21 40 06 Shut Off Valve.

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
Honeywell International Inc.

Yeovil, Somerset, BA20 2YD
United Kingdom
CAGE: U1605
Telephone: +1 (800) 601-3099 (U.S.A.)
Telephone: +1 (602) 365-3099 (International)
LETTER OF TRANSMITTAL/HIGHLIGHTS
for
REVISION No. 6
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
Publication No. 2068
SHUT-OFF VALVE
PART No. 7588B000
This revision obeys British Civil Airworthiness

Requirements, Section A, Chapter A5-3
Signed .....................................................
28 May 2010
Date ........................................................
HONEYWELL AEROSPACE YEOVIL UK
NOTE: In this revision, vertical black lines or the letter ‘R’ in the left-hand margin identify changes,
additions or deletions. Vertical black lines alongside the page number and date, however
indicate that the text/illustration has not been revised but has merely been relocated. Non-
technical changes, made only to improve readability, are not specifically identified.
UP802726
21-40-06 HIGHLIGHTS
© Honeywell International Inc. Do not copy without express permission of Honeywell.
Page 1 of 2
Apr 15/10

Publication No. 2068
REVISION HIGHLIGHTS
Action Reasons for
Remove Insert Revision
Title Page; Record of T-1, T-2, T-3/4; SWLA 1/2; Manual Revised to Latest
Revisions 1/2; List of Effective Record of Revisions 1/2; List of Equipment Design Standard
Pages 1, 2, 3/4; List of Effective Pages 1, 2, 3/4; List of Incorporating CN A12503 and
Associated Publications 1/2; Associated Publications 1/2; PQF78.
List of Contents 1/2; List of Contents 1/2;
Introduction 1, 2, 3/4; Pages Introduction 1, 2; Pages 101 to
101 to 110 inclusive, 301, 302, 110 inclusive, 301, 302, 303/
Repair No 1, 601/602, Repair 304, Repair No 1, 601/602,
No 2, 601, 602, 603/604, 701 to Repair No 2, 601, 602, 603/
706 inclusive, 901/902, 1005, 604, 701 to 706 inclusive, 901/
1006 and 1007/1008. 902, 1005, 1006 and 1007/
1008.
REVISION RECORD
Action Reason
Transfer previous revision information from the existing Record of
Revisions page and record the incorporation of this revision on
the Record of Revisions page.
Retain this Letter of Transmittal. This certifies compliance with
Section A, Chapter A5-3 of
British Civil Airworthiness
Requirements.
UP802726
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Page 2 of 2
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Honeywell International Inc.

Yeovil, Somerset, BA20 2YD
United Kingdom
CAGE: U1605
Telephone: +1 (800) 601-3099 (U.S.A.)
Telephone: +1 (602) 365-3099 (International)
TITLE PAGE
SHUT-OFF VALVE
PART No. 7588B000

WITH
PUBLICATION No. 2068
Statement of Initial Certification
This manual obeys British Civil Airworthiness

Requirements, Section A, Chapter A5-3
Signed ..........................................................
28 May 2010
Date ............................................................
NOTE: This approval cannot be used for changes put in this

manual which are not approved by the Equipment Manufacturer.
Changes made by other authorities must each be approved by
that authority and a record made on other record sheets.
This document contains technical data and is subject to U.S. and U.K. export regulations. These
commodities, technology, or software were exported from the United States or United Kingdom in accordance
with the export administration regulations. Diversion contrary to U.S. or U.K. law is prohibited.
UP802726
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Part No. 7588B000
Honeywell - Confidential
THIS COPYRIGHTED WORK AND ALL INFORMATION ARE THE PROPERTY OF HONEYWELL
INTERNATIONAL INC., CONTAIN TRADE SECRETS AND MAY NOT, IN WHOLE OR IN PART, BE USED,
DUPLICATED, OR DISCLOSED FOR ANY PURPOSE WITHOUT PRIOR WRITTEN PERMISSION OF
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THIS DOCUMENT AND ALL INFORMATION AND EXPRESSION CONTAINED HEREIN ARE THE
PROPERTY OF HONEYWELL INTERNATIONAL INC., ARE PROVIDED IN CONFIDENCE, AND MAY BE
USED BY PERSONS REQUIRED BY FEDERAL AVIATION REGULATION PART 21.50 TO COMPLY WITH
ANY OF THE TERMS OF THESE INSTRUCTIONS. EXCEPT AS SET FORTH ABOVE, NO PERSON MAY,
IN WHOLE OR IN PART, USE, DUPLICATE OR DISCLOSE THIS INFORMATION FOR ANY PURPOSE
WITHOUT THE PRIOR WRITTEN PERMISSION OF HONEYWELL INTERNATIONAL INC.
Honeywell Materials License Agreement

The documents and information contained herein (“the Materials”) are the proprietary data of
Honeywell International Inc. and Honeywell Intellectual Properties Inc. (collectively “Honeywell”).
These Materials are provided for the exclusive use of Honeywell Service Centers; Honeywell-autho-
rized repair facilities; operators of Honeywell aerospace products subject to an applicable product
support agreement, their wholly owned-subsidiaries or a formally designated third party service
provider thereunder; and direct recipients of Materials from Honeywell’s Aerospace Technical
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Honeywell regarding the operation, maintenance, or repair of Honeywell aerospace products conflict
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event of a conflict between its terms and conditions and those of a purchase order or
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1. License Grant - If you are a party to an applicable product support agreement, a Honeywell Service Center agreement,
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rials to operate, maintain, or repair Honeywell aerospace products only in accordance with that agreement.
If you are a direct recipient of these Materials from Honeywell’s Aerospace Technical Publication Distribution and are not a
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4. Assignment And Transfer - This License Agreement may be assigned to a formally designated service designee to the
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gation that such party then has hereunder.
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Part No. 7588B000
5. Copies of Materials - Unless you have the express written permission of Honeywell, you may not make or permit
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nate simultaneously with the termination or expiration of your applicable product support agreement, authorized repair facil-
ity agreement, or your formal designation as a third party service provider. Upon termination of this License Agreement, you
will return these Materials to Honeywell without retaining any copies and will have one of your authorized officers certify that
all Materials have been returned with no copies retained.
7. Remedies - Honeywell reserves the right to pursue all available remedies and damages resulting from a breach of this
License Agreement.
8. Limitation of Liability - IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL DAMAGES, CONSE-
QUENTIAL DAMAGES, SPECIAL DAMAGES, INDIRECT DAMAGES, LOSS OF PROFITS, LOSS OF REVENUES, OR
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APPLICABLE LAW, THESE LIMITATIONS AND EXCLUSIONS WILL APPLY REGARDLESS OF WHETHER LIABILITY
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9. Controlling Law - This License shall be governed and construed in accordance with the laws of the State of New York
without regard to the conflicts of laws provisions thereof. This license sets forth the entire agreement between you and
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Copyright - Notice
Copyright 2010 Honeywell International Inc. All rights reserved.
Honeywell is a registered trademark of Honeywell International Inc. All other marks are owned by their
respective companies.
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Part No. 7588B000
SAFETY ADVISORY
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW
THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY
THE MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH THE
MANUFACTURERS' OR SUPPLIERS' RECOMMENDATIONS CAN RESULT IN
PERSONAL INJURY OR DISEASE.
This publication describes physical and chemical processes which can make it necessary to use
chemicals, solvents, paints, and other commercially available materials. The user of this publication
must get the Material Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or
suppliers of the materials to be used. The user must know the manufacturer/supplier information and
keep to the procedures, recommendations, warnings and cautions set forth for the safe use,
handling, storage, and disposal of the materials.
WARRANTY/LIABILITY ADVISORY
WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL

EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE
WITH HONEYWELL’S PUBLISHED INSTRUCTIONS AND/OR HONEYWELL’S FAA/
FAR 36 REPAIR AUTHORIZATION. NEITHER DOES HONEYWELL ASSUME
RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY
COMPANIES OTHER THAN HONEYWELL.
INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR

DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED
SPECIAL TOOLING OR TEST EQUIPMENT CAN RESULT IN DAMAGE TO PRODUCT
COMPONENTS OR GIVE UNSATISFACTORY RESULTS.
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Part No. 7588B000
RECORD OF REVISIONS
1. Revisions included in this manual and approved by an authority, other than that applicable to the
initial approval, must each be recorded on other record sheets.
2. All Honeywell Aerospace Yeovil normal revisions must be recorded below.
Rev Issue Date By Rev Issue Date By

No. Date Inserted No. Date Inserted
1 Jan 20/94 26
2 Oct 1/95 27
Incorporated HAY
3 Mar 4/99 28
4 Mar 15/00 29
5 Apr 30/04 30
6 Apr 15/10 31
7 32
8 33
9 34
10 35
11 36
12 37
13 38
14 39
15 40
16 41
17 42
18 43
19 44
20 45
21 46
22 47
23 48
24 49
25 50
RECORD OF REVISIONS
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Part No. 7588B000
RECORD OF TEMPORARY REVISIONS
1. Temporary revisions included in this manual and approved by an authority, other than that
applicable to the initial approval, must each be recorded on other record sheets.
2. All Honeywell Aerospace Yeovil temporary revisions must be recorded below.
Insertion Removal
TR
No. Facing Issue Initials Rev Issue Date Initials
Page No. Date No. Date Removed
RECORD OF TEMPORARY REVISIONS

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Apr 30/04
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Part No. 7588B000
LIST OF SERVICE BULLETINS
Service Rev Incorporated Mod Service Rev Incorporated Mod

Bulletin No. in Manual No. Bulletin No. in Manual No.
No. No.
LIST OF SERVICE BULLETINS

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Part No. 7588B000
LIST OF EFFECTIVE PAGES
Subject Page Date
Title Pages T-1 * Apr 15/10

T-2 * Apr 15/10
T-3 * Apr 15/10
T-4 Blank
SWLA 1 * Apr 15/10

2 Blank
Record of Revisions 1 * Apr 15/10

2 Blank
Record of Temporary Revisions 1 Apr 30/04

2 Blank
List of Service Bulletins 1 Apr 30/04

2 Blank
List of Effective Pages 1 * Apr 15/10

2 * Apr 15/10
3 * Apr 15/10
4 Blank
List of Associated Publications 1 * Apr 15/10

2 Blank
List of Contents 1 * Apr 15/10

2 Blank
Introduction 1 * Apr 15/10

2 * Apr 15/10
Description and Operation 1 Apr 30/04

2 Apr 30/04
3 Apr 30/04
4 Apr 30/04
5 Apr 30/04
6 Blank
* Indicates pages changed, added or revised by current change.

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Part No. 7588B000
Subject Page Date
Testing and Fault Isolation 101 * Apr 15/10

102 * Apr 15/10
103 * Apr 15/10
104 * Apr 15/10
105 * Apr 15/10
106 * Apr 15/10
107 * Apr 15/10
108 * Apr 15/10
109 * Apr 15/10
110 * Apr 15/10
Disassembly 301 * Apr 15/10

302 * Apr 15/10
303 * Apr 15/10
304 Blank
Cleaning 401 Apr 30/04

402 Blank
Check 501 Apr 30/04

502 Apr 30/04
503 Apr 30/04
504 Apr 30/04
Repair 601 Apr 30/04

602 Blank
Repair No 1 601 * Apr 15/10

602 Blank
Repair No 2 601 * Apr 15/10

602 * Apr 15/10
603 * Apr 15/10
604 Blank
Assembly 701 Apr 30/04

702 * Apr 15/10
703 * Apr 15/10
704 * Apr 15/10

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Part No. 7588B000
Subject Page Date
Assembly (contd) 705 * Apr 15/10

706 * Apr 15/10
707 Apr 30/04
708 Apr 30/04
Fits and Clearances 801 Apr 30/04

802 Apr 30/04
803 Apr 30/04
804 Blank
Special Tools, Fixtures and Equipment 901 * Apr 15/10

902 Blank
Illustrated Parts List 1001 Apr 30/04

1002 Apr 30/04
1003 Apr 30/04
1004 Apr 30/04
1005 Apr 30/04
1006 * Apr 15/10
1007 * Apr 15/10
1008 Blank

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Part No. 7588B000
LIST OF ASSOCIATED PUBLICATIONS
Honeywell Aerospace Yeovil Publication Maintenance Manual for HAY Components

No 2066 fitted to the Dornier 228 Aircraft
Honeywell Aerospace Yeovil Process Non-destructive Testing Penetrant

Specification NGPS 7 Inspection
Honeywell Aerospace Yeovil Process Chromating Conversion Coatings for

Specification NGPS 30 Aluminium and Aluminium Alloys
Honeywell Aerospace Yeovil Process Use of Room-Curing Silicone Rubber as a

Specification NGPS 756 Sealing or Potting Compound
LIST OF ASSOCIATED PUBLICATIONS

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Part No. 7588B000
LIST OF CONTENTS
Preliminary Material
Title Pages
Safety, Warranty/Liability Advisory
Record of Revisions
Record of Temporary Revisions
List of Service Bulletins
List of Effective Pages
List of Associated Publications
List of Contents (this page)
Introduction
Subject Page
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Fits and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
LIST OF CONTENTS
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Part No. 7588B000
INTRODUCTION
1. General
This manual is prepared in accordance with Air Transport Association of America Specification
No. 100. In accordance with this specification, the manual is divided into the sections given in
the List of Contents. The instructions in the manual are arranged so that the operator can
overhaul the assembly removed from service and, by use of the recommended procedures, make
the unit serviceable.
2. Warnings and Cautions
(1) WARNINGS given in this manual identify potential hazards which could cause injury to
personnel. Use the material manufacturers warnings if they are different from those
given in this manual.
(2) CAUTIONS given in this manual identify procedures which could cause equipment
damage.
3. Statement of Verification
Disassembly, assembly and testing and fault isolation procedures have been verified by
simulation.
4. Part Identification
The identification of detail parts is by reference to the item numbers shown in the Illustrated Parts
List.
5. Process Specifications
A. Cross-references to Honeywell Aerospace Yeovil Process Specifications (NGPS) can be

made in this publication.
B. User/holding organizations that are approved by Honeywell Aerospace Yeovil can get
access to NGPS through the internet if they have a password.
C. Passwords are unique and will only be given to approved user/holding organizations.
Passwords are available from:
Honeywell Aerospace Yeovil

Bunford Lane
Yeovil
Somerset BA20 2YD
United Kingdom
For the attention of Honeywell Aerospace Yeovil Supplier Quality Department

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Part No. 7588B000
NOTE: Before you apply, make sure that your organization does not already have
a password.
D. All NGPS are covered by Honeywell Aerospace Yeovil copyright. The use of the data must
be strictly in accordance with the referenced agreement. Password security and
confidentiality must not be compromised.
6. Publications
Cross-references can be made in this publication to Honeywell Aerospace Yeovil Publications.

Copies of these publications are available from:
Honeywell Aerospace Yeovil

Product Support Engineering
Mail Box 702
Bunford Lane
Yeovil BA20 2YD
UK
Tel: +44 (0)1935 475181
Fax: +44 (0)1935 427600
www: https://pubs.cas.honeywell.com
7. Technical Queries and Comments
All queries, comments or observations relating to the content of this manual should be sent to the
Technical Documentation Manager at the address above.
INTRODUCTION
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Part No. 7588B000
DESCRIPTION AND OPERATION
The shut-off valve is a pneumatically operated air valve, actuated by a solenoid valve.
Shut-off Valve
Figure 1
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Part No. 7588B000
1. Description (Figure 2)
The shut-off valve comprises an inlet body and an outlet body bolted together. One end of each
part is formed as a pipe coupling. An extension of the outlet body accommodates a solenoid
valve and a drilling connects the solenoid valve to the pressure control chamber.
The pressure control chamber is formed by the valve head on the cylinder that is supported by
internal webs. The valve head slides on bearing rings fitted to external grooves at each end of
the cylinder. A pressure control chamber seal is formed by the piston ring assembly fitted to an
external groove in the cylinder.
The valve head is spring loaded against the valve seat.
The solenoid valve is an electro magnetic coil operating a spring loaded valve.
2. Operation (Figure 3)
(1) Open selection
When the solenoid valve is energized, the armature is withdrawn against armature
spring load. The valve spring opens the valve and connects the pressure control
chamber to ambient. The pressure control chamber pressure is released at a rate
greater than it can be replenished through the valve head orifice and inlet pressure lifts
the valve head from its seat.
(2) Close selection
When the solenoid valve is de-energized the armature spring extends the armature
and closes the valve against the pressure of the valve spring. The pressure control
chamber is isolated from ambient, the inlet pressure and pressure control chamber
pressures equalize through the orifice. The valve head is moved closed towards its
seat by the compression spring load. The valve head is then held fully closed to the
control chamber pressure acting on the larger area formed by the annular differential
between the valve seat and the bore diameter of the valve head.
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Part No. 7588B000
Shut-off Valve, Section

Figure 2
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Part No. 7588B000
Shut-off Valve, Schematic

Figure 3
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Part No. 7588B000
3. Data
Dimensions - 90,0 x 104,0 x 95,65 mm

(3.54 x 4.1 x 3.77 in)
Mass - 0,96 kg (2.116 lb)
Connections
Flanges - Vee flange 44,58 mm

(1.75 in) outside diameter
Electrical - Amphenol connector

602G B02H0833 PN
Bonding - 5,207 mm (0.2 in) hole in bonding tag
Installation attitude - Does not affect operation of unit

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Part No. 7588B000
TESTING AND FAULT ISOLATION
NOTE: Equivalent substitutes can be used for listed items.
TE No. Part No. Description Vendor

101/1 - Multimeter Local supply
101/2 - Megger Local supply
101/3 - Flowmeter (26 l/min) Local supply
101/4 3886K000 Leak collect chamber HAY
101/5 - Pressure gauge, 1 035 kPa Local supply
(150 lbf/in²)
101/6 3888K000 Solenoid test adapter HAY
101/7 - Flowmeter, 0,25 kg/min Local supply
(0.55 lb/min)
101/8 3889K000 Adapter kit, comprising HAY
Outlet adapter/blank
Inlet adapter
101/9 3890K000 Duct adapter set HAY
101/10 - Air supply Local supply
1 035 kPa (150 lbf/in²) at
0,25 kg/min (0.55 lb/min)
101/11 - Electrical supply Local supply
0 to 28 V dc
101/12 - Control valve Local supply
101/13 - Safety screen Local supply
Test Equipment
Table 101
1. General
WARNING: THE RELEASE OF AIR AT HIGH PRESSURE CAN BE DANGEROUS. USE A

SAFETY SHIELD FOR ALL PRESSURE TESTS.
All tests shall be at room temperature, use clean dry air where applicable, unless otherwise
specified.
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Part No. 7588B000
2. Solenoid Valve Tests
A. Coil resistance test (Figure 1)
Use a multimeter (TL No. 101/1), make sure that the coil resistance between pins A and B is
in the limits of 52 and 58 ohms.
1. Flowmeter (TL No. 101/3) 5. Solenoid test adapter

(TL No. 101/6)
2. Leak collecting chamber
(TL No. 101/4) 6. Control valve
(TL No. 101/12)
3. Solenoid valve
4. Pressure gauge 7. Air pressure source

(TL No. 101/5)
Solenoid Valve, Test Set-up

Figure 101
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Part No. 7588B000
B . Insulation resistance test (Figure 1)
WARNING: ELECTRICITY IS DANGEROUS. TAKE PRECAUTIONS, WEAR

PROTECTIVE CLOTHES, PROTECTIVE GLOVES AND EYE
PROTECTION.
(1) Link pins A and B together.
(2) Use a megger (TL No. 101/2) to apply a voltage of 500 V dc for a period of not less
than 5 seconds between the linked pins and the solenoid housing. Make sure that the
insulation resistance is not less than 20 megohms.
(3) Remove the link between pins A and B.
C. Leakage test (Figure 101)
WARNING: HIGH PRESSURES ARE DANGEROUS. YOU MUST USE A SAFETY

SCREEN AND WEAR PERSONAL PROTECTIVE EQUIPMENT.
(1) Rig the solenoid valve as shown.
(2) Apply 1 034,25 kPa (150 lbf/in²) air pressure.
(3) Make sure that the total external leakage does not exceed 26 l/min.
(4) Energize the solenoid valve and check that the valve opens, indicated by a reduction
in the inlet pressure.
(5) De-energize the solenoid valve.
(6) Reduce the applied pressure to zero.
(7) Proceed to test D.
D. Airflow test (Figure 101)

(1) Connect flowmeter (TL No. 101/7) in place of flowmeter (TL No. 101/3).
(2) Energize the solenoid (28 V dc).
(3) Apply 586 kPa (85 lbf/in²) air pressure.
(4) Make sure that the total airflow through the valve is not less than 0,25 kg/min
(0.55 lb/min).
(5) Reduce the applied pressure to zero and switch off the electrical supply.
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Part No. 7588B000
(6) Remove the solenoid valve from the test equipment.
1. Solenoid valve 4. Control valve

(TL No. 101/12)
2. Pressure gauge
(TL No. 101/5) 5. Air pressure source
3. Solenoid adapter
(TL No. 101/6)
Solenoid Valve, Operating Voltage Test Set-up

Figure 102
E. Minimum operating voltage test (Figure 102)

(1) Rig the solenoid valve as shown.
(2) Apply 68,95 kPa (10 lbf/in²) air pressure.
(3) Apply a gradually increasing voltage and make sure that the valve opens at not more
than 7.6 V dc.
(4) De-energize the solenoid and make sure that the valve closes.
(5) Increase the applied pressure to 1 034 kPa (150 lbf/in²).

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Part No. 7588B000
(6) Apply a gradually increasing voltage and make sure that the valve opens at not more
than 7.6 V dc.
(7) De-energize the solenoid and make sure that the valve closes.
(9) Proceed to next test.
1. Flowmeter (TL No. 101/7) 5. Control valve

(TL No. 101/12)
2. Outlet adapter/blank
(TL No. 101/8) 6. Inlet adapter
(TL No. 101/8)
3. Pressure gauge
(TL No. 101/5) 7. Shut-off valve
4. Air pressure source
Shut-off Valve, Through Leakage Test Set-up

Figure 103
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Part No. 7588B000
3. Shut-off Valve Tests
A. Through leakage test (Figure 103)

(1) Rig the valve as shown.
(2) With the valve de-energized, apply 1 034, 25 kPa (150 lbf/in²) air pressure.
(3) Make sure that the through leakage is not more than 0,094 kg/min (0.207 lb/min).
(4) Reduce the applied pressure to zero.
(5) Remove the valve from the test equipment.
1. Leak collecting chamber (TL No. 101/4) 5. Control valve (TL No. 101/12)
2. Flowmeter (TL No. 101/7) 6. Inlet adapter (TL No. 101/8)
3. Pressure gauge (TL No. 101/5) 7. Shut-off valve
4. Air pressure source 8. Outlet adapter/blank
(blanked) (TL No. 101/8)
Shut-off Valve, External Leakage Test Set-up

Figure 104
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Part No. 7588B000
B. External leakage test (Figure 104)

(1) Rig the valve as shown.
(2) Energize the solenoid valve.
(3) Apply 1 034,25 kPa (150 lbf/in²) air pressure.
(4) Make sure that the total external leakage is not more than 0,218 kg/min (0.48 lb/min).
(5) Reduce the applied pressure to zero. De-energize the solenoid valve and switch off
the electrical supply.
1. Duct adapters (TL No. 101/9) 2. Shut-off valve
Shut-off Valve, Flow Rig Set-up

Figure 105
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C. Functional test (Figure 105)

NOTE: Throughout this test the shut-off valve must operate within one second of the
solenoid valve being selected to either open or closed selections.
(1) Rig the valve in a flow rig as shown.
(2) Set the flow rig, downstream of the valve, to give an airflow through the valve of 18,16
kg/min (40 lb/min) at a downstream pressure of 1 034,25 kPa (150 lbf/in²).
(3) Regulate the inlet pressure to 1 034,25 kPa (150 lbf/in²).
(4) Energize and de-energize the solenoid valve at least five times. Make sure that the
shut-off valve opens and closes each time.
(5) Reduce the inlet pressure to 68,95 kPa (10 lbf/in²).
(6) Energize and de-energize the solenoid valve at least five times. Make sure that the
shut-off valve opens and closes each time.
(8) Remove the valve from the test equipment.
D. Repeat leakage test
Repeat test 3.A.
E. Insulation resistance test (Figure 1)
WARNING: HIGH VOLTAGES ARE DANGEROUS. TAKE PRECAUTIONS, WEAR

PROTECTIVE CLOTHES AND GLOVES.
(1) Link pins A and B together.
(2) Use a megger (TL No. 101/2), to apply a voltage of 500 V dc for a period of not less
than 5 seconds between the linked pins and the unit casing. Make sure that the
insulation resistance is not less than 20 megohms.
(3) Remove the link between pins A and B.
F. Bonding resistance test (Figure 1)
Use a multimeter (TL No. 101/1), make sure that the bonding resistance does not exceed
0.025 ohm; when measured between the bonding tag and each of the following points:-
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Part No. 7588B000
(1) Valve inlet flange.
(2) Valve outlet flange.
(3) Solenoid valve electrical receptacle casing.
4. Fault Isolation (IPL Figure/Item)
Defect Possible Cause Recommended Procedure
A. Solenoid valve fails coil Defective coil Replace potted coil and
resistance test (Test 2.A.) housing assembly (1/240)
B. Solenoid valve fails Defective coil Replace potted coil and

insulation resistance test housing assembly (2/240)
(Test 2.B.)
C. Excessive leakage (1) Defective seatings on

valve (2/160) or body
(2/150) Dismantle, examine,
correct, reassemble and
(2) Scored bore (2/150) bore test
or circumference of valve
(2/160)
D. Solenoid valve does not (1) Defective coil Replace potted coil and
open when energized housing (2/240) and test
(Test 2.C.)
(2) Excessive stiction Replace defective item and
between slider (2/190) and retest
bore of potted coil and
housing (2/240)
E. Solenoid valve fails airflow (1) Obstruction in body

test (Test 2.D.) (2/150)
(2) Weak spring (2/110)
(3) Excessive stiction Dismantle, examine,

between valve (2/160) and correct, reassemble and
body (2/150) test
(4) Excessive stiction
between slider (2/190) and
bore of potted coil and
housing (2/240)
Fault Isolation
Table 102 (Continued)
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Part No. 7588B000
Defect Possible Cause Recommended Procedure
F. Solenoid valve fails Excessive stiction Dismantle, examine, correct,

operating voltage test between slider (2/190) and reassemble and test
(Test 2.E.) bore of potted coil and
housing (2/240)
G. Shut-off valve fails through (1) Defective seating on valve

leakage test (Test 3.A.) head (1/110) or inlet body
(1/170)
Replace defective item
(2) Defective piston ring and test
(3) Solenoid valve leaks

excessively when
de-energized
H. Shut-off valve fails (1) Defective gasket (1/40 or

external leakage test 40A)
(Test 3.B.) Determine area of leakage
(2) Defective C seal (1/150) and correct. Test
(3) Defective piston ring
J. Shut-off valve fails (1) Defective piston ring

functional test (Test 3.C.) (1/120 or 120A)
(2) Defective bearing rings

(1/130 or 130A) Dismantle, examine,
correct, reassemble and
(3) Valve head (1/110) bore test
scored
(4) Weak or broken

compression spring
(1/140)
Fault Isolation
Table 102 (Concluded)
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Part No. 7588B000
DISASSEMBLY
1. General
See TESTING AND FAULT ISOLATION to determine the condition or most probable cause of
malfunction and establish the extent of dismantling necessary.
2. Solenoid Valve, Removal (IPL Figure 1)
WARNINGS: (1) WHEN YOU CUT LOCKING WIRE YOU MUST USE EYE
PROTECTION.
(2) YOU MUST DISCARD UNWANTED ITEMS AND MATERIALS AS

SPECIFIED IN LOCAL HEALTH AND SAFETY PROCEDURES.
(1) Cut and remove the locking wire from the two bolts (20).
(2) Remove the two bolts (20) and washers (30).
(3) Remove solenoid valve (10).
(4) Remove and discard gasket (40 or 40A).
3. Main Valve, Dismantling (IPL FIgure 1)
PROTECTION.

(1) Note and record the position and alignment of the bonding tag for reassembly
purposes.
(2) Cut and remove the locking wire from the six bolts (80).
(3) Restrain inlet body (70) against compression spring (140) pressure.
(4) Remove the six bolts (80), six washers (90) and the bonding tag (100).
(5) Withdraw inlet body (70).
(6) Withdraw valve head (110) and compression spring (140).
(7) Withdraw the two bearing rings (130 or 130A) and piston ring assembly (120 or 120A).
(8) Remove and discard C-seal (150).

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Part No. 7588B000
4. Solenoid Valve, Dismantling (IPL Figure 2)
PROTECTION.

(3) HOT SOLDERING IRONS CAN INJURE. WEAR PROTECTIVE

CLOTHES AND EYE PROTECTION. DO NOT BREATH THE FUMES.
(1) Cut and discard all locking wire.
(2) Remove the retaining cap (90), washer (100) and spring (110).
(3) Remove the four nuts (120), washers (130) and bolts (140).
(4) Remove the body (150), slider (190), spring (180), spring retainer (170) and valve
(160).
(5) Pre-Change Note A12503. Remove the four screws (20), washers (30) and cover
plate (10).
Change Note A12503. Remove the four screws (20) and cover plate (10).
(6) Remove the four bolts (50) and washers (60).
(7) Carefully cut the potting away from the lead out wires until the receptacle (40) can be
withdrawn.
(8) Withdraw the receptacle (40) to the extent permitted by the lead out wires.
(9) Identify and mark the lead-out wires to aid reassembly.
(10) Slide back the sleeves (70).
(11) Use a heat sink and soldering iron, desolder the lead out wires from the receptacle
(40).
(12) Remove the receptacle (40). Remove and discard the two sleeves (70).
(13) Remove the housing (80) from the potted coil and housing (240).
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Part No. 7588B000
NOTE: Dismantling of the potted coil and housing (240) is not recommended;
damage to the coil (210) can occur.
Part No. Description IPL Figure/Item No. off

7552B033 or Gasket 1/40 or 1/40A 1
7552B034
7588B040 or 7588B080 Ring, piston, assembly 1/120 or 1/120A 1
613A51-0030-2 Seal, C 1/150 1
602GB02H0833PN Receptacle 2/40 1
SLP15 x -25 LG Sleeve, Helsyn 250 2/70 2
Replacement Parts
Table 301
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Part No. 7588B000
CLEANING
NOTE: Equivalent substitutes may be used for listed items.
ML No. Description Vendor

401/1 Hydrocarbon Solvent Local supply
401/2 Absorbent paper Local supply
Materials
Table 401
1. General
WARNING: CLEANING MATERIALS CAN BE DANGEROUS TO PERSONS. USE ONLY IN

AN AREA WITH A GOOD FLOW OF AIR. KEEP AWAY FROM SOURCES OF
IGNITION. PREVENT SKIN CONTACT. PUT ON PROTECTIVE CLOTHING
AND EYE PROTECTION.
(1) Clean all parts, except the coil, using absorbent paper (ML No. 401/2) moistened with
hydrocarbon solvent (ML No. 401/1).
(2) After cleaning, protect all parts from contamination.

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Part No. 7588B000
CHECK
1. General
(1) Examine all parts for damage and corrosion.
(2) Examine moving parts for wear, which must be within the limits specified in FITS AND
CLEARANCES.
(3) Examine for cracks, particularly in the vicinity of holes, flanges, webs and fillets. If
cracks are suspected, flaw detect using a penetrant method of detection to NGPS 7.
(4) Ensure that cylindrical bores are not scored and that passages are not blocked.
(5) Ensure that wire thread inserts are secure.
(6) Examine all seatings for damage.
(7) Examine screw threads for burrs and stripping. Assemble mating parts to ensure that
there is no binding or looseness in the screw threads.
(8) Ensure that assembled moving parts have full and free movement.
(9) All illustrations are dimensioned in SI units, with the equivalent Imperial dimension in
parentheses. Surface finish is in micro-metres, with micro-inch equivalents in
parentheses.
(10) The following I S O geometric symbols are used:-
Symbol Definition
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Part No. 7588B000
Symbol Definition
2. Procedure
A. Inlet body
(1) Examine in accordance with Figure 501.
(2) Check that the valve seat is a sharp edge free from nicks, burrs and any surface
scratch marks.
Inlet Body, Dimensional Requirements

Figure 501
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Part No. 7588B000
B. Outlet
Examine in accordance with Figure 502.
Outlet, Dimensional Requirements

Figure 502
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Part No. 7588B000
C. Valve head
(1) Examine in accordance with Figure 503.
(2) Ensure that the hole is free from obstruction.
Valve Head, Dimensional Requirements

Figure 503
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Part No. 7588B000
REPAIR
1. General
Except for the procedures specified in Repairs, Table 601, repair is by replacement of defective
parts.
Repair Description Repair No.
Repair to protective finish 1
Replacement of Screwthread inserts 2
Repairs
Table 601
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Part No. 7588B000
REPAIR No 1 - REPAIR TO PROTECTIVE FINISH
1. General
The housing (IPL Figure 2/80) and cover plate (IPL FIgure 2/10) are anodically treated. The
surface protective treatment may be repaired as specified in paragraph 3.
2. Materials
Refer to Table 601 for the necessary materials.
NOTE: Equivalent substitutes can be used for listed items.
ML No. Description Specification Vendor

601/1 Alocrom 1200 DTD 900/4413 ICI, Paint Division
Wexham Road
Slough
Berks SL2 5DS
Materials
Table 601
3. Procedure
WARNING: ALOCROM 1200 IS A DANGEROUS MATERIAL; READ THE MATERIAL

SAFETY DATA SHEET. USE GOGGLES AND RUBBER GLOVES TO
PROTECT EYES AND HANDS. USE A RESPIRATOR WHEN YOU SPRAY
ALOCROM SOLUTION. SPLASHES TO SKIN MUST BE WASHED
IMMEDIATELY. CLOTHES AND MATERIAL WETTED AND DRIED ARE A FIRE
HAZARD; WASH AND DRY SUCH OBJECTS BEFORE STORAGE OR
DISCARD.
CAUTION: ALOCROM 1200 CAN DAMAGE LEAD, GLASS, TIN, GALVANIZED IRON AND
MILD STEEL. USE POLYTHENE, PLASTIC OR STAINLESS STEEL TANKS
AND SPRAY EQUIPMENT.
Repair damaged or abraded anodic film with Alocrom (ML No. 601/1) (Honeywell Aerospace
Yeovil Process Specification NGPS 30).
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Part No. 7588B000
REPAIR No 2 - REPLACEMENT OF SCREWTHREAD INSERTS
1. General
Do this repair if a screwthread insert on the housing is damaged.
IPL Fig - Item Description Thread Size Quantity

2-235 Insert, Screwthread, free-running 4-40 UNC 4
Applicable Parts
Table 601
2. Special Tools
Refer to Table 602 for the special tools necessary to replace screwthread inserts. You can get
the tools from: Armstrong Fastenings Ltd, Clough Road, Hull, North Humberside, HU6 7PR,
England.
Thread Extracting Inserting Tang Plug Tap Bottoming Thread

Size Tool Tool Removal Tap Gauge
Tool
(TL No. TL No. TL No. TL No. TL No. TL No.
602/1) 602/2) 602/3) 602/4) 602/5) 602/6)
4-40 UNC 1227-06 528-04 1195-04 04CPB 04CBB 1688-04
Special Tools
Table 602
3. Equipment
WARNING: COMPRESSED AIR IS DANGEROUS. DO NOT POINT AT PERSONS. DO NOT

PUSH AGAINST SKIN OR CLOTHES. WEAR EYE PROTECTION.
A compressed air supply is necessary. The supply hose must have an extended nozzle with
radial holes to make sure that swarf is removed from the bottom of holes that are not fully drilled.
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Part No. 7588B000
4. Materials
Refer to Table 603 for the necessary materials.
NOTE: Equivalent alternatives can be used for these items.

603/1 Jointing compound, DTD 900/458A Hylomar Ltd
Hylomar PL 32M Cale Lane
New Springs
Wigan WN2 1JR
ENGLAND
Materials
Table 603
5. Procedure
A. Removal of the defective insert
WARNING: COMPRESSED AIR IS DANGEROUS. DO NOT POINT AT PERSONS. DO NOT

PUSH AGAINST SKIN OR CLOTHES. WEAR EYE PROTECTION.
(1) Align the blade of the extracting tool (TL No. 602/1) approximately one quarter of a coil
from the end of the insert.
(2) Lightly hit the extracting tool to push the blade into the insert, then wind the insert out
in a counterclockwise direction.
(3) Fully clean the hole with compressed air.
(4) Make sure that the thread in the hole is satisfactory to be used again by doing a check
with the thread gauge (TL No. 602/6). If necessary, make the thread better by the use
of the plug tap (TL No. 602/4) and the bottoming tap (TL No. 602/5).
(5) If the thread has been cut again, fully clean the hole with compressed air.
B. Installation of New Insert
WARNING: BEFORE YOU USE MATERIALS, READ THE MATERIAL SAFETY DATA
SHEET. USE PROTECTIVE CLOTHES AND EYE PROTECTION.
(1) Apply a layer of jointing compound (ML No. 603/1) to the outer surface of the new
insert.
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Part No. 7588B000
(2) Install the insert in the inserting tool (TL No. 602/2) and engage the tang of the insert
in the slot at the end of the mandrel in the inserting tool. Wind the mandrel
counterclockwise until the insert is aligned with the end of the nozzle of the inserting
tool.
CAUTION: Do not try to push the insert into the hole.
(3) Put the inserting tool at 90 degrees to the hole and wind the mandrel clockwise until
the insert is installed in the hole to the depth given in Table 604.
NOTE: You can carefully pull the body of the inserting tool, but not the mandrel,
away from the insert to do a check of the depth of the insert during the
installation procedure.
(4) When the insert has been installed to the correct depth, wind the mandrel
counterclockwise to remove the inserting tool from the insert.
Thread Minimum Depth Maximum Depth

Size
mm in mm in
4-40 UNC 0.15 0.006 0.33 0.013
NOTE: The depth is measured from the surface of the component to the top of
the insert.
Depth of Insert
Table 604
C. Removal of the Tang of the Insert
WARNING: YOU MUST DISCARD UNWANTED ITEMS AND MATERIALS AS

(1) Install the tang removal tool (TL No. 602/3) into the insert and put the end of the tool
on the tang.
(2) Hit the tang removal tool with a 6 to 8 oz hammer to break off the tang.
(3) Make sure that the tang has broken correctly. Remove the tang from the hole and
discard it.
D. Torque Check
Apply a torque of 0.16 Nm (1.4 lbf/in) to each of the screwthread inserts that have been
replaced. Make sure that the torque does not cause the screwthread insert to move.
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Part No. 7588B000
ASSEMBLY
NOTE: Equivalent substitutes may be used for listed item.
TL No. Description Vendor

701/1 Heat sink Local supply
Equipment
Table 701

702/1 Silcoset 105 potting compound - Nobel Explosives Co Ltd
Nobel House
702/2 Silcoset primer -
Stevenston
Ayrshire KA20 3LN
SCOTLAND
702/3 Methylated spirit - Local supply
702/4 Hydrocarbon solvent - Local supply
702/5 Absorbent paper - Local supply
702/6 Locking wire, 0,5 mm AS 44725-1 Local supply
Materials
Table 702
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Part No. 7588B000
1. Solenoid Valve, Assembly (IPL FIgure 2)
A. Housing, preparation
WARNINGS: (1) CLEANING MATERIALS CAN BE DANGEROUS TO PERSONS.

REFER TO THE MATERIAL SAFETY DATA SHEET. USE ONLY IN AN
AREA WITH A GOOD FLOW OF AIR. KEEP AWAY FROM SOURCES
OF IGNITION. PREVENT SKIN CONTACT. PUT ON PROTECTIVE
CLOTHING AND EYE PROTECTION.
(2) SILCOSET 105 SILICONE RUBBER COMPOUND. REFER TO THE

MATERIAL SAFETY DATA SHEET. AVOID SKIN AND EYE
CONTACT. WEAR GLOVES FOR PROLONGED CONTACT. USE
BARRIER CREAM. AFTER USE WASH HAND/SKIN WITH SOAP AND
WATER. APPLY AFTER-CARE CREAM.
(1) Wash the housing (80) internally with methylated spirit (ML No. 702/3), to remove any
residual water.
(2) Swab degrease the housing (80) internally, using absorbent paper (ML No. 702/5)
moistened with hydrocarbon solvent (ML No. 702/4).
(3) Brush all internal surfaces of the housing (80) with Silcoset primer (ML No. 702/2).
Allow to air dry for at least 1 hour.
Solenoid Valve, Assembly Details

Figure 701
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Part No. 7588B000
WARNING: ELECTRICITY CAN KILL. TAKE PRECAUTIONS, WEAR PROTECTIVE
CLOTHES, PROTECTIVE GLOVES AND EYE PROTECTION.
(4) Set valve (160) movement, as follows:
(a) Fit slider (190) to the bore of the coil and housing (240).
(b) Connect a 28V dc supply to the positive and negative coil wires (A negative).
(c) Energize the solenoid.
(d) Measure the distance between the end of the slider (190) and the base of the coil
and housing (240). Record as dimension X (Figure 702).
(e) De-energize the solenoid.
(f) Remove slider (190).
(g) Switch off and disconnect the electrical supply.
Coil/Slider, Dimensional Requirement

Figure 702
(h) Fit valve (160) to the bore of the body (150).
(j) Holding valve (160) against its seat in body (150), measure the distance between
the end of valve (160) and body (150). Record as dimension Y (Figure 703).
(k) Determine valve (160) movement as follows:
Valve movement = Dimension Y minus Dimensions X.

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Part No. 7588B000
The valve movement is to be within the limits of 0,4572 and 0,508 mm (0.018 and
0.021 in). If the movement is insufficient, grind and lap the end face of slider
(190) that contacts the valve (160). If the movement exceeds the specified
dimension, replace the slider.
Valve/Body, Dimensional Requirement

Figure 703
B. Procedure
WARNINGS: (1) HOT SOLDERING IRONS CAN INJURE. WEAR PROTECTIVE

CLOTHES AND EYE PROTECTION. DO NOT BREATH THE FUMES.
(2) HIGH VOLTAGES ARE DANGEROUS. TAKE PRECAUTIONS, WEAR

PROTECTIVE CLOTHES AND GLOVES.
(1) Attach the housing (80) to the potted coil and housing (240) and make sure the coil
wires are through the receptacle (40) hole in the housing (80).
(2) Install two screws (20) diagonally from each other to retain the housing (80) to the
potted coil and housing (240). Torque tighten, see FITS AND CLEARANCES, Table
803.
(3) Install a new sleeve (70) to each lead out wire and slide back from the bared end.
(4) Arrange the lead out wires as shown in Figure 701.
(5) Use a heat sink, solder the lead out wires to the receptacle as noted in
DISASSEMBLY, paragraph 3.(9). Slide the sleeves (70) over the soldered joints, when
cool.
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Part No. 7588B000
(6) Position the receptacle as shown in Figure 701, retain with four bolts (50) and washers
(60). Torque tighten, see FITS AND CLEARANCES, Table 803.
WARNING: ELECTRICITY CAN KILL. TAKE PRECAUTIONS, WEAR PROTECTIVE

CLOTHES, PROTECTIVE GLOVES AND EYE PROTECTION.
(7) Link pins A and B together. Apply a voltage of 500 V dc for a period of not less than
5 seconds. Check that the insulation resistance between the linked pins and the
receptacle shell is not less than 20 megohms.
(8) Fill the housing (80) to a level just covering the receptacle (40) pins, with potting
compound (ML No. 702/1).
(9) Allow the potting to cure as NGPS 756.
(10) Install cover plate (10) with two screws (20). Torque tighten, see FITS AND
CLEARANCES, Table 803.
(11) Install the spring (180), spring retainer (170) and slider (190) to the coil and housing
(240).
(12) Attach the valve (160) to the body (150).
(13) Attach the body (150) to the coil and housing (240), aligned as shown in Figure 701.
Retain with four bolts (140), washers (130) and nuts (120).
(14) Attach the washer (100) to the retaining cap (90).
(15) Attach the spring (110) and retaining cap (90) to the body (150). Torque tighten, see
FITS AND CLEARANCES, Table 803.
(16) Wire lock (ML No. 702/6) as follows:-
(a) Screws (20) in pairs.
(b) Bolts (50) in pairs.
(17) Test as specified in TESTING AND FAULT ISOLATION, paragraph 2.

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Part No. 7588B000
2. Main Valve, Assembly (IPL FIgure 1)
WARNING: COMPRESSION BY HAND IS DANGEROUS. WEAR PROTECTIVE

GLOVES, PROTECTIVE CLOTHES AND EYE PROTECTION.
(1) Carefully fit piston ring assembly (120 or 120A) to the central groove in outlet body
(160). Make sure that the gaps in the three rings are equi-spaced.
NOTE: The piston rings are a matched set, do not separate or reverse.
(2) Install a new bearing ring (130 or 130A) to each of the two remaining grooves in outlet
body (160).
NOTE: Each bearing ring is supplied as two segments and must be retained as a
matched pair.
(3) Install a new C-seal (150) to outlet body (160).
(4) Locate the compression spring (140) in the bore of inlet body (70).
(5) Compress bearing rings (130 or 130A) and piston ring assembly (120 or 120A) by
hand, carefully attach valve head (110).
(6) Install inlet body (70) over valve head (110).
(7) Attach inlet body (70) to outlet body (160) with six bolts (80), six washers (90) and the
bonding tag (100). Make sure that the bonding tag is installed at the position and
alignment recorded at DISASSEMBLY, paragraph 3.(1).
(8) Wirelock (ML No. 702/6) the six bolts (80) in pairs.
3. Solenoid Valve, Fitting (IPL Figures 1 and 2)
(1) Position a new gasket (40 or 40A) on the solenoid platform of outlet body (160).
(2) Attach solenoid valve (10). Use two bolts (20) and washers (30).
(3) Wirelock (ML No. 702/6) the two bolts (20) and retaining cap (IPL Fig. 2/90) together.
4. Testing
Test as specified in TESTING AND FAULT ISOLATION, paragraph 3.

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Part No. 7588B000
5. Preparation For Storage
ML No. Specification Description Vendor

703/1 SP330331 Cap, protective (2 off) Local supply
703/2 DEF 1317 Polythene bag Local supply
703/3 BS 3379 Polyurethane foam Local supply
703/4 BS 3837 Expanded polystyrene Local supply
703/5 TS 356 Polythene film Local supply
703/6 DEF 1242 Waxed paper Local supply
703/7 DEF 1314 Adhesive tape Local supply
703/8 DEF 1319 Cardboard carton Local supply
703/9 BS 2540 Desiccant pack Local supply
Storage Materials
Table 703
(1) Fit a protective cap (ML No. 703/1) to each flange.
(2) Protect sharp corners and edges with polyurethane foam (ML No. 703/3).
(3) Place the unit in a polythene bag (ML No. 703/2).
(4) Expel surplus air and heat seal the edges of the bag.
(5) Attach a label to identify the equipment.
6. Packaging For Shipping
A. Temperate Areas
(1) Place the component, prepared as in paragraph 5, in a cardboard carton (ML No.
703/8) of adequate strength to resist transit damage and of sufficient size to permit
expanded polystyrene (ML No. 703/4) to be placed between the component and the
carton.
(2) Seal the carton (ML No. 703/8) with adhesive tape (ML No. 703/7).
(3) Attach an identification label.

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Part No. 7588B000
B. Tropical areas
(1) Package the component as specified in paragraph 6.A, including a desiccant pack
(ML No. 703/9) before closing the carton.
(2) Wrap the complete package in waxed paper (ML No. 703/6) and seal with adhesive
tape (ML No. 703/7).
(3) Attach an identification label.

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Part No. 7588B000
FITS AND CLEARANCES
Initial Manufacturing Limits Wear Limits
Fig Mating Dimension Assembly Dimension Permitted

801 IPL Clearance Limits Clearance
Ref Fig & mm mm mm mm
Ltr Item No. (in) (in) (in) (in)
Min Max Min Max Min Max Max
ID 2/150 5,5499 5,5626

(0.2185) (0.2190)
801A 0.0127 0,0305
(0.0005 (0.0012)
OD 2/160 5,5421 5,5372
(0.2178) (0.2180)
ID 2/240 6,350 6,375

(0.250 (0.251)
801B 0,0254 0,0631
(0.0010) (0.0025)
OD 2/190 6,3119 6,3246
(0.2485) (0.2490)
ID 1/110 33,020 33,071

(1.302) (1.300)
801C 0,635 0,813
(0.025) (0.032)
OD 1/160 32,258 32,385
(1.275) (1.270)
Fits and Clearances
Table 801
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Part No. 7588B000
Fits and Clearances

Figure 801
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Part No. 7588B000
Load
IPL Fig - Item Free Length N Loaded Length
mm (lbf) mm
(in) (in)
MIN MAX
1/140 54,102 12,232 14,456 47,879

(2.113) (2.75) (3.25) (1.885)
2/180 15,316 9,786 10,675 6,35

(0.603) (2.2) (2.4) (0.250)
2/110 15,926 4,559 5,226 10,16

(0.627) (1.025) (1.175) (0.400)
Spring Data
Table 802
IPL Fig - Torque Tightness

Nomenclature
Item Nm lbf in
2/20 Screw 0,452 4.0
2/50 Bolt 0,452 4.0
2/90 Retaining cap 0,904 8.0
Torque Loading
Table 803
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UP802726

Part No. 7588B000
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
This is a complete list of items listed in previous tables.
TL No. Part No. Description Vendor

101/1 - Multimeter Local supply
101/2 - Megger Local supply
101/3 - Flowmeter (26 l/min) Local supply
101/4 3886K000 Leak collect chamber HAY
101/5 - Pressure gauge, 1 035 kPa Local supply
(150 lbf/in²)
101/6 3888K000 Solenoid test adapter HAY
101/7 - Flowmeter, 0,25 kg/min Local supply
(0.55 lb/min)
101/8 3889K000 Adapter kit, comprising HAY
Outlet adapter/blank
Inlet adapter
101/9 3890K000 Duct adapter set HAY
101/10 - Air supply Local supply
1 035 kPa (150 lbf/in²) at
0,25 kg/min (0.55 lb/min)
101/11 - Electrical supply Local supply
0 to 28 V dc
101/12 - Control valve Local supply
101/13 - Safety screen Local supply
701/1 - Heat sink Local supply
Special Tools, Fixtures and Equipment
Table 901
NOTE: HAY in the Vendor column indicates that the vendor is:-
Honeywell Aerospace Yeovil.

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Part No. 7588B000
1. Introduction
A. General
This Illustrated Parts List (IPL) is for the identification and requisition of replaceable parts.
B. Vendor Codes Index
The Vendor Codes Index gives all Vendor Codes used in the Detailed Parts List and the
names and addresses of the Vendors.
C. Reference Designation Index (when applicable)
The Reference Designation Index gives, in alpha-numerical sequence, designation codes

given to electrical and electronic parts in the equipment. The index gives the figure and item
number where each reference designation is given in the Detailed Parts List.
D. Numerical Index (when applicable)
The Numerical Index gives, in alpha-numerical sequence, all part numbers given in the
Detailed Parts List. The ‘Total Required’ column gives the total quantity required for each
part number at the figure and item entry. An ‘Airline Stock Number’ column is given for airline
use.
E. Detailed Parts List
The Detailed Parts List includes parts lists and related illustrations. Parts are given in
disassembly sequence where this sequence can be kept. Each item given in the list has an
item number for each installation. The Detailed Parts List is indented to show the assembly
relationship of the item within the list. For example, the description of an item is indented to
the right of the description of its next higher assembly. Attaching parts are listed immediately
after the assembly they attach and are given before any detail parts of the assembly. The
words ‘ATTACHING PARTS’ are given before and the symbol ‘***’ is given after each group
of attaching parts. Effectivity codes, when necessary, are given to identify the next higher
assembly on which an item may be used. For example, code AC shows that an item is used
on assemblies A and C but not on other assemblies. Any part which is not given a code is
not limited in its application and can be used on all the next higher assemblies.
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Part No. 7588B000
2. How to Use the Illustrated Parts List
A. When the Part Number is Known
Find the part number in the Numerical Index and use the figure and item number given to find
the part in the related Detailed Parts List illustration and list of parts.
B. When the Part Number is not Known
Identify the applicable illustration, find the part on the illustration and use the item number to
find data of the part in the related list of parts.
C. When the Reference Designation is Known
Refer to the Reference Designation Index and find the designator. Use the figure and item
number given to find the part in the related Detailed Parts List illustration and list of parts.
3. Abbreviations
The abbreviations that follow are used in the IPL:
AR As required
NHA Next higher assembly
RF Reference (item)
V Vendor (code)
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Part No. 7588B000
4. Vendor Codes Index
Code Vendor
K1016 Eaton, Fluid Power

Thorns Road
Brierley Hill
West Midlands DY5 2BQ
England
K1100 Amphenol Limited

Thanet Way
Whitstable
Kent CT5 3JF
England
K1316 Deutsch Ltd

Castleham Industrial Estate
4 Stanier Road
St. Leonards-on-Sea
East Sussex TN38 9RF
U1596 Avica Equipment Limited

Boundary Way
Hemel Hempstead
Hertfordshire HP2 7SL
England
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Part No. 7588B000
Valve Shut-off, Part No. 7588B000

Figure 1
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Part No. 7588B000
Fig & Nomenclature Eff Units

Item Part No. Code per
No. 1234567 Assy
1-
-1 7588B000 Valve Shut-off 10
10 4842C000 . Valve Solenoid See Fig. 2 1
ATTACHING PARTS
20 1005S206 . Bolt 2
30 SP123D . Washer 2
*****
40 7552B033 . Gasket (Pre CN A12296) 1
-40A 7552B034 . Gasket (CN A12296) 1
50 1038S016 . Plate, Identification (superseded by item 50B) 1
-50A 1038S495 . Nameplate (superseded by item 50B) 1
-50B 1038S627 . Nameplate (supersedes items 50 and 50A) 1
ATTACHING PARTS
60 SP77-202 . Rivet 1
*****
70 7588B054 . Body Inlet 1
ATTACHING PARTS
80 1005S206 . Bolt 6
90 SP123D . Washer 6
*****
100 1047S018 . Tag, Bonding 1
110 7588B060 . Head Assy Valve Complete 1
120 7588B040 . Ring Assy Piston Complete 1
Alternatives
-120A 7588B080 . Ring Assy Piston Complete 1
130 7588B045 . Ring, Bearing 2
Alternatives
-130A 7588B073 . Ring, Bearing 2
140 7509B024 . Spring, Compression 1
150 613A51-0030-2 . Seal C (VU1596) 1
160 7588B052 . Body Outlet 1
TRANSIT ITEM
-170 SP33031 . Cap, Protective (VK1016) 2
- Item Not Illustrated

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Part No. 7588B000
Valve, Solenoid, Part No. 4842C000

Figure 2
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Part No. 7588B000
Fig & Nomenclature Eff Units
Item Part No. Code per
No. 1234567 Assy
2-
1 4842C000 Valve Solenoid See Fig. 1-10 RF
10 4842C016 . Plate Cover 1
ATTACHING PARTS
20 1002S116 . Screw 4
R 30 SP127A DELETED (CN A12503) 4
*****
40 602GB02H0833 . Receptacle (VK1100) 1
PN
ATTACHING PARTS
50 1221S158 . Bolt 4
60 SP127A . Washer 4
*****
70 SLP15X-25LG . Sleeve Helsyn 250 (VK1316) 2
80 4842C030 . Housing Assembly Complete 1
90 4842C014 . Cap, Retaining 1
100 4842C017 . Washer 1
110 4842C013 . Spring 1
120 AS8623C . Nut 4
130 SP123C . Washer 4
140 A104-1-2C . Bolt 4
150 4842C020 . Body Assembly Complete 1
160 4842C015 . Valve 1
170 7234B029 . Retainer, Spring 1
180 4712C014 . Spring 1
190 4712C050 . Slider Assembly Complete 1
200 566700 . Plate, Identification 1
210 4532C010 . Coil Assembly Complete 1
220 COM 5934B . Sleeve 2
230 4532C040 . Coil Housing Assembly 1
235 AS8456-72 . . Insert Wire Thread 4
-240 4712C030 . Coil Assembly and Housing, Potted complete 1
(Alternative to Items 210, 220, 230)
TRANSIT ITEMS
-250 1604S085 . Cover, Shipping 1
-260 1005S206 . Bolt 2
-270 SP33010 . Cap, Red 1
- Item Not Illustrated

UP802726
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21 40 06 Shut Off Valve.

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

Honeywell International Inc.

COMPONENT MAINTENANCE MANUAL

Publication No. 2068

PART No. 7588B000

This revision obeys British Civil Airworthiness

HONEYWELL AEROSPACE YEOVIL UK

COMPONENT MAINTENANCE MANUAL

Honeywell International Inc.

PART No. 7588B000

COMPONENT MAINTENANCE MANUAL

PUBLICATION No. 2068

Statement of Initial Certification

This manual obeys British Civil Airworthiness

NOTE: This approval cannot be used for changes put in this

COMPONENT MAINTENANCE MANUAL

Honeywell Materials License Agreement

COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL

INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR

COMPONENT MAINTENANCE MANUAL

2. All Honeywell Aerospace Yeovil normal revisions must be recorded below.

Rev Issue Date By Rev Issue Date By

COMPONENT MAINTENANCE MANUAL

2. All Honeywell Aerospace Yeovil temporary revisions must be recorded below.

RECORD OF TEMPORARY REVISIONS

21-40-06 Page 1/2

COMPONENT MAINTENANCE MANUAL

Service Rev Incorporated Mod Service Rev Incorporated Mod

LIST OF SERVICE BULLETINS

COMPONENT MAINTENANCE MANUAL

Subject Page Date

Title Pages T-1 * Apr 15/10

SWLA 1 * Apr 15/10

Record of Revisions 1 * Apr 15/10

Record of Temporary Revisions 1 Apr 30/04

List of Service Bulletins 1 Apr 30/04

List of Effective Pages 1 * Apr 15/10

List of Associated Publications 1 * Apr 15/10

List of Contents 1 * Apr 15/10

Introduction 1 * Apr 15/10

Description and Operation 1 Apr 30/04

LIST OF EFFECTIVE PAGES

COMPONENT MAINTENANCE MANUAL

Testing and Fault Isolation 101 * Apr 15/10

Disassembly 301 * Apr 15/10

Cleaning 401 Apr 30/04

Check 501 Apr 30/04

Repair 601 Apr 30/04

Repair No 1 601 * Apr 15/10

Repair No 2 601 * Apr 15/10

Assembly 701 Apr 30/04

LIST OF EFFECTIVE PAGES

COMPONENT MAINTENANCE MANUAL

Assembly (contd) 705 * Apr 15/10

Fits and Clearances 801 Apr 30/04

Special Tools, Fixtures and Equipment 901 * Apr 15/10

Illustrated Parts List 1001 Apr 30/04

* Indicates pages changed, added or revised by current change.

LIST OF EFFECTIVE PAGES

COMPONENT MAINTENANCE MANUAL

Honeywell Aerospace Yeovil Publication Maintenance Manual for HAY Components

Honeywell Aerospace Yeovil Process Non-destructive Testing Penetrant