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DOI 10.1007/s00542-016-3268-6
ORIGINAL ARTICLE
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narrow frequency range (in the vicinity of a specific reso- damage, especially in case of piezoelectric devices, rais-
nant frequency) under sinusoidal oscillations. The applied ing the questions on reliability, as well as efficiency of the
excitation frequency must match its resonant frequency energy harvesters.
to achieve best results from the harvester. Unfortunately, In this paper, the impact based frequency up-converted
it is difficult to design an efficient resonant harvester for piezoelectric energy harvester for human-limb motion has
human-body-induced motion due to the size constraints been newly designed and demonstrated. Instead of direct
for specific application (Halim and Park 2015). Moreover, mechanical impacts on the power generating elements, a
it has been observed that the amount of generated average spring-free low-frequency driving element impacts on the
power decreases dramatically as the operating frequency flexible side-walls on which the generators (piezoelectric
decreases (Williams and Yates 1996). Converting low-fre- beams) are clamped. While the harvester is hand-shaken in
quency vibration into high-frequency vibration, known as axial direction, the ball consecutively hits the flexible side-
mechanical frequency up-conversion, is an effective way to walls during its back and forth motion, transfers impulsive
overcome the challenges. It is mostly done by mechanical force to the piezo-beams and allows them to vibrate freely
impact of the power generating element (either piezoelec- which in turn, generate voltage or power. Energy transfer
tric or electromagnetic transducers) by a driving element (by such impact strategy) through flexible side-walls not
that couples the low frequency vibration with the har- only eliminates the quick damage of the piezo-materials
vester (Halim and Park 2014a; Zorlu et al. 2011; Gu and but also reduces the power loss by minimizing the quick
Livermore 2011). Other commonly used methods include decay of the generated voltage or power. Moreover, spring-
mechanical plucking, non-mechanical interaction (e.g., less and freely movable low-frequency driving element
magnetic actuation), etc. (Kulah and Najafi 2008; Galchev can be coupled efficiently with the periodic hand-shaking
et al. 2011; Pozzi and Zhu 2011) In a mechanical frequency vibration at any frequencies (non-resonant behavior) with
up-converted energy harvester, the power generating ele- sufficiently large acceleration amplitude (Halim and Park
ment (one or more) vibrates at its own resonant frequency 2014b). The proposed frequency up-conversion strat-
(generally, at higher frequency) while excited by a low-fre- egy offers reliable operation of the piezoelectric energy
quency driving element; no matter how low the frequency harvester in generating meaningful power from periodic
is as well as whether the driving element is resonant or human-body-induced motion to be used in powering wear-
non-resonant. However, in a frequency up-converted energy able consumer electronics.
harvester designed for human-body-induced motion, a non-
resonant driving element is desirable.
A number of efforts have been taken by the research- 2 Harvester configuration and its working
ers to harvest energy from human-body-induced motion principle
using mechanical frequency up-conversion mechanism.
Piezoelectric energy harvesters based on direct mechani- Before designing a vibration energy harvester, the operat-
cal impulse force by a moving cylinder, magnetic plucking ing conditions (e.g., frequency and amplitude), intended
from the motion of upper arms, mechanical plucking tech- application, the overall harvester dimension, mass, and vol-
nique (by a plectrum) in a plucked beam rotational knee ume, etc. must be taken into consideration. Since we have
joint energy harvester, etc. have already been demonstrated intended to operate the device for hand-shaking vibration,
to harvest energy during walking or running motions first, the characteristics of human-handy motion vibration
(Wei et al. 2013; Pillatsch et al. 2014; Pozzi et al. 2012). need to be investigated. Our recent investigation shows that
As the vibrations generated by human walking or running the characteristics of vibration generated by hand-shaking
motions have non-periodic nature, those harvesters cannot is nearly harmonic and falls within 2.5–6 Hz frequency
work efficiently to generate power from those non-periodic range having 15–20 ms−2 peak acceleration amplitudes
vibrations, which they are capable in periodic vibrations. (Halim and Park 2014b). Considering such low-frequency
Moreover, placing the energy harvester on different places and high-amplitude characteristics of hand-shaking vibra-
of human body is quite uncomfortable as well as it requires tion, proposed energy harvester has been designed.
additional user specific customized wearable band. There- The schematic structure and operation principle of the
fore, a number of human-limb driven energy harvesters proposed energy harvester has been shown in Fig. 1. It con-
have recently been presented which use direct mechanical sists of a hollow cylindrical channel containing a freely
impact on the transducer element by freely movable inertial movable metal ball. Two rectangular-shaped flexible side-
mass (Renaud et al. 2009; Halim et al. 2014, 2015). Even walls are placed (double-clamped to the harvester struc-
though these harvesters are capable of working effectively ture) at both ends of the channel. Two mass-loaded uni-
on periodic human hand-shaking vibration, mechanical morph type piezoelectric generating beams are clamped at
impacts on the power generating element causes its quick right angles to the side-walls. It means that each side-wall
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Microsyst Technol
acts as the base for each mass-loaded unimorph type piezo- under-damped system (like the proposed system) allows the
electric generating beam. The ends of the hollow cylindri- oscillatory motion to decay exponentially (Jung and Yun
cal channel are open so that the ball can hit the side-walls. 2010). Therefore, the output responses from the piezoelec-
Besides, a small distance is maintained between each chan- tric beams decay exponentially between two consecutive
nel-end and side-wall so that the side-wall can response impacts. However, use of the flexible base for the cantile-
to the mechanical impact (by the metal ball) without any ver beam minimizes quick decay of the beam’s vibration,
obstacle. Each mass-loaded piezoelectric generating beam as well as amplitudes of the instantaneous output voltage.
is clamped at a certain distance (over and below the hol- Since the proposed energy harvester has two similar
low cylindrical channel) from the center (where mechani- power generating systems, each system can be represented
cal impact occurs) of the sidewalls to avoid the contact of by the model shown in Fig. 2. As shown in Fig. 2a, the
the loaded mass with the channel’s outer-wall, during its system consists of a clamped–clamped (vertically) base
vibration. As shown in Fig. 1b, when the device is excited structure which is called initial spring, driven by an exter-
(by hand-shaking vibration), the freely movable metal ball nal force F(t) generated by the impact of the freely mov-
vibrates through the channel (in axial direction), impacts able ball and a mass-loaded unimorph generating beam
on the side-walls consecutively, allows them to gener- (the secondary spring-mass system) clamped at right angles
ate impulsive vibrational force. Immediately after each (horizontally) to the base structure that acts as an asym-
mechanical impact, the impulsive force is transferred to the metrically placed effective mass of the initial spring-mass
loaded mass through the unimorph generating beam and system. The equivalent mechanical model of the overall
allows it to vibrate according to the resonant frequency of system (which constitutes a two-degree-of-freedom sys-
the mass-loaded cantilever beam. As a result, strain pro- tem) is shown in Fig. 2b. Here, kb and cb are the stiffness
duces on the surfaces of the piezoelectric materials which, and damping coefficient of the initial spring, respectively
in turn, generate voltage. In every vibration cycle of its whereas kg and cg are the stiffness and damping coefficient
back and forth motion, the ball impacts once on each side- of the secondary spring, respectively. y is the horizontal dis-
wall. According to literature, an impulse excitation in an placement of the effective mass, meff of the base structure
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(initial spring-mass system) and z is the vertical displace- the clamped end (on the base structure) of the unimorph
ment of the mass, m of the secondary spring-mass system. beam allows it to vibrate along z direction. Electric charges
When the ball (moves along y-axis) impacts at the center induce due to lateral stresses on the piezo-surfaces. Since
of the base structure with a low-frequency (ω0) periodic both surfaces (top and bottom) of the piezoelectric layer are
force F(t), the initial spring transfers energy to the sub- covered with electrode layers, the induced electric charges
sidiary secondary spring that allows the proof-mass, mp to on the piezoelectric surfaces will be redistributed such that
vibrate along z-axis. Therefore, the governing equations each surface has one single electrical potential. Therefore,
of motion of the system can be represented by (Thomson the peak open circuit voltage induced by the unimorph type
1998) generating beam will be
ÿ(t) + 2ζb ωb ẏ(t) + ωb2 y(t) − ηµ[ż(t)2 + z(t)z̈(t)] = f sin(ω0 t),
tp2
−d31 k̃s Zmax Ep L
(1) Voc = tn t p + , (4)
εr ε0 2wD 2
z̈(t) + 2ζs ωs ż(t) + ωs2 z(t) − ηÿ(t)z(t) = 0, (2) where –d31 is the piezoelectric strain coefficient, εr is the die-
where ζb and ζs are the mechanical damping ratio of the lectric constant of piezoelectric layer, and ε0 is the permittiv-
base structure and the mass-loaded unimorph cantilever ity of free space, k̃sis the effective stiffness of the unimorph
beam, respectively. η is the nondimensionalized mode beam, Zmax is the maximum displacement of the unimorph
coupling coefficient. μ is the nonlinearity coefficient. f beam which can be determined by solving Eqs. (1) and
(=F0 ⁄ meff) is the nondimensionalized external force. ωb (2) under appropriate boundary conditions, D is the bend-
and ωs are the natural frequencies of the base structure and ing modulus per unit width of the unimorph beam, Ep is the
the mass-loaded unimorph beam, respectively. Since the Young’s modulus of the piezoelectric material, tp is the thick-
mass-loaded unimorph beam clamped to the base struc- ness of the piezo-layer, tn is the position of the neutral plane
ture is an asymmetrically placed mass meff, then the natural from the bonding plane, ζT is the total (sum of mechanical and
frequency of the clamped–clamped base structure will be electrical) damping ratio. Basic mechanical vibration theory
affected by the displacement of the mass-loaded unimorph states, when under-damped structures are periodically excited
cantilever beam (along z-axis), and can be given by (Cart- by an initial condition such as displacement or velocity; their
mell 1990) response will be an oscillatory motion with exponential decay
(Jung and Yun 2010). Therefore, the instantaneous volt-
√
9 3lEb Ib age generated by the proposed system has an exponentially
ωb = , (3) decaying characteristic and can be expressed as
meff (lb − z(t))[l2 − (lb − z(t))2 ]3/ 2
where l = (la + lb) is the length of the clamped–clamped where n (=0, 1, 2) is the number of impact, ωd is
beam, la and lb are two segments separated by meff, Eb and the damped
natural frequency which is defined as
Ib are the Young’s modulus and the area moment of inertia ωd = ωs 1 − ζT2 . Then the amount of power delivered to
of the beam, respectively. However, the natural frequency, the matched load resistance, Rl is
ωs of the power generating element, i.e., the mass-loaded
1 T Voc (t)2
unimorph cantilever beam will be affected by the natural P(t) = dt. (6)
frequency, ωb of the base structure. Since the base struc- T 0 Rl
ture (initial spring) has made flexible, it is able to restore its Based on the above discussion, we performed the simulation
initial state very fast. We assume that the natural frequency of the time domain output voltage generated by each uni-
variation of the mass-loaded unimorph cantilever beam is morph piezoelectric beam of the proposed energy harvester
minimal and can be ignored in most simplified cases. using Eq. (5). Simulation parameters were calculated from
The unimorph type generating beam is composed of a the geometric and material parameters of the harvester com-
piezoelectric layer (poled along thickness direction) bonded ponents. We considered that the ball starts moving from the
to a substrate (non-piezoelectric) layer of same width, w center of the channel and vibrates periodically in response
and length, L. It is assumed that the bonding between the to the applied human-limb motion. The gravity effect on
layers is perfect. A periodic external force F(t) applied at the ball was neglected. Figure 3 shows the simulated open
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Microsyst Technol
circuit voltage waveforms of each piezoelectric genera- SUS-316, two rectangular shaped flexible side-walls made
tor for a low-frequency (5 Hz with 2g peak acceleration) of silicone rubber, and two unimorph beams. The uni-
periodic vibration (similar to the hand-shaking vibration) morph beam was made by bonding a PZT-5H4E piezo-
of the ball. Maximum voltage (6.1 Vp-p) is generated right electric layer (35 × 5 × 0.19 mm3) with an Aluminum
after the impact and then the amplitude of the instantane- (35 × 5 × 0.1 mm3) support layer by conductive epoxy.
ous voltage (2 Vp-p) decreases with slow exponential decay A small mass made of iron was glued to one end of the
which occurs due to the damping of the vibrating unimorph beam whereas the other end was glued to silicone rubber
beam. The corresponding power output of each individual (14 × 8 × 1 mm3) that acts as the flexible base for the
beam has been calculated using Eq. (6). Each piezoelectric beam. The metal ball was kept in a hollow cylindrical chan-
beam delivers 1.28 mW peak power (right after the impact) nel of the polycarbonate housing and two flexible sidewalls
to a matched load resistance; however, the average power (with which the cantilever beams were glued) were placed
is reduced to 121 μW due to the reduced amplitude of the on both ends of the channel leaving 1 mm gap from the
instantaneous voltage generated by the piezo-beam. channel ends. Figure 4 shows the photographs of the proto-
type energy harvester. Table 1 presents the material param-
eters and geometric properties of the proposed energy
3 Prototype fabrication harvester.
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when ball impacts on the corresponding sidewalls, con- series connected beams (shown in Fig. 1), the rms voltage
secutively. Maximum 0.89 mW peak power is delivered changes with the change of frequency which results in the
right after the impact and the rest part generates the maxi- change of average power values, as shown in Fig. 12. Note
mum peak power of 252 µW with exponential decay. As a that, experimentally obtained voltage and power (from each
result, the overall average power is reduced to 175 µW. It beam) are a bit poor while comparing with the simulation
is to be mentioned that even though the peak–peak voltage results. These variations occur due to the process variation
is almost constant with the change of hand-shaking vibra- in the beam fabrication, imperfect assembling of the device
tion frequency (while the acceleration amplitude was kept components, and a slight change in the input vibration
constant) for both the individual generating beam and the parameters during the experiment.
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