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OSP-P300S/P300M
BASIC OPERATION MANUAL
(2nd Edition)
Pub No. 6197-E-R1 (ME32-136-R2) Dec. 2013
6197-E P-(i)
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 1 INTRODUCTION ...................................................................................1
1-1. Operation Mode Key.......................................................................................................... 1
1-2. Setting mode key ............................................................................................................... 2
1-3. Sheet switch key................................................................................................................ 3
1-4. Page key............................................................................................................................ 3
1-5. Cursor key ......................................................................................................................... 3
1-6. Function key ...................................................................................................................... 4
1-7. Touch panel ....................................................................................................................... 4
SECTION 1 INTRODUCTION
ME32136R0200300010001
Fig. 1-1
[Procedure]
(3) When G/M codes are input, they are displayed in the INPUT column at the screen bottom.
ME32136R0200300010002
Fig. 1-2
6197-E P-2
SECTION 1 INTRODUCTION
(4) When the Enter key is pressed, the input G/M codes are written in the BUFFER column.
ME32136R0200300010003
Fig. 1-3
(5) When the [START] button is pressed, the input G/M codes are executed.
Select this key to operate the machine manually using the machine operation panel.
ME32136R0200300020001
Fig. 1-4
Select this key to display the information for operation such as actual positions.
Select this key to edit, copy, or delete the machining program of automatic operation.
Select this key to display the management information of the machine including operational
status and alarm history.
6197-E P-3
SECTION 1 INTRODUCTION
ME32136R0200300030001
Fig. 1-5
When sheets are displayed on a screen, sheets can be switched by pressing the sheet switch keys.
Sheet display can be switched by touching the sheet name on the touch panel screen.
ME32136R0200300040001
Fig. 1-6
Use the page keys to feed the pages when two or more pages are on the display.
ME32136R0200300050001
Fig. 1-7
ME32136R0200300060001
Fig. 1-8
Keys that would accompany operations with the machine are indicated in green and are disabled on
the touch panel.
The keys used for manual tool operation shown below apply.
ME32136R0200300060002
Fig. 1-9
ME32136R0200300070001
Fig. 1-10
6197-E P-5
SECTION 2 TOOL DATA SETTING
When is pressed, the TOOL DATA screen appears. The TOOL DATA screen has the
following sheets; with which you can switch and check for the necessary tool data.
TOOL LIFE sheet (appears when the tool management function is available)
Tool data entering and removal to the actual tool, next tool, and tool in the magazine pot.
ME32136R0200400020001
Fig. 2-1
6197-E P-6
SECTION 2 TOOL DATA SETTING
Inserting tool
Procedure :
1 Locate the cursor to the pot no. (ACT T-NO., NXT T-NO.) to which tool data are applied.
ME32136R0200400030001
Fig. 2-2
2 Press [F1] (INSERT TOOL). The list of tool data of tools not inserted in magazine pots appears.
ME32136R0200400030002
Fig. 2-3
6197-E P-7
SECTION 2 TOOL DATA SETTING
3 Select the tool data of which the tool to be inserted in the magazine pot. Press [F7] (OK). The
selected tool data will be applied to the magazine pot.
ME32136R0200400030003
Fig. 2-4
6197-E P-8
SECTION 2 TOOL DATA SETTING
Detaching tool
Procedure :
1 Locate the cursor to the pot no. (ACT T-NO.) from which tool data are removed.
ME32136R0200400040001
Fig. 2-5
2 Press [F3] (DETACH TOOL). The DETACH TOOL confirmation pop-up window appears.
ME32136R0200400040002
Fig. 2-6
6197-E P-9
SECTION 2 TOOL DATA SETTING
3 Press [F6] (YES). The tool data will be removed from the magazine pot.
ME32136R0200400040003
Fig. 2-7
6197-E P-10
SECTION 2 TOOL DATA SETTING
In the MAGAZINE INFO. sheet you can set the following items of tool data.
Tool name
Tool length/tool diameter wear (when the tool wear compensation function is available)
ME32136R0200400050001
Fig. 2-8
[Supplement]
Items that cannot be set in the MAGAZINE INFO. sheet can be set in the TOOL DATA EDIT
screen. For the details, refer to "2-2. TOOL DATA EDIT screen".
6197-E P-11
SECTION 2 TOOL DATA SETTING
When [F4] (OPERATE TOOL) is pressed, the ATC FUNCTION window appears. In this window tool
change can be performed in the manual operation mode.
ME32136R0200400060001
Fig. 2-9
[Supplement]
For the details of manual tool operation, refer to "OSP-P300S/P300M OPERATION MANUAL."
6197-E P-12
SECTION 2 TOOL DATA SETTING
ME32136R0200400070001
Fig. 2-10
To register new tool data, press [F1] (REGIST TOOLDATA) to open the TOOL DATA EDIT screen.
Then enter the required data. For the details, refer to "2-2. TOOL DATA EDIT screen".
The following items of tool data can be set from the TOOL DATA sheet.
Tool name
Tool length/tool diameter wear (when the tool wear compensation function is available)
[Supplement]
Items that cannot be set in the TOOL DATA sheet can be set in the TOOL DATA EDIT screen. For
the details, refer to "2-2. TOOL DATA EDIT screen".
6197-E P-13
SECTION 2 TOOL DATA SETTING
Procedure :
ME32136R0200400100001
Fig. 2-11
2 Press [F3] (DELETE TOOLDATA). The DELETE TOOLDATA confirmation pop-up window
appears.
ME32136R0200400100002
Fig. 2-12
6197-E P-14
SECTION 2 TOOL DATA SETTING
ME32136R0200400100003
Fig. 2-13
6197-E P-15
SECTION 2 TOOL DATA SETTING
Procedure :
ME32136R0200400110001
Fig. 2-14
6197-E P-16
SECTION 2 TOOL DATA SETTING
3 Press [F1] (COPY TOOLDATA). The COPY TOOL DATA confirmation pop-up window appears.
4 Enter the tool no. of the copied tool data with the numeric keys.
ME32136R0200400110002
Fig. 2-15
ME32136R0200400110003
Fig. 2-16
6197-E P-17
SECTION 2 TOOL DATA SETTING
2-1-3. TOOL LIFE sheet (appears when the tool management function is
available)
In the TOOL LIFE sheet you can check the tool life of the tool data registered in the NC in a list and
then change the settings.
ME32136R0200400120001
Fig. 2-17
[Supplement]
For the details of tool life management function, refer to "OSP-P300S/P300M / SPECIAL
SPECIFICATIONS MANUAL No.1, Tool Management Function".
6197-E P-18
SECTION 2 TOOL DATA SETTING
AOT-IGF sheet (appears when the Advanced One-Touch IGF function is available)
Machine Navi sheet (appears when the Machining Navi M-i function is available)
ME32136R0200400130001
Fig. 2-18
6197-E P-19
SECTION 2 TOOL DATA SETTING
[Setting]
TOOL NO.
TOOL NAME
TOOL PROPERTIES
FLUTES
[Checked]
TOOL GEOMETRY
ME32136R0200400140001
Fig. 2-19
6197-E P-20
SECTION 2 TOOL DATA SETTING
Tool length/tool diameter wear (when the tool wear compensation function is available)
ME32136R0200400150001
Fig. 2-20
2-2-4. Machine Navi sheet (appears when the Machining Navi M-i
function is available)
In the Machine Navi sheet you can set the spindle speed control data when the Machining Navi M-i
function is activated. For the details of the data to be set, refer to "OSP-P300S/P300M Machining
Navi M-i Instruction Manual".
6197-E P-21
SECTION 2 TOOL DATA SETTING
ME32136R0200400180001
Fig. 2-21
(1) Set TOOL NO. Tool nos. can be set in the range of 1 to 99999999 (8 digits).
(3) Set TOOL PROPERTIES. The items to be set vary depending on the specification of the
machine.
(4) Select the TOOL OFST sheet and set the tool offset amount.
(5) To set a tool model of the tool data, press [F4] (SET TOOL MODEL). For the details, refer to "2-
2-6. Selecting a tool model".
[Supplement]
On the machine with the Collision Avoidance System function, refer to "OSP-P300M Collision
Avoidance System - Basic/Tutorial- Operation Manual".
Procedure :
1 Press [F4] (SET TOOL MODEL). The DEFINE SET TOOL MODEL screen appears.
ME32136R0200400190001
Fig. 2-22
[Supplement]
To select a registered tool, the tool model must have been created and registered
beforehand. For how to register tools, refer to "2-2-7. Tool model create procedure".
[Supplement]
On the machine with the Collision Avoidance System function, the projection amount of the tool
model for the toolholder model must be set after selecting a toolholder model. For the details,
refer to "OSP-P300M Collision Avoidance System - Basic/Tutorial- Operation Manual".
6197-E P-23
SECTION 2 TOOL DATA SETTING
(0.79)
(2.76)
(5.91)
Unit: mm (in.)
ME32136R0200400200001
Fig. 2-23
Procedure :
1 Start the Easy Modeling function from vertically-arranged function keys. The registered model
list screen appears.
3 Select a tool using the cursor key and press [F7] (OK). Press Extension [F1] (CREATE NEW).
The TOOL TYPE SELECTION screen appears.
ME32136R0200400200002
Fig. 2-24
4 Using the cursor key, select ROTATING TOOL for TOOL, and FLAT E-MILL for TOOL TYPE.
Press [F7] (OK). The TOOL 3D DISPLAY screen appears.
6197-E P-24
SECTION 2 TOOL DATA SETTING
ME32136R0200400200003
Fig. 2-25
6 Press [F7] (OK). The tool with the shank and cutter appears in the model display area.
ME32136R0200400200004
Fig. 2-26
7 The cutter length is determined as shown in the guide drawing (brown part) as default. If you
wish to change it, press [F4] (CUTTING RANGE). Then the cutting range screen appears.
6197-E P-25
SECTION 2 TOOL DATA SETTING
8 Enter the values for the cutting range, press [F7] (OK). The TOOL 3D DISPLAY screen
appears.
10 Enter ‘SAMPLE-TO-A03’ as the file name, and press [F7] (OK). The registered model list
screen appears.
11 Press [F8] (CLOSE) to finish the model creation and registration operation.
6197-E P-26
SECTION 2 TOOL DATA SETTING
The procedure to select a tool model that has multiple steps is described below.
42 (1.65)
20 (0.79)
16 12 9
(0.63) (0.47) (0.35)
20 (0.79)
40 (1.57)
120 (4.72)
Unit: mm (in.)
ME32136R0200400210001
Fig. 2-27
Procedure :
1 Start the Easy Modeling function from vertically-arranged function keys. The registered model
list screen appears.
3 Select a tool using the cursor key and press [F7] (OK). Press Extension [F1] (CREATE NEW).
The TOOL TYPE SELECTION screen appears.
4 Using the cursor key, select ROTATING TOOL for TOOL, and OTHER for TOOL TYPE. Press
[F7] (OK). The TOOL 3D DISPLAY screen appears.
ME32136R0200400210002
Fig. 2-28
6197-E P-27
SECTION 2 TOOL DATA SETTING
5 Press [F2] (EDIT TOOL SHAPE). Then the EDIT TOOL SHAPE screen appears.
ME32136R0200400210007
Fig. 2-29
Z X
0.000 0.000
2.000 4.500
20.000 4.500
22.000 6.000
40.000 6.000
42.000 8.000
120.000 8.000
120.000 0.000
Table 2-1
[Supplement]
The tool reference point that determines the tool projection amount is set as start point:
X: 0, Z: 0.
The input value "X" is the tool radius value.
The end point is X:0, Z:***; the tool does not have to return to the start point.
8 The tool shape change confirmation dialog box appears. Press [F6] (YES).
6197-E P-28
SECTION 2 TOOL DATA SETTING
9 The tool shape change cancel confirmation dialog box appears. Press [F7] (OK). The TOOL
3D DISPLAY screen appears.
ME32136R0200400210003
Fig. 2-30
10 Press [F4] (CUTTING RANGE). Then the cutting range dialog box appears.
ME32136R0200400210004
Fig. 2-31
6197-E P-29
SECTION 2 TOOL DATA SETTING
ME32136R0200400210005
Fig. 2-32
14 Enter ‘SAMPLE-TO-B02’ as the model name, and press [F7] (OK). The registered model list
screen appears.
ME32136R0200400210006
Fig. 2-33
15 Press [F8] (CLOSE) to finish the model creation and registration operation.
6197-E P-30
SECTION 3 OPERATION SCREEN
When is pressed, the operation screen appears. On the operation screen you can check
the information required for machining including "actual position display", "program display", and
"workpiece zero list".
The operation screen has the following sheets; with which you can switch and check for the
necessary tool data.
WK SETUP sheet
ME32136R0200500010001
Fig. 3-1
[Supplement]
The operation screen has multiple windows; and the function keys vary depending on the
window. To switch the currently selected window, press [F8] (CHANGE WINDOW).
6197-E P-31
SECTION 3 OPERATION SCREEN
ME32136R0200500020001
Fig. 3-2
6197-E P-32
SECTION 3 OPERATION SCREEN
Selecting a program
Procedure :
1 Press [F1] (SELECT PROGRAM). The RUN PROGRAM SELECTION window appears.
2 Locate the cursor to the selected machining program in the RUN PROGRAM SELECTION
window.
ME32136R0200500030001
Fig. 3-3
[Supplement]
The RUN PROGRAM SELECTION window has the following sheets and the files to be selected
vary depending on the sheet.
PROGRAM SEL. sheet
MAIN PROGRAM FILE (.MIN)
USER SUB PROGRAM FILE (.SUB)
SCHEDULE SEL. sheet
SCHEDULE PROGRAM FILE (.SDF)
IGF-DATA SEL. sheet (appears when the Advanced One-Touch IGF function is available)
IGF-DATA FILE (.PEM)
6197-E P-33
SECTION 3 OPERATION SCREEN
By setting the "SETUP-DATA READING" parameter when selecting a program, it is possible to read
blank models that can be used by the animated simulation function and the Collision Avoidance
System (when the Collision Avoidance System function is available). Select an option from the
following items with the "setup data reading" parameter.
OFF: Use the setup data that have been read already without reading the new setup data.
ON: Read the new setup data. The setup data that have been read already are deleted.
Delete: Delete the setup data that have been read.
[Supplement]
1) The setup data file to be read in setup data reading vary according to the program file to be
selected.
When a main program file is selected
The setup data file that has the same file name as the main program file and that exists in
the same layer as the main program file to be read is read.
When a schedule program file is selected
The setup data file that has the same file name as the schedule program file and that exists
in the same layer as the schedule program file to be read is read.
When a IGF data file is selected (when the Advanced One-Touch IGF function is available)
The setup data is created from the blank definition information set in the IGF data file and
the created file is read.
2) Refer to "OSP-P300S/P300M Operation Manual" for the explanation of the following
parameters that are set when selecting a program: "program name", "OPER METHOD",
"program size", "sub program/branch", "AUTO SCALE (ANIM)", and "MATERIAL DRAW
(ANIM)".
6197-E P-34
SECTION 3 OPERATION SCREEN
ME32136R0200500040001
Fig. 3-4
6197-E P-35
SECTION 3 OPERATION SCREEN
Procedure :
1 Press [F8] (CHANGE WINDOW) several times to select the WORK ZERO window.
2 Select the axis of the zero number to be set using the cursor key.
ME32136R0200500050001
Fig. 3-5
3 Press [F1] (SET). Then input the zero offset value with the numeric keys.
ME32136R0200500050002
Fig. 3-6
ME32136R0200500050003
Fig. 3-7
With manual gauging, the workpiece geometry set in the table can be measured. The measurement
result can be utilized for the items such as OK product judgment or zero setting after the workpiece
is mounted.
[Supplement]
For the details of manual gauging, refer to "OSP-P300S/P300M Gauging System Operation
Manual".
6197-E P-36
SECTION 4 PROGRAM OPERATION
When is pressed, the PROGRAM OPERATION screen appears. The PROGRAM OPERATION
screen has the following sheets; in which you can create, edit, delete, and copy machining programs.
NC PROGRAM sheet
IGF-DATA sheet (appears when the Advanced One-Touch IGF function is available)
ME32136R0200600020001
Fig. 4-1
6197-E P-37
SECTION 4 PROGRAM OPERATION
Procedure :
1 Press [F3] (CREATE) and [F1] (NC PROGRAM). The NEW FILE window appears.
ME32136R0200600030001
Fig. 4-2
2 Enter the file name with the keyboard, and press the Enter key.
ME32136R0200600030002
Fig. 4-3
6197-E P-38
SECTION 4 PROGRAM OPERATION
ME32136R0200600030003
Fig. 4-4
5 After the NC program is entered, press [F8] (QUIT/STOP). The save confirmation window
appears.
ME32136R0200600030004
Fig. 4-5
6197-E P-39
SECTION 4 PROGRAM OPERATION
ME32136R0200600030005
Fig. 4-6
6197-E P-40
SECTION 4 PROGRAM OPERATION
Procedure :
1 Press [F3] (CREATE) and then [F2] (BLANK). Enter the name, and press [F7] (OK).
ME32136R0200600050001
Fig. 4-7
[Supplement]
When creating a new model, the BASIC SHAPE dialog box will appear.
[Supplement]
To create a basic shape, define a graphic such as a square, circle, and triangle on an X - Y
plane, and then specify the range of direction in Z.
From vertex (P1) to vertex (P4), enter the coordinate values on the X - Y plane.
ME32136R0200600050002
Fig. 4-8
Adding a model
Procedure :
1 Press [F2] (EDIT) with the file to which the model is to be added selected.
2 Press [F1] (ADD BASIC SHAPE) to display the BASIC SHAPE dialog box.
ME32136R0200600060004
Fig. 4-9
[Supplement]
ME32136R0200600060001
Fig. 4-10
6197-E P-43
SECTION 4 PROGRAM OPERATION
[Supplement]
ME32136R0200600060002
Fig. 4-11
[Supplement]
To add a basic shape, the model created from the basic shape that has been added
immediately before and the basic shape to be added must be overlapped.
ME32136R0200600060003
Fig. 4-12
[Supplement]
To create a model by combining the two or more basic shapes, repeat steps “1” through “3”.
Modifying a model
Procedure :
1 Press [F2] (EDIT) with the file to which the model is to be added selected.
2 Locate the cursor to the basic shape to be modified, and press [F2] (BASIC SHAPE EDIT).
Then the BASIC SHAPE dialog box appears.
ME32136R0200600070001
Fig. 4-13
Deleting a model
Procedure :
1 Press [F2] (EDIT) with the file to which the model is to be added selected.
2 Locate the cursor to the basic shape to be deleted, and press [F3] (BASIC SHAPE DELETE).
[Supplement]
If the generated model after a basic shape is deleted is separated into two or more pieces
(models), an error appears. Modify the model so that each basic shape will be overlapped
with the model generated by the basic shapes defined immediately before.
ME32136R0200600080001
Fig. 4-14
Inserting a model
The procedure to add a new basic shape between the defined basic shapes is described below.
Procedure :
1 Press [F2] (EDIT) with the file to which the model is to be added selected.
2 Locate the cursor to the position to be added and press the Extension [F1] (BASIC SHAPE
INSERT) key. The BASIC SHAPE dialog box appears.
ME32136R0200600090001
Fig. 4-15
[Supplement]
ME32136R0200600100001
Fig. 4-16
[Supplement]
For how to create the IGF data file, refer to "OSP-P300S/P300M Advanced One-Touch IGF
Reference Manual".
LIST OF PUBLICATIONS
This manual may be at variance with the actual product due to specification or
design changes.
Please also note that specifications are subject to change without notice.
If you require clarification or further explanation of any point in this manual,
please contact your OKUMA representative.