Reporting Date : -

In-house Metallurgical Analysis Report Of Sample Recevied After Post Vehicle Endurance Test 14-06-2019

Part Name : DISC FRONT BRAKE

Actual Test Results
Part No.: 55311-62S00
Test Name Customer Guideline Remark
Sample Identification
E1 E2 E3 E4 E5 E6

Total Carbon % C 3.20 - 3.65 3.49 3.45 3.47 3.53 3.48 3.49
CHEMICAL COMPOSITION

Silicon % Si 1.95 - 2.35 1.77 1.77 1.75 1.73 1.77 1.76

LOCATION FOR TESTS

Manganese % Mn 0.60 – 0.90 0.73 0.72 0.75 0.71 0.74 0.75

Sulfur % S - 0.072 0.06 0.05 0.07 0.08 0.05 Other than Si% all
elements are meeting
Phosphorus % P - 0.064 0.084 0.0073 0.06 0.08 0.05 the requirements.

Chromium % Cr - 0.38 0.4 0.38 0.35 0.37 0.35

Copper % Cu - 0.49 0.55 0.5 0.49 0.54 0.52

Tin % Sn - 0.051 0.07 0.053 0.05 0.07 0.08

Heat Code 28 J 18 24 J 18 28 J 18 28 J 18 28 J 18 20 J 18 Ok

Customer Specification
HARDNESS REPORT

Hardness Report BHN Hardness Is meeting the

184 192 187 190 188 187
(At Ingate ) 172 – 262 BHN requirements

Hardness
HARDNESS REPORT

Hardness Report BHN Hardness Is meeting the

172 – 262 BHN 180 188 180 189 189 185
(Opposite to Ingate ) requirements

Hardnes

To take the tensile bar

from part, we need
TENSILE REPORT

minimum 10 mm
thickness, which not
Tensile Report Mpa 270 Mpa Minimum Not Feasible Not Feasible Not Feasible Not Feasible Not Feasible Not Feasible
feasible to remove from
machined part. So we
Testbar Test can’t do the tensile test
on finish part.

Type A + Type B Type A- 97.57% Type A- 96.70% Type A- 97.08% Type A- 98.28% Type A- 96.34% Type A- 98.70%
GRAPHITE STRUCTURE
Type B - Less than 20% Max Type B- 2.43% Type B- 3.30% Type B- 2.92% Type B- 1.72% Type B- 3.66% Type B- 1.30%

FLAKE SIZE 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6
MICROSTRUCTURE REPORT

Ferrite 5% or less
MATRIX Ferrtie - 0.46% Ferrtie - 0.89% Ferrtie - 1.74% Ferrtie - 1.15% Ferrtie - 1.92% Ferrtie - 1.12%

Microstructure is
meeting the SES
Ingate Side requirements

Microstructure Test
Polished Image -

Etched Image -

Type A + Type B Type A- 97.62% Type A- 98.30% Type A- 98.32% Type A- 98.60% Type A- 98.67% Type A- 98.10%
GRAPHITE STRUCTURE
Type B - Less than 20% Max Type B- 2.38% Type B- 1.70% Type B- 1.68% Type B- 1.40% Type B- 1.33% Type B- 1.90%

FLAKE SIZE 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6 3 TO 6
MICROSTRUCTURE REPORT

Ferrite 5% or less
MATRIX Ferrtie - 1.50% Ferrtie - 2.54% Ferrtie - 1.30% Ferrtie - 2.66% Ferrtie - 0.66% Ferrtie - 0.91%
Microstructure is
meeting the SES
Opposite to Ingate Side requirements

Microstructure Test
Polished Image -

Etched Image -
RADIOGRAPHY REPORT

X-ray report is meeting

X' Ray report Level 3 Level 1 NSD Level 1 Level 1 Level 1 Level 1 the MSIL requirement.

Prepared By Reveiwed By Approved By