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云南港翊航空技术有限公司
A319/A320/A321( CFM56/V2500)
I&II Training Manual ME&AV
20 STANDARD PRACTICES
版本: V00
修订: R00
** ON A/C ALL
TASK 20-21-11-911-001-A
Tightening Torques for Standard Threaded Fasteners
B. Referenced Information
REFERENCE DESIGNATION
Ref. SRM 514900
Torque Wrench and Adapter Combination
Maximum Torque Values for Shoulder Bolts SHEET 1
Aluminum Nut SHEET 1
Bolt Assembly 1, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 2, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 3, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 4, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 5, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 6, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Bolt Assembly 7, for a Steel or CRES Nut with a Titanium or Steel or CRES Screw SHEET 1
Fully Threaded Screws SHEET 1
Bolt Assembly 1, for Tensile and Shear High-Strength Bolt SHEET 1
Bolt Assembly 4, for Tensile and Shear High-Strength Bolt SHEET 1
Short Threaded Screws SHEET 1
Bolt Assembly 2, for Tensile and Shear High-Strength Bolt SHEET 1
Bolt Assembly 3, for Tensile and Shear High-Strength Bolt SHEET 1
Captive Nut SHEET 1
A B
0
FACOM
BOLT AXIS
HANDLE
A B
0
FACOM
HANDLE
BOLT AXIS
N_MM_202111_2_AXM0_01_01
A B
0
FACOM
HANDLE
TYPICAL ADAPTER
TYPICAL
TORQUE WRENCH
BOLT AXIS
A
0
FACOM
TYPICAL ADAPTER
HANDLE
90°
TYPICAL
TORQUE WRENCH
BOLT AXIS
N_MM_202111_2_AXM0_02_00
BOLT MAX-TORQUE
m.daN (lbf.in)
NSA 5042
NSA 5305
NSA 5060
MS 24665-153
NOTE:
THE MINIMUM TORQUE IS ABOUT 0.1 TO 0.2 m.daN TO MAKE SURE THAT THE WASHER IS NOT FREE.
N_MM_202111_2_ACM0_01_01
Figure 20-21-11-991-00500-00-A / SHEET 1/1 - Maximum Torque Values for Shoulder Bolts
** ON A/C ALL
NOTE:
01 IT IS NOT RECOMMENTED TO TORQUE AGAIN. N_MM_202111_2_ABC4_01_01
CAUTION:
WHEN YOU USE SCREW NAS1102 AND NUT NAS1726 TOGETHER, THE TORQUE VALUE IS ONLY APPLICABLE
FOR DASHES HIGHER THAN DASH 3.
CAUTION:
01 0.28 - 0.32 - 0.37 m.daN ONLY FOR SCREWS ABS0114 V
(25 - 28.5 - 33 lbf.in) ASNA2000 V
ASNA2001 V
ASNA2016 V N_MM_202111_2_ABA1_01_02
N_MM_202111_2_ABA2_01_00
N_MM_202111_2_ABA3_01_00
N_MM_202111_2_ABA4_01_01
CAUTION:
* 0.28 - 0.32 - 0.37 m.daN ONLY FOR SCREWS ASNA2001 V
(25 - 28.5 - 33 lbf.in) ABS0114V
NSA5088
N_MM_202111_2_BAM0_01_00
N_MM_202111_2_BCM0_01_00
N_MM_202111_2_BEM0_01_00
N_MM_202111_2_ABA5_01_01
CAUTION:
FOR SCREW BSA228, ONLY USE THE TIGHTENING TORQUE VALUES
IF THE SCREW IS OVERSIZE. N_MM_202111_2_ABA9_01_01
N_MM_202111_2_ABC2_01_00
N_MM_202111_2_ABA7_01_01
N_MM_202111_2_ABC0_01_00
N_MM_202111_2_ABC1_01_01
TIGHTENING BY SCREW
DIA
mm Min Nom Max
CODE (in)
3.5 0.13 0.15 0.17
06 (9/64) (11.5) (13.5) (15)
4.16 0.22 0.25 0.28
08 (21/128) (19.5) (22) (25)
4.82 0.37* 0.42* 0.48*
3 (3/16) (33) (37) (42.5)
6.35 0.82 0.94 1.06
4 (1/4) (72.5) (83) (94)
7.92 1.38 1.58 1.79
5 (5/16) (122) (140) (158.5)
9.52 2.69 2.95 3.22
6 (3/8) (238) (261) (285)
11.1 3.87 4.25 4.64
7 (7/16) (342.5) (376) (410.5)
12.7 5.57 6.13 6.69
8 (1/2) (493) (542.5) (592)
CAUTION:
* 0.28 - 0.32 - 0.37 m.daN ONLY FOR SCREWS ASNA2001 V
(25 - 28.5 - 33 lbf.in) ASNA2016 V
ASNA2000 V
ABS0114 V N_MM_202111_2_ABA8_01_01
3. Job Set-up
Subtask 20-21-11-911-058-A
A. Standard Threaded Fasteners - General
(1) The threaded fasteners are identified with a standard number written on the head (example: ABS, AN,
ASNA, NAS, ASN, NSA, MS). They are installed in standard conditions and lubricated.
(2) Before you apply a tightening torque to a fastener, make sure that you know its correct part number.
To find the correct part number of a fastener (screw, washer, nut), refer to the installation figure of the
IPC.
NOTE: It is necessary to know the fastener standard and diameter to know the correct tightening
torque.
(3) The tightening torques of the TAPERLOK, HI-LOK, and HI-LITE screws are specified in the given
procedures Ref. SRM 514900.
(4) The torque values of the nuts and the screws are given with their initial lubricants.
(5) These torque values are available for the different screw/nut diameters:
· The minimum value
· The nominal value
· The maximum value.
(6) Make sure that you get the correct part mating before you apply the maximum torque value.
Subtask 20-21-11-911-059-A
B. Used Fasteners:
(1) General
Before you use a threaded fastener again, make sure that:
· There is no deterioration of the thread of the screw and of the nut, of the mating surface of the nut
and of the recess of the screw.
· The protection of the screw and of the nut is not damaged.
· The condition of the standard lubricant is correct. Apply a new layer of standard lubricant if
necessary.
NOTE: Deterioration of the lubricant decreases the preload values and can:
- Cause damage to the mating surfaces
- Decrease the torque for self-locking nuts.
· The screws and nuts are serviceable (get approval from your quality department or a qualified
mechanic).
(2) Do not use aluminum, titanium and Inconel nuts again.
(3) Do not use self-sealing nuts again.
(4) Self-locking nut (this includes castellated nuts with a nylon ring)
· Airbus does not recommend that you can use a self-locking nut again,
· If you use a self-locking nut again, make sure that the breakaway torque value is more than the
minimum breakaway-torque value.
NOTE: Refer to the nut standard to know the minimum breakaway-torque value.
NOTE: To measure the breakaway torque value, the screw end must come out of the nut.
NOTE: After some screw removal/installation cycles, the breakaway torque value of the captive
nut can decrease and cause the screw to become loose or missing.
1 If you think that the resistance is not sufficient, Airbus recommends that you replace the nut.
2 If you are not sure that the resistance is sufficient:
· Refer to the captive nut standard to know the minimum breakaway torque value.
NOTE: If there is no minimum breakaway torque value in the standard, refer to the procure-
ment specification applicable to the captive nut.
· Make sure that the breakaway torque value is equal to or more than the specified value.
3 Replace the captive nut if necessary.
Subtask 20-21-11-911-064-A
C. Fasteners Installed on Uncured Interfay Sealant
(1) General
When the fasteners (for example, screws/nuts or TAPER-LOK fasteners) are installed on uncured
interfay sealant, their preload can decrease after curing because the sealant does not flow
immediately.
This is why it is necessary to tighten them again. Do this 30 minutes after installation of the fasteners.
If there are more than two parts assembled together, tighten again at 30-minute intervals until the
torque value stays correct.
Subtask 20-21-11-911-060-A
D. Tightening - Tools:
(1) General
(a) Before you use a tightening tool, make sure that the calibration of this tool is correct.
(b) Make sure that the torque is applied correctly.
You can apply unwanted torsion or flexion to the component if:
· The position of the wrench (or the screwdriver) is incorrect.
· You apply the tightening torque incorrectly: this can change the tightening torque and thus the
preload.
(2) Torque wrench
(a) Torque wrench range
For a given torque value, we recommend that you use a torque wrench that has a value in the
range of 30% to 80% of the full range.
NOTE: Airbus recommends to have the torque wrench and the adapter aligned. If you cannot
align the torque wrench and the adapter (because of the fastener location), you can use
the torque wrench and the adapter not aligned.
NOTE: This procedure is applicable when the adapter and the torque wrench are aligned or not
aligned (Ref. Fig. Torque Wrench and Adapter Combination)
1 To pre-calibrate the torque wrench, you can use this formula to get the torque-wrench dial-
reading:
T1 x A
T2 = --------
A + B
T1: Value that you must apply on the fastener
A : Length of the torque wrench
B : Length of the adapter
T2: Torque-wrench dial-reading.
2 Calibrate the torque wrench and the adapter assembly on the torque meter.
· Adjust the T2 value until you get the T1 value on the torque meter.
· Do the tightening operations five times, one after the other to make sure that the torque
wrench and the adapter are calibrated correctly.
3 Tighten the fastener to the corrected value.
(4) Screwing machine:
When you use a screwing machine, make sure that the speed is correct to prevent too much heat on
the fasteners.
NOTE: This can cause damage to the protection and the lubricant and can cause seizing of the
fastener.
4. Procedure
Subtask 20-21-11-911-061-A
A. General
(1) Tightening for fasteners without a captive nut
(a) Install the nut manually to make sure that a minimum of one thread is engaged.
(b) In relation to the nut and screw standards and diameter, get the correct torque value.
(c) Apply the torque value on the nut:
· If you cannot tighten with the nut, apply the screw torque value.
· It is recommended to apply the nominal torque value.
· Do not apply more than the maximum torque value.
NOTE: To find the screw or nut standard easily in the table, you can use the Airnav "SEARCH" func-
tion as follows:
- Enter the screw and/or nut standard (with a space as separation) in the "Full text search"
line of the Airnav "Word Search" tool. If there is a letter at the end of the standard, you can
replace it with the star (*) character.
- Start the search and find the screw or nut standard in the table.
- If the search shows no result, you can replace the last one or two digit(s) of the standard
with the star (*) character and start the search again.
(4) Refer to the correct table that gives the screw-and-nut assembly. Then, refer to the related illustration
to get the related torque value.
Subtask 20-21-11-911-062-A
C. Non-Captive Nut and Screw Assembly Tables
(1) Anodized Aluminum Nut
(Ref. Fig. Aluminum Nut SHEET 1)
2 Bolt Assembly 2
(Ref. Fig. Bolt Assembly 2, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
3 Bolt Assembly 3
(Ref. Fig. Bolt Assembly 3, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
4 Bolt Assembly 4
(Ref. Fig. Bolt Assembly 4, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
5 Bolt Assembly 5
(Ref. Fig. Bolt Assembly 5, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
Nut Screw
NAS1726 E NAS1790
6 Bolt Assembly 6
(Ref. Fig. Bolt Assembly 6, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
Nut Screw
NAS509 NAS1790
7 Bolt Assembly 7
(Ref. Fig. Bolt Assembly 7, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
Nut Screw
NSA5060 NAS1790
2 Bolt Assembly 4
(Ref. Fig. Bolt Assembly 4, for Tensile and Shear High-Strength Bolt SHEET 1)
2 Bolt Assembly 2
(Ref. Fig. Bolt Assembly 2, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
3 Bolt Assembly 3
(Ref. Fig. Bolt Assembly 3, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
4 Bolt Assembly 4
(Ref. Fig. Bolt Assembly 4, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
5 Bolt Assembly 5
(Ref. Fig. Bolt Assembly 5, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
6 Bolt Assembly 6
(Ref. Fig. Bolt Assembly 6, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
Nut Screw
NAS509 C NAS1790
7 Bolt Assembly 7
(Ref. Fig. Bolt Assembly 7, for a Steel or CRES Nut with a Titanium or Steel or CRES
Screw SHEET 1)
Nut Screw
NAS5060 C NAS1790
(Ref. Fig. Bolt Assembly 4, for Tensile and Shear High-Strength Bolt SHEET 1)
2 Bolt Assembly 3
(Ref. Fig. Bolt Assembly 3, for Tensile and Shear High-Strength Bolt SHEET 1)
Subtask 20-21-11-911-063-A
D. Captive nut with screw assembly tables
Figure 20-21-11-991-00500-00-A / SHEET 1/1 - Maximum Torque Values for Shoulder Bolts
Figure 20-21-11-991-02000-00-A / SHEET 1/2 - Torque Wrench and Adapter Combination
Figure 20-21-11-991-02000-00-A / SHEET 2/2 - Torque Wrench and Adapter Combination
Figure 20-21-11-991-03600-00-A / SHEET 1/1 - Bolt Assembly 1, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-03700-00-A / SHEET 1/1 - Bolt Assembly 2, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-03800-00-A / SHEET 1/1 - Bolt Assembly 3, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-03900-00-A / SHEET 1/1 - Bolt Assembly 4, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-04900-00-A / SHEET 1/1 - Bolt Assembly 5, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-05000-00-A / SHEET 1/1 - Bolt Assembly 6, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-05100-00-A / SHEET 1/1 - Bolt Assembly 7, for a Steel or CRES Nut with a Titanium or Steel
or CRES Screw
Figure 20-21-11-991-04000-00-A / SHEET 1/1 - Fully Threaded Screws
Figure 20-21-11-991-04100-00-A / SHEET 1/1 - Short Threaded Screws
Figure 20-21-11-991-04200-00-A / SHEET 1/1 - Captive Nut
Figure 20-21-11-991-04300-00-A / SHEET 1/1 - Bolt Assembly 1, for Tensile and Shear High-Strength Bolt
Figure 20-21-11-991-04400-00-A / SHEET 1/1 - Bolt Assembly 2, for Tensile and Shear High-Strength Bolt
Figure 20-21-11-991-04500-00-A / SHEET 1/1 - Bolt Assembly 3, for Tensile and Shear High-Strength Bolt
Figure 20-21-11-991-04600-00-A / SHEET 1/1 - Bolt Assembly 4, for Tensile and Shear High-Strength Bolt
Figure 20-21-11-991-04700-00-A / SHEET 1/1 - Aluminum Nut
End of document