MANORANJAN NAYAK

Email: manoranjanayak@gmail.com
Aramco SAP NO:80004416
Mobile No:+919938316289,+919437685396

Objective

A growth driven self-motivated professional offering over 17 YEARS 6 months of rich experience in
projects related to Oil & Gas Industry, Heat Exchanger, Petrochemicals, Equipment’s, Tanks ,Power Plant
Natural Columns, Gas Transmission, Distribution Pipeline and Gas Plant Project Construction and
structural jobs as a QA/QC Supervisor, QA/QC Inspector(Welding/Mechanical/Piping/Pipeline/Static and
Structure)QA/QC Engineer, and QA/QC Inspection Coordinator, also have experience in Construction and
Commissioning activitiescoupled with strong leadership and communication skills to contribute in
achieving organization’s long-term goal.

Academic

• Diploma in Mechanical Engineering from Bhuvan Polytechnic, Karnataka in 2003.

Professional qualification

• Certified CSWIP 3.2.2 Senior Welding Inspector from TWI, UK Valid till 23 November
2023
• Certified ISO 9001-2015 Lead Auditor (Quality Management System),2019
• Certified ISO 9000-2000 Quality Management System and Internal Auditing Technique,
2006
• ASNT level II in Radiographic Testing
• ASNT level II in Ultrasonic Testing
• ASNT level II in Liquid Penetration Test
• ASNT level II in Magnetic Particle Test
• ASNT level II in Visual Testing
• Undergone vocational training at M/s. Larsen & Toubro Ltd., Kansbahal Works

Computer Skills

Package: MS Office (Word, Excel, PowerPoint), AutoCAD

Core Competencies

• Skilled at adopting modern technologies

• In depth technical knowledge regarding QA/QC.
• Excellent management skills and remarkable ability to contribute towards team
performance
• Ability to work in a fast-paced environment
• Excellent communication & leadership skills
• Resourceful team player and keen attention to detail

Professional Experience

APPLUS VELOSI SAUDI ARABIA

Designation:QA/QCINSPECTOR-MECHANICAL
Period: 01 March 2012 to 16 June 2020 (08 Years 04 Months)

Project: Jazan Refinery

Location: Baysh, Jazan, Saudi Arabia
Period: 01 July 2017 to 16 June 2020

Responsibilities:
• Review Relevant Documents, Procedures, Vendor Specifications to ensure they
complies Client Specs., Codes, Standards prior to site implementation.

Non-Business Use
 • Implementation of Project Quality Plan and maintenance of standards procedures, WPS
and welders qualification.
• Ensuring compliance with QA Std. & Procedures including keeping of inspection
records.
• Perform Surveillance in the field and at the Contractor workshop to verify Work
Activities are carried out as per Quality Control Procedures, ITP’s, Method Statements,
and Specifications.
• Coordinate and communicate with Client on Project Quality issues.
• Report the performance status of Project Quality activities and relevant issues to the
QA/QC Supervisor/Engineer/Co-ordinator.
• Ensure that Quality Management is applied in line with the Project Design Criteria to
the Engineering, Procurement, Construction and Pre-Commissioning/Commissioning
phases of the Project.
• Ensure that the Project meets international standards.
• Review Radiographic Films to ensure soundness of weld meeting acceptance as per
Code Standards & Client Specifications.
• Checking of all materials to be used for fabrication and installation to ensure
conformance to specification. Perform Inspections on all welding / piping / pipeline
/structural fabrication works.
• Witnessing/Monitoring of NDT, PWHT, and Calibration of Instruments.
• Interpretation of weld history drawings, and review of other NDT & PWHT Reports.
• Review package for fabrication as well as line checking of installed structures, piping /
pipelines.
• Final walk through for completed pipe line as well as line checking with client
representative.
• Witness on site hydro testing of pressure vessels, pipe spool, pipeline, piping and valve
as per approved hydro test procedure.
• Identify and report nonconformities to specified requirements.
• Full Review of Final Hand-Over Documentation such as Quality Assurance Record Book-
Site Records, to ensure they comply with Client Requirements and Contract.
• Attend Progress Meetings with Contractor and Sub-Contractor.

Project: RabighPhaseII (Area: CP1, CP2, and UO1), Petrochemical Project

Location: Rabigh, Saudi Arabia
Period: February 2015 to April 2017

TANK INSPECTION AS PER DESIGN CODEAPI 650, API 620, ASME Section
VIII Div 1 & 2

•Material receiving inspection plates for tank.

•Review of WPS, Procedures and Construction Method statement.
•Perform Surveillance in the field and at the Contractor workshop to verify Work Activities are
carried out as per Quality Control Procedures, ITP’s, Method Statements, and Specifications.
•Annular Plates, Bottom Plates, Roof plates lying and fit up inspection.
• Inspection of Shell Plates Horizontal & vertical fit up.
•Verification of Consumable storage, treatment & handling according to approved procedures.
• Modification of tanks with shell patch plates fit up inspection.
•Carry out inspection of oil penetration test for shell plates to annular bottom plate’s fillet
weld.
• Inspection of nozzle orientation and fit up inspection with RF pads.
• Carry out RF pad pneumatic test, Bottom & Roof plates vacuum box testing.
• Carry out inspection of LPT or MPI for shell plates with bottom plate’s fillet weld.
• PT of shell plates Vertical seam & circumference seam back chipping inspection.
• Review of RT film for shell plates vertical seam and circumference seam.
• Carry out inspection of Peaking and Banding of shell plates.
• Checks verity the plumpness and Ovality of the Vertical storage tanks with application codes.

Non-Business Use
•Carry out Hydro test with full of water as per standard requirements.
•Review document for ground settlement after hydrostatic test.
•Witnessed of name plate installation as per standard.
•Review Manufacturing Data report for tanks.

APPLUS VELOSI SAUDI ARABIA

Designation: QA/QC INSPECTOR (WELDING /PIPELINE/MECHANICAL)
Project: Manifa Oil & Gas Field, Saudi Aramco
Location: Manifa, Saudi Arabia
Period: March 2012 to December 2014
Responsible for Surveillance and Inspection activities at 24 Man Made Islands and
Fabrication Yard of Contractor

• Incoming material inspection verifying the material test certificates.

• Review/Validate and approve and contractors quality documents such as Welding
procedure specification , PQR, Work Method statement, Standard Operating
Procedures, Standard Inspection Procedures, Inspection Test Plans, Material Test
Certificate, Equipment Health Certificates, Instrument Calibration Certificates, etc.
• Review of the project scope of work, material specifications, and drawings for any
conflict with the requirement of the Quality standards and advise the Engineering Dept
to initiate the corrective actions with the client prior to commencement of work.
• Witness of welding procedure qualification, welder performance qualification &
approval.
• Witness mechanical test on materials like Bend test, Hardness test, Tensile test, Charpy
impact test etc.
• Issue of NCR in case of any non-conformance and follow up its corrective actionand
preventative actions so as to avoid the same repetition of the Non-conformances and
closing out the NCR.
• Co-ordinate with the client in all technically related issues and resolve the quality /
technical issues by coordinating with the Concerned Disciplines.
• Ensure quality norms are maintained as per set standards through inspections, daily
checks, supervision etc.
• Ensure all contractors comply with the Company's Mandatory Documents.
• Carry out/surveillance/witness inspection during fit up, welding and post weld visual
and final dimension as per the approve drg and ITP.
• Verification of Consumable storage, treatment & handling according to approved
procedures.
• Carry out inspection on blasted surface, each layer of paint application (WFT and DFT)
and field joint coating as per the ITP.
• Carry out surveillance/witness inspection of Post weld heat treatment activities as per
the specification and verify and sign off the PWHT chart and documents.
• Surveillance/witness inspection of UT, MPT, LPT, PMI activities and RT film
interpretation.
• Co-ordinate with the NDT third party Examination & testing agencies for the relevant
testing and examination so as to comply with the Requirements of client.
• Carry out system walk down and punch listing outstanding items/activities prior to
release of pressure test.
• Follow up of the completion of the outstanding items and sign off the relevant
documents and release for further activities.
• Witness Hydro test, pneumatic test, flushing, draining and air blowing activities.
• Ensure all safety measures are taken into consideration through compliance to all
Applicable Standards & Codes in Practice, adherence to governing codes and adherence
to client specifications and maintained of necessary documents.
• Full Review of Final Hand-Over Documentation such as Quality Assurance Record Book-
Site Records, to ensure they comply with Client Requirements and Contract.

Non-Business Use
BUREAU VERITAS INDIA PVT LTD
Designation: SURVEYOR (QA/QC)
Period: 17 May 2010 to February 2012(01 Year 10 Months)
Third Party Inspections as QA/QC Inspection, Expediting Engineer and Supplier Quality
Surveillance Inspector of various Supplier Products: Plate, Pressure Vessels, Heat Exchangers,
Puddle Pipes,Tanks,Silos,Cladding of Columns, Skids, Structures, Equipments and Telecom
towers for different Clients L&T MHI,Punj Lloyds, GeodesicIndia,Sapoorji Pallonji and Reliance
Refinery. Also auditing of Supplier as per ISO 9001:2008.

M/s.BansalInfra Tech Synergies India Ltd

Designation: Sr QA/QC Engineer
Project: JSPL-Angul, Reliance -Jamnagar and IOTL
Duration: 01 Sep 2009 - 30 April 2010 (08 Months)
• Responsible for Quality Control and Assurance Department-:Preparation/approval of
QAPs,ITP and, assisting/ self-inspection at site during manufacturing stage wise
Inspection (NDT, dimensions, assembly, coating) for Package Sewage Treatment
Plant(STP)
• Co-ordination for Customer / Third Party inspection parties for approval of QAP, ITP and
procedures.AttendingPre-Inspection Meeting (PIM) as necessary.
• Review and approval of Sub-Contractor ITP.
• Creating and maintaining spreadsheets from the Inspection Database.
• Distributes weekly Site Progress Status Reports to the QA Manager.
• Maintains a log of all NCRs issued and ensures that all NCRs are properly dispositioned
and closed before project closeout.
• Assisting the QA Inspector in obtaining clarifications and interpretations to quality
standards, industry codes, and Engineering and client specifications.
• Review each inspection report for content, accuracy, and to determine whether there
are any action items that require project assistance prior to formal issue to the project.
• Review the completed and signed packages as applicable and close out the inspection
file, where applicable.

M/s BAID ENGINEERS PVT LIMITED, Rourkela.

Designation-QC Engineer,
Duration: Jul’05 – 30 Aug 09 (04 Years 06 Months)
Managing Fabrication Yard and Quality Control Department-: Responsible for all shop
activities(Supervision of fabrication activities) and quality control activities (from raw material
stage to delivery), which included preparation/approval of QAPs, witness or conduct inspection
at Company Fabrication Shop and at Supplier’s premises during manufacturing (NDT,
dimensions, assembly, coating), co-ordination for Customer / Third Party inspection etc. of
critical equipment like Nuclear Power Plant Components, Wind Mill Components,Pulp& Paper
Plant equipments,Cement Plant Equipments,Crushing& Screening equipment,ShipLoaders,
Sponge Iron Plan Equipments and Bulk Material Handling Equipments.

Major Clients: L&T, IMFA, THERMAX, HINDALCO, VOITH, HINDUSTAN DORR OLIVER, FL
SMITH, SMS DEMAG, HARI MACHINES LTD and OCL INDIA LTD

Major Jobs handled: Some of the major jobs handled for the following core sectors:
• Pulp & Paper Plant: Dryer Cylinder, Master Reel, Duo-D Former, Pulper drums, Vacuum
Pump etc.
• Steel Plant: Continuous Slab Caster, Torpedo Ladle Car, Coiler Mandrel, ECL etc.
• Crushing & Screening: Surface Miner, Impactor, Roll Crusher, Jaw Crusher, Mobile
Crusher, Cone Crusher, Ring Granulator, Wobbler Feeder, Apron Feeder.
• Bulk Material handling: Stacker Recalimers, Wagon Tippler, Side arm chargers, P&H
Shovel, Conveyor systems etc..
• Wind Mill Components: Fabrication of Critical Steel parts (Main Carrier, Jib Carrier, Disc
rotor, Stator ring, Tower) and Cast parts (Rotor hub, Axle pin, Blade adaptor, Main
frame) for Enercon India, NEG Micon, Vestas etc.
• Nuclear Power Plant: Spent fuel handling system, Main Airlock door assy. etc.

Non-Business Use
TECHNO FAB MANUFACTURING LTD, Rourkela.
Designation: QC Engineer
Total Year of Experience-02 years
Duration: Jul’04–Jun’05 (01 Year)
Designation: Site Engineer-Construction
Duration: Jul’03–Jun’04 (01 Year)

Managing Fabrication Yard and Quality Control Department at inside factory premises of
Larsen & Toubro Ltd KansbahalWorks.Responsible for supervision and all inspection activities
of Fabrication equipment like Nuclear Power Plant Components and Wind Mill Components.

CODE KNOWLEDGE

Conversant with ASME Sec I, Sec II, Sec V, Sec IX, Sec VIII,ASME B31.3, AWS D1.1, API
1104, API 510, API570, API 650.

Key Skills/ Strengths

• Willingness to learn & share knowledge

• Ability to work in a team and also provide leadership
• Multitasking ability
• Positive attitude

Personal Details

Date of Birth : 23rd February 1980

Nationality : Indian
Marital Status : Married
Passport No : Z4804383
Languages Known : English, Hindi and Oriya.
Hobby : Traveling, Interacting with people of different background.

Date: 05.01.2021
Manoranjan Nayak
Place: INDIA

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Non-Business Use
Non-Business Use