DOONGAN ILAYA NATIONAL HIGH SCHOOL

SHIELDED METAL ARC WELDING NC II

FIRST SEMESTER, S.Y. 2020-2021

SUMMATIVE TEST

NAME OF TRAINEE: ______________________________________ DATE: _______________________

LRN: _________________________________________________ SCORE: ______________________

TRUE OR FALSE: Direction: Read each statement below carefully. Write TRUE on the blank provided
before each number if the statement is correct and FALSE if the statement is not correct.

_______1. Use the stringer bead technique for welding the fill passes and cover passes.
_______2. In the pipe assembly for welding, it is made by placing one piece on top of other with a 1/8 electrode
without flux on it between the pipe.
_______3. 1G is otherwise known as the fixed position in pipe welding.
_______4. The 1G welding position is also known as the rolled pipe.
_______5. The electrode to use in performing the root pass in flat position pipe welding is E6010/E6011.
_______6. The maximum reinforcement on the inside of the pipe is 1/32.
_______7. After completing the root pass and evaluating the penetration, the next thing to do is to perform the
filling pass.
_______8. At least three tack welds must be placed around the pipe at 12, 6 and 3:00 o’clock position.
_______9. In welding the filling pass and the cover pass, set the amperage for the E-7018 electrode at
approximately 90-110 ampere.
_______10. In the pipe welding using flat position, there is no edge preparation.

MULTIPLE CHOICE:
Direction: Choose the letter of the correct answer and write on the space provided.

_____11. When welding the 2G pipe position, the pipe is not moved and the welder must move around the fixed
position pipe. The statement is
a. lacking b. true c. False. d. Not determined.
_____12. In welding the 2G position, the gap of the root opening of the pipe set-up should be
a. 1/16 b. 3/32 c. 1/8 d. 1/4
_____13. The preparation and the amperage setting should be the same as for the flat position pipe in 2G
position with E-6010/E6011 electrode used for the root and ______used for fill and cover pass.
a. E7010 b. E6013 c. E6011 d. E7018
_____14. When welding in the 2G pipe position, the pipe is vertical and the weld is ___________.
a. horizontal b. vertical c. fixed d. rolled
_____15. The maximum reinforcement and root penetration is about
a. 1/8 b. 3/32 c. 1/16 d. 1/4
_____16. In the 5G pipe position the pipe is __________ and the weld is vertical so that the welding is
essentially a vertical weld.
a. vertical b. horizontal c. overhead d. flat
_____17. Juan will weld at 5G pipe position using E7018, what is the suggested weave technique to keep the
ripples close together and the weld profile flat for the fill and cover passes?
a. Z motion weave b. U motion weave c. W motion weave d. Box motion weave
_____18. When welding in the 5G pipe position the weld beds may either be
a. box b. weave or stringers c. zigzag d. straight line
_____19. The welding machine amperage setting for root pass using E6010/E6011 is 90-100 amps. In welding
5G pipe we use E-7018 for fill and cover pass at approximately how many amps?
a. 90-110 amps b. 160-180 amps c. 120-150 amps d. 150-170 amps
_____20. What is the welding technique used in 5G pipe welding position?
a. horizontal downward weave technique c. straight line upward technique
b. vertical upward weave technique d. box upward technique
_____21. Use a slight ____________ technique with the E-16010 electrode to open and maintain the keyhole.
A. V shape B. U shape C. Z shape D. Wave shape
_____22. Before welding the root pass, check the power, electrode cable, amperage of your welding machine if
it is set at an amperage from 90 to 110 Amperes. This refers to welding machine _________.
A. setting B. maintenance C. troubleshooting D. repair
_____23. AS always make sure the correct amperage is set for tacking the pieces and the root pass using
___________ electrodes.
A. E7018 B. E6010/E6011 C. E7017 D. E6021
_____24. Use a ____________ weave with the E-7018 electrode keeping the ripples close together and the weld
profile flat for the fill and cover pass.
A. U motion B. V motion C. Z motion D. O motion
_____25. In the 6G pipe welding position the pipe is set on a ________ degree inclined angle.
A. 30 B. 20 C. 25 D. 45
_____26. If the keyhole is too tight, slow down and force it open with the electrode while welding or stop and
increase
A. travel speed B. arc gap C. arc length D. heat or amperage
_____27. The _______ pipe position is the one used extensively for testing, since it qualifies the welder for all
position welding of pipe, grooves and fillets.
A. 2G B. 3G C. 4G D. 6G
_____28. Although there are many codes and standards that govern the welding and testing of pipe, the one
most widely used and recommended at the school is the _______________________.
A. AWS D1.2 Structural Welding Code C. AWS C1.1 Structural Welding Code
B. AWS D1.1 Structural Welding Code D. AWS F1.1 Structural Welding Code
_____29. The test for SMAW is usually a 6 inches schedule ____ pipe with an open root, and is welded in 6G
position.
A. 40 B. 20 C. 80 D. 10
_____30. The weld in 6G position covers all position welding because the bottom of the pipe is an _________
weld; the top of the pipe is a ________ weld and the front and back sides are __________________ weld.
A. Flat, vertical, upward, overhead C. Flat only
B. Flat, vertical, upward only D. Overhead only
_____31.After performing welding, it is expected that SMAW student will perform this. It means cleaning even
if things are NOT dirty.
A. Seiso/sweeping B. Seiton/systematize C. Seiketsu/standardize D. Seiri/sorting
_____32.Albert was asked by his teacher in SMAW during his oral questioning. Anton answered without
hesitations. In this situation what do this student( Anton) manifest?
A. Lack of knowledge B. Lack of skills C. Lack of attitude D. None of these
_____33.This means maintaining the workplace in high standard housekeeping
A. Seiso /Sweeping B. Seiton/Systematize C. Seiketsu/Standardize D. Seiri/Sorting
_____34.In 5S, arranging organizing the item in good order is
A. Seiso /Sweeping B. Seiton/Systematize C. Seiketsu/Standardize D. Seiri/Sorting
_____35.The taking out and disposing of unnecessary items in 5S is ________
A. Seiso /Sweeping B. Seiton/Systematize C. Seiketsu/Standardize D. Seiri/Sorting
_____36. This weld defect is due to high amperage and sometimes caused damage to the work piece or base
metal.
A. Porosity B. Burn-through C. Lack of penetration D. Crack
_____37. It is caused by cooling stresses in the weld/base metal and is one of the critical aspects of competency
where welder might encounter allowing him/her not to pass the assessment.
A. Porosity B. Burn-through C. Lack of penetration D. Crack
_____38.A weld that does not properly penetrate into the weld joint.
A. Lack of penetration B. Lack of fusion C. Undercut D. Porosity
_____39. This weld defects occurs in a multiple pass weld where layers do not fuse.
A. Lack of penetration B. Lack of fusion C. Slag inclusion D. Porosity
_____40.After performing a pass it is advised that welders must thoroughly clean the slag using ball peen
hammer and steel brush so that it will not result to a weld defects caused by incomplete slag removal from
previous beads. What is the weld defect associated with this?
A. Lack of penetration B. Lack of fusion C. Slag inclusion D. Porosity

Good Luck!
“Think first and asked before you complain.” “A good learning takes place if you cooperate.”