Professional Documents
Culture Documents
Accelerators
Martin N Wilson (Rutherford Lab ⇒ Oxford Instruments ⇒ CERN ⇒ consultant)
Outline
• why bother with superconductivity?
• properties of superconductors: critical
field, temperature & current density
• magnetic fields and how to create them
• load lines, training and how to cure it
• screening currents and the critical state
model
• magnetization and field errors
• fine filaments and cables
• quenching and protection
• hardware
• where to get more info
Martin Wilson Lecture 1 slide 1 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Superconducting magnets for Accelerators
Who needs superconductivity anyway?
Abolish Ohm’s Law!
• no power consumption
(although do need refrigeration power)
• high current density ⇒ compact windings, high gradients
• ampere turns are cheap, so we don’t need iron
(although often use it for shielding)
Consequences
• lower power bills
• higher magnetic fields mean reduced bend radius
⇒ smaller rings
⇒ reduced capital cost
⇒ new technical possibilities
(eg muon collider)
• higher quadrupole gradients
⇒ higher luminosity
Martin Wilson Lecture 1 slide 2 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
The critical surface of niobium titanium
( K) Fie • Niobium titanium NbTi is the standard
tu re ld (
p era Jc Tes ‘work horse’ of the superconducting magnet
T em la)
business
• it is a ductile alloy
• picture shows the critical surface, which is
the boundary between superconductivity and
normal resistivity in 3 dimensional space
Martin Wilson Lecture 1 slide 3 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
The critical line at 4.2K
• because magnets usually work in
boiling liquid helium, the critical
surface is often represented by a curve
104 of current versus field at 4.2K
Critical current density A.mm-2
Martin Wilson Lecture 1 slide 4 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Filamentary composite wires
• for reasons that will be described
later, superconducting materials
are always used in combination
with a good normal conductor
such as copper
Martin Wilson Lecture 1 slide 5 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Fields and ways to create them:
conventional
• iron yoke reduces magnetic reluctance
⇒ reduces ampere turns required
⇒ reduces power consumption
• iron guides and shapes the field
I
I
B
1.6
T
B
H
-100A/m 100A/m Iron electromagnet
– for accelerator, HEP experiment
transformer, motor, generator, etc
Martin Wilson Lecture 1 slide 6 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Fields and ways to create them: superconducting
dipoles
simplest winding • some iron - but field shape is set
uses racetrack 'saddle' coils make mainly by the winding
coils better field • used when the long dimension is
shapes transverse to the field, eg accelerator
magnets
• known as dipole magnets (because
the iron version has 2 poles)
B
LHC has
'up' & 'down'
dipoles side by side
Martin Wilson Lecture 1 slide 7 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Dipole
Magnets
• made from
superconducting
cable
• winding must have
the right cross section
• also need to shape the
end turns
Martin Wilson Lecture 1 slide 8 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Fields and ways to create them: superconducting
quadrupoles
• gradient fields produce focussing
I
• quadrupole windings
Bx = ky By = kx
Martin Wilson Lecture 1 slide 9 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Engineering current density
In designing a magnet, what really current
matters is the overall 'engineering' J eng = = J sup ercon × λmetal × λwinding
current density Jeng unit cell area
1
fill factor in the wire λmetal =
insulation (1 + mat )
where mat = matrix : superconductor ratio
NbTi
typically:
Cu
for NbTi mat = 1.5 to 3.0 ie λmetal = 0.4 to 0.25
for Nb3Sn mat ~ 3.0 ie λmetal ~ 0.25
for B2212 mat = 3.0 to 4.0 ie λmetal = 0.25 to 0.2
λwinding takes account of space occupied by
insulation, cooling channels, mechanical
reinforcement etc and is typically 0.7 to 0.8
Martin Wilson Lecture 1 slide 10 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Importance of engineering current density:
dipoles
I field produced
II Je = 37.5 Amm-2 by a perfect
dipole is
B
t
B = μo J e
2
LHC dipole
Je = 375 Amm-2
120mm
660mm
9.5x105 Amp turns 9.5x106 Amp turns
=1.9x106 A.m per m =1.9x107 A.m per m
Martin Wilson Lecture 1 slide 11 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Critical line and 7
800
2 2 0
4 * 4
0 2 4 6 8 10
6 6
Field (T)
8 Fie 8
10 l dT
10
we expect the magnet to go resistive
12
14
'quench' where the peak field load line
16 crosses the critical current line ∗
Martin Wilson Lecture 1 slide 12 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
‘Training’ of magnets
quench
field
10.0
9.5
field acheived .
time 9.0
Martin Wilson Lecture 1 slide 13 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
102 Causes of training:
(1) low specific heat
102
Martin Wilson Lecture 1 slide 14 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Causes of training: (2) conductor motion
Conductors in a magnet are pushed by the electromagnetic
forces. Sometimes they move suddenly under this force - the F
magnet 'creaks' as the stress comes on. A large fraction of
the work done by the magnetic field in pushing the
conductor is released as frictional heating
work done per unit length of conductor if it is pushed a
distance δz B
J
W = F.δ z = B.I.δ z
frictional heating per unit volume
Q = B.J.δ z
uniaxial σ 2 Yε 2
Q1 = = Q1 = 2.5 x 105 J.m-3 θfinal = 16K
strain 2Y 2
triaxial 3σ 2 (1 − 2ν ) 3Yε 2
strain Q3 = = Q3 = 2.3 x 106 J.m-3 θfinal = 28K
2Y 2(1 − 2ν )
an unknown, but large, fraction of this stored energy will be released as heat during a crack
Interesting fact: magnets impregnated with paraffin wax show almost no training although the
wax is full of cracks after cooldown.
Presumably the wax breaks at low σ before it has had chance to store up any strain energy
Martin Wilson Lecture 1 slide 16 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
How to reduce training?
1) Reduce the disturbances occurring in the magnet winding
• make the winding fit together exactly to reduce movement of conductors under field forces
• pre-compress the winding to reduce movement under field forces
• if using resin, minimize the volume and choose a crack resistant type
• match thermal contractions, eg fill epoxy with mineral or glass fibre
most accelerator magnets are insulated using a Kapton film with a thin adhesive coating
density kAmm-2
400
200
400
Fi
operate
2 2
* quench
el
d
• increase the 4 4 T
6 6 200
minimum 8 * 8
quench 0
10 margin
0
energy 0 2 4 6
Temperature (K)
Martin Wilson Lecture 1 slide 17 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Minimum quench energy MQE
100000
• MQE is the smallest energy input open insulation
which quenches the conductor. Porous metal
ALS 83 bare
• measure it by injecting short
bare wire
(100μs) heat pulses at a point on
the conductor. 10000
MQE μJ
large MQE
⇒ more stable conductor
⇒ less training
1000
Martin Wilson Lecture 1 slide 18 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Persistent screening currents
• when a superconductor is subjected to a • usual model is a superconducting slab in a
changing magnetic field, screening currents changing magnetic field By
are induced to flow
• assume it's infinitely long in the z and y
• screening currents are in addition to the directions - simplifies to a 1 dim problem
transport current, which comes from the
power supply • dB/dt induces an electric field E which
• they are like eddy currents but, because causes screening currents to flow at critical
there is no resistance, they don't decay current density Jc
∂B y
J = −μ o J z = μ o J c
∂x
B
• so uniform Jc means a constant field
gradient inside the superconductor
x
Martin Wilson Lecture 1 slide 19 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
The flux penetration process
plot field profile across the slab
fully penetrated
Martin Wilson Lecture 1 slide 21 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Magnetization of NbTi
M
Bext
Note the area enclosed by the magnetization loop, also called the hysteresis loop, is the work
done on the superconductor by the magnetic field.
It appears as an ac loss (heat dissipation) and gives us an (unwelcome) extra refrigeration load
Martin Wilson Lecture 1 slide 22 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Twisted fine
filaments
2
recap M= Jc d f
3π
2
dB 1 ⎡ pw ⎤
Me =
dt ρt ⎢⎣ 2π ⎥⎦
Martin Wilson Lecture 1 slide 23 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Rate dependent magnetization
recap: magnetization has
two components: persistent
current in the filaments
2
Mf = Jc d f
3π
and eddy current coupling M
between the filaments
2
dB 1 ⎡ pw ⎤
Me =
dt ρt ⎢⎣ 2π ⎥⎦
Mf depends on B
Me depends on dB/dt
Martin Wilson Lecture 1 slide 24 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Magnetization and field errors
Magnetization is important in accelerators because it produces field error. The effect is worst
at injection because - ΔB/B is greatest
- magnetization, ie ΔB is greatest at low field
300
6 mT/sec
200 13 mT/seec
skew
skew quadrupole error
19 mT/sec quadrupole
100 error in
Nb3Sn dipole
which has
0
exceptionally
large
-100 coupling
magnetization
-200 (University of
Twente)
-300
0 1 2 3 4 5
Field B (T)
Martin Wilson Lecture 1 slide 25 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Synchrotron
don't inject here! injection
• synchrotrons
inject at low B
field, ramp to
high field and
then down again t
ΔM
• much less
magnetization B
change if we
ramp down to
t
zero and then
up to injection
much better here!
Martin Wilson Lecture 1 slide 26 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Why cables?
• for good tracking we connect synchrotron
magnets in series
• if the stored energy is E, rise time t and
operating current I , the charging voltage is
1 L I 2E
E = LI 2 V= =
2 t It
RHIC E = 40kJ/m, t = 75s, 30 strand cable
cable I = 5kA, charge voltage per km = 213V
wire I = 167A, charge voltage per km = 6400V
Martin Wilson Lecture 1 slide 27 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Rutherford
• cable
• the cable is insulated by wrapping 2 or 3 layers of Kapton; gaps may be left to allow penetration
of liquid helium; the outer layer is treated with an adhesive layer for bonding to adjacent turns.
Martin Wilson Lecture 1 slide 28 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Coupling in Rutherford cables
• Field transverse B& crossover resistance Rc
coupling via crossover resistance Rc
adjacent resistance Ra
Ra Rc
B&
Martin Wilson Lecture 1 slide 29 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Magnetic stored energy
B2
Magnetic energy density E= at 5T E = 107 Joule.m-3 at 10T E = 4x107 Joule.m-3
2μ o
LHC dipole magnet (twin apertures) E = ½ LI 2 L = 0.12H I = 11.5kA E = 7.8 x 106 Joules
Martin Wilson Lecture 1 slide 30 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
The quench
process • resistive region starts somewhere
in the winding at a point
- this is the problem!
Martin Wilson Lecture 1 slide 31 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
The temperature rise function U(θ)
or the 'fuse blowing' calculation
(adiabatic approximation) 1.6E+17
J 2 (T ) ρ (θ )dT = γ C (θ )dθ
1.2E+17
J(T) = overall current density,
U( ) (A sm )
-4
T = time,
2
ρ(θ) = overall resistivity,
γ = density, θ = temperature,
C(θ) = specific heat, 8.0E+16
TQ= quench decay time.
∞ θm γ C (θ )
∫
o
J 2 (T ) dT = ∫
θo ρ (θ )
dθ
4.0E+16
J o2TQ = U (θ m ) 0.0E+00
pure copper
Martin Wilson Lecture 1 slide 32 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Measured current decay after a
quench
8000 40
20
6000
0
4000 -20
current
V lower coil
-40
IR = L dI/dt
2000 V top coil
-60
0 -80
0.0 0.2 0.4 0.6 0.8
time (s)
Martin Wilson Lecture 1 slide 33 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Calculating the temperature rise from the current
decay curve
∫ J 2 dt (measured) U(θ) (calculated)
6.E+16 6.E+16
integral (J dt)
-4)
2
U(θ) (A sm
2
4.E+16 4.E+16
2.E+16 2.E+16
0.E+00 0.E+00
0.0 0.2 0.4 0.60 200 400
time (s) temp (K)
Martin Wilson Lecture 1 slide 34 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Growth of the resistive zone
Martin Wilson Lecture 1 slide 35 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Quench propagation velocity
• resistive zone starts at a point and spreads along
the conductor and transverse to it resistive
• the force driving it forward is the heat generation v
in the resistive zone, together with heat temperature θt
conduction along the wire superconducting
Martin Wilson Lecture 1 slide 36 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Computation of resistance growth and current
decay
start resistive zone 1 v δt
* αvdt
in time δt zone 1 grows v.dt longitudinally and α.v.dt transversely
temperature of each zone grows by δθ1 = J2ρ(θ1)δt /γC(θ1) δθ2 = J2ρ(θ2)δt /γC(θ2) δθn = J2ρ(θ1)dt /γC(θn)
resistivity of each zone is ρ(θ1) ρ(θ2) ρ(θn) resistance r1= ρ(θ1) ∗ fg1 (geom factor) r2= ρ(θ2) * fg2 rn= ρ(θn) * fgn
calculate total resistance R = ∑ r1+ r2 + rn.. and hence current decay δI = (I R /L)δt
method most
commonly used
in accelerator
magnets 9
• detect the quench electronically • power a heater in thermal contact with the winding
• open an external circuit breaker • this quenches other regions of the magnet, forcing
the normal zone to grow more rapidly
• force the current to decay through
⇒ higher resistance
the resistor
⇒ shorter decay time
⇒ lower temperature rise at the hot spot
Martin Wilson Lecture 1 slide 38 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Manufacture
of NbTi
• vacuum melting of NbTi billets
Martin Wilson Lecture 1 slide 39 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Cable manufacture
puller
finished
cable
superconducting
wires
Martin Wilson Lecture 1 slide 40 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Winding an LHC dipole
Martin Wilson Lecture 1 slide 41 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Curing the Kapton
adhesive under
pressure
Martin Wilson Lecture 1 slide 42 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Collars
How to make an external structure that
• fits tightly round the coil
• presses it into an accurate shape
• has low ac losses
• can be mass produced cheaply
• ???
invert alternate pairs so that they interlock push steel rods through holes to lock in position
Martin Wilson Lecture 1 slide 43 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Collars and
end plate
(LHC
dipole)
Martin Wilson Lecture 1 slide 44 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
stainless Adding the iron
shell
iron
laminations
• iron
laminations
are added around
the collared coil
Martin Wilson Lecture 1 slide 45 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Dipole inside its stainless shell
Martin Wilson Lecture 1 slide 46 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Complete magnet in
cryostat
Martin Wilson Lecture 1 slide 47 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Make a lot of Magnets and install in the
tunnel
Martin Wilson Lecture 1 slide 48 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Concluding remarks
• superconductivity offers higher magnetic fields and field gradients, with less energy dissipation
• NbTi is the most common superconducting material and has been used in all accelerators to date
• superconducting magnets do not use iron to shape the field, so must use special winding shapes
• magnets don’t reach their expected current/field first time but show training
• persistent screening currents produce magnetization of the superconductor which causes field
errors and ac loss – need fine ~ 5μm filaments
• accelerators need high currents, so must use many wires in parallel – a cable
• magnets store large inductive energy which is released at quench as heating – must protect
• for magnet manufacture, techniques have been developed to ensure accurate winding shape and
minimize conductor movement
customer support: m-wilson@dsl.pipex.com
Martin Wilson Lecture 1 slide 49 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Some useful references
Superconducting Magnets
Materials Mechanical
• Superconducting Accelerator Magnets: KH Mess, P Schmuser,
S Wolf., pub World Scientific, (1996) ISBN 981-02-2790-6 • Materials at Low Temperature: Ed RP Reed &
AF Clark, pub Am. Soc. Metals 1983. ISBN 0-
• High Field Superconducting Magnets: FM Asner, pub Oxford 87170-146-4
University Press (1999) ISBN 0 19 851764 5
• Handbook on Materials for Superconducting
• Case Studies in Superconducting Magnets: Y Iwasa, pub Machinery pub Batelle Columbus Laboratories
Plenum Press, New York (1994), ISBN 0-306-44881-5. 1977.
• Superconducting Magnets: MN Wilson, pub Oxford University • Nonmetallic materials and composites at low
Press (1983) ISBN 0-019-854805-2 temperatures: Ed AF Clark, RP Reed, G Hartwig
• Proc Applied Superconductivity Conference: pub as IEEE pub Plenum
Trans Applied Superconductivity, Mar 93 to 99, and as IEEE
• Nonmetallic materials and composites at low
Trans Magnetics Mar 75 to 91
temperatures 2, Ed G Hartwig, D Evans, pub
• Handbook of Applied Superconductivity ed B Seeber, pub UK Plenum 1982
Institute Physics 1998
• Austenitic Steels at low temperatures Editors
• JUAS lectures on superconducting magnets (and all accelerator R.P.Reed and T.Horiuchi, pub Plenum1983
topics) http://juas.in2p3.fr
• 'Superconducting Accelerator Magnets' DVD available from Cryogenics
mjball @ comcast.net • Helium Cryogenics Van Sciver SW, pub
Plenum 86 ISBN 0-0306-42335-9
Superconducting Materials
• Cryogenic Engineering, Hands BA, pub
• Superconductor Science and Technology, published monthly by Academic Press 86 ISBN 0-012-322991-X
Institute of Physics (UK).
• Cryogenics: published monthly by Butterworths
• Superconductivity of metals and Cuprates, JR Waldram,
Institute of Physics Publishing (1996) ISBN 0 85274 337 8 • Cryogenie: Ses Applications en
Supraconductivite, pub IIR 177 Boulevard
• High Temperature Superconductors: Processing and Science, A Malesherbes F5017 Paris France
Bourdillon and NX Tan Bourdillon, Academic Press, ISBN 0
12 117680 0
Martin Wilson Lecture 1 slide 50 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006
Materials data web sites
Cryodata Software Products
• Cryogenic properties (1-300 K) of many solids,
including thermal conductivity, specific heat, and GASPAK
properties of pure fluids from the triple
thermal expansion, have been empirically fitted and
point to high temperatures.
the equation parameters are available free on the HEPAK
web at www.cryogenics.nist.gov properties of helium including superfluid
above 0.8 K, up to 1500 K.
• Plots and automated data-look-up using the NIST
STEAMPAK
equations are available on the web for a fee from properties of water from the triple point to
www.cpia.jhu.edu 2000 K and 200 MPa.
METALPAK, CPPACK, EXPAK
• Other fee web sites that use their own fitting
reference properties of metals and other
equations for a number of cryogenic material solids, 1 - 300 K.
properties include: www.cryodata.com (cryogenic CRYOCOMP
properties of about 100 materials), properties and thermal design calculations
and www.jahm.com (temperature dependent for solid materials, 1 - 300 K.
SUPERMAGNET
properties of about 1000 materials, many at
four unique engineering design codes for
cryogenic temperatures). superconducting magnet systems.
• Commercially supplied room-temperature data are KRYOM
available free online for about 10 to 20 properties of numerical modelling calculations on
about 24,000 materials at www.matweb.com radiation-shielded cryogenic enclosures.
thanks to Jack Ekin of NIST for this information
Martin Wilson Lecture 1 slide 51 Superconducting Magnets for Accelerators CAS Zakopane Oct
2006