21-60-40 Temperature Control Valve.

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
HONEYWELL AEROSPACE YEOVIL

COMPONENT MAINTENANCE MANUAL
PUBLICATION No. 1928
LETTER OF TRANSMITTAL
for
REVISION No. 6
TEMPERATURE CONTROL VALVE
PART No. 7252C000
This revision obeys British Civil Airworthiness

Requirements, Section A, Chapter A5-3
Signed .....................................................
9 Jun 2004
Date ........................................................
CAA Approval Nos. G02026/00352
HONEYWELL AEROSPACE YEOVIL UK
NOTE: In this revision, vertical black lines or the letter ‘R’ in the left-hand margin identify changes,
additions or deletions. Vertical black lines alongside the page number and date, however
indicate that the text/illustration has not been revised but has merely been relocated. Non-
technical changes, made only to improve readability, are not specifically identified.
REVISION HIGHLIGHTS
Action Reasons for
Remove Insert Revision
Complete Manual Complete Manual Manual Revised to latest
Equipment Design Standard.
REVISION RECORD
Action Reason
Record the incorporation of this revision on the Record of
Revisions page.
Retain this Letter of Transmittal. This certifies compliance with
Section A, Chapter A5-3 of
British Civil Airworthiness
Requirements.
UP802726
LETTER OF TRANSMITTAL
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UP802726
TITLE PAGE
TEMPERATURE CONTROL VALVE
PART No. 7252C000

WITH
ILLUSTRATED PARTS LIST
PUBLICATION No. 1928
Statement of Initial Certification
This manual obeys British Civil Airworthiness

Requirements, Section A, Chapter A5-3
Signed ..........................................................
9 Jun 2004
Date ............................................................
C.A.A. Approval Nos. G02026/00352
NOTE: This approval cannot be used for changes put in this

manual which are not approved by the Equipment Manufacturer.
Changes made by other authorities must each be approved by
that authority and a record made on other record sheets.
Honeywell Aerospace Yeovil is a trading name of Honeywell Aerospace UK, a partnership of

Honeywell UK Ltd and Honeywell Aerospace BV. This copyrighted work and all information
are the property of Honeywell International Inc. They contain trade secrets and may not, in
whole or in part, be used, duplicated, or disclosed for any purpose without prior written
permission of Honeywell International Inc. All Rights Reserved.
UP802726
© Honeywell International Inc 2004 21-60-40 Apr 30/04

All rights reserved in the equipment designed, manufactured

and supplied by Honeywell Aerospace Yeovil
Unless specifically agreed otherwise in writing all business is

governed by the Company’s Standard Conditions;
copies available on request
Printed and published by

Honeywell Aerospace Yeovil,
Somerset, BA20 2YD UK
© Honeywell International Inc 2004

UP802726

Part No. 7252C000
RECORD OF REVISIONS
1. Revisions included in this manual and approved by an authority, other than that applicable to the
initial approval, must each be recorded on other record sheets.
2. All Honeywell Aerospace Yeovil normal revisions must be recorded below.
Rev Issue Date By Rev Issue Date By

No. Date Inserted No. Date Inserted
1 Aug 31/89 26
2 Jan 10/94 27
3 Nov 5/97 HAY 28
4 Nov 9/99 29
5 Jan 31/01 30
6 Apr 30/04 31
7 32
8 33
9 34
10 35
11 36
12 37
13 38
14 39
15 40
16 41
17 42
18 43
19 44
20 45
21 46
22 47
23 48
24 49
25 50
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UP802726

Part No. 7252C000
RECORD OF TEMPORARY REVISIONS
1. Temporary revisions included in this manual and approved by an authority, other than that
applicable to the initial approval, must each be recorded on other record sheets.
2. All Honeywell Aerospace Yeovil temporary revisions must be recorded below.
Insertion Removal
TR
No. Facing Issue Initials Rev Issue Date Initials
Page No. Date No. Date Removed
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RECORD OF TEMPORARY REVISIONS

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Part No. 7252C000
LIST OF SERVICE BULLETINS
Service Rev Incorporated Mod Service Rev Incorporated Mod

Bulletin No. in Manual No. Bulletin No. in Manual No.
No. No.
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LIST OF SERVICE BULLETINS

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Part No. 7252C000
LIST OF EFFECTIVE PAGES
Subject Page Date
Title Page - * Apr 30/04
Record of Revisions 1 * Apr 30/04

2 Blank
Record of Temporary Revisions 1 * Apr 30/04

2 Blank
List of Service Bulletins 1 * Apr 30/04

2 Blank
List of Effective Pages 1 * Apr 30/04

2 * Apr 30/04
List of Associated Publications 1 * Apr 30/04

2 Blank
List of Contents 1 * Apr 30/04

2 Blank
Introduction 1 * Apr 30/04

2 * Apr 30/04
3 * Apr 30/04
4 Blank
Description and Operation 1 * Apr 30/04

2 * Apr 30/04
3 * Apr 30/04
4 * Apr 30/04
Testing and Fault Isolation 101 * Apr 30/04

102 * Apr 30/04
103 * Apr 30/04
104 * Apr 30/04
105 * Apr 30/04
106 * Apr 30/04
* Indicates pages changed, added or revised by current change.

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Part No. 7252C000
Subject Page Date
Testing and Fault Isolation (continued) 107 * Apr 30/04

108 * Apr 30/04
109 * Apr 30/04
110 * Apr 30/04
Disassembly 301 * Apr 30/04

302 Blank
Cleaning 401 * Apr 30/04

402 Blank
Check 501 * Apr 30/04

502 * Apr 30/04
Repair 601 * Apr 30/04

602 Blank
Assembly 701 * Apr 30/04

702 * Apr 30/04
703 * Apr 30/04
704 * Apr 30/04
Fits and Clearances 801 * Apr 30/04

802 * Apr 30/04
Special Tools, Fixtures and Equipment 901 * Apr 30/04

902 Blank
Illustrated Parts List 1001 * Apr 30/04

1002 Blank
1003 * Apr 30/04
1004 * Apr 30/04
1005 * Apr 30/04
1006 * Apr 30/04
* Indicates pages changed, added or revised by current change.

UP802726

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Part No. 7252C000
LIST OF ASSOCIATED PUBLICATIONS
Garrett AiResearch Report No. 21-60-21 Rotary Electromechanical Actuator,

Part No. 540158-4-2
Normalair-Garrett Process Specification Application of Graphite Type Dry Film

NGPS 185 Lubricant PL 239 (was PL 94)
UP802726
LIST OF ASSOCIATED PUBLICATIONS

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UP802726

Part No. 7252C000
LIST OF CONTENTS
Preliminary Material
Title Page
Record of Revisions
Record of Temporary Revisions
List of Service Bulletins
List of Effective Pages
List of Associated Publications
List of Contents (this page)
Introduction
Subject Page
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Fits and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001

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LIST OF CONTENTS
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Part No. 7252C000
INTRODUCTION
1. General
This manual is prepared in accordance with Air Transport Association of America Specification
No. 100. In accordance with this specification, the manual is divided into the sections given in
the List of Contents. The instructions in the manual are arranged so that the operator can
overhaul the assembly removed from service and, by use of the recommended procedures, make
the unit serviceable.
2. Warnings and Cautions
(1) WARNINGS given in this manual identify potential hazards which could cause injury to
personnel. Use the material manufacturers warnings if they are different from those
given in this manual.
(2) CAUTIONS given in this manual identify procedures which could cause equipment
damage.
3. Statement of Verification
Disassembly, assembly and testing and fault isolation procedures have been verified by
simulation.
4. Part Identification
The identification of detail parts is by reference to the item numbers shown in the Illustrated Parts
List.
5. Process Specifications
A. Cross-references to Normalair-Garrett Process Specifications (NGPS’s) can be made in this

publication.
B. User/holding organizations that are approved by Honeywell Aerospace Yeovil can get
access to NGPS’s through the internet if they have a password.
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Part No. 7252C000
C. Passwords are unique and will only be given to approved user/holding organizations.
Passwords are available from:
Honeywell Aerospace Yeovil

Bunford Lane
Yeovil
Somerset BA20 2YD
UK
For the attention of I Scott
NOTE: Before you apply, make sure that your organization does not already have
a password.
D. All NGPS’s are covered by Honeywell Aerospace Yeovil copyright. The use of the data must
be strictly in accordance with the referenced agreement. Password security and
confidentiality must not be compromised.
6. Publications
Cross-references can be made in this publication to Honeywell Aerospace Yeovil Publications.

Copies of these publications are available from:
Honeywell Aerospace Yeovil

Product Support Engineering
Mail Box 702
Bunford Lane
Yeovil BA20 2YD
UK
Tel:(01935) 446729
Fax:(01935) 446581
Telex: 46132
7. Technical Queries and Comments
All queries, comments or observations relating to the content of this manual should be sent to the
Technical Documentation Manager at the address above.
8. Configuration Control
The Drawing Office Instruction (DOI) is the Honeywell Aerospace Yeovil configuration control
document for the part number(s) covered by this manual. The DOI issue record for this manual
is given at the end of this introduction.
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INTRODUCTION
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Part No. 7252C000
DOI Issue Record
Revision Date DOI Issue Revision Date DOI Issue

1 Aug 31/89 31
2 Jan 10/94 34
3 Nov 5/97 36
4 Nov 9/99 36
5 Jan 31/01 36
6 Apr 30/04 36
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Part No. 7252C000
DESCRIPTION AND OPERATION
The temperature control valve is a component of the temperature control system and is installed in
the wing root area. It operates in response to signals generated by the temperature controller to
regulate cabin temperature.
Temperature Control Valve

Figure 1
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Part No. 7252C000
1. Description (See Figures 1 and 2)
The unit consists of a cylindrical valve body containing a valve plate secured to a drive shaft, and
an attached electric actuator.
The valve body is a machined stainless steel casting V-flanged at each end for attachment of air
ducts that also serve to support the unit. Integrally-cast housings contain carbon bearings that
support a drive shaft; the upper bearing assembly is retained by a ring nut screwed into the
housing and the lower bearing assembly is provided with a square flange secured by four bolts,
both assemblies being located axially by shims. The drive shaft has a journal that runs directly
in the upper bearing with an annular flange running on the end face of the bearing to form a thrust
bearing; the lower end of the shaft is fitted with a sleeve which has a similar journal and flange.
The drive shaft is splined to mate with a butterfly. The butterfly is a circular plate with a groove
for a flexible sealing ring which is prevented from rotating by a pin inserted from the drive shaft
bore and thus retained by the drive shaft. The plane of the sealing ring is at an angle to the
centreline of the drive shaft to permit the ring to be continuous, and it seals within a spherically-
machined bore.
Drive from the actuator is through a tongued coupling that engages with the slotted upper end of
the drive shaft. The coupling is loaded upwards into contact with the actuator by a helical
compression spring.
2. Operation (See Figures 2 and 3)
When pins A and C are energized (-ve to pin C) the actuator will drive the butterfly to the fully
open position.
When pins B and C are energized (-ve to pin C) the actuator will drive the butterfly to the closed
position.
3. Data
Dimensions - 4.87 x 6.18 x 2.62 in

(123,7 x 157 x 66,5 mm)
Mass - 2.7 lb (1,225 kg)
Connections:-
Duct - V-flange - outside profile to RS443,

inside profile to accommodate 0.062 in
(1,6 mm) thick sealing washer.
Electrical - Receptacle MS 33678-10SL-3P

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Part No. 7252C000
Sectional View
Figure 2
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Part No. 7252C000
Circuit Diagram
Figure 3
Performance:-
Operating time - 5 to 15 seconds for full travel in each

direction with 27 to 29 V DC supply and
through air temperature of 300°C.
Pressure drop - 2.6 lbf/in² (179 mbar) at an airflow of

12.5 lb/min (5.67 kg/min) with inlet conditions
of 3.2 lbf/in² (220 mbar) at 50°C.
- 6.15 lbf/in² (424 mbar) at an airflow of

20 lb/min (9,1 kg/min) with inlet conditions
of 20 lbf/in² (1,38 bar) at 300°C.
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Part No. 7252C000
TESTING AND FAULT ISOLATION
1. Supplies
(1) A supply of compressed air at 53 lbf/in² (3,7 bar) gauge.
(2) A 0 to 28 V DC electrical supply.
NOTE: Equivalent substitutes may be used for listed items.
Part No. Description Remarks

To be advised Adapter
To be advised Inlet adapter
To be advised Outlet adapter HAY
To be advised Leak collecting chamber
To be advised Coupling adapter
- Air flow rig capable of providing 12 lb/min
(5,4 kg/min) at 288°C with instrumentation
to measure this flow and temperature.
- Pressure gauge 0 to 100 lbf/in²
(0 to 6,9 bar)
- Flowmeter 5 to 50 litres/min
- Torque wrench 0 to 20 lbf in
(0 to 2,26 Nm) Local Supply
- Temperature gauge
- Control valve
- Outlet blank
- Blank, actuator outlet (Fig 102)
Test Equipment
Table 101
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Part No. 7252C000
2. Sub-assembly tests
A. Upper bearing leak test (See Figure 101)
To check that the leak rate from the upper bearing does not exceed a permissible maximum
at a specified applied pressure.
(1) Install sub-assembly in test set-up shown in Figure 101.
(2) Rotate butterfly to the open position.
(3) Apply an inlet air pressure of 53 lbf/in² (3,7 bar) and check that the leak rate (indicated
by flowmeter) past the upper bearing does not exceed 20 litres/minute.
(4) Release pressure and remove sub-assembly from test set-up.
1. Control valve
2. Pressure gauge 0 to 100 lbf/in² (0 to 6,9 bar)
3. Flowmeter 5 to 50 litres/min
4. Adapter
5. Outlet blank
6. Inlet adapter
Upper Bearing Leak Test Set-up

Figure 101
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Part No. 7252C000
B. Lower bearing leak test (See Figure 102)
To check that the leak rate from the lower bearing does not exceed a permissible maximum
(2) With the butterfly in the open position apply an inlet air pressure of 53 lbf/in² (3,7 bar)
and check that the leak rate (indicated by flowmeter) past the lower bearing does not
exceed 8 litres/minute.
1. Control valve
3. Blank
4. Leak collecting chamber
5. Flowmeter 5 to 50 litres/min
6. Outlet blank
7. Inlet adapter
Lower Bearing Leak Test Set-up

Figure 102
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Part No. 7252C000
C. Butterfly leak test (See Figure 103)
To check that the leak rate past the closed butterfly does not exceed a permissible maximum
(2) Rotate butterfly to the closed position.
(3) Apply an inlet air pressure of 53 lbf/in² (3,7 bar) and check that the leak rate (indicated
by flowmeter) past the closed butterfly does not exceed 42 litres/minute.
1. Control valve
2. Pressure gauge
3. Flowmeter
4. Outlet adapter
5. Inlet adapter
Butterfly Leak Test Set-up

Figure 103
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Part No. 7252C000
D. Torque test (See Figure 104)
To check that the torque required to ‘crack open’ the butterfly at a specified applied inlet
pressure does not exceed a permissible maximum.
(2) Rotate butterfly to the closed position.
(3) Apply an inlet air pressure of 90 psig (6.2 bar) and check that the torque required to
‘crack open’ the butterfly (clockwise rotation viewed on drive end of shaft) does not
exceed 12 lbf in (1,356 Nm).
1. Control valve
2. Pressure gauge
3. Coupling adapter
4. Torque wrench 0 to 20 lbf in (0 to 2,26 Nm)
5. Inlet adapter
Torque Test Set-up

Figure 104
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Part No. 7252C000
3. Complete assembly tests
A. Functional tests (See Figures 105 to 106)
To check that the valve runs in the correct direction when the appropriate pins of the
connector are energised, that it runs through its full travel, that the leakage past the closed
butterfly does not exceed a permissible maximum at a specified applied pressure and that
this performance is repeatable, adjusting actuator microswitches if necessary to secure
consistent results. Also to check that the current consumptions for starting and running do
not exceed permissible maxima, that the time taken for full traverse in each direction is within
specified limits and that the valve will operate at a lower voltage with a greater allowable
traverse duration.
1. Control valve
2. Pressure gauge
3. Flowmeter
4. Outlet adapter
5. Inlet adapter
Complete Assembly Functional Test Set-up

Figure 105
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Part No. 7252C000
(1) Install unit in test set-up shown in Figure 105.
(2) Apply 28 V DC to pins B and C (-ve to pin C) of the electrical connector and check that
the butterfly starts and runs to its closed position, or is already in that position. Note
the angular position of the indicator at the top of the actuator.
(3) Apply 28 V DC to pins A and C (-ve to pin C) and check that valve starts and runs to
its fully open position. Measure the angular rotation of the indicator from the position
marked in para (2) and check that this is 85° to 89°.
(4) Apply 28 V DC to pins B and C (-ve to pin C) to run the valve to its closed position.
(5) Apply a pressure of 53 lbf/in² (3,7 bar) to the unit inlet and check that the leakage past
the butterfly does not exceed 56 L/m. Maintaining the above pressure, run unit to open
position, fully close and recheck leakage. If in excess of 56 L/min, slacken off the
closed mechanical stop, adjust the actuator microswitch position (See Figure 106) and
repeat the above test. Reset the mechanical stop ½ to 1 turn of stop screw from the
point where valve comes to rest in the closed position. The angular travel limits, para
3.A.(3) must be satisfied after the leakage figure has been achieved.
(6) Remove the flowmeter and outlet adapter.
Microswitch Identification
Figure 106
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Part No. 7252C000
(7) With an inlet air pressure of 53 lbf/in² (3,7 bar) applied, energize the actuator at 28 V
DC and run the valve through its full travel in each direction a sufficient number of times
to establish a confident assurance that the following performance criteria can be
consistently obtained:-
(a) The unit must operate smoothly over its full travel in each direction and the
actuator motor must draw a maximum current of 0.75 A upon starting and 0.6 A
while running.
(b) The time taken by the unit to complete full traverse in each direction must be 6
to 13 seconds.
Release pressure.
(8) Energize the actuator at 18 V DC and check that the valve starts and runs over its full
travel in each direction in a time not exceeding 32 seconds.
(9) Remove unit from test set-up.
B. Insulation resistance test
(1) Apply 28 V DC to pins B and C of the electrical connector (-ve to pin C) when the valve
will run to its closed position or be already in this position.
(2) Disconnect unit from power supply. Check that the insulation resistance between pin
B of the electrical connector and the bonding lead is not less than 20 megohms at
30 V DC.
(3) Reconnect unit to power supply. Apply 28 V DC to pins A and C (-ve to pin C) when
the valve will run to its open position.
(4) Disconnect unit from power supply. Check that the insulation resistance between pin
A and the bonding lead is not less than 20 megohms at 30 V DC.
C. Bonding test
(1) Check that the bonding resistance between the following test points does not exceed
0.025 ohms:-
(a) Between the bonding lead and the electrical connector shroud.
(b) Between the bonding lead and the valve body end cap.
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Part No. 7252C000
D. High temperature test (See Figure 107)
To check operation of the unit at a specified elevated temperature in a simulated service

condition, and to re--check butterfly leak rate at room temperature afterwards.
NOTE: This high temperature test need only be applied when components of the valve
body have been dismantled and reassembled. If repair work is limited to the
actuator this test is not required.
(1) Install unit in test set-up shown in Figure 107.
(2) Adjust the set-up conditions to give an inlet pressure (with temperature control valve
closed) of 53 lbf/in² (3,7 bar) and a through airflow (with temperature control valve fully
open) of 12 lb/min (5,4 kg/min) at 288°C.
1. Control valve
2. Flowmeter - part of item 6
4. Temperature gauge
5. Inlet adapter
6. Air flow rig - not illustrated
High Temperature Test Set-up

Figure 107
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Part No. 7252C000
(3) Cycle the unit closed-open-closed twenty times.
(4) Shut-off air supply and allow unit to cool to room temperature.
(5) Repeat butterfly leak test (See para 2.C.) and check that requirements are satisfied.
4. Fault Isolation (See IPL Figure 1/Item)
Fault Possible Cause Remedy
A. Sub-assembly fails upper Defective upper bearing Replace defective parts.

bearing leak test assembly (100) or drive shaft
(para 2.A.) (240)
B. Sub-assembly fails lower Defective lower bearing Replace defective parts.

bearing leak test assembly (150) or sleeve (230)
(para 2.B.)
C. Sub-assembly fails Defective sealing ring (260 or Replace defective parts.

butterfly leak test 265) or spherical bore in body
(para 2.C.) (280, 290 or 300)
D. Sub-assembly fails torque A. Bent drive shaft (240)

test (para 2.D.)
B. Defective bearing
assemblies (100, 150)
Replace defective parts
C. Defective butterfly (270 or
275) sealing ring (260 or
265) or spherical bore in
body (280, 290 or 300)
E. Unit fails functional test With the exception of butterfly rotation (which may be adjusted by
(para 3.A.), insulation resetting microswitches) failure of any of these tests indicates a
resistance test (para 3.B.), defective actuator, provided the valve sub-assembly satisfies the
bonding test (para 3.C.) or tests detailed in para 2.
high temperature test
(para 3.D.)
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Part No. 7252C000
DISASSEMBLY
NOTE: Refer to TESTING AND FAULT ISOLATION to determine condition of most probable cause
of unit malfunction.
NOTE: Equivalent substitutes may be used for listed item.

- Special spanner To remove ring nut
(See IPL Figure 1/80)
Special Tools
Table 301
1. Procedure (See IPL Figure 1/Item)
(1) Remove locking wire.
(2) Remove bolts (20), washers (30), bonding lead (40 or 40A), actuator (10, 10A or 10B),
spacers (50), coupling (60) and spring (70).
(3) Unlock locking piece (90) and unscrew ring nut (80) with special spanner (See Table
301). Remove and discard locking piece.
(4) Withdraw drive shaft (240) and upper bearing assembly (100). Remove shims (110,
120, 130) and spacer (140). Record number and thickness of shims.
(5) Remove bolts (160), washers (170), lower bearing assembly (150), shims (190, 200,
210, 220) and sleeve (230). Record number and thickness of shims.
(6) Remove butterfly (270 or 275) from body (280, 290 or 300). Remove retaining pin
(250) and sealing ring (260 or 265).
NOTE: Replacement of the parts may be based on service experience.
Part No. Description IPL Figure 1/Item No. off

FMP 6308 Locking piece (90) 1
FMP 1105 Sealing ring (260) 1
7052B029 Sealing ring (265) 1
Replacement Parts
Table 302
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Part No. 7252C000
CLEANING
1. General
WARNING: CLEANING MATERIALS CAN BE DANGEROUS TO PERSONS. USE ONLY IN

AN AREA WITH A GOOD FLOW OF AIR. KEEP AWAY FROM SOURCES OF
IGNITION. PREVENT SKIN CONTACT. PUT ON PROTECTIVE CLOHTING
AND EYE PROTECTION.
Clean all parts before inspection. After cleaning suitably protect parts from contamination.
Description Specification Remarks

Hydrocarbon solvent - Local supply
Materials
Table 401
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Part No. 7252C000
CHECK
1. General
Check each part for signs of damage and corrosion. Examine parts for signs of cracks and, if
doubt exists, use an approved crack detection method. Check moving parts for wear (See FITS
AND CLEARANCES).
2. Detail procedures (See IPL Figure 1/Item)
A. Body (280, 290, 300)
The body may be of three different types; item (280) is a machined casting and items (290,
300) are each fabricated from three separate components by welding. All bodies are of
stainless steel, are dimensionally similar and are interchangeable. They are nickel plated (all
surfaces) and have dry lubricant treatment on the spherical bores.
(1) Examine the body internally and externally for corrosion. Remove corrosion by
mechanical means and restore electroless nickel plating and dry lubricant as
necessary.
(2) Examine the body for cracks, particularly at roots of flanges and around plain and
tapped holes. Replace a cracked body.
(3) Check integrity of threads in tapped holes and in top bearing housing.
(4) Examine condition of electroless nickel plating and dry lubricant and restore as
necessary.
(5) Examine the spherical bore for scoring, pitting, ridging or any other mechanical
damage that would impair the seal with the butterfly in the closed position.
B. Bearing assemblies (100, 150)
(1) Inspect carbon bearings for chipping, scoring, cracking or other mechanical damage.
Replace a damaged bearing assembly.
(2) Measure bearing bore and compare with permissible worn dimension limit (See FITS
AND CLEARANCES). Replace a bearing assembly which has worn beyond the
permissible limit.
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Part No. 7252C000
C. Drive shaft (240)
(1) Measure journal diameter and compare with permissible worn dimension limit (See
FITS AND CLEARANCES). Replace a drive shaft which has worn beyond the
permissible limit.
(2) Fit drive shaft to butterfly and check that it slides freely and that there is no relative
rotational movement.
D. Butterfly (270 or 275)
(1) Fit butterfly to drive shaft (240) and check that it slides freely and that there is no
relative rotational movement.
(2) Check that sealing ring groove is undamaged.

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Part No. 7252C000
REPAIR
1. General
Except for dressing-out scores and restoring protective treatments, repair is by replacement of
defective parts.
Description Specification Vendor

PL 239 dry film lubricant - PRC DeSoto
Darlington Road
Shildon
Co Durham DL4 2QP
England
Repair Materials
Table 601
2. Actuator (IPL Figure 1/10, 10A or 10B)
Repair the actuator in accordance with the manufacturers instructions, or return to manufacturer
or an approved repair authority.
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REPAIR
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Part No. 7252C000
ASSEMBLY
1. General
All replacement parts must be either those listed in the Illustrated Parts List, or approved
alternatives.
Description Specification Vendor

Locking wire AS 44725-1 Local supply
Hydrocarbon solvent - Local supply
Never-seez NS 165 anti-corrosion - General Engineer Supply Company
compound (1937) Limited
555 High Road
Leytonstone
London E11 4PB
England
Materials
Table 701

- Special spanner To tighten ring nut
(IPL Fig 1/80)
Special Tools
Table 702
2. Procedure
(1) Fit new sealing ring (260 or 265) to butterfly (270 or 275) as shown in Fig 701 and retain
with retaining pin (250).
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Part No. 7252C000
Fitting of Sealing Ring

Figure 701
(2) Position butterfly (270 or 275) in spherical bore in body (280, 290 or 300) aligning drive
shaft bore with holes at bottom of bearing housings.
(3) Fit spacer (140) into body (280, 290 or 300) with chamfer at bottom of bore. Insert drive
shaft (240) into body (280, 290 or 300) and butterfly (270 or 275).
(4) Fit sleeve (230) to drive shaft (240). Fit lower bearing assembly (150) over sleeve and
into lower bearing housing to support end of drive shaft.
(5) Fit shims (110, 120, 130) of the same total thickness as found on disassembly, (See
DISASSEMBLY para 1.(4)) and upper bearing assembly (100) over drive shaft (240)
and into upper bearing housing. Place new locking piece (90) on bearing assembly
and fully screw in ring nut (80) using special spanner (See Table 702).
(6) Apply an axial load of 50 lb (222 N) to the lower bearing and check that the annular gap
between the top of the butterfly (270 or 275) and the spherical bore in the body (280,
290 or 300) is 0.005 to 0.008 in (0,127 to 0,203 mm) when measured at upstream side
of butterfly. Adjust number and thickness of shims as necessary to obtain this
clearance.
(7) Apply a downward, axial load of 50 lbf (222 N) to the drive end of the drive shaft (240)
and push the lower bearing assembly (150) fully into place. Fit shims (190, 200, 210,
220) to achieve an annular gap between the bottom of the butterfly and the spherical
bore in the body (280, 290 or 300) of 0.005 to 0.008 in (0,127 to 0,203 mm), when
measured from the downstream side of the butterfly, with the axial load above, applied.
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Part No. 7252C000
(8) Fit shims as determined in para (7) and lower bearing assembly (150) to body (280,
290 or 300) with bolts (160) and washers (170).
(9) Check that the clearances specified in para (6) and (7) are still correct. Check that the
butterfly (270 or 275) has an endfloat of 0.004 to 0.008 in (0,1 to 0,2 mm).
(10) When the requirements of para (9) are satisfied, stake locking piece (90) into ring nut
(80) in two places.
(11) Insert spring (70) and coupling (60) into drive shaft (240).
(12) Prepare electrical bonding point areas in actuator (10, 10A or 10B) and body (280, 290
or 300) as follows:-
(a) Remove anodic finish from internal thread in appropriate mounting hole of
actuator (that which receives bolt securing bonding lead - see Illustrated Parts
List) with a 10-24 UNC tap for a minimum depth of 0.31 in (7,9 mm).
(b) Apply Alocrom 1200 (See Table 701) to tapped hole.
WARNING: DO NOT ALLOW THE POWDER OR SOLUTION TO COME INTO

CONTACT WITH HANDS OR EYES. USE RUBBER GLOVES AND
WEAR GOGGLES.
WASH OFF SPLASHES ON THE SKIN WITH SOAP AND WATER.
DO NOT INHALE THE POWDER OR SOLUTION. WEAR A

RESPIRATOR WHEN IT IS BEING SPRAYED.
CLOTHES AND MATERIALS WETTED BY THE SOLUTION AND

THEN DRIED ARE A FIRE HAZARD. WASH AND DRY SUCH
ARTICLES BEFORE STORING OR DISCARDING.
CAUTION: USE POLYTHENE OR STAINLESS STEEL CONTAINERS FOR

MIXING THE SOLUTION.
(c) Apply Never-Seez compound (Table 701) to the tapped hole.
(d) Swab degrease the tag of the bonding lead (40 or 40A), the underside of the
head of bolt (20) and both sides of one washer (30) with hydrocarbon solvent
(Table 701). Do not subsequently touch these degreased areas.
(13) Apply 28 V DC to pins B and C (-ve to pin C) of the actuator (10, 10A or 10B) to run it
to the position corresponding with the closed butterfly position. With the butterfly
closed fit the actuator to the valve sub-assembly, engaging the upper tongue of the
coupling with the slot in the output element of the actuator. Fit spacers (50) between
actuator and secure actuator with bolts (20) and washers (30), fitting bonding lead (40
or 40A) beneath appropriate bolt.
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Part No. 7252C000
(14) Apply Never-Seez compound (Table 701) to actuator end of bonding point spacer (50)
and wipe off to leave a fillet of compound where spacer contacts actuator.
(15) Wirelock bolts (20) with locking wire (Table 701).
3. Store after assembly
A. Procedure
(1) Protect sharp corners and edges with soft, dry, packing material and secure with tape.
Place unit in polythene bag or wrap in polythene or waxed paper sheeting. Squeeze
out surplus air and seal edges of bag, or seal overlaps of sheeting with tape.
B. Pack for despatch
(1) Despatch to temperate areas
Place unit in polythene bag or wrap in polythene sheeting. Place in a carton of

adequate strength to resist transit damage and of sufficient size to permit packing,
such as polystyrene granules, to be placed between unit and sides of carton. Seal
carton with tape.
(2) Despatch to tropical areas
(a) Protect sharp corners and edges with soft, dry, packing materials secured with
tape.
(b) Wrap unit in several thicknesses of polythene sheeting or stout waxed paper.
Place wrapped unit in polythene bag, squeeze out air and heat seal edges of
bag.
(c) Pack in carton or wooden case of adequate strength. Insert packing, such as
polystyrene granules, between unit and sides of box. Include a desiccator pack.
(d) Wrap complete package in heavy water-resistant paper, and seal overlaps.
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Part No. 7252C000
FITS AND CLEARANCES
1. Table of Fits and Clearances
Initial Manufacturing Limits Wear Limits
Fig Mating Dimension Assembly Dimension Permitted

801 IPL Clearance Limits Clearance
Ref Fig & in. in. in. in.
Ltr Item No. (mm) (mm) (mm) (mm)
Min Max Min Max Min Max Max
1/240 OD 0,3735 0,3740

(9,48690) (9,49960)
A 0.0010 0.0020
(0,0254) (0,0508)
1/100 ID 0.3750 0.3755
(9,5250) (9,5377)
1/230 OD 0.3427 0.3432

(8,70458) (8,71728)
B 0.0010 0.0020
(0,0254) (0,0508)
1/150 ID 0.3442 0.3447
(8,74268) (8,75538)
Fits and Clearances

Table 801
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Part No. 7252C000
Fits and Clearances

Figure 801
2. Spring Data
Free Length Load Installed Length

IPL Fig - Item in lbf in
(mm) (Newtons) (mm)
70 0.625 0.11 to 0.13 0.505

(15,9) (0,49 to 0,58) (12,8)
Spring Data
Table 802
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Part No. 7252C000
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
This is a complete list of items listed in previous tables.
NOTE: Equivalent substitutes may be used for listed items.
Part No. Description Vendor

To be advised Adapter
To be advised Inlet adapter
To be advised Outlet adapter HAY
To be advised Leak collecting chamber
To be advised Special spanner
- Air flow rig capable of providing 12 lb/min
(5,4 kg/min) at 288°C with instrumentation
to measure this flow and temperature.
- Pressure gauge 0 to 100 lbf/in²
(0 to 6,9 bar)
- Flowmeter 5 to 50 litres/min
- Torque wrench 0 to 20 lbf in
(0 to 2,26 Nm) Local Supply
- Temperature gauge
- Control valve
- Outlet blank
- Blank, actuator outlet (Fig 102)
Test Equipment
Table 101
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Part No. 7252C000
ILLUSTRATED PARTS LIST
1. Introduction
A. General
This Illustrated Parts List (IPL) is for the identification and requisition of replaceable parts.
B. Vendor Codes Index
The Vendor Codes Index gives all Vendor Codes used in the Detailed Parts List and the
names and addresses of the Vendors.
C. Reference Designation Index (when applicable)
The Reference Designation Index gives, in alpha-numerical sequence, designation codes

given to electrical and electronic parts in the equipment. The index gives the figure and item
number where each reference designation is given in the Detailed Parts List.
D. Numerical Index (when applicable)
The Numerical Index gives, in alpha-numerical sequence, all part numbers given in the
Detailed Parts List. The ‘Total Required’ column gives the total quantity required for each
part number at the figure and item entry. An ‘Airline Stock Number’ column is given for airline
use.
E. Detailed Parts List
The Detailed Parts List includes parts lists and related illustrations. Parts are given in
disassembly sequence where this sequence can be kept. Each item given in the list has an
item number for each installation. The Detailed Parts List is indented to show the assembly
relationship of the item within the list. For example, the description of an item is indented to
the right of the description of its next higher assembly. Attaching parts are listed immediately
after the assembly they attach and are given before any detail parts of the assembly. The
words ‘ATTACHING PARTS’ are given before and the symbol ‘***’ is given after each group
of attaching parts. Effectivity codes, when necessary, are given to identify the next higher
assembly on which an item may be used. For example, code AC shows that an item is used
on assemblies A and C but not on other assemblies. Any part which is not given a code is
not limited in its application and can be used on all the next higher assemblies.
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Part No. 7252C000
2. How to Use the Illustrated Parts List
A. When the Part Number is Known
Find the part number in the Numerical Index and use the figure and item number given to find
the part in the related Detailed Parts List illustration and list of parts.
B. When the Part Number is not Known
Identify the applicable illustration, find the part on the illustration and use the item number to
find data of the part in the related list of parts.
C. When the Reference Designation is Known
Refer to the Reference Designation Index and find the designator. Use the figure and item
number given to find the part in the related Detailed Parts List illustration and list of parts.
3. Abbreviations
The abbreviations that follow are used in the IPL:
RF Reference (item)
4. Vendor Codes Index
The vendor codes that follow are in accordance with the United Kingdom Codification Handbook
99-H4-1 and the United States Cataloging Handbook H4/H8:
Code Vendor
70210 Honeywell International

2525 W190th St
Torrance
CA
USA 90504-6002
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Part No. 7252C000
Valve Temperature Control

Figure 1
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Part No. 7252C000
Fig & Nomenclature Eff Units

Item Part No. Code per
No. 1234567 Assy
1-
-1 7252C000 VALVE, TEMPERATURE CONTROL RF
10 540158-4-2 . ACTUATOR (Pre MOD 520 TC) (V70210) 1
-10A 540158-10-2 . ACTUATOR (MOD 520 TC) (V70210) 1
Alt
-10B 5326C060 . ACTUATOR 1
ATTACHING PARTS
20 MS20074-03-06 . BOLT 3
30 SP126D . WASHER 3
******
40 AGS2097B6C . LEAD, BONDING 1
Alt
-40A MIL-C-83413/8- . LEAD, BONDING 1
A06AB
50 7252C023 . SPACER 3
60 7252C025 . COUPLING 1
70 7164C026 . SPRING, COMPRESSION 1
80 FMP6303 . NUT, RING 1
90 FMP6308 . PIECE, LOCKING 1
100 5106012106 . BEARING ASSEMBLY, UPPER COMPLETE 1
110 FMP6302-1 . SHIM AR
(SELECT FROM THIS OR THE FOLLOWING)
120 FMP6302-2 . SHIM AR
130 FMP6302-3 . SHIM AR
140 FMP6300 . SPACER 1

150 7164C030 . BEARING ASSEMBLY, LOWER COMPLETE 1
ATTACHING PARTS
160 1221S046 . BOLT 4
170 SP126B . WASHER 4
******
180 1038S038 . PLATE, IDENTIFICATION 1
190 FMP6882-1 . SHIM AR
(SELECT FROM THIS OR THE FOLLOWING)
200 FMP6882-2 . SHIM AR
210 FMP6882-3 . SHIM AR
220 FMP6882-4 . SHIM AR
- Item Not Illustrated

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Part No. 7252C000
Fig & Nomenclature Eff Units

Item Part No. Code per
No. 1234567 Assy
1-
230 FMP4781 . SLEEVE 1
240 7164C027 . SHAFT, DRIVE 1
250 FMP6773 . PIN, CIRCLIP, RETAINING 1
260 FMP1105 . RING, SEALING 1
(ALTERNATIVE TO ITEM 265)
-265 7052B029 . RING, SEALING 1
270 FMP6313 . BUTTERFLY 1
-275 7089B042 . PLATE, BUTTERFLY 1
280 7252C022 . BODY (OPTIONAL ALTERNATIVE TO ITEM 1
290 AND 200)
-290 7252C030 . BODY ASSEMBLY COMPLETE (OPTIONAL 1
ALTERNATIVE TO ITEMS 280 AND 300)
-300 7252C010 . BODY ASSEMBLY COMPLETE (OPTIONAL 1
ALTERNATIVE TO ITEMS 280 AND 290)
TRANSIT ITEMS
-310 SP33042 . CAP, PROTECTIVE 1
- Item Not Illustrated

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21-60-40 Temperature Control Valve.

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

HONEYWELL AEROSPACE YEOVIL

TEMPERATURE CONTROL VALVE

PART No. 7252C000

This revision obeys British Civil Airworthiness

CAA Approval Nos. G02026/00352

HONEYWELL AEROSPACE YEOVIL UK

HONEYWELL AEROSPACE YEOVIL

TEMPERATURE CONTROL VALVE

PART No. 7252C000

COMPONENT MAINTENANCE MANUAL

PUBLICATION No. 1928

Statement of Initial Certification

This manual obeys British Civil Airworthiness

C.A.A. Approval Nos. G02026/00352

NOTE: This approval cannot be used for changes put in this

Honeywell Aerospace Yeovil is a trading name of Honeywell Aerospace UK, a partnership of

© Honeywell International Inc 2004 21-60-40 Apr 30/04

HONEYWELL AEROSPACE YEOVIL

All rights reserved in the equipment designed, manufactured

Unless specifically agreed otherwise in writing all business is

Printed and published by

© Honeywell International Inc 2004

HONEYWELL AEROSPACE YEOVIL

2. All Honeywell Aerospace Yeovil normal revisions must be recorded below.

Rev Issue Date By Rev Issue Date By

HONEYWELL AEROSPACE YEOVIL

RECORD OF TEMPORARY REVISIONS

2. All Honeywell Aerospace Yeovil temporary revisions must be recorded below.

RECORD OF TEMPORARY REVISIONS

HONEYWELL AEROSPACE YEOVIL

LIST OF SERVICE BULLETINS

Service Rev Incorporated Mod Service Rev Incorporated Mod

LIST OF SERVICE BULLETINS

HONEYWELL AEROSPACE YEOVIL

LIST OF EFFECTIVE PAGES

Subject Page Date

Title Page - * Apr 30/04

Record of Revisions 1 * Apr 30/04

Record of Temporary Revisions 1 * Apr 30/04

List of Service Bulletins 1 * Apr 30/04

List of Effective Pages 1 * Apr 30/04

List of Associated Publications 1 * Apr 30/04

List of Contents 1 * Apr 30/04

Introduction 1 * Apr 30/04

Description and Operation 1 * Apr 30/04

Testing and Fault Isolation 101 * Apr 30/04

* Indicates pages changed, added or revised by current change.

LIST OF EFFECTIVE PAGES

HONEYWELL AEROSPACE YEOVIL

Subject Page Date

Testing and Fault Isolation (continued) 107 * Apr 30/04

Disassembly 301 * Apr 30/04

Cleaning 401 * Apr 30/04

Check 501 * Apr 30/04

Repair 601 * Apr 30/04

Assembly 701 * Apr 30/04

Fits and Clearances 801 * Apr 30/04

Special Tools, Fixtures and Equipment 901 * Apr 30/04

Illustrated Parts List 1001 * Apr 30/04

* Indicates pages changed, added or revised by current change.

LIST OF EFFECTIVE PAGES

HONEYWELL AEROSPACE YEOVIL