S01Hydraulic and Electric Diagrams

DD210-V D06318
SECTION 1
HYDRAULIC AND ELECTRIC DIAGRAMS
SCHEMAS HYDRAULIQUES ET ELECTRIQUES
DRAWING NUMBER MODIF. DESIGNATION BILL OF MATERIAL

REFERENCE PLAN MODIF. DESCRIPTION NOMENCLATURE
HYDRAULIC DIAGRAMS
SCHÉMAS HYDRAULIQUES
7812 D06318 B HYDRAULIC DIAGRAM 7849D06318

SCHEMA HYDRAULIQUE
ELECTRIC DIAGRAMS
SCHÉMAS ÉLECTRIQUES
BT00001704 D ELECTRIC DIAGRAM BT00001704

SCHEMA ÉLECTRIQUE
BT00001741 D ELECTRIC DIAGRAM ICB BT00001741

BCI SCHEMA ÉLECTRIQUE
OTHERS
AUTRES
A HYDRAULIC CARTRIDGES SEAL KIT
KIT JOINT CARTOUCHES HYDRAULIQUES
MANOMETERS
MANOMÈTRES
JETS
GICLEURS
FITTINGS TABLE
TABLEAU JOINTS BSPP-SAE
@ SPECIAL TOOLS
OUTILS SPÉCIAUX
7701 7221 @ TOOLS BOX 7701 7221

BOITE A OUTILS
7701 5648 A INFLATING BOX 7701 5648

MALLETTE DE GONFLAGE
Copyright © Sandvik Mining and Construction

ID: 7849 D06318 EN - 17-11-2014 PG-GP
A-02-12-2008 GP-PMA-GP Page 1
HYDRAULIC CARTRIDGES SEAL KIT
SPARE PARTS
SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
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Page 2 A-02-12-2008 GP-PMA-GP
SEAL
KIT
BODY TYPE: T2A

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PRESSURE
DESIGNATION PART NB. (BAR) INFORMATION BODY TYPE SEAL KIT
FLOW ( L/MN)
CBEA-LHN 77722530 70-280 RPP ANTI JAMMING T2A
CBEY-LAN 77722535 RPP ANTI JAMMING T2A
CKEB-XAN 77722581 PILOTED CHECK VALVE T2A
7772 2592
DPCA-LAN 77722545 5-210 SEQUENCE VALVE T2A
DPCB-LAN 77722543 5-210 SEQUENCE VALVE T2A
DPCC-LAN 77722544 5-210 SEQUENCE VALVE T2A
DPCC-LBN 77722536 4-105 SEQUENCE VALVE T2A
DPCC-LNN 77722541 5-56 SEQUENCE VALVE T2A
FRDA-LAN 77722810 10 FLOW CONTROL VALVE T2A
XBCA-XXN 77722512 PLUG T2A

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SEAL
KIT
BODY TYPE: T11A

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PRESSURE
FLOW (L/MN)
CACG-LGN 77722529 420 COUNTER BALANCE VALVE T11A
CBBA-LHN 77007356 15-210 COUNTER BALANCE VALVE T11A
CBCG-CCN 77722527 210 COUNTER BALANCE VALVE T11A
CBCG-CDN 77722528 150 COUNTER BALANCE VALVE T11A
7772 2591
CBCG-LCN 77722532 350 COUNTER BALANCE VALVE T11A
CBCH-LCN 77722533 180 COUNTER BALANCE VALVE T11A
CKCD-XCN 77722540 PILOT. CHECK VALVE T11A
CSAB-XXN 77722801 CIRCUIT SELECTOR T11A
PBDB-LBN 77722546 4-110 PRESSURE REDUCER T11A
PBDB-MBN 77722542 4-105 PRESSURE REDUCER T11A
PPDB-LAN 77722561 7-210 PRESSURE REDUCEUR T11A
PPDB-LBN 77722562 4-105 PRESSURE REDUCER T11A
PRDB-LBN 77722563 4-105 PRESSURE REDUCER T11A
XECA-XXN 77722514 PLUG T11A
XEOA-XXN 77722515 PLUG T11A

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SEAL
KIT
BODY TYPE: T3A

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PRESSURE
FLOW (L/MN)
RPGC-LAN 77722554 7-210 RELIEF VALVE T3A
7772 2590
RPGC-LCN 77722558 10-420 RELIEF VALVE T3A
RPGC-MAN 77722550 7-210 RELIEF VALVE T3A
RPGC-MCN 77722551 10-420 RELIEF VALVE T3A
RPGC-MDN 77722552 2-256 RELIEF VALVE T3A
RPGC-OAN 77722555 7-210 RELIEF VALVE T3A
XCCA-XXN 77722513 PLUG T3A
XCOA-XXN 77722517 PLUG T3A
78410284 COLLARING FEED RELIEF T3A

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SEAL
KIT
BODY TYPE: T10A

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HYDRAULIC CARTRIDGE SEAL KIT
PRESSURE
FLOW ( L/MN)
RPEC-LAN 77722559 10-210 RELIEF VALVE T10A
RPEC-LCN 77722569 10-420 RELIEF VALVE T10A
RPEC-MDN 77007999 01-56 RELIEF VALVE T10A

7772 2593
XFCA-XXN 77722518 PLUG T10A

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SEAL
KIT
BODY TYPE: T5A

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HYDRAULIC CARTRIDGE SEAL KIT
PRESSURE
FLOW (L/MN)
FDCB-LAN 77722574 0 TO MAX FLOW CONTROL VALVE T5 A
7772 2590
FXDA-LAN 77722571 ±30% FLOW CONTROL VALVE T5 A
NOTE: Cartridge part number 7772 2574 can be standardized to replace any of the flow
control valves 7772 2571 or 7772 2572 or 7772 2573. Those cartridges were preset, the
cardridge 7772 2574 is fully adjustable.

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ORIGINAL TABLE
PRESSURE
DESIGNATION PART NB. (BAR) INFORMATION BODY TYPE
FLOW (L/MN)
CACG-LGN 77722529 420 COUNTER BALANCE VALVE T11A
CBBA-LHN 77007356 15-210 COUNTER BALANCE VALVE T11A

CBCG-LCN 77722532 350 COUNTER BALANCE VALVE T11A
CBEA-LHN 77722530 70-280 RPP ANTI JAMMING T 2A
CBEY-LAN 77722535 RPP ANTI JAMMING T 2A
CKCD-XCN 77722540 PILOT. CHECK VALVE T11A
CKEB-XAN 77722581 PILOTED CHECK VALVE T 2A
CSAB-XXN 77722801 CIRCUIT SELECTOR T11A
CXCD-XAN 77722585 60-350 CHECK VALVE T13A
CXDA-XCN 77722582 0-350 CHECK VALVE
CXDA-XCN 77722583 80-350 CHECK VALVE T13A
DKDS-XHN 88509309 60 PILOT. FLOW REGULATOR T21
DPCA-LAN 77722545 5-210 SEQUENCE VALVE T 2A
DPCB-LAN 77722543 5-210 SEQUENCE VALVE T 2A

DPCC-LAN 77722544 5-210 SEQUENCE VALVE T 2A
DPCC-LBN 77722536 4-105 SEQUENCE VALVE T 2A
DPCC-LNN 77722541 5-56 SEQUENCE VALVE T 2A
FCCB-XAN 77722576 0-350 FLOW CONTROL VALVE T13A
FDBA-LAN 77722575 0-23 FLOW CONTROL VALVE T13A
FDCB-LAN 77722574 0 TO MAX FLOW CONTROL VALVE T 5A

FRDA-LAN 77722810 10 FLOW CONTROL VALVE T 2A
FXDA-LAN 77722571 ±30% FLOW CONTROL VALVE T 5A

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PRESSURE
DESIGNATION PART NB. (BAR) INFORMATION BODY TYPE
FLOW (L/MN)
FXDA-LAN 77722572 ±30% FLOW CONTROL VALVE T5A
FXDA-LAN 77722573 ±30% FLOW CONTROL VALVE T5A
NFCC-LDN 77722513 0-350 FLOW RESTRICTOR T13A
NFCC-LDN 77722820 30-350 FLOW RESTRICTOR T13A

PBDB-LBN 77722546 4-110 PRESSURE REDUCER T11A
PBDB-MBN 77722542 4-105 PRESSURE REDUCER T11A
PPDB-LAN 77722561 7-210 PRESSURE REDUCEUR T11A
PPDB-LBN 77722562 4-105 PRESSURE REDUCER T11A
PRDB-LBN 77722563 4-105 PRESSURE REDUCER T11A
RPEC-LAN 77722559 10-210 RELIEF VALVE T10A

RPEC-LCN 77722569 10-420 RELIEF VALVE T10A
RPEC-MDN 77007999 JANV-56 RELIEF VALVE T10A
RPGC-LAN 77722554 7-210 RELIEF VALVE T3A
RPGC-LCN 77722558 10-420 RELIEF VALVE T3A
RPGC-MAN 77722550 7-210 RELIEF VALVE T3A
RPGC-MCN 77722551 10-420 RELIEF VALVE T3A
RPGC-MDN 77722552 2-256 RELIEF VALVE T3A
RPGC-OAN 77722555 7-210 RELIEF VALVE T3A
RPIC-LDN 77722531 T16A
XBCA-XXN 77722512 PLUG T2A
XCCA-XXN 77722513 PLUG T3A
XCOA-XXN 77722517 PLUG T3A
XECA-XXN 77722514 PLUG T11A
XEOA-XXN 77722515 PLUG T11A
XFCA-XXN 77722518 PLUG T10A
XGCA-XXN 77722516 PLUG T13A
YCDC-MDN 77722557 95-420 RELIEF VALVE

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PRESSURE GAUGES
9
1-4
8
2 3
6
5
ITEM PART NO DESCRIPTION PRESSION RANGE
73331004 PRESSURE GAUGE 1/4G 0 TO 25 BAR

1
2 86564659 PRESSURE GAUGE 1/4G 0 TO 40 BAR
3 86873169 90° FITTING M/F M16 X200-1/4 G
4 73392010 SEAL WASHER D:5.2X9X1
5 70801243 UNION F/F 1/4BSPP

6 73690220 NUT H M20
7 81670189 STRAIGHT FITTING M/M 9/16JIC-1/4BSPP

8 55078851 MINIMESS PRESSURE GAUGE CONNECTOR 1/4G
9 73803420 MINIMESS PRESSURE GAUGE CONNECTOR M16X200

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HYDRAULIC JETS
JET
JET SELECTION CHART
JET DIAM. INFORMATION ON THE

PART NUMBER MM HYDRAULIC SCHEMATIC
73800203 0.35 ORIFICE 35
73800205 0.50 ORIFICE 50
73800206 0.60 ORIFICE 60
73800208 0.80 ORIFICE 80
73800210 1 ORIFICE 100
73800212 1.2 ORIFICE 120
73800220 1.3 ORIFICE 130
73800230 1.5 ORIFICE 150
73800235 1.75 ORIFICE 175
73800238 2 ORIFICE 200
73800248 2.5 ORIFICE 250
73800260 3 ORIFICE 300

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FITTINGS TABLE
FITTING TYPES
HOSE DESCRIPTION
SCHEMATIC JIC 37°

HOSE DIAMETER
MODULE TYPE
DIAMETER PITCH/INCH
1/4 M4 9/16 18
3/8 M6
1/2 M8 7/8 14
5/8 M10
3/4 M12 1’ 1/16 12
1’ M16 1’ 5/16 12
1’ 1/4 M20 1’ 5/8 12

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Original instructions
SPECIALS TOOLS
Specials tools
NOTICE
This material is only provided with the machine as an option, but it can also be
ordered later.
2 (14) Copyright © Sandvik Mining and Construction

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
CONTENTS
1. BASIC TECHNICAL TOOLS FOR PRODUCT SPECIALIST ........................ 4
2. HMG 3000 EXPERT DATA ACQUISITION TOOL ......................................... 6
3. HMG 3000 PROFESSIONAL DATA ACQUISITION TOOL ........................... 8
4. HMG 3000 DATA ACQUISITION TOOL ...................................................... 10
Copyright © Sandvik Mining and Construction 3 (14)

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
1. BASIC TECHNICAL TOOLS FOR PRODUCT SPECIALIST
2
1

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
ITEM PART NUMBER QTY. DESIGNATION

1 77011830 1 DIGITAL GAUGE 0 - 600 BAR
2 77016048 1 LASER HAND TACHOMETER 3 TO 99,999 RPM
3 77016049 1 THERMIC GUN -30°C, +500°C
4 77016050 1 THERMIC GUN BAG
NOTICE
These devices require "special attention" and as far as possible these should be
periodically calibrated according to "the local regulation" in place.

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
2. HMG 3000 EXPERT DATA ACQUISITION TOOL
8 11 12
13
7
14
9
15
10
5 6 4 1 3 16

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
COMPLETE EQUIPMENT: 7701 6427

1 77016350 1 HMG 3000 PORTABLE DATA RECORDER
2 77016413 1 STORAGE PELICASE BOX
3 77016414 1 PLASTIC PROTECTION BAG
4 77016380 1 -1 / 9 BAR PRESSURE SENSOR
5 77016399 4 0 / 600 BAR PRESSURE SENSOR
6 77016400 1 -25 / 100°C TEMPERATURE SENSOR
7 77016418 5 2000 MM SENSOR CABLE M12 X 1
9 77016420 2 ELECTRIC MULTIPLUG ADAPTOR FOR SENSOR
10 73803410 3 M16 X 200 MALE / M16 X 200 MALE ADAPTOR
11 77016424 2 1000 MM MINIMESS HOSE
13 77016408 1 15 / 300 L/MIN FLOWMETER
14 81677839 2 G 1"1/4 DN 22 MALE / JIC 1"5/16 MALE ADAPTOR
15 77016404 1 PLASTIC PROTECTION CASE
16 77016415 1 ROTATION SPEED SENSOR
NOTICE

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
3. HMG 3000 PROFESSIONAL DATA ACQUISITION TOOL
8 11 12
10
5 6 4 1 3

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
COMPLETE EQUIPMENT: 7701 6426

5 77016399 4 0 / 600 BAR PRESSURE SENSOR
NOTICE

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
4. HMG 3000 DATA ACQUISITION TOOL
5
1 2 3 4
6 7 8 9 10
11 12 13 14
15 16 17 18 19
20 21 22 23 24

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools

77016394 1 0 / 16 BAR PRESSURE SENSOR
4 77016401 1 SEAL (FOR TEMPERATURE SENSOR 77016400)
5 77016402 1 0 / 500°C INFRARED TEMPERATURE SENSOR
6 77016403 1 G ¼ FEMALE / M16 X 200 FEMALE ADAPTOR
7 77016404 1 PLASTIC PROTECTION CASE
8 77016405 1 1,2 / 20 L/MIN FLOWMETER
77016406 1 6 / 60 L/MIN FLOWMETER
77016408 1 15 / 300 L/MIN FLOWMETER
77016409 1 40 / 600 L/MIN FLOWMETER
9 77016848 1 FLOW METER SENSOR
10 81677839 2 G 1"1/4 DN 22 MALE / JIC 1"5/16 MALE ADAPTOR
11 77016410 1 50 AMP AC GRIP CURRENT TESTER
77016411 1 100 AMP AC GRIP CURRENT TESTER
77016412 1 200 AMP AC GRIP CURRENT TESTER
12 77016682 1 100 AMP DC GRIP CURRENT TESTER
77016683 1 200 AMP DC GRIP CURRENT TESTER
77016684 1 300 AMP DC GRIP CURRENT TESTER
15 77016415 1 ROTATION SPEED SENSOR
16 77016416 1 REFECTIVE FOIL SET
17 77016417 1 MAGNETIC HOLDER FOR ROTATION SPEED SENSOR
NOTICE

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools
5
1 2 3 4
6 7 8 9 10
11 12 13 14
15 16 17 18 19
20 21 22 23 24

ID: en - @ - 21-01-2013 PG-RP-GP
Specials tools

77016419 1 5000 MM SENSOR CABLE M12 X 1
20 77016421 1 ELECTRIC CONNECTION MODULE
21 77016422 1 EUROPEAN POWER CHARGER
22 77016423 1 CIGAR LIGHTER POWER CHARGER
73820003 1 500 MM MINIMESS HOSE
NOTICE

ID: en - @ - 21-01-2013 PG-RP-GP
www.miningandconstruction.sandvik.com
B-22-03-2013 DJ-GP Page 1
TOOLS BOX
BOITE A OUTILS
7701 7221
SPARE PARTS

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Page 2 7701 7221 B-22-03-2013 DJ-GP
7701 7221 TOOLS BOX @

BOITE A OUTILS

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B-22-03-2013 DJ-GP 7701 7221 Page 3
1 7701 7221 TOOLS BOX @

BOITE A OUTILS
REP. REFERENCE QTE.

DESIGNATION DESCRIPTION
ITEM PART NB. QTY.
1 77016527 1 SERVICE TOOL KIT KIT MALETTE D'OUTILLAGE
2 77016989 1 GREASE GUN PISTOLET A GRAISSE

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D-07-05-2013 AK-GP Page 1
INFLATING BOX
7701 5648
SPARE PARTS

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Page 2 7701 5648 D-07-05-2013 AK-GP
7701 5648 INFLATING BOX A

INFLATING BOX OPERATION AND MAINTENANCE MANUAL
2. COMPONENTS OF THE INFLATING BOX
The inflating box must contain:
3
1 2
6
4 5
7 8 9
Inflating Box
10 11 12
14 15
13

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D-07-05-2013 AK-GP 7701 5648 Page 3
1 7701 5648 INFLATING BOX A

REP. REFERENCE QTE.

DESIGNATION DESCRIPTION
ITEM PART NB. QTY.
1+2 77015649 1 ELBOW FITTING ADAPTEUR COUDE
3 77015658 1 1/8 NPT MINIMESS FITTING ADAPTEUR MINIMESS 1/8 NPT

4 77015656 1 G2 FITTING ADAPTEUR G2
5 77015657 1 G4 FITTING ADAPTEUR G4
6 1 6MM ALLEN KEY CLE ALLEN 6MM

7 77015654 1 CONNECTING HOSE FLEXIBLE DE CONNEXION
8 77015650 1 INFLATING HOSE FLEXIBLE DE GONFLAGE
9 77015652 1 INFLATING FITTING M28X1.5 (FOR ROD ADAPTEUR DE GONFLAGE M28X1,5

CLAMP ACCUMULATOR) (POUR ACCUMULATEUR PINCE MECHE)
10 77015651 1 SEAL KIT KIT DE JOINTS
11 77016633 1 FILLING DEVICE DISPOSITIF DE REMPLISSAGE
12 77011830 1 DIGITAL PRESSURE GAUGE MANOMETRE DE PRESSION DIGITAL
13 73803410 1 MINIMESS FITTING ADAPTEUR MINIMESS
14 77015659 1 BOX MALLETTE
15 77023291 1 MINIMESS FITTING A12-M16X2 ADAPTEUR A12-M16X2 MINIMESS
NOTICE
This material is only provided with the machine as an option, but it can also be
ordered separtely later.

Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80

S01Hydraulic and Electric Diagrams

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DD210-V D06318

DRAWING NUMBER MODIF. DESIGNATION BILL OF MATERIAL

7812 D06318 B HYDRAULIC DIAGRAM 7849D06318

BT00001704 D ELECTRIC DIAGRAM BT00001704

BT00001741 D ELECTRIC DIAGRAM ICB BT00001741

7701 7221 @ TOOLS BOX 7701 7221

7701 5648 A INFLATING BOX 7701 5648

Copyright © Sandvik Mining and Construction

HYDRAULIC CARTRIDGES SEAL KIT

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

BODY TYPE: T2A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

HYDRAULIC CARTRIDGES SEAL KIT

CBEY-LAN 77722535 RPP ANTI JAMMING T2A

CKEB-XAN 77722581 PILOTED CHECK VALVE T2A

DPCB-LAN 77722543 5-210 SEQUENCE VALVE T2A

DPCC-LAN 77722544 5-210 SEQUENCE VALVE T2A

DPCC-LBN 77722536 4-105 SEQUENCE VALVE T2A

DPCC-LNN 77722541 5-56 SEQUENCE VALVE T2A

FRDA-LAN 77722810 10 FLOW CONTROL VALVE T2A

FRDA-LAN 77722811 5 FLOW CONTROL VALVE T2A

FRDA-LAN 77722812 16 FLOW CONTROL VALVE T2A

XBCA-XXN 77722512 PLUG T2A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

BODY TYPE: T11A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

HYDRAULIC CARTRIDGES SEAL KIT

CBCG-CDN 77722528 150 COUNTER BALANCE VALVE T11A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

BODY TYPE: T3A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

HYDRAULIC CARTRIDGES SEAL KIT

RPGC-MAN 77722550 7-210 RELIEF VALVE T3A

RPGC-MCN 77722551 10-420 RELIEF VALVE T3A

RPGC-MDN 77722552 2-256 RELIEF VALVE T3A

RPGC-OAN 77722555 7-210 RELIEF VALVE T3A

XCCA-XXN 77722513 PLUG T3A

XCOA-XXN 77722517 PLUG T3A

78410284 COLLARING FEED RELIEF T3A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

BODY TYPE: T10A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

HYDRAULIC CARTRIDGE SEAL KIT

RPEC-LCN 77722569 10-420 RELIEF VALVE T10A

RPEC-MDN 77007999 01-56 RELIEF VALVE T10A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

BODY TYPE: T5A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

HYDRAULIC CARTRIDGE SEAL KIT

FXDA-LAN 77722572 ±30% FLOW CONTROL VALVE T5 A

FXDA-LAN 77722573 ±30% FLOW CONTROL VALVE T5 A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

CBCG-CCN 77722547 300 COUNTER BALANCE VALVE T11A

DPCB-LAN 77722543 5-210 SEQUENCE VALVE T 2A

FDCB-LAN 77722574 0 TO MAX FLOW CONTROL VALVE T 5A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

NFCC-LDN 77722820 30-350 FLOW RESTRICTOR T13A

RPEC-LAN 77722559 10-210 RELIEF VALVE T10A

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

ITEM PART NO DESCRIPTION PRESSION RANGE

73331004 PRESSURE GAUGE 1/4G 0 TO 25 BAR

73331009 PRESSURE GAUGE 1/4G 0 TO 60 BAR

73331022 PRESSURE GAUGE 1/4G 0 TO 600 BAR