Construction of 8-Lane Carriageway starting near Junction with Keshopura

Road to Junction with NH-11 (Km 151+840 to Km 183+000) section of

Delhi-Vadodra Greenfield Alignment(NH-148N) on EPC Mode under
Bharatmala Pariyojna in the State of Rajasthan (PKG:6)

EPC CONTRACTOR/DESIGN CONSULTANT :

KCC BUILDCON PVT. LTD.

Project Title :
0.5
Development of multi-lane carriageway from km 704.200 to km 723.000 (from Kanhan to Automotive
Square) section of urban link of Nagpur Kamptee section of Nagpur Jabalpur road of NH-44 to be
executed on EPC mode.

Client:
NATIONAL HIGHWAYS AUTHORITY OF INDIA
1.2

Contractor :
KCC BUILDCON PVT. LTD.

Title :
Design of U-type Retaining Wall

Factored BM at 3.3 m height from Side

Date : January, 2020

Description :
i) Design of U-type Retaining Wall 151*1.5 151 151 51.7*1.5 51.7 51.7

Prepared by Nitesh
Checked by Vikas
Approved by Rajeev

Date Revision Description Approved by

Design of U -Through for 11.0m Clear Height:
Coefficient of Active Earth Pressure 12.5
2
Sin (α + φ )
Active earth presure Ka =
2
0.47
 sin(φ + δ ).sin(φ − i ) 
2
Sin α . sin(α − δ ). 1 +  A'
 sin(α − δ ).sin(α + i ) 

Backfill Soil Parameter 11.000 (from top)

o
φ = 30 = 0.524 Radians
o
δ = 20 = 0.349 Radians 12.2
o
δsubmerged = 10 = 0.175 Radians B'
o
ι = 0 = 0 Radians 1.2
α = 85.95 o = 1.500 Radians
3
γdry = 2 t/m 1.245 10 1.245

Ka Dry = 0.327

Total earth pressure = 1/2 Kaγh 2 = 39.567 T/m

Summery of Bending Moment at Side Wall

Force due to Factored Bending Moment at

Side wall Bottom (Tm/m) Factored BM at 3.3 m height from
Side wall Bottom (Tm/m)
DL+EP+LLS+EARTH FILL ULS SLS QP ULS SLS QP
217.5 145.0 145.0 74.7 49.8 49.8
At Side Wall Bottom:
ULS Design Bending moment = 217.500 Tm
SLS Rare Design Bending moment = 145.000 Tm
SLS QP Design Bending moment = 145.000 Tm

At 3.3 m H eig ht from Side Wall Bottom:

ULS Design Bending moment = 74.700 Tm
SLS Rare Design Bending moment = 49.800 Tm
SLS QP Design Bending moment = 49.800 Tm

Summary of Shear force

DL+EP+LLS+EARTH FILL Factored force at 3.3
Factored force at
m height from side
side wall Bottom
wall Bottom ULS Load Factor
39.600 tm/m 19.500 tm/m 1.00

2
Design Shear Force at Bottom VED = 39.600 T-m/m
2
Design SF at 2.0m height Bottom VED = 19.500 T-m/m

MATERIAL PROPERTIES :
Grade of concrete = M 30 MPa PERMISSIBLE STRESSES
fcm = 40 MPa
Grade of Reinforcement = Fe 500 MPa 1) Premissble concrete compressive stresses
fywd = 0.8 fyk = 400 MPa Load Combi Permissble Stress
Clear cover = 75 mm SLS Rare 0.48 fck = 14.4 Mpa
Modulus of Elasticity steel Es = 200000 Mpa SLS QP 0.36 fck = 10.8 Mpa
For short Term loading Ecm = 31186.6 Mpa
For long Term loading Ecm' = 12474.6 Mpa
fcteff Mean tensile strength = fctm = 2.50 Mpa 2) Permissble Tensile stress in steel = 300 Mpa
fcd = 13.40 Mpa
Creep factor φ = 1.5 3) Permissible crack width wk
εuk = 0.0045 SLS QP Load combination = 0.3 mm
εud = 0.0041
εcu2 = 0.0035
xumax/d = 0.4636

DESIGN OF SIDE WALL:

A) ULS CAPACITY CHECK

Check Check Check
MRd =0.87 fyk
xu = 0.87 fyk

Ast (d-0.416
Ast / 0.362

0.87 fyk (d'-

Ast,cal =M/

Ast,provided > Ast

MED/z +∆FD
0.416 xu)

Area of steel provided

Ast Calc.<Ast

z = d- MED/z
MRD/z >

Overall
fck b

Ast, Provided
xu)

MED xmax Ast min ∆Fd 0.416 xu +∆FD MRD/z

Provided

b depth D d Dia Spacing Check

min

Load comb. Tm mm mm mm mm mm mm2 mm mm mm2 mm2 T m T Tm Tm/m

Design of Section at Bottom
ULS BM 217.50 1000 1245.0 1154.0 32 180 8936.09 534.97 357.94 UR, OK 4974.639 OK 1731.0 OK 19.80 1005.10 236.20 390.7 388.72 OK
32 180
Design of Section for 3.30 m height from bottom:

ULS BM 74.70 1000 1011.6 920.6 32 180 4468.04 426.77 178.97 UR, OK 2029.479 OK 1380.9 OK 9.75 846.15 98.03 164.5 194.36 OK

B) SLS STRESS CHECK

Rare Load combination. Formula used for calculation of stress
Ec,eq = Ecm*(MQP+MST) dc (depth of neutral axis) = -m*As + √ ( m2 * As2 + 2* m*As*b* d )
MST +(1+φ)* MQP b
MST = MRARE -MQP INA (Transformed) = b *dc3/3 + m* As *(d-dc)2
m = Es/ Ec,eq
Compressive stress in concrete σc = MRARE* dc / INA
Quasi Permanent Load Combination Tensile stress in steel σs = m* MRARE* (d - dc ) / INA
m = Es / Ecm'

Stress Check for SLS Load Combinations

M
modular N.A. Comp Tensile Max T
Check Check
Load comb. b d Ast, Provided ratio depth (dc) INA stress Max C. Stress stress Stress h k
(tm/m) mm mm mm2 mm mm4 Mpa Mpa Mpa Mpa 0 1
Section at deff from face of columne 0.3 1
SLS (R Comb.) 145.00 1000.00 1154.00 8936.08577 16.03 449.3436 1E+11 6.43 14.4 OK 161.58 300 OK 0.8 0.65
3 0.65
SLS (QP Comb.) 145.00 1000.00 1154.00 8936.08577 16.03 449.34 1E+11 6.43 10.8 OK 161.58 300 OK
Section at 2.0m height from face of columne
SLS (R Comb.) 49.80 1000.00 920.60 4468.042885 16.03 298.5336 4E+10 4.06 14.4 OK 135.74 300 OK

SLS (QP Comb.) 49.80 1000.00 920.60 4468.042885 16.03 298.53 4E+10 4.06 10.8 OK 135.74 300 OK

C) SLS CRACK WIDTH CHECK (QUASI PERMANENT LOAD COMBINATION)

1) CHECK Ast,min for crack control
b h d Act =bh/2 σs = fyk As,provide
Load mm mm mm mm2 Mpa As,min =kc k fct,eff Act / σs d
comb. mm mm mm mm2 Mpa k kc mm2 mm2 check
Section at deff from face of columne
SLS QP 1000 1245.0 1154.0 622500 500.00 0.65 0.4 809.4498867 8936.09 OK
Section at 2.0m height from face of columne
SLS QP 1000 1011.6 920.6 505800 500.00 0.65 0.4 657.702414 4468.04 OK

2) CHECK FOR MAXIMUM SPACING b/w bars.

Spacing b/w bars
Load comb. Bar dia cover Provided Calculated
φeq c mm mm check
Section at deff from face of column
SLS QP 32 75 180.00 455.00 OK
Section at 2.0m height from face of column
SLS QP 32 75 180.00 455.00 OK

3) CHECK FOR CRACK WIDTH

ε sm - ε cm =Max [ [ σsc -
smax =3.4c

hc,eff =Min [ 2.5 ( h ρpeff = kt fct,eff ( 1+ αe ρP,eff )

+ 0.17 φ

- d ) , ( h - x/3 ) , Aceff = As/Ac,eff αe = / ρP,eff ] /Es ,

/ρPeff

x =neutral
Load comb. h/2] hc,eff *b Asprovided σsc axis depth kt Es/Ecm' 0.6σsc/Es ] wk check
2 2
mm mm mm mm Mpa mm
Section at deff from face of columne
SLS QP 227.5 227500 8936.09 0.039 393.4946 161.58 449.34 0.5 16.03 0.00055 0.216 OK

Section at 3.3 m heightfrom face of columne

SLS QP 227.5 227500 4468.04 0.020 531.9893 135.74 298.53 0.5 16.03 0.00041 0.217 OK

D) CHECK FOR SHEAR : ( IRC 112 / clause 10.3.2 (2) )

Check of Shear Reinforcement Requirement
VRdc =Max [ ( 0.12
k (80 ρ1 fck )0.33 +
ρ1 = Min [ Asl/bw

3/2

0.15 σcp ) bw d ,
(νmin +0.15σcp )
νmin = 0.031 k
k= Min [ 1 +
√200/d , 2 ]

Check
d , 0.02 ]

bw d ]
fck1/2

Load comb. VED β βVED d bw Asl σcp

2
T T mm mm mm Mpa Tonne
At face of column
ULS 39.60 1 39.60 1154.00 1000 1.42 8936.09 0.0077 0.286 0 51.448 No Shear reinf. Required
At 2.0m height from face of column
ULS 19.50 1 19.50 920.60 1000 1.47 4468.04 0.0049 0.301 0 36.415 No Shear reinf. Required

2 2
Provide Distribution Reinforcement @ 994.928 mm per metre i.e. 12 Tor @ 100 mm C-C, thus Providing 1131 mm , Hence OK

Check for Maximum Shear Capacity :

∆Fd = 0.5 VED
2*VNS / (αcw *
θ = 0.5 sin [

bw * z * v1 *
-1
z * ν1 * fcd
αcw * bw *
Vrdmax =

θ adopted

Load comb. VED bw d z =0.9d αcw ν1 Check

/2

fcd) ]

cotθ

T mm mm mm Tonne deg deg T

At face of column
ULS 39.60 1000 1154 1038.6 1 0.6 417.52 OK 2.72 45 19.80
At 2.0m height from face of column
ULS 19.50 1000 920.6 828.54 1 0.6 333.07 OK 1.68 45 9.75

∆Fd = Additional Tensile force, to be accounted in longitudinal reinforcement

DESIGN OF BASE SLAB:

Summery of Bending Moments at Base Slab

Force due to Factored Bending Moment at
BOTTOM SLAB (Tm/m) Factored BM at mid portion of Factored BM at mid point of
Tapered portion (Tm/m) Base Slab (Tm/m)
DL+EP+LLS+EARTH FILL ULS SLS QP ULS SLS QP ULS SLS QP
253.5 169.0 169.0 0.0 0.0 0.0 80.1 59.3 59.3
At the face of Side Wall Bottom:
ULS Design Bending moment = 253.500 Tm
SLS Rare Design Bending moment = 169.000 Tm
SLS QP Design Bending moment = 169.000 Tm

At the mid point of Base Slab

ULS Design Bending moment = 80.055 Tm
SLS Rare Design Bending moment = 59.300 Tm
SLS QP Design Bending moment = 59.300 Tm

Summary of Shear force

DL+EP+LLS+EARTH FILL Factored force at
Factored force at Factored force at mid
mid point of ULS Load Factor
BOTTOM point of Base Slab
Tapered portion
19.100 tm/m 0.000 tm/m 1.600 tm/m 1.00

2
Design Shear Force at Support of Slab VED = 19.100 T-m/m
2
Design SF at tepered portion VED = 0.000 T-m/m
2
Design SF at mid of Base Slab VED = 1.600 T-m/m

A) ULS CAPACITY CHECK

Check Check Check

MRd =0.87 fyk

xu = 0.87 fyk

Ast (d-0.416
Ast / 0.362

0.87 fyk (d'-

Ast,cal =M/

Ast,provided > Ast

MED/z +∆FD
0.416 xu)
Area of steel provided

Ast Calc.<Ast
z = d- MED/z

MRD/z >
Overall
fck b

Ast, Provided

xu)
MED xmax Ast min ∆Fd 0.416 xu +∆FD MRD/z

Provided
b depth D d Dia Spacing Check

min
Load comb. Tm mm mm mm mm mm mm2 mm mm mm2 mm2 T m T Tm Tm/m
Design of Section at bottom
ULS BM 253.50 1000 1200.0 1109.0 32 180 8936.09 514.11 357.94 UR, OK 6069.782 OK 1657.5 OK 9.55 960.10 273.59 373.2 388.72 OK
32 180
Design of Section at Mid pont of Base Slab

ULS BM 80.06 1000 1200.0 1115.0 20 100 3141.59 516.89 125.84 UR, OK 1731.842 OK 1666.5 OK 0.00 1062.65 75.34 145.2 136.659 OK

B) SLS STRESS CHECK

Rare Load combination. Formula used for calculation of stress
Ec,eq = Ecm*(MQP+MST) dc (depth of neutral axis) = -m*As + √ ( m2 * As2 + 2* m*As*b* d )
MST +(1+φ)* MQP b
MST = MRARE -MQP INA (Transformed) = b *dc3/3 + m* As *(d-dc)2
m = Es/ Ec,eq
Compressive stress in concrete σc = MRARE* dc / INA
Quasi Permanent Load Combination Tensile stress in steel σs = m* MRARE* (d - dc ) / INA
m = Es / Ecm'

Stress Check for SLS Load Combinations

M
modular N.A. Comp Tensile Max T
Check Check
Load comb. b d Ast, Provided ratio depth (dc) INA stress Max C. Stress stress Stress h k
(tm/m) mm mm mm2 mm mm4 Mpa Mpa Mpa Mpa 0 1
Section at face of side wall bottom 0.3 1
SLS (R Comb.) 169.00 1000.00 1109.00 8936.08577 16.03 438.3628 9E+10 8.01 14.4 OK 196.41 300 OK 0.8 0.65
3 0.65
SLS (QP
(Q
Section Comb.)
mid 169.00
p ) off tapered
(RatComb.)
point 1000.00
p 0.00pportion000.00 1109.00
5.00 38936.08577 16.03 #D
4 .59 654 ##### 438.36
V/0! 9E+10
#D 8.01
V/0! ##### 10.8
4.4 OK
##### 196.41
#D V/0! 300 #DOK
V/0!
Section at mid point of Base Slab
SLS (R Comb.) 59.30 1000.00 1115.00 8936.08577 16.03 439.8388 9E+10 2.78 14.4 OK 68.53 300 OK

SLS (QP Comb.) 59.30 1000.00 1115.00 8936.08577 16.03 439.84 9E+10 2.78 10.8 OK 68.53 300 OK

C) SLS CRACK WIDTH CHECK (QUASI PERMANENT LOAD COMBINATION)

1) CHECK Ast,min for crack control
b h d Act =bh/2 σs = fyk As,provide
Load mm mm mm mm2 Mpa As,min =kc k fct,eff Act / σs d
comb. mm mm mm mm2 Mpa k kc mm2 mm2 check
Section at face of side wall bottom
SLS QP 1000 1200.0 1109.0 600000 500.00 0.65 0.4 780.1926619 8936.09 OK
Section at mid point of Base Slab
SLS QP 1000 1200.0 1115.0 600000 500.00 0.65 0.4 780.1926619 3141.59 OK

2) CHECK FOR MAXIMUM SPACING b/w bars.

Spacing b/w bars
Load comb. Bar dia cover Provided Calculated
φeq c mm mm check
Section at face of side wall bottom
SLS QP 32 75 180.00 455.00 OK
Section at mid point of Base Slab
SLS QP 32 75 100.00 455.00 OK

3) CHECK FOR CRACK WIDTH

ε sm - ε cm =Max [ [ σsc -
smax =3.4c

hc,eff =Min [ 2.5 ( h ρpeff = kt fct,eff ( 1+ αe ρP,eff )

+ 0.17 φ

- d ) , ( h - x/3 ) , Aceff = As/Ac,eff αe = / ρP,eff ] /Es ,

/ρPeff

x =neutral
Load comb. h/2] hc,eff *b Asprovided σsc axis depth kt Es/Ecm' 0.6σsc/Es ] wk check
mm mm2 mm2 mm Mpa mm
Section at face of side wall bottom
SLS QP 227.5 227500 8936.09 0.039 393.4946 196.41 438.36 0.5 16.03 0.00072 0.284 OK

Section at mid point of Base Slab

SLS QP 212.5 212500 3141.59 0.015 622.9662 68.53 439.84 0.5 16.03 0.00021 0.128 OK

D) CHECK FOR SHEAR : ( IRC 112 / clause 10.3.2 (2) )

Check of Shear Reinforcement Requirement
VRdc =Max [ ( 0.12
k (80 ρ1 fck )0.33 +
ρ1 = Min [ Asl/bw

3/2

0.15 σcp ) bw d ,
(νmin +0.15σcp )
νmin = 0.031 k
k= Min [ 1 +
√200/d , 2 ]

Check
d , 0.02 ]

bw d ]
fck1/2

Load comb. VED β βVED d bw Asl σcp

T T mm mm mm2 Mpa Tonne
Section at face of side wall bottom
ULS 19.10 1 19.10 1109.00 1000 1.42 8936.09 0.0081 0.289 0 50.390 No Shear reinf. Required
Section at mid point of tapered portion
ULS 0.00 1 0.00 1115.00 1000 1.42 3141.59 0.0028 0.288 0 35.789 No Shear reinf. Required
Section at mid point of Base Slab
ULS 1.60 1 1.60 1115.00 1000 1.42 3141.59 0.0028 0.288 0 35.789 No Shear reinf. Required

2 2
Provide Distribution Reinforcement @ 1213.956 mm per metre i.e. 16 Tor @ 150 mm C-C, thus Providing 1340 mm , Hence OK

Check for Maximum Shear Capacity :

∆Fd = 0.5 VED
2*VNS / (αcw *
θ = 0.5 sin [

bw * z * v1 *
-1
z * ν1 * fcd
αcw * bw *
Vrdmax =

θ adopted

Load comb. VED bw d z =0.9d αcw ν1 Check

/2

fcd) ]

cotθ

T mm mm mm Tonne deg deg T

Section at face of side wall bottom
ULS 19.10 1000 1109 998.1 1 0.6 401.24 OK 1.36 45 9.55
Section at mid point of Base Slab
ULS 1.60 1000 1115.0 1003.5 1 0.6 403.41 OK 0.11 45 0.80

∆Fd = Additional Tensile force, to be accounted in longitudinal reinforcement

Check For Base Pressure:

Safe Bearing Capacity = 15.00 T/m2

Dead Load:
Dessity of Concrete = 2.50 T/m3
Dessity of WATER = 1.00 T/m3
Cross-sectional area of U-Through = 34.03 m2
Length of U-Through = 1.00 m
Weight of U-Through = 85.09 T
Weight of Earth Fill = 89.49 T
Live Load:
40T Boggie reaction = 0.00 T

Total Weight = 174.58 T

Area of Base of U-Through = 12.50 m2

Required Base Pressure = 13.97 T/m2 OK