You are on page 1of 6

PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

OXY CONTRACT NO. DOCUMENT TITLE: DOC. NO. 223104-OXY-DP-DAS-101 REV.


P&ID: 223104-OXY-DP-PID-001
MISA # 24000110790 A
SHT 003
VENDOR JOB NO. DATASHEET FOR 2ND STAGE DESALTER SHEET 1 OF 6
223104 OXY DOC NO.

DATASHEET FOR 2ND STAGE DESALTER


(Tag No. 09-A-092182-V-02)
223104-OXY-DP-DAS-101
EXCEL

A 11-Sep-2023 ISSUED FOR REVIEW MR KS PK


REV. DATE DESCRIPTION PPRD CHKD APPD
PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

DOCUMENT TITLE: DOC. NO. 223104-OXY-DP-


OXY CONTRACT NO. REV.
DAS-101
P&ID: 223104-OXY-DP-PID-
MISA # 24000110790 001 A
DATASHEET FOR 2ND STAGE DESALTER SHT 003
VENDOR JOB NO. SHEET 2 OF 6
223104 OXY DOC NO.

1 General Design Conditions


2 Content Liquid (Oil +Water) Design Temperature(Min./Max) °F -20/250
3 Flammable / Corrosive / Toxic / Sour / Lethal Corrosive and Sour Design Pressure (Int/Ext) Psig 232/FV

Case - Max Oil- Case - Max Oil- Case - Max Water- Case - Max
4 Case Remarks
Summer Winter Summer Water-Winter
5 Stream 12

6 Working Temp. °F 143.2 87.8 143.2 87.8 Test Pressure (Shop/Site) Psig As per ASME code

7 Working Press. Psig 56 56 56 56 Internals


8 Flow Rate MMSCFD - - - - Number of Packed Sections N/A

Packing
9 Molecular Weight lb/lbmol - - - - Type N/A
Gas

10 Density lb/ft3 - - - - Packing Section Height mm N/A

11 Viscosity cP - - - - Material N/A

12 Flow Rate bbl/d 28282.5 28655.6 28282.7 28658.2 Note 1 Number N/A
Hydrocarbon

13 Density lb/ft3 51.1 51.89 51.09 51.68 Type N/A


14 Viscosity cP 2..831 4.193 2.966 4.046 Spacing mm N/A
15 Surface Tension dyne/cm 24.36 25.58 24.43 25.33 Material N/A
16 Flow Rate bbl/d 2357.9 2318.8 2357.9 2318.8 Note 1,2 Bed Material N/A
Aqueous

17 Density lb/ft3 62.08 62.9 62.08 62.9 Note 4 Bed Height N/A

Solid Beds
18 Viscosity cP 0.4507 0.7802 0.4507 0.7802 Bed Density N/A
19 Surface Tension dyne/cm 65.64 71.06 65.64 71.06 N/A
20 Shell ID mm 3,000 Bed Support N/A
21 Shell T/T mm 8,500 N/A
22 Total Volume ft3 2,371.38 Salt Content (PTB) (Note 3,5) <10
Performance

23 Volume up to NILL (Interface) ft3 683.69 BS&W % (Note 3,5) <0.25


24 Levels Refer Sheet 3
25
26
27
28 Other Internals Refer Note 54

29

30 NOTES:
31 1. 10% over design margin has been already considered on Oil and Water flowrates for Desalter design.
32 2. 6% Water Cut has been considered at inlet of 1st stage desalter for design.
33 3. Estimated outlet of 1st stage desalter with 2264.3 BPD (15 m3/hr) wash water of 9918 mg/l salinity at upstream of 2nd stage mix valve.
34 4. Water density corrected for the TDS present in salt balance calculation has been considered.
35 5. Performance values guaranteed at the oil outlet from 2nd stage desalter.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

DOCUMENT TITLE:
OXY CONTRACT NO. DOC. NO. 223104-OXY-DP-DAS-101 REV.
P&ID: 223104-OXY-DP-PID-001
MISA # 24000110790 A
SHT 003
VENDOR JOB NO. DATASHEET FOR 2ND STAGE DESALTER SHEET 3 OF 6
223104 OXY DOC NO.

1 PRELIMINARY VESSEL SKETCH


2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 Interface
Liquid Levels
28 Compartment

29 mm mm
30 HHILL 1300 HHLL -
31 HILL 1200 HLL -
32 NILL 1000 NLL 3000
33 LILL 600 LLL -
34 LLILL 400 LLLL 2950
35
36
37
38 NOZZLE DETAILS
39 Nominal No. Flange Blind
Mark Service
40 Size (in) Off Rating Type Face Flange

41 N1 8 1 150 WN RF Feed Inlet


42 N2 8 1 150 WN RF Oil Outlet
43 N3 3 1 150 WN RF Water Outlet
44 N4 4 (Hold) 1 150 WN RF PSV
45 N5 2 1 150 WN RF Pressure Transmitter

46 N6A/B 2 2 150 WN RF Level Transmitter

47 N7 4 1 300 WN RF Transformer
48 N8 2 1 150 WN RF Purge
49 N9A/B 2 2 150 WN RF Level Gauge
50 N10A/B 2 2 150 WN RF Level Gauge
51 N11A/B 2 2 150 WN RF Level Transmitter
52 N12A/B 2 2 150 WN RF Level Transmitter
53 N13A/B/C 3 3 150 WN RF Liquid Drain
54 N14A/B/C/D/E 2 5 150 WN RF Sample Connection
55 N15 2 1 150 WN RF Temperature Gauge
56 N16 2 1 150 WN RF Pressure Transmitter
57 N17 2 1 150 WN RF Utility Connection
58 MW1/2 24 2 150 WN RF Manway with Davit Yes
59
60
61
PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

DOCUMENT TITLE: DOC. NO. 223104-OXY-


OXY CONTRACT NO. REV.
DP-DAS-101
P&ID: 223104-OXY-DP-
MISA # 24000110790 PID-001 A
DATASHEET FOR 2ND STAGE DESALTER SHT 003
VENDOR JOB NO. SHEET 4 OF 6
223104 OXY DOC NO.

1 MECHANICAL DETAILS
2 General Materials of Construction
3 Manufacturer TBC Shell SA 516 GR 70N + HIC + NACE
4 Orientation Horizontal Heads SA 516 GR 70N + HIC + NACE
5 Location Oman Boot / Boot head cap N/A
6 Specification As Applicable Reinforcing Pads SA 516 GR 70N + HIC + NACE
7 Construction Category Welded Nozzle SA 106 Gr.B N / SA 333 Gr 6 N
ASME Section VIII Div. 1, Latest Edition &
8 Design Code Flanges(ASME B16.5) SA 105 N / 350 LF2 CL.1 N
OMN-FAC-255
9 Code Stamp / U Stamp YES Seamless Fittings SA 234 WPB N / SA 420 Gr WPL6 N
10 NB Registration: N/A Nameplate SS 316
11 Design Life 25 Years Int. Cladding or Thickness (mm) N/A
12 Weld Join Efficiency - Shell / Heads 1/1 Saddle wear plate SA 516 Gr.70 N
ASTM A307 Grade A or ASTM F1554 Grade 36
13 Head Min. Thickness (Left/Right) mm VTA Anchor Bolts/Nuts
(By Others)
14 Shell Min. Thickness mm VTA Stiffening Rings (if required as per code) SA 516 GR 70N
15 Boot Min. Thickness mm VTA Saddle base Plate, Rib Plate, Web Plate SA 36
16 Corrosion Allowance mm 3.0 Internal Attachments SA 516 GR 70N + HIC + NACE
17 Insulation Material and Thickness mm HI / 25.4mm (Note 53) External Attachments / RF Pads SA 36 / SA 516 Gr.70
18 Fireproofing (PFP) N/A Bolted Internals DSS (UNS S 32205 / 31803)
19 Surface Preparation (int) Note 38 External Bolts SA 193 B7M
20 Painting (int) Note 38 External Nuts SA 194 2HM
21 Surface Preparation (ext) Note 37 Internal Bolts DSS (UNS S 32205 / 31803)
22 Painting (ext) Note 37 Internal Nuts DSS (UNS S 32205 / 31803)
SS316 spiral wound graphite filled with SS316
23 Seismic N/A Gaskets (Nozzles)
inner ring and SS outer ring.
24 Wind mph Note 11 Material Impact Test Req. As per Design Code
25 Transport Acceleration Note 13 Cert. Elevated Temp. Req. As per Design Code
26 Nozzle Loads Note 14 & 15 Construction
27 Local Regulation Refer Specification Type of Heads 2:1 Semi-elliptical
28 Inspection & Testing Platform/Ladders/Pipe Clips Vessel Fabricator
29 Radiography 100% Insulation Supports Vessel Fabricator
30 Ultrasonic (U.T) As per Design Code Earthing Boss (SS) Vessel Fabricator
31 Magnetic Particle As per Design Code Name Plate / Bracket Vessel Fabricator
32 Dye Penetrant As per Design Code
33 NACE Requirement YES
34 Hydrostatic Test As per Design Code Weights
35 Pneumatic Test As per Design Code Empty Weight kg VTA
36 Post Weld Heat Treatment YES Operating Weight kg VTA
37 Cathodic Protection YES Test Weight kg VTA
38 Certifying Authority Yes (Authorised Inspection Agency)
39
40 MECHANICAL NOTES:
41 1) All dimensions are in mm unless otherwise specified.
42 2) It is manufacturer's responsibility to design the equipment and to comply with all design code, project standard and specification requirements
43 3) All relevant project specifications/ std. drawings listed within mentioned specification and other specifications which are listed in the requisition shall be applicable.
44 4) Vendor shall ensure all thickness meet the requirements of the design code & project specification for the design conditions specified including Nozzle Loading,
45 Lifting, Transportation Analysis & wind/seismic loads.
46 5) All internals to be removable through the 24" manways (ID shall be 575 mm as a minimum).
47 6) Bolt holes in flanges of nozzles and manways located in the heads of vessels shall straddle the principal centerlines of the vessels . Bolt holes in
48 in flanges of nozzles and manways located in shell shall straddle the vertical centerline of the vessel.
PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

DOCUMENT TITLE: DOC. NO. 223104-OXY-


OXY CONTRACT NO. REV.
DP-DAS-101
P&ID: 223104-OXY-DP-
MISA # 24000110790 PID-001 A
DATASHEET FOR 2ND STAGE DESALTER SHT 003
VENDOR JOB NO. SHEET 5 OF 6
223104 OXY DOC NO.

1 MECHANICAL NOTES (Cont.)


2 7) Vessel Position: Horizontal - Support Type - Saddle.
3 8) All materials shall be in accordance to ASME II parts A & D & client Specification
4 9) Pressure Vessels shall be designed and fabricated as per ASME Sec VIII Div 1, Ed 2021, OMN-FAC-255 & OMN-FAC-253.
5 10) Nozzle reinforcement and reinforcement pads shall not limit Maximum Allowable Working Pressure.
6 11) Wind design shall be as per Uniform building code (UBC) (Wind Speed 53.7 m/sec).
7 12) The corrosion allowance shall be added to both sides of support rings and other fixed / removable internals of carbon steel when
8 exposed to corrosive liquids or atmosphere.
9 13) Transportation load designed to withstand loadout forces of 1.5g horizontally and 2.0g vertically.
10 14) Nozzles shall be designed for the minimum nozzle loads specified as per clause 4.4 (8) of OMN-FAC-255. However actual nozzle loads ( if exceeds this
11 minimum value), will be intimated to vendor during detailed engineering.
12 15) Local load analysis shall be performed for all process nozzles as per WRC-537 (WRC 107).
13 If the applicable parameters exceed the limits specified in the WRC, FEA shall be carried out by Vendor using industry accepted software.
14 16) All elevations of level control shall be marked from reference level of vessel bottom.
15 17) The minimum size of anchor bolts is to be 3/4in UNC and bolt holes shall be 0.87 in. diameter minimum. For anchor bolting, the maximum allowable stress
16 shall be that listed in Table UCS-23 of ASME Section VIII Division 1.
17 18) Shop Hydro Test pressure shall be as per ASME SEC VIII DIV 1. Water used for hydrostatic test shall generally be of potable quality. Hydrostatic Test Water shall be
18 clean, non-toxic, non-corrosive, neutral fresh water Water used for hydrostatic testing of carbon steel vessels shall have chlorine content not exceeding 250 ppm.
19 19) Gaskets and Bolting used for hydro test shall be of same type as of service gaskets and bolting. Gaskets removed from any joint which has been bolted up shall not be re-used.
20 20) Lifting lug / trunnions shall be provided with pads. trunnions shall be designed for a minimum load of 1.5 times the empty weight (Dress-up condition) of the
21 equipment to allow for dynamic effects.
22 21) Material Certificate : Material Test certificate of Pressure part, load bearing parts and wetted part shall be EN 10204 Type 3.1 and non pressure parts shall be EN 10204 Type 2.2
23 22) Vessel shall comply with all sour service requirements specified in OXY specification OMN-FAC-256. All pressure part plate materials and plate materials in contact
24 with the process fluid shall be HIC tested. HIC test for plates shall be conducted at ISO 17025 certified lab in accordance with NACE TM0284 (Latest Edition).
25 23) All carbon and low alloy steel material used in sour service shall comply with requirement of NACE MR0175 / ISO-15156
26 24) All carbon and low alloy steel materials shall have the following properties:
27 a) The ratio of percent manganese to percent carbon (%Mn / %C) shall be greater than or equal to 2.5
28 b) Percent carbon plus one quarter of the percent manganese (%C + %Mn/4) shall be less than or equal to 0.55
29 c) Hardness shall not exceed HRC 22
30 25) For all carbon steel material including ASTM A-36 of external attachment not directly welded to vessel, the carbon content shall be limited to 0.23% & to be killed or semi-killed
31 26) Plates over ½ in. thick for vessels in sour service shall be ultrasonically examined for laminations and defects.
32 27) PMI of all parts of the vessel and internals made of stainless steel materials shall be carried out.
33 28) SS 316L materials and welds shall be pickled & passivated
34 29) Inter Granular Corrosion Test (IGC) for stainless steel materials (SS316/SS316L) shall be in accordance with ASTM A262 Practice E
35 30) External and internals cleats for platform, vessel internal attachments shall be fabricated by vessel fabricator.
36 31) All removable vessel internals will be supplied by TPS/Vendor. Trail fit-up shall be conducted at vessel fabricator shop.
37 32) All studbolts to be threaded full length. Thread form to be Unified National Course (UNC) series for bolts less than 1 Inch diameter & 8-UN series threads
38 for 1 inch diameter and greater.
39 33) Step and hand rungs to be supplied inside the vessel, at the manhole locations, for vessel entry and exit.
40 34) 2 nos. stiffeners support approximately at 90º apart shall be provided for 2" nozzles.
41 35) Vessels shall be provided with minimum two earthing bosses on the vessel support.
42 36) Reinforcing pads on nozzles 10 in. and smaller shall be provided with one ¼ in. NPT tell-tale hole. Reinforcing pads on larger nozzles shall have two
43 tell-tale holes located 180 degrees apart.
44 37) External coating shall be as per OMN-FAC-200. Vessel is externally coated with OPCS-3C for insulated areas and OPCS-3A for uninsulated areas.
45 38) Internal coating shall be as per OMN-FAC-200. Vessel is internally coated with OPCS-1B (Hampaline Defend 640) with min DFT 750 to 800 microns.

46 39) For PWHT, minimum of 2 simulated PWHT cycles shall be performed on the sample coupon of same heat number of actual material used for the fabrication of

47 the equipment to ensure no compromise on required mechanical properties to cover for any future repair and further PWHT during service.
48 40) All flanges not supplied with blind flages shall be protected with 6mm steel blanks with at least four bolts with rubber gasket
49 41) Load bearing Non-pressure attachments (both internal and external) like lifting lugs and supports weld joints shall be subject to 100% PT or MT
50 42) Longitudinal and circumferential butt joints, corner joints and Nozzle attachment welds shall be 100% Radiography tested and 100% PT or MT.
51 All welds may be examined by ultrasonic examination (UT) in lieu of RT
52 43) Heads that are fabricated from more than one piece shall have all welds 100% radiographed prior to forming.
53 44) All welds are continuous unless otherwise stated.
PROJECT TITLE:

WADI LATHAM EXPANSION PROJECT

DOC. NO. 223104-OXY-


OXY CONTRACT NO. DOCUMENT TITLE: REV.
DP-DAS-101
P&ID: 223104-OXY-DP-
MISA # 24000110790 PID-001 A

DATASHEET FOR 2ND STAGE DESALTER SHT 003


VENDOR JOB NO. SHEET 6 OF 6
223104 OXY DOC NO.

1 MECHANICAL NOTES (Cont.)


2 45) All External fasteners shall be Hot Dip Galvanized as per ASTM 123
3 46) Rectangular or square reinforcing plates and pads shall have rounded corners with 40mm radius.
4 47) After PWHT, the words "POST WELD HEAT TREATED, DO NOT WELD, HAMMER, DEFOREM OR STRIKE ARCS" STRESS RELIEVED VESSEL,
5 NO WELDING ALLOWED" shall be painted on both sides of the equipment in lettering atlest 2 inch high.
6 48) All Nozzle reinforcing pads shall be leak tested with air (1.0 barg) and soap solution.
7 49) Nozzles/Manholes shall be supplied with blind flanges, boltings and gaskets. Manholes shall be provided with davit also.
8 50) 10% spares for fasteners (minimum 4 sets of each size) and 200% spares for gaskets shall be provided for commissioning & start-up.
9 51) Flange face finish shall be in the range of 3.2 to 6.3 micro-meter.
10 52) All internals welds to be ground smooth. All welds to pressure parts as well as lifting attachments welds shall have full penetration welds.
11 53) Insulation cleats shall be provided by vessel fabricator. Equipment Insulation (Mineral Fiber) shall be as per OMN-FAC-286.
12 54) Internals Scope Matrix is as under,
13 Internals Yes/No Quantity Design By Supplied By Material
14 Inlet Distributor Yes 1 Vendor Vendor DSS
15 AC Electrostatic Grids Yes 2 set Vendor Vendor DSS
16 Oil Collector Yes 1 Vendor Vendor DSS
17 Water Collector Yes 1 Vendor Vendor DSS
18 Vessel Bushing Yes 1 Vendor Vendor SS 316L
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

You might also like