Driver fills the gate pass with the details at Gate(ex.Vehicle number,driver name,
contact number)
Check whether the warehouse planning team, updates the slots and vehicle details of the outbound
vehicles to gate security.
Check whether the token is generated using the Token Gen application, by entering all the details
correctly.
Check whether the supervisor pullout the handover group ID mapped against the vehicle number as in
the token & trigger handover group of handover ID. Does supervisor Note Down the number of Totes,
pallets, handover group Id, vehicle registration number o...
Check whether the vehicle coming are equiped with proper seal and if not whether the discrepency is
escalated to CL mentioning the Vehicle number, gate pass is maintained.
Check whether the segregation is done on different pallets on the basis of empty totes,reattempt totes
and return order totes etc.,
Check whether the security verifies the CL gate pass after the completion of unloading.
Edit | Del ACR-048308 1 GAC15109000 SCOPE Scope
Edit | Del ACR-048309 2 GAC15110000 NORMATIVE REFENormative reference
Edit | Del ACR-048310 3 GAC15111000 TERMS & DEFINIT Terms and definition
Edit | Del ACR-048311 4 GAC15112000 CONTEXT OF THE Understanding the or
Edit | Del ACR-048312 5 GAC15113000 CONTEXT OF THE Understanding the or
Edit | Del ACR-048313 6 GAC15114000 CONTEXT OF THE Understanding the ne
Edit | Del ACR-048314 7 GAC15115000 CONTEXT OF THE Understanding the ne
Edit | Del ACR-048315 8 GAC15116000 CONTEXT OF THE Determining the sco
Edit | Del ACR-048316 9 GAC15117000 CONTEXT OF THE Quality management
Edit | Del ACR-048317 10 GAC15118000 CONTEXT OF THE Quality management
Edit | Del ACR-048318 11 GAC15119000 LEADERSHIP Leadership and com
Edit | Del ACR-048319 12 GAC15120000 LEADERSHIP Leadership and com
Edit | Del ACR-048320 13 GAC15121000 LEADERSHIP Customer focus
Edit | Del ACR-048321 14 GAC15122000 LEADERSHIP Quality Policy & Esta
Edit | Del ACR-048322 15 GAC15123000 LEADERSHIP Communicating the qu
Edit | Del ACR-048323 16 GAC15124000 LEADERSHIP Organizational roles,
Edit | Del ACR-048324 17 GAC15125000 LEADERSHIP Organizational roles,
Edit | Del ACR-048325 18 GAC15126000 PLANNING Actions to address r
Edit | Del ACR-048326 19 GAC15127000 PLANNING Actions to address r
Edit | Del ACR-048327 20 GAC15128000 PLANNING Actions to address r
Edit | Del ACR-048328 21 GAC15129000 PLANNING Quality objectives a
Edit | Del ACR-048329 22 GAC15130000 PLANNING Quality objectives a
Edit | Del ACR-048330 23 GAC15131000 PLANNING Planning of changes
Edit | Del ACR-048331 24 GAC15132000 SUPPORT Resources (People, I
Edit | Del ACR-048332 25 GAC15133000 SUPPORT Monitoring and meas
Edit | Del ACR-048333 26 GAC15134000 SUPPORT Measurement traceab
Edit | Del ACR-048334 27 GAC15135000 SUPPORT Organizational know
Edit | Del ACR-048335 28 GAC15136000 SUPPORT Competence
Edit | Del ACR-048336 29 GAC15137000 SUPPORT Competence
Edit | Del ACR-048337 30 GAC15138000 SUPPORT Awareness
Edit | Del ACR-048338 31 GAC15139000 SUPPORT Communication
Edit | Del ACR-048339 32 GAC15140000 SUPPORT Documented informa
Edit | Del ACR-048340 33 GAC15141000 SUPPORT Documented informa
Edit | Del ACR-048341 34 GAC15142000 OPERATION Operational planning
Edit | Del ACR-048342 35 GAC15143000 OPERATION Operational planning
Edit | Del ACR-048343 36 GAC15144000 OPERATION Customer communic
Edit | Del ACR-048344 37 GAC15145000 OPERATION Determining the requ
Edit | Del ACR-048345 38 GAC15146000 OPERATION Review of the requir
Edit | Del ACR-048346 39 GAC15147000 OPERATION Changes to requirem
Edit | Del ACR-048347 40 GAC15148000 OPERATION Control of externall
Edit | Del ACR-048348 41 GAC15149000 OPERATION Service provision
Edit | Del ACR-048349 42 GAC15150000 OPERATION Identification and tra
Edit | Del ACR-048350 43 GAC15151000 OPERATION Property belonging t
Edit | Del ACR-048351 44 GAC15152000 OPERATION Post-delivery activiti
Edit | Del ACR-048352 45 GAC15153000 OPERATION Control of nonconfo
Edit | Del ACR-048353 46 GAC15154000 PERFORMANCE EVMonitoring, measure
Edit | Del ACR-048354 47 GAC15155000 PERFORMANCE EVMonitoring, measure
Edit | Del ACR-048355 48 GAC15156000 PERFORMANCE EVCustomer satisfacti
Edit | Del ACR-048356 49 GAC15157000 PERFORMANCE EVAnalysis and evaluat
Edit | Del ACR-048357 50 GAC15158000 PERFORMANCE EVInternal audit
Check whether Scope
Critical To Business Central Team Scope of QMS
ISO 9000:2015, Quality management systems Fundamen
Check whether QualiCritical To Business Central Team Refer to Quality Manual
For the purposes of this document, the terms and definitions
Check whether QualiCritical To Business Central Team Refer to Quality Manual
Check whether External & Internal issues are identified or no
What are the externaCritical To Business Function Wise Refer to External & Internal issues Report
How frequently, where and in what context are these issues
Check the Frequently
Critical To Business Function Wise Refer to External & Internal issues Report
In the context of the QMS:Who are the relevant interested pa
Check whether Intere
Critical To Business Function Wise Refer to Interested Parties and Concerns Report
In the context of the QMS:What are their needs and expectat
Check Needs & Expect
Critical To Business Function Wise Refer to Interested Parties and Concerns Report
What is the scope ofCritical To Business Central Team Check QMS Scope of the organization and Ensure Organiza
Is there any requirement of the standard that cannot be applied? Check the QMS clause which is not applied - If so then state
If so state the justification.
Critical To Business Central Team Refer to Applicability and Justification for QMS Scope
Check the List the QCritical To Business Function Wise Maintain documented information of Process Flow Diagram,
What role do top management take in
Who are the top manCritical To Business monitoring the effectiveness of the QMS?
Entire Function List of Top management & Top management Organization C
Provide examples of the organization's objectives and how these have been established
Check whether
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Have the requiremen...
Critical To Business Entire Function * Physical Observation & Field interviews will be con...
Check whether customer requirements and regulatory requir
How are customer reCritical To Business Entire Function Refer to Customer Requirements and Regulatory Requireme
Provide examples of how the organisations QMS policy and
Check whether QMSCritical
po To Business Entire Function Refer to QMS policy and objectives effectiveness
How have the QMS C
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How have top management established, assigned and comm
Check the OrganizatCritical To Business Entire Function Refer to Organizational Chart & Role & Responsibility
How has the organisation reporting on the performance of th
Check the Performan
Critical To Business Entire Function Refer to Performance of the QMS & opportunities for improve
What are the risks aCritical To Business Function Wise Check the FMEA for Process Risk, Internal & External Issue
Check whether actions plan for risks are implemented or not.
Check the List the aCritical To Business Function Wise * Physical Observation & Field interviews will be conducted a
How are the above pCritical To Business Function Wise Evaluate the effectiveness of these actions of FMEA. Refer t
Check whether qualitCritical To Business Function Wise Define what quality objectives have been established.
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Critical To Business Entire Function
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Define the methods Critical
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issues Report
in what context are these issues reviewed and monitored?
issues Report
Who are the relevant interested parties?
and Concerns Report
What are their needs and expectations?
and Concerns Report
organization and Ensure Organization location & address, employee details are available . Refer to QMS Scope
ch is not applied - If so then state the justification for the same.
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Top management Organization Chart
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ments and Regulatory Requirements
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ss Risk, Internal & External Issue Risk and Risks and opportunities are defied . Refer to FMEA Effectiveness and Assessment report
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system of the same, storage of the property / items as per standard norms
ovider
ociated with the services defined and managed? N.B. Post delivery services include warranty, invoice, maintenance services, recycling or final disposal?
ield interviews
services outputswill bedo
that conducted accordingly
not conform w...
to their requirements are available or not and Appropriate action based on the nature of the nonconformity are taken
gess/
of nonconforming
service outputs
and the effectiveness of the quality management system
ns
er taken
feedback,to address risks and
compliments, opportunities,
degree of customer Performance
satisfactionofand
external providers
meetings and the performance, effectiveness and improvements to the QMS
with customers
vey by CS, customer feedback, compliments
nalysis and audit
nd Internal evaluation of monitoring
processes & Reportsand measurement results
and maintain an audit programme including the frequency, methods,responsibilities, planning requirements and reporting
ty Matrix, Risk Analysis, List of Equipments Quality Norm, Rejection Criteria, Continual Improvement and Process...
external sources
external sources
acility / Admin?
il and sent to BD twice every shift from the id <whname>irt@flipkart.com in the format mentioned in Work instruction
regated and counted only at dock and if there is damage, following are immediately handed back to seller itself
eck if the request of machine deactivation in the sytem is being raised with warehouse-tech-on-call team with machine id & warehouse id. Also check if PD
libration procedure at the start of first shift?
the shared tracker for on hold shipment.
ested location mentioned in the Picklist or in HHD Picking ?
e with packaging Store ?
e at super market Store ?
network failure/HHD issue or Tech issue. Mail/ticket reference to be checked with IT or Inventory team.
if physical stock count matches with system stock, and check if all product have WSN labels pasted.
o the shelves/pallets.
ellation bulk are re-inwarded withing 60 mins of TAT.
s present at the Inbound Area.Tools, Machines ,Equipment's, Machine are in working condition, & Documents/files are in good condition. All Obsolete, Out
wanted material (Debris/Scrap). are removed from standing/walking areas.
goods,Segregated goods, QC Passed goods, Received Goods, QC Rejected Products, WID refill ,IRNs etc. is clearly defined by painted lines and properly
rmed regularly as per the schedule .
r coding system which is predefined and set as a standard is known, made permanent and followed
easily read and are being followed and adhered to by each function
ons is defined, displayed, regularly updated & being adhered by the team
ng records)
slug, Kimble /tagging gun, poly covers, transparent tape, stencil/damage tools
& warehouse id. Also check if PDRN is being raised and approved from respective FC head,...
r report of approval validated.
pened easily and quickly if someone needed to escape?). Check for couple of Emerg...
good condition. All Obsolete, Out-dated, broken or unnecessary shelves, lockers, Memos, ...