MS Precast Drainage Culvert

MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17) DARIPADA EMPAT (4) LORONG
KEPADA ENAM (6) LORONG, JOHOR- FASA 2B: DARI PERSIMPANGAN

BANDAR SERI ALAM / TAMAN RINTING KE PASIR GUDANG
MENAIKTARAF LEBUHRAYA PASIR

GUDANG (FT17) DARIPADA EMPAT (4)
KEPADA ENAM (6) LORONG,JOHOR – FASA
2B : DARI PERSIMPANGAN BANDAR SERI
ALAM/TAMAN RINTING KE PASIR
METHOD STATEMENT
Pre-Cast Roadside
Drainage & Culvert
MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17) DARIPADA EMPAT (4) LORONG
KEPADA ENAM (6) LORONG, JOHOR- FASA 2B: DARI PERSIMPANGAN
BANDAR SERI ALAM / TAMAN RINTING KE PASIR GUDANG
WORK METHOD STATEMENT
For
MENAIKTARAF LEBUHRAYA PASIR GUDANG

(FT17) DARIPADA EMPAT (4) LORONG KEPADA
ENAM (6) LORONG, JOHOR – FASA 2B: DARI
PERSIMPANGAN BANDAR SERI ALAM/TAMAN
RINTING KE PASIR GUDANG
Contract No.:
JKR/IP/CKUB/227/2022
Prepared by Reviewed by Approved by
Name: Mohd Nizam Anuar Name: Name:

Designation: Qa/Qc Designation: Designation:
MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17) DARIPADA EMPAT (4) LORONG KEPADA
ENAM (6) LORONG, JOHOR- FASA 2B: DARI PERSIMPANGAN BANDAR SERI ALAM / TAMAN
Project Introduction
a. Preface
The government of Malaysia intends to carry out the project for "Menaiktaraf
Lebuhraya Pasir Gudang (FT17) Daripada Empat (4) Lorong Kepada Enam (6)
Lorong, Johor Phase 2B: Dari PersimpanganBandar Seri Alam/ Taman Rinting
Ke Pasir Gudang". the road upgrading project is to upgrade Pasir Gudang highway
(FT17) is a four (4) lane dual carriageway route with U5 standard that connects the
second link highway (second link) to the interchange of Jalan Pasir Gudang. This
road which connects Johor Bahru city centre is the main route for heavy vehicles to
the industrial area and Pasir Gudang port. The existing Level of Service (LOS) is F
and need to be upgraded. This project involves the phase 2B project which will be
upgraded starting from the interchange of Bandar Seri Alam/ Taman Rinting and
ending at the interchange of Pasir Gudang highway with a road length of
approximately 5.0km.
b. Project Location and Layout Plant
Figure 1: Project Location and Layout Plan

1.0 OBJECTIVE
This method statement is to outline installation works for pre-cast roadside drainage
and culvertbeing carried out.
2.0 SCOPE OF WORK
This method statement will cover the drainage works (Cast In-Situ Box Culverts). This
method statement introduces the proposed activities to be undertaken and acts as a
general methodology for the completion of culvert and drainage works. This has been
prepared to identify the work stages and the construction methodology for ensuring the
works are carried out in compliance with contract requirements.
3.0 CONSTRUCTION FLOW CHART

PRE-CAST U-DRAIN
Preparatory Work
Setting Out
Excavation Trenching
Lay bedding material ( Sand/Granular Material)
Lay the first Drainage at Correct Level

and
Lay Subsequent Drainage unit with established Line
Backfill and Compaction
Joint Inspection
PRE-CAST PIPE CULVERT
Preparatory Work
Setting Out
Excavation Trenching
Lay bedding material ( Sand/Granular Material)
Lay Pipe Culvert
Pipe Culvert Jointing
Fill and Compact Haunching Material
Backfill and Compaction

4.0 WORKS METHODOLOGY
PRE-CAST U DRAIN
Preparatory Works
• Once the location for specific type of roadside drain is identified and finalized,
a survey team will be mobilizing to the location to peg out the proposed drain
alignment, set out control station and determine the flow level and gradient.
• The clashes with other underground services to be checked, prior to actual
construction.
• Excavation to drain level and proper alignment shall be guided by offset peg
situated every ten meters interval or shorter distance as so required along the
proposed drain alignment.
• A string pulled along designated offset peg with pre-determined reduce level
shall be used as guide to control from over excavation. A mock up drain sample
fabricated from wood plank shall be used as guide to control trench shape and
size.
• Excavation shall be mechanically carried out with plant fitted with suitable
trenching bucket to suit the required drain shape and size.
Construction Method
• The excavation shall be carried out down to about 50mm above the proposed
foundation level. The excavated earth will be temporarily stockpiled along the
trench for reuse in future backfilling. If there are any surplus earth, it will be
disposed to the approved stockpile area.
• The trench bottom shall be trimmed manually to the foundation level toreceive
the sand bedding.
• The width and depth of trench to be excavated shall be in accordance to the
construction drawing requirements.
• If any unsuitable material is encountered on trench pit, it shall be removed and

replaced with approved suitable material. The Consultant/Engineers shall be
directing the depth of unsuitable material to be removed.

• Precast drainage shall be laid on the completed sand bedding. However, if

there is soft ground encountered, it shall be removed and replaced with suitable
fill material before placing the sand bedding. The Consultant/Engineers shall
confirm the depth of unsuitable to be removed.
• The granular bedding material to be approved prior to drain construction.
• Survey peg shall be set out in the excavated trench. The sting line on both sides
of the culvert alignment shall also be prior to placing of sand bedding. The peg
will be used for reference of both alignment and inverts level.
• The sand bedding material shall be laid on the prepared trench's bed of
foundation slightly higher than the required level. The extra fill is to allow for
minor settling of the culvert into the bedding and at the same time into the
bedding andat the same time to allow for some minor displacement of the
bedding material due to the weight of culvert.
• The drainage shall then be gently lowered into the trench by means of either
hydraulics excavator.
• The drainage will be lifted via circular tube inserted through the walls of the
drainage. Steps are taken to ensure that the sling does not compress
theroadside drain walls.
• The first drainage unit shall be laid and secured at its correct position and invert
level/fall.
• Checking on the position and level of the laid drainage shall be conducted by
using the established string lines and level pegs. If the drainage position/level
is not in order, then it shall immediately be rectified before proceeding further
with the other units.
• Subsequent culvert units shall be laid through the establish line and level. 1:3
Cement mortar shall be used to fill up the jointing.
• After the precast drainage has been laid, the alignment and level of the
drainage shall be checked and approved by the Consultant/Engineers prior to
proceed with back-filling works.
PRE-CAST PIPE CULVERT
Preparatory Works
• Once the location for specific type of roadside drain is identified and finalized,
a survey team will be mobilizing to the location to peg out the proposed drain
alignment, set out control station and determine the flow level and gradient.
• The clashes with other underground services to be checked, prior to actual
construction.
• Excavation to drain level and proper alignment shall be guided by offset peg
situated every ten meters interval or shorter distance as so required along the
proposed drain alignment.
• A string pulled along designated offset peg with pre-determined reduce level
shall be used as guide to control from over excavation. A mock up drain sample
fabricated from wood plank shall be used as guide to control trench shape and
size.
Excavation of Trenches
• Excavation of trenches shall be straight lines and gradients required as
specified.
• The trench shall be of minimum width to allow adequate working space for the
proper construction of joints and compaction of back filling around the pipe unit.
• Excavation works shall be carried out in accordance with the alignments and
the required invert levels as shown on the construction drawings.
• Before any excavations commence and throughout the period of construction
each pipe culvert sump center and invert level shall be set out and marked by
a center peg.
• Excavation works shall be done using excavators and the excavated waste
materials to be stockpiled within side by using dump trucks at designated area.
Laying Sand Bedding Material
• The base of pipe culvert to be compacted using plate compactor and

300mm thicksand bedding material shall be laid and compacted before the
unit of pipe culvert is placed in position.
Precast Pipe Culvert Jointing
• Precast units are laid with joints that are to be of the spigot and socket type with
rubber ringsas specified and voids (if any) shall be filled with 1:3 cement mortar or
cement grout.
• No immediate loading or backfilling will be permitted around the precast units

until approvalis obtained.
Fill and Compact Haunching Material
• This step of the process should be undertaken once the laying process is
completed, and the edgings have been checked for alignment both along the
face and over the top surface. Make any adjustments to the alignment before
placing the haunching.
• While the sand bedding holds the edging firmly at the correct level, the haunching
material holds the edging in the lateral (side-to-side) place.
• Place haunching material 0.5 diameter thick from top of sand bedding material to
centerline of pipe culvert.
• Haunching area evenly along both sides of pipe culvert and fittings, so that equal
load is maintained along both sides of pipe culvert and fittings.
• Haunching work under pipe culvert and fittings so that there are no voids in fill an
so that pipe culvert and fittings are properly supported.
• Compact haunching area so that pipe culvert is properly supported to achieve

density specified for backfill material.
Backfilling and Compaction
Backfilling material shall be taken from the original suitable material and approved
compactor will be use to compact filling material.
5.0 MACHINERY AND QUIPMENT
• Backhoe
• Roller Compactor
• Survey Equipment
6.0 MANPOWER
No. Personnel Job Function

1.
• Shall direct when and where to start the works and
establish deadlines for action to be finished. He shall
Project Manager
make sure that the work be finished with-in thetime
frame set forth in the construction schedule.
• Provide guidance to project team member form
implementation of quality assurance plan and execution
of contract requirement.
• Issue and close Request for Inspection (RFI)

2.
• Prepares Inspection Test Plan including all
Concerned Inspection Checklists.
Project • Inspects and/or assigns inspectors to conduct
Engineer/ Inspection on site and execute the inspection where
Qa/Qc necessary.
• Record, monitor and follow up NCR issued,

makesure proper corrective works been carry out to
close the case.
• To ensure all work carried out as per standard and

requirements as shown in construction drawing.
• To coordinate for daily work inspection and testing
• To monitor and ensure site progress as per
schedule
3.
• To ensure the Environmental program and
environmental controls are implemented at project site
• To organise and conduct monthly Environmental
induction talk to construction workers.
Environmental
Officer • To carry out periodic inspection at construction site
and report any non-compliance or potential non-
compliance on environmental issue to Project Manager
and coordinate the correction/corrective action or
preventive action.
4.
• Monitor daily work progress ensure work done in
accordance with requirements.
Supervisor
• Guide all operator, foremen and general workers
to work on exact and correct ways/area
5.
• Responsible for compliance of the Safety & Health
Safety & Health
requirements at work site by the main contractor and
Officer / Site
sub-contractors.
Safety
Site Supervisor
• Organise, conduct induction talks and tool box
related to Safety & Health to construction workers.
• Assist the Safety & Health department to prepare
reports when needed.
• To carry out periodic inspections on Safety &
Health for checking and implementation of on-site safety

and health.
6.
• Peg area to be worked on
• To ensure earthwork activity within ROW
• Verify work done as per drawing by taking as built
Site Surveyor • Prepare or supervise preparation of all data,

charts, plots, maps records, and documents related
survey.
• Record the result of surveyor including shape,
contour, location, elevation and dimension of the land
and land features.
7.
• Transport finished goods and raw materials over land
to and from manufacturing plants or retail and
Lorry Driver
distribution centres.
• Conduct daily vehicle checking for mechanical
problems related to basic maintenance work.
8.
• Operate the machinery (excavator, shovel, etc.,) in
Machinery
safe and appropriate manner.
Operator
• Perform daily maintenance and safety checks for
equipment.
9.
• Carry out general works as per instruction of
supervisor at site (housekeeping, cleaning, etc.,)
General workers
7.0 SAFETY AND HEALTH
General Safety & Health Regulation
• Occupational, Safety and Health Management Plan and Environment

Management Plan are used to ensure the compliance to Healthy, Safety and
Environment Management requirement.
• Complying, implement and enforce the regulation in line with Occupational
Safety and Health Act 1994, Factory and Machineries Act 1967, Environment
Quality Act 1974 and other applicable Act and Regulations.
• Accident prevention by having proper planning and instruction and constant
education by daily toolbox talk.
Safety Equipment.
• Site personnel must wear proper safety working attire.

• First aid boxes shall be available.
Mobile Equipment and Machineries.
• Periodic maintenance shall be carried out to all machinery and equipment at

site. Inspection on machinery shall be conducted with tag as proof of inspection
and registered before allowed to work site.
• Machinery and Equipment shall be always maintained in good order and in
good working conditions.
• A Competent Safety officer must be at site as responsible for site safety.
• The traffic teams will monitor any works with regards to traffic separation.
8.0 QUALITY CONTROL/QUALITY ASSURANCE

For all the related works will refer to Quality Assurance Plan (QAP) and Inspection &
Test Plan (ITP) to ensure all work meets the standards and requirements as per
mentioned in contract.
ATTACHMENT 2
Department: HSE RA Leader: Approved Reference Number
by
Process: MS CULVERT AND DRAINAGE WORKS RA Member 1: Amran Abd Rahman
RA Member 2: Signature:
Process/Activity Location: FT 17-P2B
Name:
Original Assessment date: 5/7/2023 RA Member 3:
RA Member 4: Designation: Project Manager

Last review date: 5/7/2023
Date: 5/7/2023
Next review date: RA Member 5:
HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL
Possible
RP Implementation
Ref Work Activity Hazard injury/ill- Existing risk controls S L Additional Controls S L RPN Due Date Remarks
N Person
health
1 Mobilization
Mobilization, loading and

1a Physical Hazard: 1. Fatality 1. Proper planning for machineries B 3 3B 1. Pre- Task talk B 2 2B 1. Machine
unloading of Machineries
1. Traffic Accident 2. Bodily injury crossing, parking and movement. 2. Proper planning for safer 2. Operator Driver
and Equipment
2. Hit by 3. Property 2. Only competence and approved route 3. Project Manager
Machineries damages workers are allow
3. Improper manual 4. Road/highwa 3. To ensure traffic management as per
handling y/traffic approved TMP
blockage 4. Only approved machineries allow
5. To ensure proper lighting for night
works
6. To provide proper PPE for workers
7. Fire extinguisher and first aid kit
available
Unrestricted
2 Survey works
1. To provide proper PPE 1. Pre-task talk Lead Surveyor

2a Survey works: Physical Hazard:
1. Fatality 2. Proper planning B 3 3B 2. Inspect all the materials and B 2 2B 1. Site Supervisor
Establish the station, 1. Hit by vehicles
2. Burn 3. Only approved and standard equipment equipment before proceeding
block, TBM and OGL
2. Fall, Slip and Trip 3. Poisonous and tools allow with works.
3. Heat 4. Closed monitoring during work in
progress
Biological Hazard:
1. Poisonous animal 5. To stop all activities if extreme weather
or insect
3 Excavation Works
A 2 2A 1. Pre-job talks A 1 1A 1. Site Engineer/ TBA

3a Excavation of Trench Physical Hazard: 1. Fatality 1. Pre-job inspection, identify and remove Supervisor
2. Double check all the
1. Underground 2. Physical services location
services location
services injury 2. Tool box talks
2. Struck/Hit by 3. Electrocution 3. Proper PPE 3. Re-Inspect vehicles and
machinery. 4. Ergonomic 4. Competent machine operator machinery before proceed
3. Improper 5. Proper planning for access and egress of with work
Manual dumping truck and other vehicles
Handling 6. Excavate earth to be remove and dispose
4. Extreme accordingly – License and approved
weather dumping area
7. Sufficient manpower including banksman
Biological Hazard: 8. Proper storage of earth for reuse
1. Poisonous 9. Transporting out earth to comply with
animal or insect relevant regulation – Traffic act and local
council.
10. Maintain cleanliness of transporting
vehicle’s, storage area and worksite.
11. Only approved vehicles and machinery
allow
12. Inspect all the machinery and vehicle
13. Stop works if extreme weather-
Thunderstorm, Heavy rain etc.
14. To provide cleaning facilities for dumping
truck
15. Traffic management as per approve TMP
4 Pipe Laying Works
4a Temporary Diversion, Physical Hazard: 1. Physical 1. All surface runoff water, subsoil drain C 2 2C 1. Pre-job talks C 1 1C Site Engineer/ TBA
Pumping and Dewatering 1. Improper Manual injury and slotted drain outflow within the area Supervisor
Handling 2. Ergonomics shall be channeled pit into a catch pit
issues 2. Redirect to main channel stream by a
gravity flow temporary earth drain or
Unrestricted
pumping system complete with 6 inches
hosepipe
3. All perimeter drains shall be maintained
regularly especially during monsoon
seasons.
4. Sufficient manpower
5. To provide proper PPE
4b Laying Sand Bedding Physical Hazard: 1. Physical 1. Proper PPE – including ear plug C 2 2C 1. Pre-job talks C 1 1C Site Engineer/ TBA
Material 1. Improper injury 2. Sufficient manpower for rotation works 2. Re- inspect all machine and Supervisor
manual handling 2. Ergonomics 3. Traffic management as per approved vehicle before proceed
- Compaction Works 3. Hearing loss TMP with works
Noise Hazard 4. Only approved machine and equipment
allow
1. Pre-job talks
4c Pipe Joining and Laying Physical Hazard: a. Serious injury 1. To provide proper PPE A 2 2A 2. Re-Inspect vehicles and A 1 1A Site Engineer/ TBA
1. Improper manual b. Ergonomics 2. Ensure all the lifting gear has been machinery before proceed Supervisor
handling issues inspected and approved with work
2. Falling object c. Health issues 3. Sufficient manpower for lifting and traffic
3. Hit by lift management
material 4. Only approved machine and vehicles
allow – PMA validity
Chemical Hazard 5. Proper arrangement for access and
egress for vehicles and machinery at site
6. Traffic management as per approved
TMP
7. Sufficient lighting for night works
8. Stop works if extreme weather-
Thunderstorm, Heavy rain etc
5 Housekeeping
5a Housekeeping Physical Hazard: 1. Fatality 1. Ensure traffic management as per B 3 3B 1. Pre-task talk B 2 2B Lead Surveyor
1. Hit by vehicles 2. Dehydration approved TMP 2. Ensure everything clear from Site Supervisor
3. Health Risk - 2. Ensure no materiel or equipment left sites
Health Hazard: Chronic behind
1. Heat 3. To provide proper PPE
2. Dust 4. Kept the team hydrated.
5. Close monitoring during work in
progress.
Unrestricted
Permit-to-Work (PTW) based on the nature of work (e.g. Hot Works, Working at Height and Confined Space) must be
obtained prior to any commencement of work. A copy of the PTW must be clearly displayed at the hoarding of the
construction site.
Definition Rating A B C D E
Standard Definition:
Likely to occur many times or has occurred
frequently Frequent 5 5A 5B 5C 5D 5E
Environmental Criteria:
Expected to happen or at least happen once a day
Likely to occurs some times or has occurred
infrequently
Occasional 4 4A 4B 4C 4D 4E
Can happen frequently or at least happen once a
week
Unlikely, but possible to occur or has occurred
rarely
Remote 3 3A 3B 3C 3D 3E
Chance to happen is relatively high or happen
Between once a week and once in 3 months
Very unlikely to occur or not known has occurred
Environmental Criteria: Improbable 2 2A 2B 2C 2D 2E
Could happen, however very rare or happen
between once in 3 months and two years
Almost inconceivable that the event may occur
Extremely
Improbable
1 1A 1B 1C 1D 1E
The probability to happen is extremely small or
happen between once in 2 years and once per life
Unrestricted
of site
Severity
Catastrophic Hazardous Major Minor Negligible
A B C D E
Productivity/ Staff
Total Disruption Considerable effect, Significant reduction in Operating limitations. Very slight/ negligible,
affecting all operations curtailment of services / safety margins, a Major disruption on few people and/ or
and people operation. Prolonged reduction in the ability operation for 1 day operations affected
closure of operational area of the operators to cope Limited effect, affects Loss on non-key staff and
Mass loss of key and Major disruption on with adverse operating wider operations and low effect on morale
non-key staff, and severe operation for 2 to 4 weeks conditions as a result of more people
drop in morale Large reduction in safety increase in workload, or Loss of one or more key
margins, physical distress as a result of conditions staff and minor effect on
or a workload such that the impairing their morale
operators cannot be relied efficiency
upon to perform their tasks Major disruption on
accurately or completely operation for 2 weeks
Loss of a key team/ group Loss of several key and
of staff and significant non-key staff and major
drop in morale drop in morale
Safety & Security/ Health/ Injury/ Fatality

Major security breech Major security breech Security breech Security breech resulting Negligible Impact and No
resulting in interruption resulting in interruption of resulting in interruption in interruption of requirement for treatment
of operation for more operation for 12 hours of operation for 3 to 6 operation 1 to 3 hours
than 24 hours hours
Single fatality and/or First Aid injuries only
Multiple deaths &/or multiple injuries Individual serious
multiple serious injuries injury or recurring
minor injuries need
professional treatment,
hospitalization, follow
up treatment
No fatality
Legal & Compliance
Major breach in legal and Major breach in legal and Breach in legal and Breach in legal and Negligible Impact
compliance issue compliance issue effecting compliance issue compliance issue
effecting in government in regulator and resulting in regulator resulting in amendment
investigation management investigation inquiry. to process and procedures
Image & Reputation
Major adverse publicity Adverse publicity in either Probable adverse No external publicity, None
Unrestricted
in either local or local or international external criticism of criticism by affected
international press which press; limited to news Board/ Management managers/ customers; but
attracts newspaper reported/ criticism by Any event that may still tarnish the reputation
editorial/ feature article external (e.g. key tarnish Malaysia of Malaysia Airports
and censure regulators stakeholders, regulator, Airports reputation with
Longstanding political high profile media) a specific customers,
implications, possible group or 3rd party and
reorganization and even summons, claims or
prosecution writs served on a Group
Company, irrespective
of amount, or adverse
publicity limited to
“letters to NST Forum
or similar pages
Financial Loss
Losses exceeding Losses between RM12mil Losses between Losses between RM400k Losses less than RM400k
RM30mil to RM30mil RM5mil to RM12mil to RM5mil
GSE/ Aircraft/ Equipment Damage
Destruction / write off Require serious, Require major repair of Some repair require Slight damage to GSE/
immediate repair of GSE/ GSE/ equipment equipment. E.g.
equipment No damage to aircraft scratching of paintwork
Possible limited
Major damage to aircraft damage to aircraft No damage to aircraft
Emergency Procedure
Yes, e.g. Full rescue and Yes, e.g. possible removal Yes, Increased in scope Use of emergency Not instigated
emergency plan, full of equipment, AFRS of time. E.g. closure of procedures. Limited in
deployment of AFRS, attendance, first aid/triage operating area, scope and time. E.g.
use of fire retardant, at location, use of fire attendance by AFRS temporary isolation area,
rescue/recovery of retardants and rescue brief attendance by
victims activities AFRS
Environmental Impact
Unrestricted
Severe environmental Damage sufficiently to On site release No environmental
damage. Damage attack the environment immediately contained, damage
sufficiently to attack the at site. Limited loss of local environmental Poses little or no threat
environmental at national discharges of known impact at confined space (or opportunity) to the
level. Repeated exceed of toxicity. Potential for Minor clean-up, No legal environment or the
environmental related or single exceed of breach, Site procedure organisation.
statutory or prescribed environmental related variation
limit. statutory requirement Requires further research
Major legal i.e. EQA to establish the true
breach/penalty, Media Legal breach, extent of any threat or
interest, Local ecosystem Disruption of opportunity
damage (off-site) operations, Major
Aspect and impact are clean-up
controlled but poses great Aspect and impact are
threat (or opportunity) to controlled and poses
the environment or the only a moderate threat
organisation (or opportunity) to the
environment or the
organization
Assessment Risk Index Suggested Criteria
Extreme Unacceptable under the existing circumstances. Urgent action required as soon as practicable or IMMEDIATELY
should a risk occur.
Requires Board’s and Senior Management’s attention and continuously monitored.
High Risk control / mitigation requires management decision. Urgent action required as part of the next budget cycle or
earlier.
HODs / Senior Management is required to address the risk
Medium Acceptable after review of the operation. A review must be conducted as soon as possible to determine if the risk
level can be reduced to the point where it becomes acceptable to Malaysia Airports.
HODs’ attention is required to address the risk
Unrestricted
Low Acceptable. No further action required, unless the risk can be reduced further at little or no cost.
Unrestricted
ATTACHMENT 3
ACTIVATION TIME :
CROSS SECTION MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
LEFT LANE WORK AREA TOWARDS PELABUHAN JOHOR
Plastic barrier or safety cones
Working Area 3.5 m 3.5 m MEDIAN
LL RL
LEFT LANE WORK AREA TOWARDS JOHOR BAHARU
Working Area 3.5 m 3.5 m MEDIAN
LL RL
REVISION DESCRIPTION OF AMENDMENT DATE APPROVED DESIGN BY : TIYA BINA PROJECT TITLE :
TIYA BINA SDN BHD
MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG,
63, 1ST FLOOR , LOT 9908, BLOCK H, DRAWN BY : RAHIM JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
RH PLAZA, 900B, 93350, KUCHING,
SARAWAK REVISION
CHECKED BY : MAZLAN DRAWING TITLE :
CROSS SECTION FOR VERGE CLOSURE – PELABUHAN BOUND AND JOHOR BAHARU BOUND NO :
PERUNDING IRZI SDN BHD DATE :
11-2, JALAN IMPIAN PERDANA 1, SHEET :
SAUJANA IMPIAN, 43000 KAJANG DRAWING NO : EPB/PMO/TIYA/PASIR GUDANG/AWA/CROSS SEC/BOTH BOUND/0001
SELANGOR SCALE : N.T.S
ACTIVATION TIME :
CROSS SECTION – MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
MEDIAN WORKS JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
TOWARDS PELABUHAN JOHOR TOWARDS JOHOR BAHARU TOWARDS JOHOR BAHARU
Working Area
3.5 m 3.5 m 3.5 m 3.5 m

MEDIAN
LL RL RL LL
TIYA BINA SDN BHD
SARAWAK REVISION
CROSS SECTION FOR MEDIAN CLOSURE NO :
SAUJANA IMPIAN, 43000 KAJANG DRAWING NO : EPB/PMO/TIYA/PASIR GUDANG/AWA/CROSS SEC/MEDIAN -002
ACTIVATION TIME :
TPYICAL PLAN - MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
Verge closure JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
SHOULDER
MEDIAN
SHOULDER
300 m 50 m 50 m 50 m 50 m
500 m 150 m 150 m 30m
TRANSITION BUFFER
ADVANCE WARNING AREA AREA AREA WORK AREA TERMINATION AREA
TIYA BINA SDN BHD
SARAWAK REVISION
TPYCAL SECTION FOR VERGE CLOSURE NO :
SAUJANA IMPIAN, 43000 KAJANG DRAWING NO : EPB/PMO/TIYA/PASIR GUDANG/AWA/TYPCAL-003
ACTIVATION TIME :
TPYICAL PLAN – MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
Slow lane closure JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
SHOULDER
MEDIAN
SHOULDER
300 m 50 m 50 m 50 m 50 m
500 m 150 m 150 m 30m
TRANSITION BUFFER
TIYA BINA SDN BHD
SARAWAK REVISION
TPYCAL SECTION FOR SLOW LANE CLOSURE NO :
ACTIVATION TIME :
TPYICAL PLAN – MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
Fast lane closure JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
SHOULDER
MEDIAN
SHOULDER
300 m 50 m 50 m 50 m 50 m
500 m 150 m 150 m 30m
TRANSITION BUFFER
TIYA BINA SDN BHD
SARAWAK REVISION
TPYCAL SECTION FOR FAST LANE CLOSURE NO :
ACTIVATION TIME :
TEMPORARY MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
SIGNBOARD - DETAIL JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
TIYA BINA SDN BHD
SARAWAK REVISION
CHECKED BY : MAZLAN DRAWING TITLE : TEMPORARY SIGNBOARD DETAIL
NO :
SAUJANA IMPIAN, 43000 KAJANG DRAWING NO : EPB/PMO/TIYA/PASIR GUDANG/TEMP SIGN – DETAIL/006
ACTIVATION TIME :
DETAIL PLASTIC BARRIER MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17)DARIPADA EMPAT(4) LORONG KEPADA ENAM (6) LORONG, Monday to Sunday
& SAFETY CONES JOHOR – FASA 2B : DARI PERSIMPANGAN BANDAR SERI ALAM/TAMAN RINTING/KE PASIR GUDANG
TIYA BINA SDN BHD
SARAWAK REVISION
DETAIL PLASTIC BARRIER NO :
SAUJANA IMPIAN, 43000 KAJANG DRAWING NO : EPB/PMO/TIYA/PASIR GUDANG/DETAIL PLASTIC BARRIER/007

MS Precast Drainage Culvert

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MS Precast Drainage Culvert

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MENAIKTARAF LEBUHRAYA PASIR GUDANG (FT17) DARIPADA EMPAT (4) LORONG

KEPADA ENAM (6) LORONG, JOHOR- FASA 2B: DARI PERSIMPANGAN

MENAIKTARAF LEBUHRAYA PASIR

WORK METHOD STATEMENT

MENAIKTARAF LEBUHRAYA PASIR GUDANG

Prepared by Reviewed by Approved by

Name: Mohd Nizam Anuar Name: Name:

b. Project Location and Layout Plant

Figure 1: Project Location and Layout Plan

2.0 SCOPE OF WORK

3.0 CONSTRUCTION FLOW CHART

Lay bedding material ( Sand/Granular Material)

Lay the first Drainage at Correct Level

Lay Subsequent Drainage unit with established Line

Backfill and Compaction

PRE-CAST PIPE CULVERT

Lay bedding material ( Sand/Granular Material)

Lay Pipe Culvert

Pipe Culvert Jointing

Fill and Compact Haunching Material

Backfill and Compaction

4.0 WORKS METHODOLOGY

• If any unsuitable material is encountered on trench pit, it shall be removed and

directing the depth of unsuitable material to be removed.

• Precast drainage shall be laid on the completed sand bedding. However, if

PRE-CAST PIPE CULVERT

Laying Sand Bedding Material

• The base of pipe culvert to be compacted using plate compactor and

Precast Pipe Culvert Jointing

• No immediate loading or backfilling will be permitted around the precast units

Fill and Compact Haunching Material

• Compact haunching area so that pipe culvert is properly supported to achieve

Backfilling and Compaction

5.0 MACHINERY AND QUIPMENT

No. Personnel Job Function

• Issue and close Request for Inspection (RFI)

• Record, monitor and follow up NCR issued,

• To ensure all work carried out as per standard and

Health for checking and implementation of on-site safety

Site Surveyor • Prepare or supervise preparation of all data,

7.0 SAFETY AND HEALTH

General Safety & Health Regulation

• Occupational, Safety and Health Management Plan and Environment

• Site personnel must wear proper safety working attire.

Mobile Equipment and Machineries.

• Periodic maintenance shall be carried out to all machinery and equipment at

8.0 QUALITY CONTROL/QUALITY ASSURANCE

Process: MS CULVERT AND DRAINAGE WORKS RA Member 1: Amran Abd Rahman

RA Member 4: Designation: Project Manager

HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

Mobilization, loading and

1. To provide proper PPE 1. Pre-task talk Lead Surveyor

A 2 2A 1. Pre-job talks A 1 1A 1. Site Engineer/ TBA

4 Pipe Laying Works

Safety & Security/ Health/ Injury/ Fatality

Assessment Risk Index Suggested Criteria

LEFT LANE WORK AREA TOWARDS PELABUHAN JOHOR

Plastic barrier or safety cones

Working Area 3.5 m 3.5 m MEDIAN

LEFT LANE WORK AREA TOWARDS JOHOR BAHARU

Plastic barrier or safety cones

Working Area 3.5 m 3.5 m MEDIAN

TOWARDS PELABUHAN JOHOR TOWARDS JOHOR BAHARU TOWARDS JOHOR BAHARU