Melt Clarification Process

List of Additional equipments for 2200TPD RSO

S.No. Addition Particulars

Qty

1 0 Buffer Tank
2 0 Buffer Tank Agitator
3 2 Untreated Liquor Pumps
4 1 Liquor Heater
5 1 Reaction & Aeration Tank
6 2 Reaction Tank Agitator
7 1 Aerator
8 1 Floatation Clarifier
9 1 Clarifier Stirrer
10 1 Clarifier Scraper
11 0 Clarified Liquor Tank
12 2 Clarified Liquor Pumps
13 0 Flocculant Vibrating Hopper
14 0 Flocculant Preparation Tank
15 0 Flocculant Holding Tank
16 2 Flocculant Dosing Pumps
17 0 Lime Sucrate Preparation Tank
18 0 Lime Sucrate Prep. Tank Agitator
19 0 Lime Sucrate Holding Tank
20 2 Lime Sucrate Dosing Pumps
21 0 Phosphoric Acid Holding Tank
22 2 Phosphoric Acid Dosing Pumps
23 0 Colour Precipitant Holding Tank
24 2 Colour Precipitant Dosing Pumps
25 0 Strainer for Flocculant and Lime Sucrate

Control & Instrumentation

1 1 Control System/Panel
2 1 Level Transmitter
3 1 Flow Transmitter
4 1 Flow Control Valve
5 1 Temperature Transmitter
6 1 Steam Flow Control Valve
7 1 pH Transmitter

2200TPD RSO SUGAR REFINERY

 Melt Clarification Process

1 1 Buffer Tank
Welded Steel Plates, reinforced with sectional steel of
rectangular shape
2.25 Length approx., m
3 Width approx., m
4 Height approx., m
27 Volume, approx. ,m3
With cover, manhole and level indicator. The tank is
fitted with agitator

2 1 Buffer Tank Agitator

5 Motor, kW
1440 Motor, RPM
10 Gear Ratio
144 Output RPM

3 2 Untreated Liquor Pumps

154 Capacity, m3/hr

40 Head, m
With motor, flexible coupling, base plate for pump and
motor

4 1 Liquor Heater
Juice heater is laid out for interchangeability of
operation, each heater provided with double beat valve
and the standard fittings and accessories
202.5 Required Heating surface, m2
135 Heating Surface of Individual Heater, m2
270 Heating Surface Operation, m2
42 Tube size, ID mm
45 Tube size, OD mm
4000 Tube size, L mm
256 Number of tubes
16 Number of Passes

Two working and one standby

5 1 Reaction & Aeration Tank

5.00 Capacity, m3
SS Material of Construction
Mixing of chemicals with agitation

2200TPD RSO SUGAR REFINERY

 Melt Clarification Process

6 2 Reaction Tank Agitator

2.2 Motor, kW

7 1 Aerator
Small disc with hollow shaft with specific holes
designed for aeration in the forrmed flocs after reaction
tank
1.5 Motor, kW

8 1 Floatation Clarifier
24.60 Volume of Clarifier, m3
1.75 Hight of Clarifier, m
4.23 Diameter of Clarifier, m
29 Retention time, minutes
CS Material of Construction

9 1 Clarifier Stirrer
1.5 Motor kW
As per Clarifier

1 Clarifier Scraper
10 1.5 Motor kW
As per Clarifier

11 No addtion Clarified Liquor Tank

Capacity, m3
Length, m
Width, m
Height to increase, m
Material of construction

12 2 Clarified Liquor Pumps

154 Capacity, m3/hr
25 Head, m
With motor, flexible coupling, base plate for pump and
motor

13 No addtion Flocculant Vibrating Hopper

Small SS vibtating hopper with funnel on top
Length of hopper, mm
Width of hopper, mm

2200TPD RSO SUGAR REFINERY

 Melt Clarification Process

14 No addtion Flocculant Preparation Tank

Modification
With air sparger
Capacity, m3
1.15 Height to increase, m
Diameter, m
Material of construction

15 No addtion Flocculant Holding Tank

Modification
With air sparger
Capacity, m3
1.15 Height to increase, m
Diameter, m
Material of construction

16 2 Flocculant Dosing Pumps

2000 Capacity, litres/hour
Screw type pump
1.5 Motor,kW

17 No addtion Lime Sucrate Preparation Tank

Modification
Capacity, m3
1.15 Height to increase, m
Diameter, m
Material of construction

18 No addtion Lime Sucrate Prep. Tank Agitator

1.5 Motor, kW

19 No addtion Lime Sucrate Holding Tank

Modification
With agitator, kW
Capacity, m3
1.15 Height, m
Diameter, m
Material of construction

20 2 Lime Sucrate Dosing Pumps

2700 Capacity, litres/hour
Screw type pump
1.5 Motor,kW

2200TPD RSO SUGAR REFINERY

 Melt Clarification Process

21 No addtion Phosphoric Acid Holding Tank

Capacity, m3
Height, m
Diameter, m
Material of construction

22 2 Phosphoric Acid Dosing Pumps

50.0 Capacity, litres/hour
0.5 Motor,kW

23 No addtion Colour Precipitant Holding Tank

Capacity, m3
Height, m
Diameter, m
Material of construction

24 2 Colour Precipitant Dosing Pumps

40.0 Capacity, litres/hour
0.5 Motor,kW

25 No addtion Strainer for Flocculant and Lime Sucrate

Diameter approx. mm
Height approx. mm
Welded of mild steel plates, reinforced with sectional
steel.
With cover, removable screen.

2200TPD RSO SUGAR REFINERY