Prepared

JMV
by:
QA REPORT
Noted by:

Title BLACK RUST Date: December 29, 2021

I. Objective:
To evaluate and analyze the properties and appearance of pre-painted galvalume with black rust after undergoing
roll forming.

II. Methodology
PPGL evaluated with black rust will undergo Roll forming. Two types of profile will be used for the evaluation
1.) Rib and 2.) Corrugated. Production personnel cut 5 meters of sheet to be used for the evaluation. The sheet cut into
half and proceed to the rib and corrugated machine for roll forming.

III. Data and result

Table 1. Roll formed PPGI Specifications and Quality Evaluation Data

Rib type Corrugated type

Feed Width 1220 mm Feed Width 1220 mm

Effective Width 1070 mm Effective Width 970 mm

Rib Height 23 mm Depth 18 mm
No. of Big Capillaries 5 No. of Grooves 14

No. of Small Capillaries 12 Pitch 75 mm

Length 2.7 m Length 2.3 m

Quality Performance Quality Performance

Shade Matched Shade Matched

Cross Hatch Failed Cross Hatch Failed

Solvent Rub Passed Solvent Rub Passed

Coin Scratch n/a Coin Scratch n/a

Flexibility n/a Flexibility n/a

Pencil Hardness 2H Pencil Hardness 2H

Impact Test Failed Impact Test Failed

Visual Checking Visual Checking

Black Rust Visibility at TC Present Black Rust Visibility at TC Present

Black Rust Visibility at US Present Black Rust Visibility at US Present

After processing and evaluation of the coil, the PPGI with black rust shows paint peel off on the edge of the rib
profile in which the black rust is present (See pictures below) upon evaluation its adhesion properties, the panel shows
paint peel off on the portion with black rust. It is observed also that the present of black rust is still visible to both rib and
corrugated profile
IV. Conclusion:

After processing and evaluation of the coil after undergoing roll forming, the PPGI with black rust shows low
possibility to be used in rib because of the paint peel off. It is also noted that the initial test for the PPGI was conducted
on the side without the black rust in which shows a good quality performance however upon evaluation it is observe that
the paint has low adhesion on the portion with black rust. Its appearance also shows the present of black rust but it is
minimal and has still a smooth surface. In terms of profile to be used we can conclude that the corrugated choice
however it is recommendable to subject those panel to accelerated weathering test to further strengthen those claims.