JESA INSPECTION AND TEST PLAN Doc N° JEJ-QXXXX-XX-IV/Q.

XXX/XXXXX Rev 0

Copy No. :
CONTROLLED COPY
INSPECTION & TEST PLAN (ITP)
Function: STRUCTURAL CONCRETE & GROUTING
Form: Q-ITP-002 Rev 0
1. Description : [Reference Document(s)] [Attributed Work Package(s)]

1. Receiving Inspection Report

1
2. Table of Contents 2. Batching Plant Calibration Certificate
1) Before Work Begins 3. Survey report
2) During Installation 4. Compaction report
3) After Installation 5. IFC Drawing
4) Review for the Final Quality Dossier 6. Signed Permit
7. Laboratory Test Reports
3. Scope 8. Site Work Instruction
This Inspection and Test Plan covers the inspection and testing requirements
9. From Work Inspection Report
for the following :
1. Formwork 10. Project Field QC System
2. Rebar 11. Pre Pour Inspection Report
3. Concrete pour 12. Grout Inspection Reports
4. Vibration 13. From Work Inspection Report
5. Finishing 14. MOS Quality Document
15. Punch List

Contr QM Contr CM/PM JESA QM JESA CM JESA PM OCP

Name:

Signature:

Date:

Rev Description Date Contr QM Contr CM JESA QM JESA CM JESA PM OCP

QC Document 1 of 7 Inspection Type:

 Form: Q-ITP-002 Rev 0

INSPECTION AND TEST PLAN

For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

BEFORE FIELD WORK BEGINS:

1 Equipment Calibrations Project Specs (Guidance Standards) Calibration Certificates DR DR H As applicable

2 Applicable quality plan & procedures Project Quality Plan ITP & Procedures Approved W DR Contr Quality Assuarance and Quality Control Plan, and ITPs

Drawings
3 Review Report IFC Drawings W S

4 Bench marks check 56500S IFC Drawing , Survey W W

Report

5 Work Permit Confirmation Project HSE System Signed Permit H H

6 Authorized personal documentation Project Specification Org Chart DR DR

Concrete batching plant certificates:

7 Water/ Cement/ Aggregate’s/ Admixture ratio and 56500S Batching Plant Calibration H H H
properties are determined as per project specification. Certificate

Laboratory Test Reports

8 Suitability tests for Concrete and Grout 56500S W W W

Material Certificates,
Material Receiving and Certificate (embedded and Laboratory Test Reports, Reinforcement bars: Tensile strength, bending test, elongation
9 reinforcement, Products) Insert Plates 56500S, (IFC drw. General notes for concrete works) MRM, RIR. DR DR test per spec

Welding procedures, and welder qualification for

10 welding jobs (embedded and reinforcement, Products) M-ITP- Welding Document Review Report W S If possible, the welding on site shall be avoided.
Insert Plates

App’d Cert. NDE /

11 Certification of NDE Personnel 56500S Personnel List DR DR

Carry outReview of NDE test reports for welding jobs App’d Cert. NDE /
12 (embedded and reinforcement, Products) Insert Plates 56500S Personnel List DR DR
(if applicable)

13 Cleaned area check Project specification Visual in place S S

Area must be clean prior to work start
DURING INSTALLATION

QC Document 2 of 7 Inspection Type:

 INSPECTION AND TEST PLAN
For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

1 Cover concrete reinforcement: 56500S (IFC drw). Pre Pour Inspection Report W W NOTE: Required concrete reinforcement is specified in drawings.

Pre Pour Inspection

2 Concrete Formwork Layout and Elevation 56500S (IFC drw). Report / Visual & W W
dimensional survey Report

Visual & dimensional

3 Concrete Formwork Dimensions 56500S (IFC drw). survey Report W W

4 Placement of Reinforcement and Embeds per design and 56500S (IFC drw). Visual & dimensional W W
Drawings, Cleaned from Rust, and any foreran objects. survey Report

5 Dimensional Inspection of Reinforcement 56500S (IFC drw). Pre Pour Inspection Report W W

6 Anchor Bolts/ Sleeves Location, Spacing and Projection 56500S (IFC drw). Pre Pour Inspection Report W W
(measurement report "as-built")

Material Certificates,
7 Anchor bolts certificates check 56500S (IFC drw). Laboratory Test Reports, W W
MRM, RIR.

Release to pour concrete + Complete Concrete Approval Approval checklist / Visual

8 Checklist 56500S (IFC drw). inspection/Pre Pour W W
Inspection Report

9 Pre-pour inspection of grounding/earthing system IFC Drawings Grounding Inspection W W

installation Report

QC Document 3 of 7 Inspection Type:

 INSPECTION AND TEST PLAN
For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

10 Surface inspection 56500S Pre Pour Inspection Report W W

(&): Log book to be maintained for daily recording details of total

structural concrete poured and items related traceability.
11 Slump test 56500S Laboratory Test Reports W W

12 Water stops 56500S Pre Pour Inspection Report W W

The concrete shall be always vibrated. The vibrators must have

dimensions available to penetrate in the formwork and between
13 Vibration to be followed during pouring 56500S Pre Pour Inspection Report W S the reinforcements without moving them. The thickness of the
layers to be vibrated shall not exceed SPEC. The max height of
free fall of the concrete will not exceed SPEC.

Formworks. Water on half hour before concrete

14 installation. In hot weather 56500S Pre Pour Inspection Report W W

15 Tests of conformity control (compressive strength of the 56500S Laboratory Test Reports W W H
structural concrete & grout)

56500S
16 Control joints Grout Inspection Reports W W

17 Grouting 56500S, (IFC drw. General notes for concrete works) Grout Inspection Reports W W

Laitenance Removal (Bushing) + Issue Release for Visual inspection / Release

18 Grouting 56500S, (IFC drw. General notes for Grouting works) Report W W

56500S compliance to standard

19 Grout Materials Testing Review Report W W

20 Grout Placement 56500S, (IFC drw. General notes for Grouting works) Visual inspection Report W W

QC Document 4 of 7 Inspection Type:

 INSPECTION AND TEST PLAN
For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

21 Grout Curing 56500S, (IFC drw. General notes for Grouting works) Visual inspection Report W W

56500S compliance to standard

22 Grout Void Testing Review Report W W

23 Complete Installation checklist Grouting Log 56500S, (IFC drw. General notes for Grouting works) Approval checklist W W

24 Concrete Masonry Materials Testing 56500S, (IFC drw. General notes for concrete works) compliance to standard W W

25 Concrete Masonry Placement 56500S, (IFC drw. General notes for concrete works) compliance to standard W W

26 Concrete Masonry Testing 56500S, (IFC drw. General notes for concrete works) compliance to standard W W

AFTER INSTALLATION
Curing
1 Immediately concrete installation 56500S Inspection Report W W

2 Removal of form work. 56500S From Work Inspection W W

Report

Formed surfaces finish

3 Rough form, smooth form, architecture form 56500S Inspection Report W W

Repair work
4 For small holes 20x20mm filled with mortar 56500S MOS Quality Document W W

5 As built drawing and report 56500S Revised Drawings Report DR DR

6 Finishing inspection 56500S Final Inspection Repot W W

Site Work Instruction

7 Structure Release for Installation Works Site Work Instruction, 56500S Release inspection report / H H
Punch List

QC Document 5 of 7 Inspection Type:

 INSPECTION AND TEST PLAN
For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

Final Quality Dossier

8 (Post Fab and Install): Review for the Final Quality Site Work Instruction MC General Review Report DR DR
Dossier

QC Document 6 of 7 Inspection Type:

 INSPECTION AND TEST PLAN
For Doc N° JEJ-QXXXX-XX-IV/Q.XXX/XXXXX Rev 0
STRUCTURAL CONCRETE &
GROUTING
Project Title: Contract No. :
OWNER: OFFICE CHERIFIEN DES PHOSPHATES (OCP) Contractor:
INSPECTION INVOLVEMENT

Item Controlling Document, Spec a/o Procedure Compliance/ Verifying

No.
Quality Control Activity
Acceptance Criteria Document REMARKS
Contr JESA Third Party OCP

Description of Inspection degrees

Hold Point (H):
A point at which organization is required to notify the quality inspector prior to undertaking subsequent work. The party has to perform this check and it needs to be successful in order to proceed to the next stage of
the construction, attendance at the site is mandatory and signature is required on the check sheet of Inspection, Work shall not proceed without approval of Quality Control.

Witness Point (W):

This point is used to designate an operation in which the quality inspector requires to be notified about in due time before performance, Attendance at the site is expected, the signature is required on check sheet and
Checklist, but if the signatory is not present at the time, follow on work may proceed and the document(s) to be signed later.

Surveillance (S):
Observing or monitoring the work, inspection or test, random attendance at site, no signature required on the Inspection Request (ITN) or its accompanying documentation.

Review Point (DR):

Examination of records, document & test results to ensure compliance or to verify certain characteristics are met and that the check has been done and it passed.

QC Document 7 of 7 Inspection Type: